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| 1 | Supplying and laying FR PVC insulated & unsheathed flexible copper conductor of following nominal sizes with ISI marked (IS:694) and as per IS 8130 : 2013 of 1.1 kV grade . Wire should be made from copper, stranding in acc. to IS:8130/IEC 60228 for lower watt loss , oxygen free for less chances of oxidization, insulation PVC type A/C/D , flame retardant as per IS 10810-53, better amperage rating as per IS:3961 part 5, in existing surface or recessed PVC/ MS conduit/casing capping making connections with Copper Lugs of suitable size, Ferrules,testing etc. as required. |
| 2 | 1 x 1.5 sq.mm |
| 3 | 3 x 2.5 sq.mm |
| 4 | 3 x 4 sq. mm. |
| 5 | 3 x 6.0 sq. mm. |
| 6 | Providing & Fixing of 240/415 V AC MCB with positive isolation of 10 kA breaking capacity (B/ C/D tripping characteristic as per type of load and site requirement) 4 KV impulse withstand voltage, ISI marked IS 8828(1996) / conforming to IEC 60898-1 2002, IEC 60947-2, low watt losses, trip free mechanism , energy limiting of class 3 as per IEC, minimum phase termination capacity of 25 sq.mm., conductor line load reversibility , IP 20 contact protection and fitted in existing distribution board/sheets, minimum electrical operation 20,000 upto 20 A rating, 10,000 upto 63 A, 5000 for 80 A & above rating including making connections, testing etc. as required. |
| 7 | Single pole MCB (With B / C curve tripping characteristics)6 A to 32 A rating |
| 8 | Triple pole MCB (With B / C curve tripping characteristics)6 A to 32 A rating |
| 9 | Triple pole MCB (With B / C curve tripping characteristics)40 A rating |
| 10 | SITC of IP-42 and general construction confirming to IS:8623 : 1993, wall/ free standing floor mounted dust and vermin proof compartmentalised cubical panel as specifications and Other parameters required as per point (a) ,(b), (c),(d), (e), (f), (g), (h) as below:-(a) Thickness of CRCA sheet shall not be less than 1.6 mm upto 450 mm length/ width of any compartment and be 2.0 mm above 450 mm, load bearing structure shall be 2.0 mm thick sheet supported by base M.S. channel if required, cable alley compartments having concealed hinged type doors with key type lock with / without detachable extension type structure. Removable 3 mm. thick sheet steel gland plates with appropriate size of knockouts for cables shall be provided(b) complete panel shall undergo a process of degreasing, Water rinsing, Activation, derusting, pickling in acid bath, phosphatising & shall be subjected to nine tank process and then Powder coated with approved shade of minimum 70 microns on both side(Inner & Outer side) of panel. The panel having PE foam/ Neoprene rubber gasket of not less than 3mm thickness ,required hardware , concealed hinged door with key type locking arrangement for equipment/switchgear earthed with 2.5 sq.mm braided copper wire.[c) Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 63 amp ) and by solid bus bar (>63 amp ) . control wiring will be carried out with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5 sq.mm flexible copper wire only. All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar. ( Cost of Bus bar / Flexible wire for Interconnection between Main busbar and Switchgear is to be Paid Extra ) |
| 11 | (d) Wiring between components within switchgear and Incoming / outgoing cable shall be done through the terminal block only. Direct connection shall not be permitted. Each terminal block shall be one piece moulded, barrier type, 650 volt grade, complete with washers, heads, studs with two nuts and identification strips and shall have adequate continuous current rating. For tap-offs, adjacent terminals with shorting strips shall be used. 10% Spare terminal blocks shall be provided. Wire identification on marking strip shall correspond to the designation of the wiring diagrams. All wire terminals on the equipment shall also be marked with designation corresponding to those of the wiring diagram. (e) All wiring shall be enclosed in plastic channels and neatly bunched and closed in metering chamber, Wiring between terminals of various devices shall be ‘point to point’ (no wire splitting or tee connections) with wires neatly trucked along the back of the panels, adequately supported to prevent sagging.(f) Floor mounted panel shall be mounted on Base frame of ISMC channel size 100 x 50 x 5 mm ( to be paid Extra )(g) Tests: The insulation resistance (with 1000 V Megger) and High voltage Power frequency test (by applying a voltage of 2.5KV for one minute) shall be measured between phases, between phase and neutral and between phase and earth. both before and after high voltage power frequency test. The insulation resistance shall not be less than three megaohm. CT Secondary current injection test shall also be carried out.(h) only outer surface area on all sides shall be measured & panel to be fabricated only from CPRI approved fabricator only (CPRI type Test certificates for Temp. rise test, Short circuit test for 50 kA and IP test is to be submitted) |
| 12 | Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulator, with short circuit withstand capacity of 31 MVA for 1 Sec. , high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves. Electrolytic grade Aluminium bus bar 6010 grade |
| 13 | Providing & Fixing of Current Transformer confirming IS 2705-I (1992) with secondary terminal and shorting Block , with all necessary support in existing panel including connection etc. as required Current transformer Ring Type Tape Wound/Resin Cast Wound Accuracy Cl, CT ratio and burden as specified. ISF<=5, Cu cross section of secondary wire 1.5sqmm (minimum), including all necessary support in existing panel including connection etc. as required . Ring type tape wound CTC T Class 1, Ratio up to 150/5, Burden 5 VA |
| 14 | Providing & Fixing of CT linked selector switch of 10 A for Ampere meter (4 position ) using high grade engineering material to international standards with cam assembly insulation of glass filled polyamide with high tracking index. For reliable and stable electrical and mechanical endurance double butt contacts with silver bi-metal on copper should provided . contact assembly is of operating temp range 25 degree C to 55 degree C, frequency upto 10 KHz. switch life under standard operating conditions shall be mechanically minimum 50000 operations @300 cycles/ hour and electrically 10,000 operations at 100% rated duty for 100 cycles/ hour , including making connection etc. as required . |
| 15 | Providing & Fixing of 110/220 V, unibody LED Indicating lamp IEC 60947 with integral circuit, IP 65 above panel & IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min. 27 mm, contact material phospher bronze for Led, PCB contacts shall be of brass (tin plated), impulse dielectric tested for 2.5 KV, Rated insulation resistance shall be 100 M ohm at 500VDC including connection etc. as required. Red/yellow/Green colour |
| 16 | Providing & Fixing of microprocessor based 3 CT’s for all 3 phase sensing compensation power factor correction relay with Approx. Size 139 mm x 139 mm, Operating Voltage 415/440 V , IEC / EN 61000-6-(2&4) having 3 CT sensing, sensitivity up to 50 milli amp secondary current , self analyzing auto c/k setting according to targeted power factor setting, the relay shall have digit display unit for display of real power factor, targeted power factor, lag/lead capacitor switching status, alarm output for under current, over current, High voltage, THD-I & THD-V insufficient compensation, communication interface with RS 485, indication of switching on units, auto/manual status, and shall have over load protection, no volt release , having multi Built in MFM with PF Controller LCD Display, CT polarity auto correction % THD up to 30 harmonics level, step switching time 2 sec to 1800 sec. Lead & Lag parameters, metering facility and 3 no. Class- 0.5 Cast Resin CT for sensing the relay including making connection with 1.5 Sq.mm copper wire etc. as required.6 to 8 stage |
| 17 | Providing & Fixing of self healing IP20 MPP type shunt capacitor (banks) conforming to IS:13340-41 / IEC :831-1&2 OR IEC : 60831-1& 2 in existing panel or parallel with load terminals , the capacitor shall be fitted with discharge resistors, pressure sensitive disconnector ( PSD ) and shall have dissipation factor less than 0.0025 at 50 Hz, Operating loss less than 0.30 Watt per KVAR. Min over current capacity 1.8 times rated current & peak inrush current min. 300 times of rated current, life expectancy greater than 100000hrs (temp class - 25 D) in 440 V including making connections, testing etc. as required.Heavy duty Three phase 440 V, 50 Hz cylindrical type capacitor (Bank) |
| 18 | Providing & Fixing of 440 Volt 3 pole capacitor (AC 6 B ) duty contactor with 3 no. early make and post break auxiliary contacts in series with quick discharge damping resistors/ reactors to limit the inrush current as per IS/IEC 60947-4-1 : 2000, insulation voltage 1000V, impulse withstand voltage 8 KV,Din rail mounting type including making connections, testing etc. as required. suitable for following capacity capacitor bank. |
| 19 | 10 KVAR |
| 20 | 12.5 KVAR |
| 21 | 15.0 KVAR |
| 22 | 20.0 KVAR |
| 23 | Providing & Fixing of thermal over load relay with built in single phase protection and having at least 1NO & 1NC contacts, manual /auto reset facility including making connection testing etc. as required. Up to 14 Amp |
| 24 | SITC of 3 /4 pole current limiting Moulded case circuit breaker (MCCB) made of flame retardent & heat resistant material having following current rating, short circuit breaking capacity at 440/415 V, 50 Hz; O/L & S/C settings , conforming to IS/IEC 60947 P -2 :2003 with front face and centralised adjustable, trip free mechanisum, true contact position indicator, designed for both horizontal & vertical mounting without any adverse effect on electrical performance, suitable for operation from 50 to 55 degree and without derating upto 40 degree, pollution degree 3, having positive isolation capability, push (test) to trip, trip time less then 10 ms under s/c condition, Breaking capacity Ics = 100% Icu. U imp =8 KV, rated insulation voltage 690V. provision for UVR , shunt trip , earth fault trip, door interlock, pad lock & rotary handle ( to be paid extra) , including making connections etc. as required. OEM shall have submit NABL / CPRI / ERDA/ Intertek accrediated lab type test certificate.125 Amp , 25 kA, adjustable O/L & fixed S/C setting, |
| 25 | Supply and fixing of following accessories for Moulded case circuit breaker (MCCB) compatible to main MCCB OEM as per PWD specification for electrical Works, conforming to IS/IEC 60947 P - 2 :2003 including making connection etc complete in all respect. |
| 26 | Extended Rotary Handle |
| 27 | Spreaders upto 125A, 3 Pole MCCB |
| 28 | Providing & Laying XLPE insulated & P.V.C. sheathed Armoured Aluminium cable confirming to IS :7098 P - I of 1.1 KV with H4- Grade electrolytic aluminium conductor confirming to IS 8130 of purity >99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831 in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) including testing commissioning etc. as required of following size. 50.0 Sq. mm, 3.5 core |
| 29 | Plate Earthing as per IS:3043 with copper Earth plate of purity >95% of size 600mm x 600mm x 3.0mm by embodying 3 mtr. below the ground level with 20 mm dia. G.I. 'B' class watering Pipe ,including all accessories like nut, bolts, reducer, nipple, wire meshed funnel, Heavy duty weather proof poly-propylene earth inspection chamber as per requirement of IS/IEC 62305 and tested as per IEC 62561-5 with lockable Jam free lid suitable for safe working load 60 kN of round / square size 250 mm, and Height 250 to 300 mm. and embodying the pipe complete with alternate layers salt and coke/ charcoal, testing of earth resistance for value of 5 ohms or less as required. |
| 30 | Supply & Laying following size earth wire in horizontal or vertical run in ground/surface/recess including riveting, soldering, saddles, making connection with GI/Cu purity purity >95% thimble etc. as required. 8 SWG tinned copper Wire |
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