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| 1 | SITC of 1010 KVA ,415V,50Hz 3Phase Silent Diesel Generator Set incl full tank HSD oil,comprising of Engine, Alternator, separate AMF panel ,Base frame ,Fuel tank, Battery, CPCB-II approved Engine & Acoustic Enclosure having following specifications, Engine deration calculation require to submit from Engine Manufacturer Only. Engine should not derate at 50 deg C.:- (Make: CUMMINS/ Caterpillar/Volvo Penta/ Kiloskar Green/Greaves Power/ Perkins) |
| 2 | Engine:- |
| 3 | Engine Type: 4 Stroke Diesel Engine |
| 4 | RPM:1500 |
| 5 | Rated Output:1180 BHP or Higher |
| 6 | Duty: PRIME POWER |
| 7 | Cooling: Coolant with radiator |
| 8 | Cylinder: 12/16 VEE |
| 9 | Aspiration: Turbo Charged |
| 10 | Type of Governor: Electrnoic A1 |
| 11 | Fuel Tank Capacity: Minimum Capacity 990 Ltrs |
| 12 | Fuel Consumption- at 50% rated load with Radiator or Fan: 116.1 Ltr/Hr (Maximum) |
| 13 | Fuel Consumption- at 75% rated load with Radiator or Fan: 153.3 Ltr/Hr (Maximum) |
| 14 | Fuel Consumption- at 100% rated load with Radiator or Fan: 203.8 Ltr/Hr (Maximum) |
| 15 | Over Load Capacity: 10% Overload for one hourfor every 12 hours continuous running at Full load or better |
| 16 | Engine instrument Panel:Consisting of starting switch with Key,Lube OilIndicator,water temperature Indicator, RPM indicator and Hour meter |
| 17 | Safety Controls:Emergency Stop ,Low Lube Oil Pressure warings/Shutdown ,High Engine Water Temp warning/Shutdown,sensor failure Indicator,Engine over speed indicator,Battery Charging and Low barttery indicator |
| 18 | Exhaust Silencer: Hospital Grade |
| 19 | Starting System: 12V/24V starting system complete with starter motor, charging alternator with rectifier and Cut-out as per manufacturer standard |
| 20 | Battery: Lead Acid, Low Maintenance or SMF and conforming to relevant IS Specification with Low/High Battery Voltage and Weak BATTERY WARNING. |
| 21 | Alternator:- |
| 22 | Make:Stamford/Leroy somer/Crompton |
| 23 | Rating:415V,3PH 50Hz,1010 KVA ,1500rpm, 0.8 PF |
| 24 | Type:Brushlress,Seperately Excited and self regulated |
| 25 | Insulation: Calss H (Tempt. 150 deg. To 270 deg) |
| 26 | Protection: screen-protected drip proof with Min IP-23 degree of protection |
| 27 | RPM:1500 |
| 28 | Voltage Regulation(max) : Less _+ 1/2% (Steady state) & Less than _+ 1% (No load to full load). (Integrated digital electronic voltage regulator). |
| 29 | Winding Connection: Star with Neutral (2/3 Pitch, Stator- Double layer & Rotor - Dynamically balanced) |
| 30 | Total Harmonic distortion in output waveform: Less 5% |
| 31 | AMF Panel:- |
| 32 | Cubical type floor mounted AMF Panel made from 14 SWG Sheet Steel, duly pretreated,powder coated painted and aesthetically finished, suitable for controlling of 1010 KVA DG set having following specification/ features. Manufactured by the OEM/CPRI/Approved Panel builder. |
| 33 | 415V, 1600A ( Full load current) , 50KA, EDO type ACB with O/L, S/C, E/F protection and microprocessor based protection release , U/V release etc. (Master pact ) NW/ L&T (‘U power’ Series) / ABB Emax] - 2Sets |
| 34 | ii) In Built By-Pass switch for rated capacity |
| 35 | iii) On-delay timer for load change over |
| 36 | iv) On delay timer for engine shut off |
| 37 | v) Engine On-Off switch (Push button type), Emergency stop ,Remote Start/Stop Control. , Manual Run / Stop Control switch , Panel Lamp/ Lamp Test Control Switch |
| 38 | vi) Battery charger completer with voltage regulator, booster selector switch, on-off switch, voltmeter and ammeter for charging the battery from mains. This will be in addition to the battery charging alternator fitted on the engine. |
| 39 | vii)Minimum five number indicating lamps to indicate \\"mains ON\\" LOAD MAINS Set running \\"load on set\\" battery charger on\\" |
| 40 | viii) Audio visual alarm for Low lubricating oil pressure, \\"High coolant temperature Start failure ,and DG over load.\\" |
| 41 | ix)Mode selector for setting the panel on Auto/Man/ Test Mode. |
| 42 | x)Microprocessor based relay with composite meter for digital display of following. |
| 43 | a)Generator voltage/AC Mains voltage |
| 44 | b)Generator Current in all phase |
| 45 | c)Frequency |
| 46 | d)Power Factor |
| 47 | e)Indication for Alternator supply |
| 48 | f) Running time indication number of hours of operation and service intervals ,service due indications |
| 49 | The AMF panel must be designed to ensure trouble free performance and ensure switching over Electrical Load to DG within 15(fifteen) second from the instant of mains failure. |
| 50 | Acoustic Enclosure:- |
| 51 | The DG set should have integrated acoustic enclosure at the manufacturing state itself High quality acoustic must be certified as per CPCB-II norms and Sound Level: <75dB at 1 meter distance. |
| 52 | Base Frame-Rugged in construction fabricated out of ISMC Channel for mounting the engine, Alternator, Acoustic Enclosure etc. mounted on AVM pads and having provision for lifting Hook. |
| 53 | INSTALLATION |
| 54 | S &F MS angle iron structure made of (80x80x6) mm/ (50x50x6) mm MS angle to support 350/250 mm diaMS pipe &Fuel tank support for DG sets incl. painting as per per GS. |
| 55 | Supply & Installation exhaust pipe line (thickness 4 mm.) connection with MS black pipe ISI approved necessary flange, nuts, bolts, washers & gasket incl electrical welding wherw necessary. |
| 56 | 400 mm (12\\") dia. |
| 57 | 350 mm (10\\") dia. |
| 58 | S&F 350 mm x 450mm MS heavy type reducing \\"T/\\"Y\\" for 1010 KVA DG sets |
| 59 | S&F 400 mm MS heavy type long bend with suitable size and number MS Plug incl socket with short piece |
| 60 | S&F 350 mm MS heavy type long bend with suitable size and number MS Plug incl socket with short piece. |
| 61 | S&F rain protection canopy suitable for 400/350 mm MS pipe. |
| 62 | Painting the 400 mm dia MS black pipe (approx 25 Mtrs) by Aluminum paint of two coat over the RO primer (Approved make). |
| 63 | Painting the 350 mm dia MS black pipe (approx 25 Mtrs) by Aluminum paint of two coat over the RO primer (Approved make). |
| 64 | Wrapping the residue type exhaust silenser pipe for 1010 KVA DG Sets. |
| 65 | Wrapping the exhaust pipe line (400 mm) with Al. sheet high quality with necessary wire mesh & 50mm thick glass wool as per direction of EIC. |
| 66 | Wrapping the exhaust pipe line (350 mm) with Al. sheet high quality with necessary wire mesh & 50mm thick glass wool as per direction of EIC. |
| 67 | S& delivery of 200 Itrs. Capacity barrel made of 2 mm thick MS Sheet. |
| 68 | Supply & delivery of best quality oil hand pump with 1\\" dia PVC flexible pipe (12' ft. approx.) (Brand approved by EIC) |
| 69 | Hiring charges for scaffolding by bamboo, coir rope by square type arrangement for smooth working and lifting of MS black pipe for vertical installation including dismantling after completion of work. |
| 70 | Earthing with 80 mm dia Gl pipe (TATA-Medium) x 3.0 Mts long and 1 No. 65 mm x 8 mm galvanized (Hot Dip) steel strip (4 Mts. long), 20mm dia x 125 mm long galvanized bolt, double nuts, double washers including finishing both ends by making holes etc. and S & F heavy ype heat shrinkable PVC sleeve protection for entire GI strip to anaverage depth of 3.65 Mts). [ FOR NEUTRAL ] |
| 71 | Earthing with 65 mm dia Gl pipe (TATA-Medium)x 3.0 Mts. long and 1 No. 50 mm x 6 mm galvanized (Hot Dip) steel strip (4 Mts. long), 20mm dia x 125 mm long galvanized bolt, double nuts, double washers including finishing both ends by making holes etc. and S & F heavy type heat shrinkable PVC sleeve protection for entire GI strip to anaverage depth of 3.65 Mts. (FOR BODY) |
| 72 | Extra for providing masonery enclosure on the top of the earth electrode of overall size 86.36 cm x 86.36 cm x 46 cm deep (below Ground level) complete with cemented brick work(1:6) of 25 cm width duly plastered with cement morter (inside) CI hinged inspection cover of size 36.56 cm x 35.56 cm with locking arrangement, Gl reducer including drilling of 46 nos. 12 mm dia holes on the GI pipe[G2/3A] |
| 73 | Extra treatment of soil by using salt & charcoal for plate electrode as to G.S. |
| 74 | Supply & fixing earth busbar of galvanized (Hot dip) MS flat 65 mm x 8 mm on wall having clearence of 6 mm from wall incl. providing drilled holes on the busbar complete with GI bolts, nuts, washers, spacing insulators etc. as required. |
| 75 | S&F 50 mm x 6 mm galvanized (Hot Dip) steel strip (beyond 4 Mts. For each earthing & equipment connection) incl. S & F heavy type heat shrinkable PVC sleeve protection for entire GI strip |
| 76 | Supply and laying of 10core 2.5sqmm copper Armoured control cable, after cutting floor/pavent/wall/and making holes incl. Embedding the cable at an average depth as 75mm and mending good the damages to original finish incl. Removing the rubbish |
| 77 | Supply and laying of 2core 6sqmm copper Armoured control cable, after cutting floor/pavent/wall/and making holes incl. Embedding the cable at an average depth as 75mm and mending good the damages to original finish incl. Removing the rubbish |
| 78 | Supply & Laying of single core 240 Sqmm Copper Aurmoured cable, (Havells/ Gloster/ Polycab/RRKable/ Crystal) after cutting floor/pavement/wall/ and making holes incl., embedding the cable at an average depth as 100mm and mending good the damages to original finish incl. removing the rubbish. |
| 79 | Supplying and fixing compression type gland complete with brass gland, brass ring & rubber ring for dust & moisture proof entry of XLPE/PVC armoured cable as below ----i) Single core 240 Sqmm Armoured cable |
| 80 | ii)10 core 2.5 Sqmm Armoured cable |
| 81 | iii) 2 core 6 Sqmm Armoured cable |
| 82 | Finishing of the PVC insulated wire ends by socketting with pin/ ring type copper sockets and insulated tapes etc., including supplying dowells make sockets, tapes.i) Single core 240 Sqmm copper wire by dowels make heavy duty long barrel Copper socket. |
| 83 | ii)10 core 2.5 Sqmm Armoured cable |
| 84 | iii) 2 core 6 Sqmm Armoured cable |
| 85 | Add GST @18%: - |
| 86 | Add Cess @1%: - |
| 87 | Terms & Conditions |
| 88 | The Defect Liability Period (DLP) for the work is 01 (One) year to be counted from the date of completion of the work. |
| 89 | Rate should be quoted inclusive of all applicable taxes and Duty etc. |
| 90 | All materials, equipments & accessories must conform to relivent IS specifications. The DG set to be supplied must be from the authorized OEM of the respective Engine Manufacturer. |
| 91 | Nacessary manufacturer's test certificate for Diesel Engine, Alternator etc. will have to submit in triplicate copy during delivery for the equipment. |
| 92 | Copy of \\"Type Approval Certificate\\" and Certificate of \\"COP\\" must be produced at the time of delivery issued from component Authority (As per COP-II) |
| 93 | Circuit Diagram for AMF panel must be submitted from the Manufacturer/OEM. |
| 94 | The entire set must be warranted at least 15 months from the date of Delivery/12 months/ 5000 Hrs from the date of Commissioning whichever is latter. However Engine & Alternator should be warranted of 2 years/5000 Hrs, whichever is earlier. |
| 95 | Documents that authenticates such procurement from the Manufacturer / OEM or from their authorized sales channel and standard warranty / support should be sent from the e-mail of the Manufacturer / OEM / authorized sales channel to the e-mail of Engineer-in-Charge and hard copy of it to be submitted during execution, of work/submission of bill. If any refurbished material is supplied and installed, penal action will be taken as per existing rules. Please Enable Macros to View BoQ information |