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| 1 | General Servicing to Diesel Engine Generating Set any type and make as per OEM recommendation including checking all rubber/hose pipes, checking of coupling joints, v belts speed governor, air filter, filter elements valve tappet adjustments, radiator lines, leakage of coolant, oil including oiling/greasing & replacement of consumable parts such as minor items like nut/bolt, washers, gasket, welding works etc (included in unit rate) and replacement of worn out/unserviceable parts (to be measured separately as supply only) suitable for 400 KVA capacity Silent DG set Make:-Kirloskar model No. DV8.8308 and Supply only following consumable spares partsNOTE : Cost factor of labours for servicing & fixing of parts shall be deemed to be included in unit rate. However worn out & unserviceable parts to be replaced will be measured and paid separately as supply only. Make of spare parts same as of DG Set or as per sample. Servicing will be done as per manufacturer instructions. |
| 2 | Diesel filter |
| 3 | Lub Oil filter |
| 4 | By pass filter |
| 5 | Water seperator filter |
| 6 | Coolant filter |
| 7 | Air filter |
| 8 | Set of hose |
| 9 | Set of hose clamps |
| 10 | Set of fuel pipe |
| 11 | All as per Srl item No. 1.00 here-in-before but DG Set of cap 320 KVA. Make:-Greaves and Supply only following consumable spares parts |
| 12 | Diesel filter |
| 13 | Lub Oil filter |
| 14 | By pass filter |
| 15 | Water seperator filter |
| 16 | Coolant filter |
| 17 | Air filter |
| 18 | Set of hose |
| 19 | Set of hose clamps |
| 20 | Set of fuel pipe |
| 21 | All as per Srl item No. 1.00 here-in-before but DG Set of cap 200 KVA. Make:-Kirloskar and Supply only following consumable spares parts |
| 22 | Diesel filter |
| 23 | Lub Oil filter |
| 24 | By pass filter |
| 25 | Water seperator filter |
| 26 | Coolant filter |
| 27 | Air filter |
| 28 | Set of hose |
| 29 | Set of hose clamps |
| 30 | Set of fuel pipe |
| 31 | All as per Srl item No. 1.00 here-in-before but DG Set of cap 160 KVA. Make:-Greaves/Cummins/Ashok Layland and Supply only following consumable spares parts |
| 32 | Diesel filter |
| 33 | Lub Oil filter |
| 34 | By pass filter |
| 35 | Water seperator filter |
| 36 | Coolant filter |
| 37 | Air filter |
| 38 | Set of hose |
| 39 | Set of hose clamps |
| 40 | Set of fuel pipe |
| 41 | All as per Srl item No. 1.00 here-in-before but DG Set of cap 125 KVA. Make:-Greaves/Kirloskar/ Cummins and Supply only following consumable spares parts |
| 42 | Diesel filter |
| 43 | Lub Oil filter |
| 44 | By pass filter |
| 45 | Coolant filter |
| 46 | Air filter |
| 47 | Head Gasket |
| 48 | Half Packing kit |
| 49 | Actuator |
| 50 | Set of hose |
| 51 | Set of hose clamps |
| 52 | Set of fuel pipe |
| 53 | water separator |
| 54 | All as per Srl item No. 1.00 here-in-before but DG Set of cap 100 KVA. Make:-CUMMINS/Mahindra and Supply only following consumable spares parts |
| 55 | Diesel filter |
| 56 | Lub Oil filter |
| 57 | Coolant filter |
| 58 | Air filter |
| 59 | Head Gasket |
| 60 | Half Packing kit |
| 61 | Actuator |
| 62 | Set of hose |
| 63 | Set of hose clamps |
| 64 | Set of fuel pipe |
| 65 | water separator |
| 66 | All as per Srl item No. 1.00 here-in-before but DG Set of cap 82.5 KVA. Make:-KIrloskar and Supply only following consumable spares parts |
| 67 | Diesel filter |
| 68 | Lub Oil filter |
| 69 | Coolant filter |
| 70 | Air filter |
| 71 | Head Gasket |
| 72 | Half Packing kit |
| 73 | Actuator |
| 74 | Set of hose |
| 75 | Set of hose clamps |
| 76 | Set of fuel pipe |
| 77 | water separator |
| 78 | All as per Srl item No. 1.00 here-in-before but DG Set of cap 62.5 KVA. Make:-TATA, and Supply only following consumable spares parts |
| 79 | Diesel filter |
| 80 | Lub Oil filter |
| 81 | Air filter |
| 82 | Oil safety valve |
| 83 | Water safety valve |
| 84 | checking of control panel wiring and rectification |
| 85 | Set of hose |
| 86 | Set of hose clamps |
| 87 | Set of fuel pipe |
| 88 | All as per Srl item No. 1.00 here-in-before but DG Set of cap 5/10/20 KVA. Make:-Kirloskar and Supply only following consumable spares parts |
| 89 | Diesel filter |
| 90 | Lub Oil filter |
| 91 | Air filter |
| 92 | Set of hose |
| 93 | Set of hose clamps |
| 94 | Set of fuel pipe |
| 95 | M&L for calibration of fuel injection pump assemblyby authorised dealer with replacement of worn out parts, testing and commissioning complete including alignment, plunger, packing kit, spring delivery valve etc. required to make the pump serviceable of DG set of capacity 5 KVA to 62.5 KVA complete all as specified and directed by Engr-in-Charge. (The item rate includes transportation of pump from site to dealers workshop and back). |
| 96 | M&L for calibration of fuel injection pump assembly by authorised dealer with replacement of worn out parts testing and commissioning complete including alignment, plunger, packing kit, spring delivery valve etc. required to make the pump serviceable of DG set of capacity 100 KVA to 125 complete all as specified and directed by Engr-in-Charge. (The item rate includes transportation of pump from site to dealers workshop and back). |
| 97 | Material and labour for calibration of fuel injection pump assembly by authorised dealer with replacement of worn out parts testing and commissioning complete including alignment, plunger, packing kit, spring delivery valve etc. required to make the pump serviceable of DG set of capacity 160 KVA to 200 KVAcomplete all as specified and directed by Engr-in-Charge. (The item rate includes transportation of pump from site to dealers workshop and back). |
| 98 | Material and labour for calibration of fuel injection pump assembly by authorised dealer with replacement of worn out parts testing and commissioning complete including alignment, plunger, packing kit, spring delivery valve etc. required to make the pump serviceable of DG set of capacity 320/400 KVAcomplete all as specified and directed by Engr-in-Charge. (The item rate includes transportation of pump from site to dealers workshop and back). |
| 99 | M&L for removing the radiator assembly after disconnecting from engine, opening the parts of radiator for servicing and repairing/ replacement of unserviceable minor parts including brazing/ welding complete of DG set of capacity 100 KVA to 125 KVA complete all as specified and directed by Engr-in-Charge. (The item rate includes transportation of radiator from site to workshop and back and refixing the radiator in position). |
| 100 | M&L for removing the radiator assembly after disconnecting from engine, opening the parts of radiator for servicing and repairing/ replacement of unserviceable minor parts including brazing/ welding complete of DG set of capacity 160 KVA to 200 KVA complete all as specified and directed by Engr-in-Charge. (The item rate includes transportation of radiator from site to workshop and back and refixing the radiator in position). |
| 101 | M&L for removing the radiator assembly after disconnecting from engine, opening the parts of radiator for servicing and repairing/ replacement of unserviceable minor parts including brazing/ welding complete of DG set of capacity 320/400 KVA complete all as specified and directed by Engr-in-Charge. (The item rate includes transportation of radiator from site to workshop and back and refixing the radiator in position). |
| 102 | M&L for removing the radiator assembly after disconnecting from engine, opening the parts of radiator for servicing and repairing/ replacement of unserviceable minor parts including brazing/ welding complete of DG set of capacity 5 KVA to 82.5 KVA complete all as specified and directed by Engr-in-Charge. (The item rate includes transportation of radiator from site to workshop and back and refixing the radiator in position). |
| 103 | S&F for replacing Turbo Charger Assembly of DG set of capacity 320/400KVA incl taking down old u/s Turbo Charger complete all as specified and directed by Engr-in-Charge. |
| 104 | S&F for replacing Turbo Charger Assembly of DG set of capacity 160 KVA to 200 KVA incl taking down old u/s Turbo Charger complete all as specified and directed by Engr-in-Charge. |
| 105 | S&F of Turbo Charger Assembly of DG set of capacity 82.5 KVA to 125 KVA incl taking down old u/s Turbo Charger complete all as specified and directed by Engr-in-Charge. |
| 106 | M&L for repair of self starter of 100 KVA to 200 KVA DG set including taking out burnt out winding, rewinding the same and replacement of burn out parts carbon brush, brushes etc complete all as specified and directed by Engr-in-Charge. (Note: The items rates incl transportation of self startor from site /store to workshop and back to site /store |
| 107 | M&L for repair of self starter of 320 KVA DG set including taking out burnt out winding, rewinding the same and replacement of burn out parts carbon brush, brushes etc complete all as specified and directed by Engr-in-Charge. (Note: The items rates incl transportation of self startor from site /store to workshop and back to site /store |
| 108 | S&F in repair water Pump Assy of DG set of capacity 320 KVA complete all as specified and directed by Engr-in-Charge. |
| 109 | S&F in repair water Pump Assy of DG set of capacity 100 KVA to 200 KVA complete all as specified and directed by Engr-in-Charge. |
| 110 | S&F in replacement lead acid power pack unit of capacity 12 volts 150 AH of DG Sets complete all as specified and diected by Engr-in-Charge. |
| 111 | S&F in replacement lead acid power pack unit of capacity 12 volts 180 AH for DG Sets complete all as specified and diected by Engr-in-Charge. |
| 112 | M&L for dismantling of alternator assembly of 100 KVA DG set from the foundation after disconnecting the electric connection, carrying the same to work shop, dismantling of alternator and taking down worn out windings of rotor and exterior coil, rewinding the alternator with copper enamelled wire with same size and same gauge, replacement of insulation materials, heating and varnishing, provision of connecting leads and terminals plates etc. to make alternator fully serviceable, reassembling the alternator, shifting back to installation, assembling the same engine, making electric connection testing and commissioning complete all as specified and directed by Engr-in-Charge. |
| 113 | M&L for dismantling of alternator assembly of 125 KVA DG set from the foundation after disconnecting the electric connection, carrying the same to work shop, dismantling of alternator and taking down worn out windings of rotor and exterior coil, rewinding the alternator with copper enamelled wire with same size and same gauge, replacement of insulation materials, heating and varnishing, provision of connecting leads and terminals plates etc. to make alternator fully serviceable, reassembling the alternator, shifting back to installation, assembling the same engine, making electric connection testing and commissioning complete all as specified and directed by Engr-in-Charge. |
| 114 | M&L for dismantling of alternator assembly of 160 KVA DG set from the foundation after disconnecting the electric connection, carrying the same to work shop, dismantling of alternator and taking down worn out windings of rotor and exterior coil, rewinding the alternator with copper enamelled wire with same size and same gauge, replacement of insulation materials, heating and varnishing, provision of connecting leads and terminals plates etc. to make alternator fully serviceable, reassembling the alternator, shifting back to installation, assembling the same engine, making electric connection testing and commissioning complete all as specified and directed by Engr-in-Charge. |
| 115 | Material & Labour for taking out fuel from fuel tank and cleaning of fuel tank of DG set of capacity 5 to 400 KVA, removing sludge and sediments deposited inside the diesel tanks by washing with detergent washing powder and air compressor , refixing all connecting pipes including testing for proper working, complete all as directed. |
| 116 | Repair of leakage/mixing of lub oil, air locking of DG set 5 to 400 KVA including body packing, gasket, oil seal,liner including as per requirement and complete connection of engine connections, testing and commissioning complete all as specified and directed. |
| 117 | Supply and fix in replacement of engine oil 20w 40/5w30/15W 40 suitable for DG set servicing/smooth functioning capacityupto 400kVA including testing for proper working, complete all as directed. |
| 118 | Supply and fix in replacement of coolent suitable for DG set servicing/smooth functioning capacity upto 400 KVA including testing for proper working, complete all as directed. |
| 119 | Supply and fix in repair of battery terminal with lead suitable for DG set capacity 7.5 KVA to 400 KVAwith accessories nut bolt & washer complete all specified and directed by Engr-in-charge. |
| 120 | Supply and fix in replacement of distiled water for DG set battery,proper filling and checking complete all as directed and directed by Engr -in-Charge. |
| 121 | Supply and fix in replacement of V belt suitable for radiator fan and water pump of 100 KVA DG set kirlosker/Greaves/Cummins make . |
| 122 | Supply and fix in replacement of V belt suitable for radiator fan and water pump of 125 /160 KVA DG set kirlosker/Greaves/Cummins make . |
| 123 | Supply and fix in replacement of V belt suitable for radiator fan and water pump of 200//320 KVA DG set kirlosker/Greaves/Cummins make . |
| 124 | S&F for replacing fuel injector as per OEM specification of DG set of capacity 100 to 125 KVA kirlosker/Greaves/Cummins make . |
| 125 | S&F for replacing fuel injector as per OEM specification of DG set of capacity 200/320 KVA kirlosker make |
| 126 | M&L for replacing Automatic Voltage regulator of DG set 7.5 to 62.5 KVA capacity complete all as specified and directed . |
| 127 | M&L for replacing Automatic Voltage regulator of DG set 100 to 125 KVA capacity complete all as specified and directed . |
| 128 | M&L for replacing Automatic Voltage regulator of DG set 160 KVA capacity complete all as specified and directed . |
| 129 | S&F in replacing Hour meter of DG set 125 KVA to 400 KVA complete all as specified and directed. |
| 130 | S&F in replacement of existing unserviceable changeover any size & capacity with changeover 4 pole 125 Amps with side handle operated including minor additional/alternation as required at site for fixing and connecting up of changeover all as directed by Engr-in-Charge. |
| 131 | S&F in replacement of existing unserviceable changeover any size & capacity with changeover 4 pole 250 Amps with side handle operated including minor additional/alternation as required at site for fixing and connecting up of changeover all as directed by Engr-in-Charge. |
| 132 | M&L for replacing head gasket of generator set incl opening of engine head , tapet system, valve control assembly , removing piston , replacing piston rings as per OEM specifications , adjusting tapet setting incl suitable body packing kit for DG set 5 KVA to 82.5 KVA and testing for regular testing complete all specified and directed by Engr-in-charge. |
| 133 | M&L for replacing head gasket of generator set incl opening of engine head , tapet system, valve control assembly , removing piston , replacing piston rings as per OEM specifications , adjusting tapet setting incl suitable body packing kit for DG set 100 KVA to 125 KVA and testing for regular testing complete all specified and directed by Engr-in-charge. |
| 134 | M&L for replacing head gasket of generator set incl opening of engine head , tapet system, valve control assembly , removing piston , replacing piston rings as per OEM specifications , adjusting tapet setting incl suitable body packing kit for DG set 200 KVA to 400 KVA and testing for regular testing complete all specified and directed by Engr-in-charge. |
| 135 | M&L for replacing Piston , piston ring, gudgeon pin complete for DG set of capacity 160 KVA all as specified and directed. |
| 136 | M&L for replacing Piston , piston ring, gudgeon pin complete for DG set of capacity 82.5 to 125 KVA all as specified and directed. |
| 137 | M&L for replacing Piston , piston ring, gudgeon pin complete for DG set of capacity 200 to 320 KVA all as specified and directed. |
| 138 | M&L for replacing Piston , piston ring, gudgeon pin complete for DG set of capacity 7.5KVA to 62.5 KVA all as specified and directed. |
| 139 | M&L for replacing radiator fan flade heavy duty as per sample of DG set of capacity 100KVA to 200 KVA complete all as specified and directed. |
| 140 | Supply and laying,jointing & testing in replacement of existing unserviceable XLPE insulated, armoured heavy duty electric cable with aluminium conductor,1100 volt grade laid in trenches,ducts,drawn through pipes across the road/path/along poles/floors/equipment etc of size 95 sq mm 3.5 core.( Laid on pole/wall) |
| 141 | All as per item srl item No. 8 here-in-before but of size 50 sqmm 3.5 core complete all as specified and directed ( laid on wall) |
| 142 | Excavation in trenches not exc 1.5 m wide and not exc 1.5 m in depth and getting it out for laying of cable / pole etc in hard/dense soil |
| 143 | Returning, filling in, including spreading, leveling watering, and well ramming in layers not exc 25 cm in hard/dense soil all as directed. |
| 144 | Removing excavated material n.exc 50m and depositing where directed at a level exc. 1.5 cm above the starting point all as directed. |
| 145 | M&L for sand cushioning to UG cable laid in trenches all as specified and directed. |
| 146 | M & L for providing PCC cable cover class LV type-I of size 250x150x40mm laid in perpendicular to the cable abutting each other all as specified and directed at site. |
| 147 | Supply and fixing in repair of GI tubing 40 mm dia light grade galvanised with all fittting and fixed fix on wall ceiling or laid in floors complete all as specified and direceted at site . Please Enable Macros to View BoQ information |
| 148 | Supply and fixing in repair of GI tubing 40 mm dia light grade galvanised with all fittting and fixed fix on wall ceiling or laid in floors complete all as specified and direceted at site . Please Enable Macros to View BoQ information |
