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| 1 | GST rate/ amount, SAC & Total amount incl. GST |
| 2 | MAINLINE WORK (PART-A) |
| 3 | CARBON STEEL PIPES |
| 4 | PIPELINE LAYING / INSTALLATION |
| 5 | \\"Receiving and taking over\\" as defined in the specifications, handling, loading, transportation and unloading of Owner supplied 3-Layer PE coated and bare line pipes from Owner's designated stack-yard to Contractor's stock yard/workshop/work-site including preliminary activities, preparation of drawings, wherever required for crossing etc. including handling, stacking, stringing on the pipeline Right-of-Use/ pipeline route alignment, carrying out inspection of company supplied materials including line pipes at the time of taking over, laying/ installation of coated line pipes as per specification wherever required depending on site condition including execution of all works, \\"taking over\\", handling , including loading and unloading, transportation of Owner supplied materials other than line pipe from Owner's designated place (s) of issue to work site, arrangement of all |
| 6 | additional lands required for Contractor's storage, fabrication, access for construction, procurement and supply of all materials (except Owner supplied materials), consumables, equipment, labour and other inputs, carrying out all temporary, ancillary, auxiliary works, ready for commissioning of pipeline as per drawings, specifications, other provisions of Contract document and instructions of Engineer-in-charge, including but not limited to carrying out the following works: |
| 7 | Surveying of route and detours required at the time of execution including marking the same in topographical sheet, preparation of construction drawings showing survey details, and submit same to Owner for review / approval. |
| 8 | Staking and installation of construction markers, clearing, fencing, grubbing, full filling all the requirements of various statutory/ environment authorities to the entire satisfaction of concerned authorities, grading of work area. Shifting of all obstruction within the ROU/ Pipeline route alignment viz. electrical lines/ poles, telephone line / poles, foreign pipeline, etc. co-ordination with concerned authorities and obtain permissions from these authorities. |
| 9 | Barricading the pipeline construction area prior to execution of the works as per drawings enclosed with tender document and to the entire satisfaction of Owner / Engineer-in-charge. |
| 10 | Trenching to all depths and to a width to accommodate the carrier pipeline and/or optical fiber cable/cable conduit during lowering & backfilling by excavation in all types of soils including different type of pavement / footpath / roads (other than concrete roads) etc. including breaking, chiseling or otherwise cutting etc. as required and storing excavated soil, reusable materials at designated area as directed by Engineer in charge and to a width to accommodate the pipeline as per the relevant standard/ specification etc. [The minimum depth of the top of pipeline shall be 1.0 m measured from top of pipeline coating to the top of undisturbed surface of the soil or as per SCC/ relevant code, whichever is higher]. Dewatering of trenches if required as per site condition. |
| 11 | Carrying out repairs of pipe defects/ replacement in case of irreparable defects and repairs of defects of pipe coating not attributable to Owner including defects/ damages occurring during transportation / handling. |
| 12 | Stringing of line pipes along pipeline trench / ROU provided on sand/soft soil bags including all supplies, manpower & machinery etc.… |
| 13 | Checking, cleaning, aligning, bending, cutting and beveling (as required) of pipes for welding and field adjustments including pipe fittings, welding, carrying out non-destructive testing of welds as required including 100% radiography by X-ray and providing all requisite equipment, labour, supervision, materials, films, consumables, all facilities and personnel to process, develop, examine and interpret radiographs and other tests as required, carrying out repairs of weld joints found defective by Engineer-in-Charge, carrying out re-radiography and other tests as required on repaired joints. |
| 14 | Carrying out installation of carrier line pipe in the casing pipe at cased crossing (excluding installation of casing pipes which is covered separately). |
| 15 | Coating of field weld joints, long radius bends (R=3D), elbows, buried fittings and valves etc. including supply of coating materials etc. (i.e. heat shrinkable sleeves and high build epoxy etc.) as per PJS & Technical Specification compatible with 3 layer PE coating material of the line pipe. |
| 16 | Installation of LR Bend (R = 3D) , as per specification wherever required depending on site condition. |
| 17 | Installation / lowering the pipeline in trench to required depth as per PJS, Technical Specification & drawings including providing required padding over and around the pipeline with sand/graded material approved by Engineer-In-Charge (in rocky areas) including padding around pipeline with suitable soil duly approved by EIC including supply of padding material, backfilling and its compaction to the satisfaction of concerned authorities with excavated earth / borrowed select soil including supply of borrowed select soil duly approved by EIC before backfilling and make ready for restoration to be done by Owner / concerned authorities. |
| 18 | Installation of warning mat on the entire length of the pipeline as per specification. Warning mat should have anti rodent properties. |
| 19 | Supply and installation of slope breakers, wherever required or, as directed by Owner / Engineer–in–charge. |
| 20 | Crossing the all-foreign pipeline / HT line / cable / any other utilities etc. with necessary concrete / PVC protection including coordination with all agencies and obtaining NOC. |
| 21 | Supply and installation of bank protection along with backfill materials duly approved by EIC for pipeline trench and banks falls under minor water body crossing as per technical specification & Std. Drag., wherever required or, as directed by Owner / EIC. |
| 22 | Training and diversions of streams in steep slope area, wherever required. |
| 23 | Carrying out air cleaning, pigging, flushing, cleaning and hydrostatic testing of complete pipeline, supply of required quantity of corrosion inhibitor, if required including pre-testing of designated sections complete as per specification and approved by Engineer–in–charge to specified pressures indicated elsewhere and duration after stabilization as per specification, providing all equipment, pumps, fittings, instruments, dead weight tester, pressure recorder, thermocouples etc., and services, supervision, labour, consumables, water including supply of corrosion inhibitor, air, etc. as required, locating of leaks and rectification of defect attributable to Contractor (rectification of defects in line pipe material not attributable to contractor shall be paid separately as per other item of schedule of rate), re-testing after rectification, dewatering after successful completion of hydrotesting of entire section and as approved by Engineer-in-Charge. |
| 24 | (Note : Leak detection, its rectification and successfully re-hydrotesting shall be carried out by Contractor with a view that completion of all activity for successful hydrotesting is not inordinately extended, which will hamper the overall project schedule. Further, no extra payment claim shall be entertained for re-hydrotesting and leak detection if defects found attributable to Contractor. |
| 25 | All teeing-in, including the tie-in(s) of the pipeline with the adjacent sections of pipeline including cutting of test header, relevelling as required, radiography and other NDT examination, joint coating as per specification. |
| 26 | Final clean-up & restoration of right-of-use or area disturbed by contractor including obtaining NOC from respective land owner and statutory authorities during their construction activities for laying of pipeline works and disposal of debris and returning all surplus material to designated disposal areas / storage yard as and backfilling of trench and compaction of the same as per satisfaction of Owner and / Or as directed by Engineer–in–charge. |
| 27 | Restoration of land, facilities and boundary wall etc. and associated facilities dismantled/damaged by the Contractor during construction; |
| 28 | Installation of all buried valves inside the valve pit and making provision to operate the valve. |
| 29 | Protective coating of 500 micron thick two component (applied with the help of minimum three coats) liquid epoxy including supply of materials duly approved by Owner for all piping valves, fittings, structural steels etc. for buried installation and inside the valve pit as approved by the Engineer-in-charge. |
| 30 | Carrying out all temporary, ancillary, auxiliary works and all incidental works required to make the pipeline ready for pre-commissioning; |
| 31 | Hook-up work with existing pipelines. |
| 32 | Obtaining work permits/ NOC from various statutory authorities having jurisdiction, before and after execution of the work, and complying with all stipulation/conditions/recommendation of the said authorities; |
| 33 | Preparation of as-built drawings, pipe-book and other records as specified in the specifications. SOR shall be read in conjunction with job specific requirements, specifications, standards, drawings and other provision of contract document. All above works line pipe laying and installation all above works for buried pipeline as per following details: |
| 34 | Installation of Coated Line Pipes as per following details: |
| 35 | Specified dia Thk (mm) Material Coating Type Length of each pipe(mm) NB |
| 36 | 100 6.4 API 5L Gr. X-52 3 Layer PE Double random Coating (Externally) (approx. 11.5 m to 12.5 m) |
| 37 | Note: |
| 38 | This item shall be applicable for the underground steel grid main pipeline & branch pipeline including tap-off for distribution pipelines, valves, barred tees, insulating joints, bends (R=3D), flanges & fittings, accessories etc. and including fabrication, NDT, Testing & Installation of SVs (all types), tie-in of valve assembly including radiography of tie-in joints as per Schematic Layout Drawings and technical Specification along with aboveground approach pipeline up to Insulating Joint (including installation of aboveground / underground insulating joint) for various stations. |
| 39 | Supply of all valves, flanges, fittings, assorted pipes, barred tees & insulating Joints, LR bend etc. shall be paid by separate item mentioned elsewhere in SOR. |
| 40 | In above item, backfilling of pipeline trench by borrowed select soil duly approved by Owner / EIC shall be paid by separate item mentioned elsewhere in the SOR. |
| 41 | Contractor shall not perform any pipeline activities along ROU without specified barricading as per Std. Drag. and other safety measures. |
| 42 | The lengths of pipelines are tentative. Items except above are covered separately. |
| 43 | A large part of the proposed pipeline route is along MDR/ Asphalt Road etc. However, in case of non-availability of ROU along MDR/ Asphalt Road etc., the pipeline route may change and this may also require a new tap-off point at suitable location on Pipeline of M/s GAIL (I) Ltd. This may cause increase / decrease in SOR quantities. |
| 44 | The rates shall be applicable for the work within all locations / region within Varanasi Region. |
| 45 | The above rate is excluding of crossings by HDD, Boring, moiling, mentioned under separate item. |
| 46 | Contractor shall ensure that no tree/plant cutting shall be carried out during Pipe Line Laying operations. Trenching shall be carried out manually if needed, so as to ensure no damage to plant/tree/water pipe line /telephone line/sewage line/electric cable and other under ground utilities. |
| 47 | (iv) Payment for supply and installation of duct shall be paid through item available else where in SOR. |
| 48 | PIPELINE LAYING/INSTALLATION BY HDD AND INCLUDING VARIOUS CROSSING |
| 49 | Complete work of laying of pipeline in restricted ROU along with adjacent road/nala (if minor road/nala falling under the laying profile and not considered under separate crossing) with one no of HDPE duct for OFC by HDD method including crossing of road/nalla any type of crossing depth is required as per instruction of EIC . \\"Receiving and taking over\\" owner supplied 3LPE coated line pipes from owner's designated place to issue/dump site(s) and transportation to contractor's stock yard/work site including all handling, loading, uploading, aligning etc. supply of all contractor supplied material including consumables, manpower, equipment, other resources to work site(s) and acquiring the required land for storage. Execution of, but not limited to, following works in accordance with specifications and instruction of engineer-in-charge and as per all provision of Contract Document. |
| 50 | Pre-construction survey, necessary cover required over the carrier pipeline, based on site visit, collection of data (if required) from concerned Authority including design and detail engineering and making of drawings for getting their approval from concerned Authority/Engineer-in-charge, getting work permit/NOC for utilities crossings (if any) encountered prior to start the execution of work. |
| 51 | Drilling to required depth from top of ground (min 1.5 mars.)including maintenance of drill hole in all types of strata, all depth to accommodate the pipeline at all conditions encountered by approved HDD methods for providing minimum cover specified in code/specification or the actual depth as decided by concerned authority, whichever is more. |
| 52 | Laying of the pipeline by the approved HDD method including pipeline string preparation, welding, testing, 100% radiography by X-ray, welding repair and retest, coating of field joints with special type Dira Heat Shrink Sleeve or equivalent (including supply of coating material) and repair of pipeline coating with special PERP-80 repair patch or equivalent material (including supply of repair patch) as per specification, pre-hydrotest of complete strings made for laying etc. |
| 53 | Backfilling of the ditch/trench including restoration and clean-up of area, disposal of drilling fluid & waste etc. to the satisfaction of Engineer-in-charge and/or as directed by concerned Authority. |
| 54 | Gauging, pigging, Cleaning, Post installation hydrotest, dewatering and tie-in with pipeline at either banks etc. all other works including pigging, Cleaning, final hydrotesting etc. along with mainline works(as mentioned above) required as per specifications, codes, approved drawings, calculations, methods and as directed by Engineer-in-charge and provision of contract document, getting NOC from all concerned authority of the facilities. |
| 55 | Installation/laying of Coated Line Pipes as per following details: |
| 56 | Specified dia Thk (mm) Material Coating Type Length of each pipe(mm) NB |
| 57 | 100 6.4 API 5L Gr. X-52 3 Layer PE Double random Coating (Externally) (approx. 11.5 m to 12.5 m) |
| 58 | Note: (I) Pipeline length are tentative and for various crossings NH/NALL /MINNOR ROAD/site locations wherein laying through open cut is not feasible. Tenderer are advised to visit the site for actual assessment of extent of laying and to access the maximum extent of cover which may have to be provided. Actual string length for HDD shall be as per design calculations so that pipe is not under stress as permitted by codes/ specifications. Final length of string shall be decided after decision of minimum cover requirement by concerned Authority/ Engineer-in-charge. |
| 59 | (ii) Payment for the length of final tied-in carrier pipeline string are inclusive in the above item rate and no separate payment shall be made under other item Like type of crossing mentioned elsewhere. |
| 60 | (iii) Width of above laying indicated are tentative. The width indicated are not for any single laying. This shall be as per requirement at site for laying at different locations. |
| 61 | (iv) Payment for supply and installation of duct shall be paid through item available else where in SOR. |
| 62 | Pipe Laying using Manual/ Machine Moiling technique (without Casing) for CS pipe |
| 63 | Survey of under ground utilities, execution of the work as per specification, including excavation of pits Moling with the hole size not exceeding 20% of the pipe Dia, jointing and insertion of carrier pipe with casing, testing & commissioning and restoration of the pits to original condition, submission of As-Built Graph as per specifications and the instruction of Engineer-in-charge. |
| 64 | Laying of 4\\" (101.6 mm) OD, 6.4 mm wall the of API 5L Grade X-52 carrier pipe |
| 65 | Note-(I) Payment for the length of the carrier pipeline string shall be measured as the installed carrier pipeline length plus two meters. Payment for any additional length of the carrier pipeline string shall be made under SOR Item No. A00101. |
| 66 | (ii) Width of above crossings indicated are tentative. The width indicated are not for any single crossings. This shall be as per requirement at site for crossing at different locations. |
| 67 | SUPPLY OF WARNING MATSupply of warning mat for pipeline as per the technical specification enclosed in the bid document.. The material of warning mat shall be of high density polyethylene and non biodegradable type. It shall have non-toxic and anti rodent properties. |
| 68 | 4\\" NB Pipeline |
| 69 | PERMANENT MARKERS |
| 70 | Supply, fabrication and installation of all types of permanent markers along the route including all associated civil works such as excavation in all types of soil, construction in all types of soil, construction of pedestals and grouting with concrete, clearing, supply and application of approved color and quality of primer and paint, stencil letter cutting for numbers, direction, change etc., restoration of area to original condition and performing all works as per drawing, specification and instruction of engineer-in-charge. |
| 71 | Pipeline RCC boundary / route marker as per drawing |
| 72 | Pipeline warning markers with post & foundations |
| 73 | Pipeline warning plate markers without post & foundations |
| 74 | PRE-COMMISSIONING & COMMISSIONING OF ENTIRE UNDERGROUND PIPELINE LENGTH AND STATIONS |
| 75 | Pre-commissioning activities and pre-commissioning checks to the specified acceptance criteria, making the entire pipeline system ready for commissioning, providing assistance during the complete duration of commissioning operations, supply of all equipment, manpower, consumables (including pigs and required quantity of nitrogen) materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge. |
| 76 | Swabbing of pipeline sections |
| 77 | 4\\" Pipeline |
| 78 | Notes:- I) Above quantities for various pipelines sections. |
| 79 | Complete work of carrying out drying by Vacuum drying / Super air drying / Super dry nitrogen & commissioning of pipeline section including supply of manpower, equipment's & consumables (nitrogen required for purging etc.), materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge. |
| 80 | Drying by Vacuum drying / Super air drying / Super dry nitrogen |
| 81 | 4\\" Pipeline |
| 82 | Note: The quantities mentioned above for various pipeline sections. Final methodology of drying shall be decided by EIC at the time of execution. |
| 83 | Commissioning assistance / commissioning for underground pipeline length and stations |
| 84 | 4\\" Pipeline |
| 85 | Note:- The above rates are applicable for no. of pipeline sections. Final methodology of drying shall be decided by EIC at the time of execution. |
| 86 | Preservation of Pipeline |
| 87 | Preservation of pipeline sections and associated facilities (in event of delay in ROU acquisition, commissioning, other unforeseen reasons) including supply of nitrogen, all consumables, all equipment, man-power, etc. complete as per the requirements of specifications, other provisions of Contract document and instructions of Engineer-in-charge. |
| 88 | By filling and pressurizing with nitrogen to a pressure of 3.2 bar(g) for a period of one month. |
| 89 | For 4'' NB Pipeline |
| 90 | Notes: I) The above length is not for a single section but for no. of sections. |
| 91 | ii) All accessions ie;Two nos. of dished end caps and two nos tapping's of 3/4 inches to be considered per section and rate for the same shall be quoted by bidder under this item. |
| 92 | LONG RADIUS BENDS |
| 93 | Supply of Long Radius Bends (R = 3D) for 4\\" dia.pipe, X-52 (the. 6.4 mm) as per specification & data sheet enclosed in Tender Document. |
| 94 | 20° - 30° |
| 95 | 31° - 45° |
| 96 | 46° - 60° |
| 97 | 61° - 90° |
| 98 | Note : The quantities of LR Bends may vary. For final quantity, approval shall be taken by EIC before order. Line pipe shall not be Free Issue to the contractor. |
| 99 | HOT TAPPING WORKS 8\\"X4\\" / 6\\" x 4\\" |
| 100 | Complete hot tapping works including arranging the approved specialized agency along with hot tapping machine with all its accessories, cutting tool etc. for hot tapping works, obtaining all permissions/ clearances/ permits from Owner/ concerned authorities, submitting all procedures for approval & obtaining approval thereon prior to start of works, carrying out hot tapping works including installation of split tees / welldoer & full bore ball valve with support on existing pipeline, supply of all materials i.e. SPLIT TEES ,welldoer, flange, pipes, full bore ball valves as per Data sheets & Technical specifications |
| 101 | Consumables for welding & testing requirements, tools, tackles, skilled and unskilled manpower, safety and fire fighting system including fire tenders (if required ) etc. hydrotesting the installed fitting, carrying out radiography & all NDT, providing valve pit at tap-off point as per drawing, carrying out all works as per the requirements of specification, other provisions of contract document and instructions of Engineer-in-charge. Final restoration of area to its original to the entire satisfaction of Engineer-in-charge. |
| 102 | Note: All works associated with installation of valve pit and fencing including supply of all materials & manpower as detailed in piping drawings shall be paid as per rates covered elsewhere in the tender document and shall not be included in the lumpsum price quoted herein. |
| 103 | Run Pipe NB (Inches) x Branch Pipe NB (Inches) |
| 104 | 8\\"X4\\" / 6\\" x 4\\" (With Split Tee) (300#) |
| 105 | TRIAL PITS |
| 106 | Excavation of trial pits on pipeline route (min Size 1.5 MT x 1.0 MT.) or any other Location as per instruction of engineer in charge in all kinds of soil up to existing laid pipeline without damaging pipe coating.Barricating the trial pit area including application of warning tape /warning sign around the trial pit till the necessary checking & backfilling of same as per direction of Engineer Incharge.Cleaning of excavated pipe & other underground facilities including supply of all materials (except Owner supplied materials), consumables, equipment, labour, etc. for carryout the reffered work as per directions of the Engineer-in-charge. |
| 107 | Purging with Nitrogen for Existing U/G pipline system |
| 108 | Purging of Nitrogen for existing underground pipeline network to the specified acceptance criteria before carrying out shutdown/hot work, providing assistance during the complete duration of shutdown/hot work operations for entire pipeline network system including supply of all equipment, man-power, consumables (including pigs & nitrogen required for purging/filling ) materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-charge. |
| 109 | 4'' Pipeline |
| 110 | Note: Quantity Indicated above is to be executed in various sections. |
| 111 | HYDROSTATIO TESTING OF 4INCH EXISTING PIPE LINE |
| 112 | Carrying out cleaning, gauging, pigging and hydrostatic testing of complete pipeline section laid by HDD/Opencut method as approved by EIC/RCM to specified pressures (Le. 1.5 times of the design pressure) for 24 hours holding period, providing all equipment, pumps, test headers, fringes, instruments, dead weight luster, pressure recorder, temperature recorder pressure & temperature gouge act, and services, supervision, labor, consumables, water including supply of corrosion inhibitor, air, etc. as required for successful completion of hydrotesting of pipeline to acceptance criteria as per specifications, codes, approved drawings, calculations, methods and as directed by Engineer-in-charge and provision of contract document. Complete dewatering and swabbing of the pipeline as per specification and to the entire satisfaction of the EIC/RCM. All instrument shall be calibrated by NABL accredited laboratory . |
| 113 | 4'' EXISTING PIPE LINE |
| 114 | EXISTING LINE PRE-COMMISSIONING & COMMISSIONING OF ENTIRE UNDERGROUND PIPELINE LENGTH AND STATIONS |
| 115 | Pre-commissioning activities and pre-commissioning checks to the specified acceptance criteria, making the entire pipeline system ready for commissioning, providing assistance during the complete duration of commissioning operations, supply of all equipment, manpower, consumables (including pigs and required quantity of nitrogen) materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge. |
| 116 | Complete work of carrying out drying by Vacuum drying / Super air drying / Super dry nitrogen & commissioning of pipeline section including supply of manpower, equipment's & consumables (nitrogen required for purging etc.), materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge. |
| 117 | 6 INCH EXISTING PIPE LINE |
| 118 | 4 INCH EXISTING PIPE LINE |
| 119 | TEMPORARY CATHODIC PROTECTION WORKS (PART-B) |
| 120 | Design, detail engineering, Manufacturing, Inspection/FAT (Factory acceptance test), supply, Packing, insurance, transportation to site, storage at site, Handling, Transportation, Loading, installation, testing & commissioning of the temporary Cathodic protection system 4\\" Dia x 2 km (apex.) long 3LPE Coated pipeline against corrosion for a design life of minimum 2 year or till commissioning of existing PCP system whichever is later in the Geographical Area (GA) of Varanasi as per standard specification No. for temporary cathodic protection system, Scope of work, Data Sheets & tender drawings. Scope shall also include but not limited to the following for completion of jobs: |
| 121 | Soil resistivity Survey & soil/water chemical analysis |
| 122 | Measurement of soil resistivity along the right of way of the main pipeline (At 500mtr Interval) & collection of additional data as per specification for corrosion survey & applicable NACE standard including preparation of Design, detailed engineering, preparation of design document, preparation of Test station schedule & Bill of Material, PCP hook-up/bonding methodology as per the corrosion survey, Chemical analysis of Soil / Water samples and site visit for Cathodic Protection system of pipelines. |
| 123 | Supply, laying, termination, Glanding and ferruling TCP-Cables--The Cables shall be annealed high conductivity, stranded copper conductor, 650/1100V grade, XLPE Insulated & PVC Sheathed in new/existing test stations and junction boxes. |
| 124 | 1 core x 6 mm2 - Potential Measurement, TLP to pipeline, armored |
| 125 | 1 core x 10 mm2 - current measurement cable & Pipeline to Test station- armored |
| 126 | 1 core x 25 mm2 -Bonding, Earthing, Surge diverter, HT line, etc. |
| 127 | Supply and installation of Surge diverter |
| 128 | SUPPLY AND INSTALLATION TLP BOX |
| 129 | EARTH PIT WORK INCLUDIND ALL as per OISD |
| 130 | ABOVEGROUND STATION PIPING WORK (PART-C) |
| 131 | PLANT PIPING (ABOVEGROUND) |
| 132 | Transportation including loading, unloading & handling of all piping items from Owner's and/ or Contractor's storage point to work site/ workshop as applicable, complete work of fabrication, erection, painting, testing of pipes, flanges and fittings and making ready for further Commissioning / Start-up of carbon steel piping of all sizes and ratings including supply of all consumables, equipment, manpower and other resources and execution of, but not limited to, the following works in accordance with relevant specifications & scope of work, drawings, specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT. |
| 133 | Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, flanges etc. to match with the matching edges of uneven/different thickness wherever required, welding, attachment of all pipe fittings like elbows, tees, reducers. Supply of nipples, couplings, caps, plugs, gasket, stud bolts, nuts, U Clamps etc. as required for completion of job. |
| 134 | Fixing/ Installation of welldoers, Socko lets, flanges, vent and drain point connection etc., including providing stub-in connections, fabricated fittings and reinforcement pads etc., as required. |
| 135 | Erection including prior cleaning, lifting, placing on pipe sleepers and supports, overhead on racks, skids and at all elevations including installation and carrying out connected activities for all types of valves including supply and fixing of gaskets, studs/ bolts, nuts wherever required for all sizes, levelling, aligning, joining of flanges, blind flanges, connecting with equipment, nozzles, strainers, tie-in with existing piping/facilities, etc. tapping for inline instruments like pressure gauges, thermowells, sample connection, etc. |
| 136 | Preparation of final bill of material based on piping GADs. |
| 137 | Preparation of isometric and fabrication drawings. |
| 138 | Carrying out 100 % Non-destructive testing |
| 139 | Surface preparation before application of primer by means of sand blasting including supply of approved quality of sand, manpower, machineries, tools & tackles to achieve required roughness as per specification and as per instruction of Engineer-in-charge. |
| 140 | Painting of entire system (including aboveground all pipes fittings, flanges and accessories) as per specification suitable for corrosive area environment including supply of approved paints and primers, application of primer and paints, identification lettering/ numbering, color coding, etc. as specified including rub down & touch up of shop primer or scrapping of shop primer wherever required by COMPANY and providing scaffolding for all heights etc. |
| 141 | Cleaning and flushing by water/ compressed air, testing of the systems including hydrostatic, pneumatic and any other type of testing as specified, draining, drying by compressed air/other methods approved by COMPANY. |
| 142 | Recommissioning & making operational all piping system and equipment's and provide all necessary assistance in term of supply of man-power, equipment, tools and tackles required amount of nitrogen for purging of entire terminal piping system including equipment's etc. to the company during commissioning activities. |
| 143 | Clean-up and restoration of site, preparation of as built drawings, documents and project records; transportation of surplus free issue material to Owner's designated place(s); completing all works in all respects as per the AFC drawing, specifications, standards and other provisions of Contract and instruction of Engineer-in-charge. |
| 144 | Completion of all such work in all respects as per scope of work and as per drawings, specifications and instructions of the COMPANY and keeping the system ready in all respects for further commissioning and start up. |
| 145 | Hook-up works including making provision for hooking up and carrying out shutdown activities at terminals if necessary. |
| 146 | Complete Carbon Steel Piping Work with painting including all fittings, flanges and supply of all required gaskets, studs bolts & nuts etc. as described under item 1.0 above |
| 147 | ASTM A106, Gr. B (Charpy), Seamless, BE - SIZE 4\\" NB,S40 |
| 148 | ASTM A106, Gr. B (Charpy), Seamless, BE - SIZE 3\\" NB,S40 |
| 149 | ASTM A106, Gr. B (Charpy), Seamless, BE- SIZE 2\\" NB XS |
| 150 | ASTM A106, Gr. B, Seamless, PE - SIZE-1.5\\" NB XS |
| 151 | ASTM A106, Gr. B, Seamless, PE -SIZE-1\\" NB XS |
| 152 | ASTM A106, Gr. B, Seamless, PE- SIZE-0.75\\" NB S160 |
| 153 | 1) Pipe Specification and thickness may vary depending upon availability of pipe. No extra payment shall be made for this.2) All butt welded fittings end shall generally match with connecting pipe wall thickness. However, in case of misalignment, Contractor shall have to do end preparation without any extra cost. 3) All coupling, nipples etc. as required shall be supplied by contractor but no separate payments shall be made as it is covered under erection rate.4) NDT of Joints below 2\\" is to be included in above rate. However, payment of radiography of joints (2\\" and above) shall be paid separately under SOR item for RADIOGRAPHY mentioned elsewhere in this SOR. |
| 154 | SUPPLY OF ASSORTED PIPE, FITTINGS AND FLANGES |
| 155 | Complete work of supply of pipes, fittings and flanges including all taxes, duties, transportation and inspection charges but not limited to the following items in accordance with relevant specifications indicated in clause of SCC & scope of work indicated in SCC, drawings, specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT. |
| 156 | Handling including lifting, transportation from Contractor Stores to CONTRACTOR's workshop for fabrication and/ or to work site for field fabrication and erection for all piping items supplied by Contractor. |
| 157 | CARBON STEEL PIPES |
| 158 | ASTM A106, Gr. B (Charpy), Seamless, BE - SIZE 4\\" NB,S40 |
| 159 | ASTM A106, Gr. B (Charpy), Seamless, BE - SIZE 3\\" NB,S40 |
| 160 | ASTM A106, Gr. B (Charpy), Seamless, BE- SIZE 2\\" NB XS |
| 161 | ASTM A106, Gr. B, Seamless, PE - SIZE-1.5\\" NB XS |
| 162 | ASTM A106, Gr. B, Seamless, PE -SIZE-1\\" NB XS |
| 163 | ASTM A106, Gr. B, Seamless, PE- SIZE-0.75\\" NB S160 |
| 164 | Weld Neck (B-16.5, A105(Charpy), 125 AARH, RF)(End Thickness to match pipe thickness) |
| 165 | SIZE- 4\\", 300# |
| 166 | SIZE- 3\\", 300# |
| 167 | SIZE- 2\\", 300# |
| 168 | SIZE-1.5\\" 300# Socket Welded (B-16.5, A105, 125 AARH, SW end to B16.5) |
| 169 | SIZE-0.75\\" 300# Socket Welded (B-16.5, A105, 125 AARH, SW end to B16.5) |
| 170 | Blind Flanges (B-16.5, A105 (Charpy), 125 AARH, RF) |
| 171 | SIZE- 4\\", 300# |
| 172 | SIZE- 3\\", 300# |
| 173 | SIZE- 2\\", 300# |
| 174 | SIZE-0.75\\" 300# |
| 175 | ELBOW, 90° Elbow (A234, Gr. WPB (Charpy), B-16.9, 1.5D), BW |
| 176 | SIZE- 4\\" S40 |
| 177 | SIZE- 2\\" XS |
| 178 | TEE, Equal Tee (A234, Gr. WPB (Charpy), B-16.9, 1.5D), BW |
| 179 | SIZE- 4\\" S40 |
| 180 | SIZE- 3\\" S40 |
| 181 | SIZE- 2\\" XS |
| 182 | SOCKOLET (A105, SW) |
| 183 | SIZE- 4\\" x ¾\\" 6000# |
| 184 | WELDOLET (A105 (Charpy), BW) |
| 185 | SIZE- 4''x2'' XS |
| 186 | BARRED TEE (As per Standard Specification and Data Sheets enclsoed) |
| 187 | SIZE-4\\" x 4\\" 6.4 |
| 188 | SIZE-4\\" x 2\\" 6.4 |
| 189 | INSULATING JOINTS (As per Standard Specification and Data Sheets enclosed) |
| 190 | SIZE-4\\" 300# |
| 191 | SIZE-2\\" 300# |
| 192 | Reducer (A 234 Gr. WPB (Charpy), BW) |
| 193 | SIZE-6\\"x4\\" 6.4 x S40 |
| 194 | SIZE-4\\"X2\\" 6.4 x S40 |
| 195 | End Caps (A 234 Gr. WPB (Charpy), BW) |
| 196 | SIZE-4\\" S40 |
| 197 | SIZE-2\\" XS |
| 198 | Note: a) All butt welded fittings end shall generally match with connecting pipe wall thickness however in case of misalignment Contractor shall have to do end preparation without any extra cost. |
| 199 | b) All coupling, nipples etc. as required shall be supplied by contractor but no separate payments shall be made as it is covered under erection rate. |
| 200 | Supply of Valves |
| 201 | Complete work of supply of valves including all taxes, duties, transportation, and inspection charges, but not limited to the following items, in accordance with relevant specifications and data sheets indicated in the scope of work in SCC, drawings, specifications, and instructions of EIC, and as per all provisions of the contract document. |
| 202 | Plug Valves |
| 203 | BW 2\\" 300# |
| 204 | Ball Valves |
| 205 | FE, FB, 3\\" 300# |
| 206 | BW, FB,4\\" 300# |
| 207 | BW, FB, 3\\" 300# |
| 208 | BW, FB, 2\\" 300# |
| 209 | SW, FB 1\\" 800# |
| 210 | SW, FB 3/4\\" 800# |
| 211 | Globe Valves |
| 212 | FE 2\\" 300# |
| 213 | SUPPLY OF TF (MDPE TO CS PIPE) |
| 214 | TF 63 MM X 2\\" |
| 215 | TF 90 MM X 3\\" |
| 216 | TF 125 MM X 4\\" |
| 217 | ERECTION OF VALVES ( As per P & ID ) (Above Ground) |
| 218 | Handling including lifting and transportation from COMPANY's warehouse to CONTRACTOR'S Stores and/or work site and installation of all types of valves including assembly of valve accessories, (if any) by bolting, threading or welding, supply and insertion of gaskets, nuts & bolts, nipples, etc. at all elevations of pipe sleepers, supports or overhead on racks, equipments nozzle, skid & painting etc. supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning of valve wherever requried. |
| 219 | Welded Valves (Full Bore/ Reduced Bore) |
| 220 | 4\\" 300# |
| 221 | 3\\" 300# |
| 222 | 2\\" 300# |
| 223 | Flanged Valves (Full Bore/ Reduced Bore) |
| 224 | 4\\" 300# |
| 225 | 3\\" 300# |
| 226 | 2\\" 300# |
| 227 | Sockolet Welded Valve (Ball / Plug / Valves) |
| 228 | 1\\" 800# |
| 229 | 0.75\\" 800# |
| 230 | Note : Erection of underground valves already covered in Mainline SOR item no. A00000 |
| 231 | RADIOGRAPHY |
| 232 | Performance of radiographic inspection by gamma radiation as per scope of work and as per specifications in piping of all types and thickness including providing/hiring of all necessary equipments, supply of all consumables, and whatever else even though not expressely mentioned but required to perform the work as per specifications and instructions of Engineer-in-Charge (full circle re-radiography of the repaired joint and additional radiography necessitated due to poor performance of contractor's welder shall be carried out by the Contractor at his own cost and shall not be paid extra by Company). Radiographs shall be submitted to the Engineer-in-Charge for acceptance, whose decision shall be final and binding. |
| 233 | SIZE-4\\" |
| 234 | SIZE-3\\" |
| 235 | SIZE-2\\" |
| 236 | FIELD INSTRUMENTS |
| 237 | Supply of Pressure Gauges inclusive of supply of erection accessories as per data sheet. |
| 238 | Installation, Calibration, Testing & Commissioning of Pressure Gauges inclusive of supply of necessary piping materials/tubings alongwith all necessary valves & fittings, fabrication and installation of impulse lines/manifolds & hydraulic testing as per installation standard. |
| 239 | GENERAL CIVIL WORK (PART-D) |
| 240 | EARTH WORK IN EXCAVATION/ SITE GRADING AND BACKFILLING |
| 241 | Earth work in excavation /site grading in all kinds of soil including soft rock in any plan dimension up to required depth including backfilling of excavated earth at any location in layers of 300mm and compacted up to 95% to its MDD at all heights and depths. Surplus and unserviceable earth shall be disposed up to any lead in all conditions. Soil to be levelled and neatly dressed complete in all respect as per scope of work, detailed construction drawings, technical specifications and direction of the Engineer-in-Charge. |
| 242 | Note:- |
| 243 | This Rate shall be applicable only for excavation which are not included as a part of respective SOR Item. Please Enable Macros to View BoQ information |
| 244 | This Rate shall be applicable only for excavation which are not included as a part of respective SOR Item. Please Enable Macros to View BoQ information |
