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| 1 | Repair/maintenance and servicing of electrically operated exhauster, fresh air blowers and axial fan by dismantling motor, blower , exhauster, impeller , shaft , bearing and carring out the required repair, complete servicing replacement of spare parts, cleaning , greasing /oiling and complete refixing the same with proper balancing of shaft / impeller, alignments of complete system with all packing material etc all as per site requirements All for blower /exhauster /axial fan of Capacity 1 HP to 3HP NOTE :- (i) all the required minor spare parts including grease, nut bolts, washers, packing material, lugs, cotton watse, is including in the above items.(ii) The contractor should visit the site before quoting the tender. (iii) The capacity of the connected motor will be used for defining the blower, exhauster, Air curtain and axial fan instead of CFM . (iv) The major mechanical parts required will be measured and paid seperately in subsequent items as Supply only.(v) All Electrical parts required will be measured and paid saperately as supply and fixing |
| 2 | Description all as per item no. 1 above but of capacity 5 HP to15 HP. |
| 3 | Description all as per item no. 1 above but of capacity 20 HP to 30 HP. |
| 4 | Description all as per item no. 1 above but of capacity 40 HP to 75 HP. |
| 5 | Description all as per item no.1 above but for Air Curtain of various capacity |
| 6 | Repair/Replacement of spares for the blower/exhauster /axial fan and air curtain of capacity 1HP to 3HP, in relation to item no 1. |
| 7 | Supply only shaft including all the machining works of any size as per site requirement |
| 8 | Supply only of plummer block of any size as per site requirement |
| 9 | Supply only of impeller with all the required machining/fabication works for any size as per site requirement |
| 10 | Repair of body/housing /bearing pedestal of any size/shape as per site existing with all the required machining / fabrication /welding and patch work for making it functional. |
| 11 | Supply only of anti vibration pads as per the site requirements . |
| 12 | Repair/Replacement of spares for the blower/exhauster /axial fan of capacity 5 HP to 15 HP.in relation to item no.2 |
| 13 | Supply only shaft including all the machining works of any size as per site requirement |
| 14 | Supply only of plummer block of any size as per site requirement |
| 15 | Supply only of impeller with all the required machining/fabication works for any size as per site requirement |
| 16 | Repair of body/housing /bearing pedestal of any size/shape as per site existing with all the required machining / fabrication /welding and patch work for making it functional. |
| 17 | Supply only of anti vibration pads as per the site requirements . |
| 18 | Repair/Replacement of spares for the blower/exhauster /axial fan of capacity 20 HP to 30 HP in relation to item no.3 |
| 19 | Supply only shaft including all the machining works of any size as per site requirement |
| 20 | Supply only of plummer block of any size as per site requirement |
| 21 | Supply only impeller with all the required machining/fabication works for any size as per site requirement |
| 22 | Repair of body/housing /bearing pedestal of any size/shape as per site existing with all the required machining / fabrication /welding and patch work for making it functional. |
| 23 | Supply only of anti vibration pads as per the site requirements . |
| 24 | Repair/Replacement of spares for the blower/exhauster /axial fan of capacity 40 HP to 75 HP.in relation to item no.4 |
| 25 | Supply only shaft including all the machining works of any size as per site requirement |
| 26 | Supply only of plummer block of any size as per site requirement |
| 27 | Supply only impeller with all the required machining/fabication works for any size as per site requirement |
| 28 | Repair of body/housing /bearing pedestal of any size/shape as per site existing with all the required machining / fabrication /welding and patch work for making it functional. |
| 29 | Supply only of anti vibration pads as per the site requirements .Note for item No 6 to 9.05 (i) Contractor should carry out all the necessary fabrication/machining works to make the part function, at no extra cost. (ii) If the condition of the part (shaft/impeller) is very deteriorated that it can not be repaired then it shall be replaced with new one at no extra cost in same item of repair/replacement as mentioned in above item. (iii) Contractor should visit the site before quoting the rates. |
| 30 | Supply and fix thermal overload ralay (MN2 Type ) of range 14 to 23 Amps complete all as specified and as directed. |
| 31 | Supply and fix thermal overload ralay (MN2 Type ) of range 20 to 33 Amps complete all as specified and as directed. |
| 32 | Supply and fix thermal overload ralay (MN2 Type ) of range 24 to 40 Amps complete all as specified and as directed. |
| 33 | Supply and fix over load relay (MN5 Type) of range 45-75 Amps complete all as specified and as directed. |
| 34 | Supply and fix power contactor MNX 18 type 3 Phase , having coil voltage 110/220 volt of 18 Amps capacity complete all as specified and as directed. |
| 35 | Supply and fix Power contactor MNX 32 type 3 Phase , having coil voltage 110/220 volt of 32 Amps capacity complete all as specified and as directed. |
| 36 | Supply and fix Power contactor MNX 50 type 3 Phase , having coil voltage 110/220 volt of 50 Amps capacity complete all as specified and directed |
| 37 | Supply and fix power contactor MNX 70 type 3 Phase , having coil voltage 110/220 volt of 70 Amps capacity complete all as specified and as directed. |
| 38 | Supply and fix electronics motor protection relay for overload, single phase & current unbalance protection complete all as specified and as directed. |
| 39 | Supply and fix front mounting add-on Aux contact block 2 NO+2NC suitable for MNX contactor complete all as specified and as directed. |
| 40 | Supply, install, testing and commissioning of prewired fully automatic star delta starter panel board in sheet metal enclosure with suitable relay range, 3 phase for 7.5 HP to 17.5 HP exhaust/blower motor complete with having arrengment for mounted on wall/MS beem/existing electric panel incl termination of existing cable by using suitable size thimble, complete including taking down old u/s starter all as specified and as directed. |
| 41 | Description all as per item no 20 but suitable for 30 HP exhaust blower motor |
| 42 | Description all as per item no 20 but suitable for 40 HP exhaust blower motor |
| 43 | Supply, install, testing and commissioning of prewired Direct On Line (DOL) starter panel board in sheet metal enclosure with suitable relay range, 3 phase for upto 5 HP exhaust/blower motor complete with having arrengment for mounted on wall/MS beem/existing electric panel incl termination of existing cable by using suitable size thimble, complete including taking down old u/s starter all as specified and as directed. |
| 44 | Supply and fix side mounting add-on Aux contact block 1 NO+1NC suitable for MNX contactor complete all as specified and as directed. |
| 45 | Supply and fix cast Iron grooved pulley, machine finishing suitable for 'V' belt and fixing to shaft of motor or blower by using new shaft key to match with existing as per site requirement upto three groove of size 100mm complete all as specified and as directed. |
| 46 | Supply and fix cast Iron grooved pulley, machine finishing suitable for 'V' belt and fixing to shaft of motor or blower by using new shaft key to match with existing as per site requirement upto four groove of size 200mm complete all as specified and as directed. |
| 47 | Supply and fix cast Iron grooved pulley, machine finishing suitable for 'V' belt and fixing to shaft of motor or blower by using new shaft key to match with existing as per site requirement upto five groove of size 300mm complete all as specified and as directed. |
| 48 | Supply and fix in repairs V belt A-60 / A-66 / A-68 / A-70 / A-75 complete all as specified and as directed. |
| 49 | Supply and fix in repairs V belt B-108 / B-130 / B-140 complete all as specified and as directed. |
| 50 | Supply and fix in repairs V belt C-140 / C-210 complete all as specified and as directed. |
| 51 | Supply only bearing No - 6306 zz / 6309 zz / 6310 zz / 6312 zz complete all as specified and as directed. |
| 52 | Supply only Bearing No - 22209 E / 22210 E complete all as specified and as directed. |
| 53 | Supply and fix PVC insulated, flexible copper conductor cable, three Core,1100 volt of size 1.5 sqmm incl ferrules, copper lugs and clamps for fixing cable complete all as specified and as directed. |
| 54 | Supply and fix PVC insulated, flexible copper conductor cable, three Core,1100 volt of size 2.5 sqmm incl ferrules, copper lugs and clamps for fixing cable complete all as specified and as directed. |
| 55 | Supply and fix PVC insulated, flexible copper conductor cable, three Core,1100 volt of size 4.0 sqmm incl ferrules, copper lugs and clamps for fixing cable complete all as specified and as directed. |
| 56 | Supply and fix PVC insulated, flexible copper conductor cable, three Core,1100 volt of size 6.0 sqmm incl ferrules, copper lugs and clamps for fixing cable complete all as specified and as directed. |
| 57 | Supply and fix PVC insulated, flexible copper conductor cable, three core,1100 volt of size 10 sqmm incl ferrules, copper lugs and clamps for fixing cable complete all as specified and as directed. |
| 58 | Supply and fix in repair digital type ameter suitable for fixing in starter control panel suitable for 3 phase, 4 wire, 50 Hz complete all as specified and as directed. |
| 59 | Supply and fix in repair digital type voltmeter suitable for fixing in starter control panel suitable for 3 phase, 4 wire, 50 Hz complete all as specified and as directed. |
| 60 | Supply and fix in repair LED indicator lamp set of three RYB complete all as specified and as directed. |
| 61 | Supply and fix in repair Push button any type suitable for starter panel complete all as specified and as directed. |
| 62 | Supply and fix in repairs water proof canvas cloth thickness not less than 01mm, cut into required shape and stiched all ends as per required size at site complete all as specified and as directed. |
| 63 | Supply and fix in repair MCCB 400 Amps 50KA, TP , with adjustable thermal magnetic release type DU 400 N complete all as specified and as directed. |
| 64 | Supply and fix in repair MCCB 250 Amps 25KA, TP , with Adjustable thermal magnetic release type DU 250 C complete all as specified and as directed. |
| 65 | Supply and fix in repair MCCB 200 Amps 25KA, TP , with Adjustable thermal magnetic release type DU 250 C complete all as specified and as directed. |
| 66 | Supply and fix in repair MCCB 125 Amps 10KA, TP , with adjustable thermal magnetic release type DU 125 U complete all as specified and as directed. |
| 67 | Supply and fix in repair MCCB 100 Amps 10KA, TP , with Adjustable thermal magnetic release type DU 125 U complete all as specified and as directed. |
| 68 | Supply and fix in repair MCCB 63 Amps 10KA, TP , with Adjustable thermal magnetic release type DU 125 U complete all as specified and as directed. |
| 69 | Supply and fix in repair MCB, TP, 40 Amps ,10 KA, C curve, 415 volt, 50 Hz complete all as specified and as directed. |
| 70 | Supply and fix in repair MCB, SP, 06 to 32 Amps ,10 KA,C curve, 215 volt, 50 Hz complete all as specified and as directed. |
| 71 | Supply and fix in repair double nitted polymer fabric HDPE fresh air filter washable/cleanable type, fabricated out of CRCA sheet metal with lifting handle, Box/flanged type size 610mm X 610mm X 50mm complete all as specified and as directed. |
| 72 | Supply and fix in repair Double nitted polymer fabric HDPE fresh air filter washable/cleanable type, fabricated out of CRCA sheet metal with lifting handle, Box/flanged type size 610mm X 610mm X 150mm complete all as specified and as directed. |
| 73 | Material and labour for mild steel brackets, frames, supports and stands of type as required made out of angle iron, flat or strip of grade Fe-410-S of any size as per site requirement etc at any height, complete with two coat with synthetic enemal paint over a coat of red oxide including taking down / dismantling old brackets etc all as specified and as directed. NOTE :- (i) contrator should provide safety equipments and T&P for execution of work as the situation of work may be upto 20M height. (ii) Contracor should visit the site before quoting the rates. (iii) As per site requirements contractor shall also carry out the required welding /fabrication / Patch work with no extra cost |
| 74 | Repair/rewinding of blower/exhauster motor, carrying to workshop, taking out rotor assembly and removing the burnt winding from stator, cleaning the stator slots complete by CTC. Rewinding the stator with 'H' class super enameled copper wire of same gauge and varnishing, heating/drying complete, taking back to site, install, testing complete all as directed by Engr-in-charge upto 5 HP capacity. NOTE :- (i) Dismantling and installation, testing is included under Item No 54.00 to 60.00 below (ii) Rates included transporting to workshop, re-winding and taking back only. |
| 75 | Description all as per Item No 65.00 above but capacity of motor 7.5 HP |
| 76 | Description all as per Item No 65.00 above but capacity of motor 10 HP |
| 77 | Description all as per Item No 65.00 above but capacity of motor 15 HP |
| 78 | Description all as per Item No 65.00 above but capacity of motor 30 HP |
| 79 | Description all as per Item No 65.00 above but capacity of motor 40 HP |
| 80 | Description all as per Item No 65.00 above but capacity of motor 75 HP |
| 81 | Supply, assembly and erection of GI sheet made out of 20 gauge with TDF flange rectangulary/square duct made out of L shaped hollow profile, duly factory boxed, incl all accessories such as corner, cleat, carriage bolt, gasket and appropriate sealent on longitudinal joint etc including taking down /dismentling of existing sheet etc complete all as specified and as directed. NOTE :- (i) MS angel iron, flat iron frame work etc shall be measured and paid separately (ii) Neccessary welding and fabrication work to be done at actual site at approx 15 m height as per site. Contracor should visit site before quoting the rates. |
| 82 | Description all as per Item No 73.00 above but 22 gauge GI Sheet |
| 83 | Supply and fix in replacement of MS air diffuser at any height of required size as per site including all fitting like nut, bolts, washer etc complete all as specified and as directed. |
| 84 | Material and labour for cleaning of air diffuser/diffuser assembly at any height upto 10 mtr by removing the diffuser / diffuser assembly , opening th close/Jammed diffuser and subsquent oiling/greasing of diffuser and cleaning the diffuser throughly and again refixing the diffuser as directed by Engr -in -charge and site requiremnt. |
| 85 | Cleaning of damper chambers of exhaust pipe of various beds of engine test house including removing all carbon particles, smoke, dust etc cleaning of all side walls , supporting beams, pipe support complete including removal of existing paint and painting with two coats of synthetic enamel paint over a coat of red oxide primer using spray gun all as specified and as directed. |
| 86 | Painting of blower installation including blower body/structure/housing and motor complete with two coats of synthetic enamel paint as per existing colour code all as specified and as directed. |
| 87 | Supply install testing and commissioning of CPRI approved factory make LT Panel board indoor type, pedestal mounted with suitable angle iron frame ,dust proof, weather proof, vermin proof front side single door hinge type with locking arrangement sheet steel cubical type made out of 2 mm thick CRCA sheet with powder coated finished suitable length and size. High conductivity 3 phase and neutral copper bus bar of 200 Amps capacity duly mounted on pre casst insulators including nuts and bolts and connecting electrically with suitable copper cable lug, cable glands etc complete all as specified and directed to accomodate the following items.INCOMING :-(a) MCCB 200 Amps 4 pole 36 KA - 01 Nos Make :- L&T(b) Advanced multi functional meter 4410 series LCD meter of L&T(c) LED type indication lamp for RYB OUTGOING :-(a) MCCB 63 Amps 4 pole 16 KA - 02 Nos Make :- L&T(b) MCCB 20 Amps 4 pole 16 KA - 04 Nos Make :- L&T(c) All accessories suitable for Star delta starter for 15 HP motor - 02 Nos Make : L&T(d) All necessary required accessories for DOL starter for 5 HP motor - 04 Nos Make : L&T |
| 88 | Supply install testing and commissioning of CPRI approved factory make LT Panel board indoor type, pedestal mounted with suitable angle iron frame ,dust proof, weather proof, vermin proof front side single door hinge type with locking arrangement sheet steel cubical type made out of 2 mm thick CRCA sheet with powder coated finished suitable length and size. High conductivity 3 phase and neutral copper bus bar of 100 Amps capacity duly mounted on pre casst insulators including nuts and bolts and connecting electrically with suitable copper cable lug, cable glands etc complete all as specified and directed to accomodate the following items.INCOMING :-(a) MCCB 63 Amps 4 pole 36 KA - 01 Nos Make :- L&T(b) Advanced multi functional meter 4410 series LCD meter of L&T(c) LED type indication lamp for RYB OUTGOING :-(a) All necessary required accessories for Star delta starter for 20 HP motor - 01 Nos Make : L&T |
| 89 | Supply install testing and commissioning of CPRI approved factory make LT Panel board indoor type, pedestal mounted with suitable angle iron frame ,dust proof, weather proof, vermin proof front side single door hinge type with locking arrangement sheet steel cubical type made out of 2 mm thick CRCA sheet with powder coated finished suitable length and size. High conductivity 3 phase and neutral copper bus bar of 100 Amps capacity duly mounted on pre casst insulators including nuts and bolts and connecting electrically with suitable copper cable lug, cable glands etc complete all as specified and directed to accomodate the following items.INCOMING :-(a) MCCB 100 Amps 4 pole 36 KA - 01 Nos Make :- L&T(b) Advanced multi functional meter 4410 series LCD meter of L&T(c) LED type indication lamp for RYB L&TOUTGOING :-(a) MCCB 63 Amps 4 pole 36 KA - 01 Nos and MCCB 20 A 4 pole -01 No; Make :- L&T(b) All necessary required accessories for Star delta starter for 15 HP motor - 01 Nos Make : L&T(c) All necessary required accessories for DOL starter for 5 HP motor - 01 Nos Make : L&T |
| 90 | Repair / servicing & overhauling of air compressor of model KES -75-10.5 of make Kirloskar of capacity 10.5kg/cum by dismantling top cover, fan with fan motor and cleaning the Air filter assy, Oil filter assy Greasing the motor and cleaning the total structure of compressor and control panel with air wash changing the compressor oil complete and refixing the fan, frill & top cover testing commissioning all as specified and as directed. NOTE :- (i) The sevicing is to be done by the Authorised Service provider of Kirloskar / manufacturer/OEM .(ii) The compressor oil and Spares to be changed will be measured under relevent item. |
| 91 | Supply only special hose assembly 2-1/2''x1200 L,90xST, both side Flange, high temp.CP NO 270.00.577.50 complete all as specified and as directed. |
| 92 | Supply only hose assembly 1/4''x1000L, CP NO 270.00.582.50 complete all as specified and as directed. |
| 93 | Supply only special union assembly.1/4''x1/4'' BSP,CP NO 270.00.556.50 complete all as specified and as directed. |
| 94 | Supply only intake valve aseembly, CP NO 270.00.549.50 complete all as specified and as directed. |
| 95 | Supply only compressor oil suitable for air compressor of type KES - 75-10.5 CP No 270.02.478.50 complete all as specified and as directed. |
| 96 | Supply & fix in replacement special hose assembly 2-1/2''x1200 L suitable for kirlosker air compressor of type KES - 75-10.5 complete all as specified and as directed. |
| 97 | Supply only dryer unit including compressor and connected valves etc suitable for compressor of type KES 75-10.5 complete all as specified and as directed. |
| 98 | Supply only controller unit including full assembly suitable for compressor of type KES 75-10.5 complete all as specified and as directed. |
| 99 | Supply and fix digital type multifunction meter VAF, PF 3 Phase 4 wire AC 440 Volts, 50 Hz of rating 5 Amps with Class 1.0 with Provision for housing the meter & control wiring with 2.5 Sqmm PVC insulated unsheathed multistranded copper conductor including testing & commissioning complete all as specified and as directed. |
| 100 | Taking down unserviceable old control panels at any loction any height complete all as specified and as directed. Please Enable Macros to View BoQ information |