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| 1 | Attending to break down call, physical inspection of DG set with all its accessories at site, checking of lube oil level, lube oil filter, Radiator, coolant, Fans & fan belts, Fuel tank, fuel filters & fuel lines, status of starting batteries, Battery charger, self starter, exhaust pipes, AMF/conventional DG control panel, Alternator terminals, Alternator AVR etc., fault finding, rectification of minor faults to make the DG set operational, trial run, load testing, checking of Engine & Alternator parameters etc as required.(Supply of materials are not in the scope of this item). |
| 2 | Servicing of different capacity & make DG sets i/c drain out of old deteriorated lube oil from lube oil sump, supply & pouring of suitable grade lube oil, Replacement of oil & fuel filters elements by new ones, dismantling, cleaning & re-fixing of air filters, cleaning of DG set with all accessories inside canopy, trial run of DG set, load testing etc as required. ( Note - Servicing will be done by authorised service dealer and necessary service report may be submitted to the Engineer -in - charge ) (a) 15 KVA/20 KVA Air / Water cooled DG set |
| 3 | 25 KVA/30 KVA Air / Water cooled DG sets |
| 4 | Replacement of faulty/defective spare parts / components/accessories of 15 to 100 KVA Capacity DG sets i/c dismantling/disconnecting the faulty /defective ones, fixing and connection of new ones, functional testing etc. complete as required. (a) Steel wire Braided fuel pipes (Supply/return from fuel tank to DG) (Approx-1700mm) |
| 5 | Radiator hoses and clamps(for water cooled DG sets). |
| 6 | V- Belts (For Dynamo). Make: Mico/Fenner/SS |
| 7 | V- Belts (For Radiator). Make: Mico/Fenner/SS |
| 8 | Steel wire braided lube oil pressure pipe. |
| 9 | Banjo bolts with washer. |
| 10 | Steel wire braided fuel short piece pipe with banjo bolts and washers from Feed pump to Fuel Filter |
| 11 | Steel wire braided fuel short piece pipe with banjo bolts and washers from Filter to Fuel pump |
| 12 | Feed Pump assembly |
| 13 | Supply and top up of Lube oil/coolant of suitable grade in the DG sets, distilled water for Battery and diesel for testing of DG set i/c transportation to sites etc. as required. (a) Engine Lube oil SAE15W/40 grade (K Oil/ Vovoline/ Gulf/BOSCH /Castrol/Servo /As recommended by Manufacturer) |
| 14 | Engine Radiator Coolant (Volvoline / Fleetguard / Fluid power/ Zerex/ CAT/SS) |
| 15 | Diesel for Testing. |
| 16 | Distilled water for DG Starting battery. |
| 17 | Replacement of the following faulty/burnt out spare parts/accessories of the DG sets by new ones i/c making connection/fitting, testing on load etc. as required. (a) SMPS type Battery Charger, 10 Amps,170 to 270 Volts AC input & 12 volts DC O/P, Panel mounting type with boost & trickle charging facility, reverse polarity indicator for charging of DG set starting battery i/c input cord & out put wire with clamp etc. as required. (Make: NHP/Rishabh / Nuteck/Subtech/VCS/As recommended by Manufacturer/OEM) |
| 18 | Automatic Electronic voltage Regulator for 15 to 63 KVA brushless type 3 phase, 415 volts Alternator (for excitation circuit) (Make: Crompton Greaves /Kirloskar /Cummins /Stamford/Leroy somer/ As recommended by manufacturer) |
| 19 | Dial type Hour cum RPM meter (Mechanical type) (Make: Pricol/Veethree/Minimeter/As recommended by manufacturer) |
| 20 | Dial /Digital hour meter (Electronic & panel mounted type) (Yokins/SS make) |
| 21 | Techno meter cable (2m) for Mechanical type RPM cum Hour meter (As recommended by manufacturer) |
| 22 | Stop solenoid assembly (Stainless steel) suitable for operation on 12 volts DC (For 15-30 KVA DG set) (Make: Cummins/Autolek/SS) |
| 23 | Stop solenoid assembly (Stainless steel) suitable for operation on 12 volts DC (For 40-63 KVA DG set) (Make: Cummins/Autolek/SS)suitable for operation on 12 volts DC (For 40-63 KVA DG set) |
| 24 | Engine Ignition Starting Key |
| 25 | Repairing of Self starter (12 volts ) for 15 to 63 KVA DG sets i/c dismantling from DG set, transportation to workshop and back, replacement of solenoid coil, carbon brushes, springs, washers, bearings, refitting with DG set, testing etc. complete as required. |
| 26 | Extra for rewinding of self starter (12 volts) coil for 15 to 63 KVA DG set by superior quality and size enamel copper wire, heat varnishing etc. complete as required. |
| 27 | Making arrangements for starting Battery on hiring basis for testing of the DG set at TE/BTS sites located outside the BA/SSA headquarter i/c transportation from shop to site and back etc. as required. |
| 28 | Supply and fixing of the following accessories for starting battery i/c connection etc. as reqd. (a) Battery charging Leads made of PVC insulated stranded copper conductor cable with clamps (not less than 35sqmm )( 02nos for +ve & -ve) |
| 29 | (b) Brass Battery clamps with nuts and bolts(Set comprising 02 nos) |
| 30 | Servicing & Repairing of the fuel pump, injector & nozzles i/c dismantling, decarburizing, replacement of minor worn out spare like gasket, \\"o\\"ring etc., complete as required. |
| 31 | Extra for calibration of above mentioned fuel pump in authorized workshop i/c transportation from site to workshop and back etc. as required. (a) For 02/03 Cylinder Engine |
| 32 | For 04 Cylinder Engine |
| 33 | Repairing and Cleaning of Engine Radiator after dismantling, drainage of water & coolant, leak testing, rectification of leaks, brazing/repairing of tank by gas welding i/c transportation from site to workshop & back etc as required. |
| 34 | Minor Overhauling of the engine by removing the deposited carbon particles, cleaning of internal component, crank case, fan cooler assembly and assembling the engine i/c adjustment,checking of alignment, testing On Load etc. complete as required. |
| 35 | Replacement of the following worn out spare parts as per original sample & make i/c fixing, necessary adjustment etc. complete as required. |
| 36 | Piston ring |
| 37 | Set of joint |
| 38 | Head Gasket |
| 39 | Valve guide seal |
| 40 | Engine valve exhaust and inlet |
| 41 | Aldrop Locking arrangements of Canopy doors of DG Set |
| 42 | Door Butt Hinge, Heavy Duty SS Kabza - 8 Gauge Door Hardware |
| 43 | Pdg. Lock & Key for the above locking arrangements |
| 44 | Making necessary turning of engine head seat for fixing of valve guide etc. in lathe machine i/c checking, paper polishing, to & fro transportation from site to workshop & back etc. complete as required. |
| 45 | Cleaning of Engine Diesel tank after drainage of Diesel, leak testing etc. complete as required. |
| 46 | Replacement of Power Thyristors of the rotating rectifier unit for 15-30 KVA 3 phase 415 volts 50 Hz brushless type Alternator by new one of original make i/c connection, testing etc. as required. |
| 47 | Replacement of rotating rectifier units of 15-30 KVA 3 phase 415 volts 50 Hz brushless type Alternator by new one of original make i/c connection, testing etc. as required. Please Enable Macros to View BoQ information |
