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| 1 | Servicing of DG sets of capacity from 10 KVA to 35 KVA of any Make including replacement of defective / wornout parts by new spares such as filters ,gaskets , V belts Engine oil, rubber hoses , worm drive clamps ,nuts & bolts .and B chack kit complete including drain out the used oil etc complete all as specified and directed.(Note- Spare parts will be measured and paid separatly in relavant item as supply only) |
| 2 | Servicing of DG sets of capacity from 125 KVA of any Make including replacement of defective / wornout parts by new spares such as filters ,gaskets , V belts Engine oil, rubber hoses , worm drive clamps ,nuts & bolts .and B chack kit complete including drain out the used oil etc complete all as specified and directed.(Note- Spare parts will be measured and paid separatly in relavant item as supply only) |
| 3 | Servicing of DG sets of capacity from 320 KVA to 500 KVA of any Make including replacement of defective / wornout parts by new spares such as filters ,gaskets , V belts Engine oil, rubber hoses , worm drive clamps ,nuts & bolts .and B chack kit complete including drain out the used oil etc complete all as specified and directed.(Note- Spare parts will be measured and paid separatly in relavant item as supply only) |
| 4 | Supply and filling of new engine oil 10W-30 complete all as specified and directed. |
| 5 | Supply only oil filter suitable for upto 35 KVA |
| 6 | Supply only fuel filter suitable upto 35 KVA |
| 7 | Supply only oil filter suitable for 125KVA |
| 8 | Supply only fuel filter suitable upto 125 KVA |
| 9 | Supply only oil filter suitable for 320 KVA to 500 KVA |
| 10 | Supply only fuel filter suitable 320KVA to 500KVA |
| 11 | Supply only Air cleaner elements inner and outer upto for 35 KVA DG Set |
| 12 | Supply only Air cleaner elements inner and outer for 125 KVA DG Set |
| 13 | Supply only Air cleaner elements inner and outer for 320 KVA to 500 KVA DG Set |
| 14 | Supply and fix in replacement of AVR card suitable for 320 KVA to 500 KVA DG set |
| 15 | Supply and fix in replacement of AVR card suitable for 125 KVA DG set |
| 16 | Supply and fix in replacement of AVR card suitable for 10 KVA to 35 KVA DG set |
| 17 | S&F distilled water best quality suitable for lead acid battery, complete all as specified and directed. |
| 18 | Material and labour for replacement of unserviceable battery 12 V, 180 AH with maintenance free battery 12 Volt initially charged. |
| 19 | Material and labour for replacement of unserviceable battery 12 V, 65 AH with maintenance free battery 12 Volt initially charged. |
| 20 | Dismantling, radiator assembly from the engine of following capacity of DG Set by disconnecting inlet and out let connections , overhauling/ servicing the radiator , clearing, removing blockages arresting leakages, assembling back incl necessary welding brazing as required , refixing , reconnecting and testing for proper functioning : |
| 21 | up to 35 KVA |
| 22 | 125 KVA Capacity |
| 23 | 320 KVA Capacity |
| 24 | 500 KVA Capacity |
| 25 | Dismantling, removing the alternator /dynamo from the engine of following capacity of DG Sets , opening up over hauling servicing, replcement of carbon brushes with holders, assembling back , refixing and testing for proper function. |
| 26 | up to 35 KVA |
| 27 | 320 KVA Capacity |
| 28 | 500 KVA Capacity |
| 29 | Dismantling , removing the self startor from the engine of following capacity DG Sets , opening up , over hauling/ servicing, replacement of carbon brushes with holders assembling back, refixing and testing for proper function : |
| 30 | up to 35 KVA |
| 31 | 320 KVA to 500 KVA Capacity |
| 32 | M&L for taking out of injector of DG Set of any type/make of capacity 10 KVA to 35 KVA disconnection and opening of fuel injector assembly, carrying complete overhauling/ servicing fuel injector system, including renewal of injector kit checking of pressure complete for each injector and re-assembling the same in original positon by making proper fuel connnection and testing for smooth operation complete all as specified directed.Note: Cost of renewal of parts to be measured and paid seperately. |
| 33 | All as per item No 23 here in before but 125 KVA |
| 34 | All as per item No 23 here in before but 320 KVA to 500 KVA. |
| 35 | Supply and fixing in repair high pressure fuel line suitable for DG set of capacity upto 35 KVA |
| 36 | Supply and fixing in repair high pressure fuel line suitable for DGset of capacity 125 KVA |
| 37 | Supply and fixing in repair high pressure fuel line suitable for DG set of capacity 320 KVA to 500 KVA |
| 38 | M&L for Opening /taking out of fuel injection pump (FIP) of DG Set of any type/make of capacity 10 KVA to 35 KVA, disconnecting of fuel injector line, carrying complete overhauling /servicing of injecor pump, calibration of fuel pump as per manufacturer instruction , assembling of the same with DG Set properly in original position, checking the allignment, making proper fuel connection including renewal of unserviceable/defective minor parts like seal, 'O' ring, fuel pump gaskit, gear, technometer, bushing, technometer cover, fuel pump, gear housing, fuel pump gear etc and testing for smooth operation complete all as directed. |
| 39 | All as per item No 29 here in before but 125 KVA |
| 40 | All as per item No 29 here in before for 320 to 500KVA |
| 41 | Supply only Pump element 500 KVA |
| 42 | Supply only Pump element 320 KVA |
| 43 | Taking down old unserviceable fuel feed pump and S&F feed pump for fuel injection pump complete assy for various capacity of DG Sets. |
| 44 | S & F (in repairs) of fuel shut down solenoied valve kit including takingout old valve assy and making all connection testing for smooth operation in any type DG Set complete all as specified and directed. |
| 45 | S & F ( in repairs) Radiator cap suitable for DG set of any type /make and capacity complete all as specified and directed. |
| 46 | S & F (in repairs), V belt suitable for DG Set 10KVA to 35 KVA complete all as specified and directed. |
| 47 | S & F (in repairs), V belt suitable for DG Set 125 KVA complete all as specified and directed. |
| 48 | S & F (in repairs), V belt suitable for DG Set 300 KVA to 500 KVA complete all as directed. |
| 49 | M & L for top up of concentrated form coolent in radiator of DG Set of any type/Make and capacity, complete all as directed. Make :-Bosch, fleet guard & equivelent as approved by GE.Note: Measurement shall be done only in concentrate form of coolant. |
| 50 | S & F (in repairs) Fuel hose flexible with matallic tape from fuel tank to filter, filter to FIP including allied nut bolt washer and coupling for DG set 10 KVA to 35 KVA with and including taking out old hose and making all connection testing for smooth operation all as specified and directed. |
| 51 | All as per item No 41 here in before but 125 KVA |
| 52 | All as per item No 41 here in before but 300 KVA to 500 KVA |
| 53 | S&F (in repairs) of radiator hose pipe suitable both inlet and outlet of 10 KVA to 35 KVA DG Set with including taking out old hose and making all connection , testing for smooth operation complete all as specified and directed. |
| 54 | S&F (in repairs) of radiator hose pipe of 125 KVA DG Set with including taking out old hose and making all connection, testing for smooth operation complete all as specified and directed. |
| 55 | All asper item No.45 but 300 KVA to 500 KVA DG Set capacity |
| 56 | S&F in repair of battery terminals made of brass, suitable for battery of any type /make and capacity , complete all as specified and directed. |
| 57 | S&F in repairs of PVC insulated multi stranded copper conductor single core unsheathed cable of size 70 sqmm, 1100 volts grade for battery lead Red and Black colour complete all as specified and directed. |
| 58 | S&F ( In repairs) Water Temp Meter of any type and all as specified and directed . |
| 59 | S&F ( in repairs) OIL PRESSURE METER of any type and all as specified and directed. |
| 60 | S&F ( in repairs) OIL TEMP METER of any type and all as specified and directed. |
| 61 | M&L for taking down of existing fuel from fuel tank by any means, removing of sludge and sediments deposited inside the fuel tank by repeatedly washing by using of chemical & detergent with air compressor including rectifing of leakage if found and refixing the same in position as per direction of engineer in charge by testing all as specified and directed. capacity 320 KVA to 500 KVA DG Sets. |
| 62 | M&L For Opening and taking out of cylinder head 300 KVA to 500 KVA capacity DG Set Renewal of inlet and exhaust valve, valve guide sets and lapping of valve machining job, pressure testing including renewal of unserviceable parts, reassembling complete testing as required. |
| 63 | Taking out old unserviceable battery charger from the following DG sets replacement with the following battery charger of suitable capacity and checking the terminals including petroleum jelly and spray cleaning for the following capacities of DG sets all as specified and directed. |
| 64 | Battery charger 24 volts 20 Amps capacity panel mounted suitable for 500 /320 KVA DG set all as directed. |
| 65 | Battery charger 12 volts 20 Amps capacity panel mounted suitable for 125 KVA DG set complete all as directed. |
| 66 | Battery charger 12 volts 10 Amps capacity panel mounted suitable for 15 to 35 KVA DG set complete all as directed. |
| 67 | M & L for opening /taking out of turbo charger of DG Set of 125 KVA capacity, disconnection of air supply connection pipe etc complete overhauling, servicing of turbo charger, renewal of turbo charger repair kit including calibration /testing of turbo charger system complete and re-assembling the same with DG set properly in original position checking the alignment making proper all connection testing for smooth operation complete all as directed. |
| 68 | M&L for opening /taking out of turbo charger of DG Set of 300 KVA to 500 KVA capacity, disconnection of air supply connection pipe etc complete overhauling servicing, of turbo charger renewal of turbo charger repair kit including calibration /testing of turbo charger system complete and re-assembling the same with DG set properly in original position checking the alignment making proper all connection testing for smooth operation complete all as directed. |
| 69 | M&L for carrying out complete overhauling /servicing and repairing of existing AMF panel by suitable connections and control wiring of DG Set panel, AMF Panel, control panel including checking and rewiring faulty electrical circuit using 1.5 sq mm FRLSH copper conductor making all concections to CTs, push button, digital volt meter, digital amp meter and renewal of LED indicator and testing for smooth operation of any capacity and all as directed. |
| 70 | S&F ( in repairs) Radiator water pump assy 300 KVA to 500 kva capacity complete all as specified and directed |
| 71 | Supplying, fixing and testing ( in repairs) 250 Amps, 415V, 4 pole off load changeover switch with sheet metal enclosure, front operated, 50 Hz, fixed to walls/ panels with suitable size clamps, nuts, bolts and washers complete all as specified and directed including making connections and testing complete all as specified and directed. |
| 72 | M&F for Repair of Governor Controller including setting and adjustment of Droop speed mod control, Fuel control, stability controll, over speed control and testing complete of of DG set 320 KVA to 500 KVA |
| 73 | M & L for opening and dismantling of Flywheel from existing DG set upto 320 KVA to 500 KVA Cap and taking to workshop for repair/replacement of existing teeth of the flywheel and refixing the same after necessary repair including testing on full load all as specified and directed. |
| 74 | M & L for opening and dismantling of Flywheel from existing DG set of 125 KVA Cap and taking to workshop for repair/replacement of existing teeth of the flywheel and refixing the same after necessary repair including testing on full load all as specified and directed. |
| 75 | M&L for replacement of UNSV contactor AC operated 4 pole 415 volts suitable for the following capacity of DG set |
| 76 | DG set 320 KVA |
| 77 | DG set 35 KVA |
| 78 | DG set 10 KVA |
| 79 | M&L for plate earthing for panel complete with galvanised mild steel plate electrode 60 cm x 60 cm x 6.3 mm thick buried directly in ground vertically (in earth pit not less than 2.25 m below normal ground level) with the top edge of the earth plate at a depth not less than 1.5 m below normal ground level, the earth electrode surrounded by adequate quantity of charcoal dust and salt to a packed thickness of 15 cm on all sides and incl GI Earth strip 32 x 6 mm bolted (with GI nuts, bolts & check nuts) and riveted to earth plate at one end and connected to metallic bodies of LT equipments etc at the other, earth strip encased in and including 50mm bore GI grade pipe with all fittings from top of electrode to body of equipment fixed with and including 25 x 6mm flat iron clamps, bolts, nuts and washer and also including providing watering pipe 20mm bore GI pipe medium grade from bottom of earth pit to top of electrode complete with earth pit in PCC 1:2:4 type B-O using 12 mm graded crushed stone aggregate and RCC cover complete all specified and shown in electrical plate No 5 of SSR Pt-I. The scope of work also includes necessary excavation and earthwork. |
| 80 | M & L for replacement of Door Hinges of various capacity of DG Set upto 500 KVA Please Enable Macros to View BoQ information |
