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| 1 | Material & Labour for comprehensive maintenance and general servicing of DG Set of capacity 5KVA & up to 100 KVA dismantling and replacement of worn out/Defective spare parts, tightening of nut bolts, checking of control wiring connections, cleaning of platform,removal of sludge from platform & also from inside of canopy of DG set including minor material like ; grease, thread, minor gaskets required for servicing etc and re-assembling of DG set, Installation on the same place, making connection , testing on full load complete to the entire satisfaction of the Engineer in Charge.Note : - (a) If any part will be replaced it will be measured and paid as supply only in respective items given here in after. |
| 2 | All as Item No. 1 above but DG set beyond 125 KVA upto 250 KVA. |
| 3 | All as Item No. 1 above but DG set beyond 250 KVA upto 400 KVA. |
| 4 | All as Item No. 1 above but DG set beyond 500 to 1000 KVA and Maint carried out by company rep OEM of Kirloskar/Cummins/Ashok Leyland/Crompton. |
| 5 | Supply only Premixed coolent. Make: Volvoline,Koel, Fleetguard |
| 6 | Supply only engine oil, multi grade 15w40 in engine or relpacement of engine oil. Make :-Volvoline or equivellent |
| 7 | Supply only diesel filter suitable for followling capacity of DG set. Make: MICO, BOSCH, KIRLOSKAR,FLEETGUARD |
| 8 | (a) Diesal filter upto 100 KVA DG SET. |
| 9 | (b) Diesal filter above 125 KVA to 250 KVA DG set. |
| 10 | (c) Diesal filter above 250 KVA and to 400 KVA DG set. |
| 11 | (d) Diesal filter 500 KVA to 1000 KVA DG Set |
| 12 | Supply only engine oil filter suitable for followling capacity of DG set. Make :MICO,BOSCH,KIRLOSKAR,FLEETGUARD,CUMMINS,CG |
| 13 | (a) Engine oil filter upto 100 KVA DG SET. |
| 14 | (b) Engine oil filter above 100 KVA and upto 250 KVA DG set. |
| 15 | (c) Engine oil filter above 250 KVA and upto 400 KVA DG set. |
| 16 | (d) Engine oil filter 500 to 1000 KVA volvoline DG set. |
| 17 | Supply only Air filter suitable for followling capacity of DG set. MAKE:MICO,BOSCH,KIRLOSKAR,FLEETGUARD,CUMMINS,CG |
| 18 | (a) Air filter upto 100 KVA DG SET. |
| 19 | (b) Air filter above 100 KVA and upto 250 KVA DG set. |
| 20 | (c) Air filter above 250 KVA and upto 400 KVA DG set. |
| 21 | (d) Air filter 500 KVA upto 1000 KVA DG set. |
| 22 | Repair/replacement of water temperature sensor unit.make specified as per DG Make: Cummins, Kirloskar, CG, Ashok Leyland |
| 23 | Supply and fixing in repair for all type of hose pipe, over flow pipe, copper tube fuel supply pipe, etc with clip and complete fittings all as directed by Engineer-in-Charge. |
| 24 | Supply and fixing in replacment of BATTERY 12 Volt 180 AH capicity make :Exide/Amaron |
| 25 | Supply and fixing in replacmnent of BATTERY 12 Volt 150 AH capicity make :Exide/Amaron |
| 26 | Supply and fixing in replacment of BATTERY 12 Volt 100 AH capicity make :Exide/Amaron |
| 27 | Supply and fixing in repair of MCCBs .make :Legrand,L&T,ABB INCLUDING spreaders links |
| 28 | (a) MCCB 400 Amp 36KA 4 pole 415 V |
| 29 | (b) MCCB 250 Amp,36KA 4 pole 415 V |
| 30 | (c) MCCB 200 Amp,36KA 4 pole 415 V |
| 31 | (d) MCCB 160 Amp,36KA 4 pole 415 V |
| 32 | (e) MCCB 125 Amp,16KA 4 pole 415 V |
| 33 | (f) MCCB 100 Amp,16KA 4 pole 415 V |
| 34 | Supply & Fixing in repair of Four Pole Contactor 240 AC, 2 NO+NC, or 01 NO NC Make: GE/Schneider/ABB/Legrand/L&T/TC |
| 35 | (a) 100 Amp |
| 36 | (b) 200 Amp |
| 37 | (C) 160 Amps |
| 38 | (d) 250 Amps |
| 39 | (e) 300 Amps |
| 40 | Supply & Fixing in repair of Four Pole Contactor coil 240 V AC Make = GE/Schneider/ABB/Legrand/L&T/TC |
| 41 | (a) 100 Amp |
| 42 | (b) 200 Amp |
| 43 | (C) 160 Amps |
| 44 | (d) 400 Amps |
| 45 | (e) 250 Amps |
| 46 | Supply & Fixing in repair of Autocut Electrical Battery Charger Unit SMPS with Constant Voltage Output with Battery Charging Transformer and Moulded Type Rectifier Unit etc.Make: Teknika/ NPP |
| 47 | (a) Battary Charger 12V DC, 10 Amp. |
| 48 | (b) Battary Charger 24V DC, 10 Amp. |
| 49 | Supply & Fixing in repair of under voltage Relay, 3 Phase AC, 110/415VAC Setting 75-100/300-400V, Trip Time 0-10 Sec. Make: Teknika,L&T,vinilec |
| 50 | Replacement of indicating lamp set RYB for phase indication operating 240 volt 50 HZ AC with new one LED panel mounting type complete to match existing one all as directed Make : L&T / C&S / Siemens / ABB |
| 51 | Supply & Fixing in repair of Timer AC/DC on Delay, AC 110/220VAC DC 24/12, 1-10, 3-30, 10-100 Sec Make: Teknika,L&T,vinilec |
| 52 | Supply & Fixing in repair of Engine Start Relay, 12/24 VDC, For Gensets 3 Cranks No & Off 0-30 Sec Each Setable. Make: Teknika,L&T,vinilec |
| 53 | Supply & Fixing in repair of 12x1.5 Sqmm Multistrand Copper Conductor Control Cable for DG Set to AMF Panel. |
| 54 | Supply & Fixing in repair of DC 12/24V Solenoid Coil (4 ST SWITCH) suitable for DG Set |
| 55 | Supply & Fixing in repair of Microprocessor/Alfa-Numeric Based DG SET PLC FOR DG SET (PS 500 unit for CUMMINS) |
| 56 | Supply & Fixing in repair of Microprocessor/Alfa-Numeric Based DG SET PLC FOR DG SET (PLC FOR Kirloskar/ASHOK LEYLAND DG SETS) |
| 57 | Repair/overhauling of self starter i/c replacement of carbon brusses, bearing, bushes, rewinding/replacment of armature and field etc. and warnishing upto 100 kva complete and capacity 12 Volts Make Lucas. |
| 58 | Supply and fix in repair of following : |
| 59 | (a) Oil Pressure switch 2 pin/ 3 pin |
| 60 | (c) battery terminal |
| 61 | (d) Battery led |
| 62 | (e) Fan Belt |
| 63 | Opening of AMF Panel, Cleaning of dust using blower & cleaning agents. Checking/Detecting, Removal of Faults, Re-wiring of old u/s wiring & Testing of Control Wiring complete as reqd and closing of AMF Panel after replacement of u/s parts and testing on completion of job on existing load,cleaning and removing the sludge from DG setetc. as specified & directed by Engineer-in-Charge. |
| 64 | Supply & fixing in repair of AMF Controller(PROCOM UNIT) for AMF Panel for 12V and 24 V both supply |
| 65 | Supply & fixing in repair of followings relays, suitable for AMF Panel of DG Set. Make: OEN/l&t |
| 66 | (a) Auxiliary Relay 14/11/8 Pin 230V AC |
| 67 | (c) Auxiliary Relay 14/11/8 Pin 12/24 VDC |
| 68 | Supply & Fixing in repair of DC 12V fuel Solenoid Coil left/right suitable for CUMMINS DG Set |
| 69 | Supply & Fixing in repair of DC 24V fuel Solenoid Coil left/right suitable for CUMMINS DG Set |
| 70 | Replacement of relay card used for AMF panel MAKE Procom 12V/24 V as directed by engineer in charge |
| 71 | Repair/overhauling of self starter i/c replacement of carbon brusses, bearing, bushes replacment of armature and field etc. and warnishing above 125 kva upto 400kva complete all as directed for the 24 Volts Make Lucas |
| 72 | Supply and fix replacement of control MCBs SP6 rating as directed |
| 73 | Supply & fixing, jointing, connecting & testing in trenches XLPE insulated PVC sheathed cable heavy duty 1100 volts 185 SQMM 3.5 CORE grade, aluminum conductor in trenches / ducts of following sizes including taking out cable cover & cable etc complete all as specified and directed. |
| 74 | Repalcement of DG set self of 12 V capacity as existing on site upto 125 KVA DG set Make Lucas ,Bosch as directed |
| 75 | M&L in replacement for earthing complete with copper earth plate electrode 60cmx60cmx3.15mm thick, buried directly in ground (earth pit not less than 2.25 metres deep below ground level) with top edge of the plate not less than 1.5m below normal ground level, connected to and including copper earth strip 20x3mm by means of bolts, nuts, check nuts and washers of galvanized iron or steel all as shown in electrical plate No 3 of SSR Part-I connected to earthing test point all as specified or indicated including testing on completion and excavation and earth work in any type of soil, PCC 1:3:6 type C1 in chamber, precast RCC cover 50mm thick in cement concrete 1:2:4 type B1, reinforced with welded steel wire fabric or XPM (Weight not less than 4 Kg/Sqm) with cast iron frame, funnel with wire mesh, 20mm bore GI pipe medium grade watering pipe, lugs, 40mm bore GI pipe medium grade protection pipe upto 7.5m |
| 76 | Daily inspection and checking the serviceability of DG set includs checking of engine oil ,fuel ,coolent ,battery terminal on priority basis as directed by engineer in charge. |
| 77 | Repair / maint of unserviceable open type DG set of capacity 320 to 500 KVA, Make- KIRLOSKAR, 415 Volts, 50 Hz complete with dismantling of engine head with connected accessories including electrical connections complete with the following spares required as under:- |
| 78 | (a) Replacement of liner complete as per suitable size complete. |
| 79 | (b) Replacement of piston for suitable size. |
| 80 | (c) Repair of tepid valve for suitable size. |
| 81 | (d) Replacement of of piston ring of suitable size. |
| 82 | (e) Replacement of Engine gas kit,o ring of suitable size. |
| 83 | (f) Repair of fuel injection assembly in other connected items |
| 84 | (g) Calliberation of Fuel injector pump |
| 85 | (h)Replacement of nosal |
| 86 | (i)Replacement of CR Bearing |
| 87 | (j) labour charge for overhaulling of DG set. |
| 88 | (k) Repair of engine head including repair to inlet ,outlet valve and all machinery work |
| 89 | Repair / maint of unserviceable canopy type DG set of capacity 100 KVA, Mkae- cummins, 415 Volts, 50 Hz complete with dismantling of engine head with connected accessories including electrical connections complete with the following spares required as under:- |
| 90 | (a) Replacement of liner complete as per suitable size complete. |
| 91 | (b) Replacement of piston for suitable size. |
| 92 | (c) Repair of tepid valve for suitable size. |
| 93 | (d) Replacement of of piston ring of suitable size. |
| 94 | (e) Replacement of Engine gas kit,o ring of suitable size. |
| 95 | (f) Repair of fuel injection assembly in other connected items |
| 96 | (g) Calliberation of Fuel injector pump |
| 97 | (h)Replacement of nosal |
| 98 | (i)Replacement of CR Bearing |
| 99 | (j) labour charge for overhaulling of DG set. |
| 100 | (k) Repair of engine head including repair to inlet ,outlet valve and all machinery work |
| 101 | Repair / maint of unserviceable canopy type DG set of capacity 160 KVA, Mkae- cummins, 415 Volts, 50 Hz complete with dismantling of engine head with connected accessories including electrical connections complete with the following spares required as under:- |
| 102 | (a) Repair of tepid valve for suitable size. |
| 103 | (b) Replacement of of piston ring of suitable size. |
| 104 | (c) Replacement of Engine gas kit,o ring of suitable size. |
| 105 | (d)Replacement of nosal |
| 106 | (e) labour charge for overhaulling of DG set. |
| 107 | (f) Repair of engine head including repair to inlet ,outlet valve and all machinery work |
| 108 | (g) repair to fuel pump including replacement of nosal,callibration and connected work |
| 109 | M & L for dismantling existng DG set upto 320 KVA Cap properly disconnecing all electrical connections, panels and DG set, shifting to other site taking suitable safely measure while handling and shifting of the Dg set current location to proposed location including transportation require foundation for AMF panels , DG set and reconnection of all electrical connectioins and testing and commisioning. |
| 110 | M&L in replacement of locking arreangement of canopy type DG set 04 Nos for each DG set as existing on site of reputed make as directed by Eng in charge |
| 111 | M&L in replacement of flywheel ring for DG set cap upto 320 KVA Make: kirloskar as existing on site as directed by eng in charge |
| 112 | Supply and top up of battery distilled water used for lead acid battery as directed by Engineer-in-charge. |
| 113 | Dismantling the radiator and fan from the engine for cleaning of copper tubes, removing water leakage by patch work or welding work and cooling fins by using descaling solution and soldering, patch work including, transporting to repair workshop and bringing back for refitting upto 380 KVA to 500 KVA all as directed by Engineer-in-Charge. |
| 114 | Servicing of radiator assembly of DG Sets 125 to 250 KVA and replacement of minor parts to make it operational including descaling of tubes with solution and chemicals and compressed air blast including transportation to workshop and back and re fixing after testing complete and making it leak proof completeincluding replacement of worned out tubler hoses alongwith clip etc all as specified and directed. |
| 115 | All as per item No 49 above but for DG Sets 20 KVA to 63 KVA |
| 116 | All as per item No 49 above but for DG Sets 100 KVA |
| 117 | Taking out the charging alternator of DG Set capacity 320KVA and shifting to workshop for rewinding of armature including replacement of rewinding unserviceable, bushes & minor parts & reinstalling the same after testing complete as specified. |
| 118 | All as per item No 52 but for DG Set capacity 125 KVA to 250 KVA |
| 119 | All as per item No 52 but for DG Set capacity 100 KVA |
| 120 | All as per item No 52 but for DG Set capacity 20 to 63 KVA |
| 121 | Repair and maintenance of FIP including replacement of Plunger, Governer kit with pin, Nozzles P type,Head ball guide kit, Head sheet (set of 12 piece) Rock rod,Rollar bearing,Oil seal, Piston pin, Gasket kit and sleeves complete as specified and directed DG Set of 20 KVA to 63.5 KVA. Make-Kirloskar, Cummine Mahindra |
| 122 | All as per item No 56 but for DG Set capacity 100 KVA |
| 123 | All as per item No 56 but for DG Set capacity 125 KVA to 250 KVA |
| 124 | M&L cleaning of diesel tank of DG Set of any capacity including replacement of worn-out pipe line and measuring scale and fixing in original position and make it leak proof with necessary clamps complete all as specified and directed. |
| 125 | S&F in replacement of change over switch Capacity 160Amps,415 Volts,FP, 50HZ, manually Operated Complete al as specified and directed. Make:L&T,INDOASIAN |
| 126 | S&F in replacement of change over switch Capacity 125Amps,415 Volts,FP,50HZ, manually Operated Complete al as specified and directed. Make:L&T,INDOASIAN |
| 127 | Disconnecting the battery 12 Volts 180 AH from the DG set shifting to workshop for further dismantling for repair/replacement of cells, plates, reconditioning, filling of electrolyte of required specific gravity and charging the battery, after repair shifiting the batteries from workshop to E/M installation fixing to the DG set testing complete all as directed by Engineer-in-charge. |
| 128 | M & L for cleaning of DG sets including removing of oil grees and etc spot washing carefully with soda water preparation of old painted surface and painting to the DG sets of capacity 20KVA to 320 KVA with two coat of spray painting of approved make and colour of first grade paint and making SM/MES No all as specified and directed. |
| 129 | S&Fin replacement of Fuel pipe / Hose pipe for DG Set complete all as specifed. |
| 130 | S&F in replacement hinges suitable for DG Set of any capacity of existing size complete all as specified and directed by Engineer-in-charge |
| 131 | Opening the coupling of DG Set of capacity 63KVA to100 KVA, dismantling the outer cover & taking out the fly wheel ring and shifting to workshop for repair in and including replacement of fly wheel ring by pressing machine and reinstalled the same after repair to make it fully fuctional complete all as specified. Make -Cummins/Kirloskar/Greeves. |
| 132 | All item No 66 here in before but for DG Set cap 200 KVA to 500 KVA Make -Cummins /Kirloskar/Greeves. Please Enable Macros to View BoQ information |
