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| 1 | Supply installation testing & Commissioning of high mast lighting system (as per PLG 07 of ILP UK techinical report no 7 of ILE UK /IS:875 Part-1 – 2015//BSEN10025/and IS:2062 )consisting of totally hot dip galvanised by piecewise single dipped method high mast, lantern carriage suitable for up to 18 nos luminaries with welded arm (excluding luminares), mast head frame assembly with full cover, including 1 No. LED 15 Watts aviation obstruction light, double drum type self sustaining winch, integral power tool accessible from door with padlocking arrangement (winch motor with control circuit) hot dipped galvanised heavy duty pipe lightening finial, Stainless steel 6 mm dia. wire ropes (AISI 316, 7 / 19 costruction 3 no. rope for lantern carrage & 2 no. rope for winch assembly ) foundation bolt, torque limiter,EPR insulated PCP sheathed 5 core x 2.5 Sq.mm trailing cable, including outdoor type control panel for auto on / off, reverse / forward motor operation. The mast is constructed from mild steel plates (as per IS 5986 Gr. 510 ) cut and folded to form a polygonal section, telescopic jointed and welding as per BS 5135.etc. as required including cost of RCC Foundation as per OEM Design & Drawings . ( See table P - 04 for specs.) To ensure quality of the product, OEM Must have Type test certificate for wind tunnel test from IIT. Entire manufacturing process starting from sheet cutting to galvanization should be done under one premises Inhouse galvanizing plant shall have bath length not less then 12.0 mtr to ensure the quality of galvanization . |
| 2 | 12.5 Mtr HM (in 2 section) suitable for 6 No. Luminaries 2 no. rope for lantern carrage & 2 no. rope for winch assembly |
| 3 | 16.0 Mtr HM (in 2 section) |
| 4 | Supply and erection of Galvanized Iron pole with galvanizing done in single dipping (Average coating thickness Minimum 65 Microns) continuously tapered poles having Octagonal / Circular/ Conical cross-sections designed to withstand the maximum wind speed as per IS 875, The pole shaft shall be made from sheet steel (HT Steel Conforming to grade S355JO) and confirming to BSEN 10025 and shall be continuously tapered with single longitudinal welding. There shall not be any circumferential welding. The welding of pole shaft shall be done by Submerged Arc Welding (SAW) process. pole shafts shall be provided with the rigid flange plate of suitable thickness (Fe 410 conforming to IS 226 / IS 2062) with provision for fixing 4 no. foundation bolts, The base plate shall be fillet welded to the pole shaft at two locations i.e. from inside and outside.The octagonal Poles shall have hinged lockable door of approximate 500 mm length at the elevation of 500 mm from the Base plate with bakelite sheet having 6A SP MCB and 16 sqmm stud type connector ( 4 nos) inside the pole at door opening for cable connection of following length and dimension as per table P-01 for Octagonal & P-02 for Conical with base plate and foundation bolt on the Existing cement concrete foundation. To ensure quality of product it's entire manufacturing process starting from sheet cutting to galvanization sould be done under one premises. Poles with Octagonal/Conical Cross Section 8 Mtr. |
| 5 | Supply and Fixing of Pole OEM fabricated hot dipped galvanised M.S. Overhang (48.3 X 3.25 mm) with cap ( 250x 88.9 / 114.3 x 3.25 mm) over the existing poles. Single arm overhang |
| 6 | Double arm overhang |
| 7 | Providing and Laying RCC Foundation for Octagonal / Conical Street Light poles as per Drawing attach at Table P-05 with Following Procedure |
| 8 | A) Excavation of Pit for Foundation Size upto required depth from Ground level |
| 9 | B) Dressing of Pit and Dry stone pitching 200 mm thick including supply of stones and preparing surface complete. |
| 10 | C) Providing and laying in position cement concrete of M-10 grade of 75 mm thickness |
| 11 | D) Reinforcement for R.C.C. work with TMT bars including straightening, cutting, bending, placing in position and binding all complete. |
| 12 | E) Centring and shuttering including strutting , propping etc. and removal of form work for Footing and Pedestal |
| 13 | F) Providing & Fixing of 2 no. Required Size PLB HDPE Pipe & Foundation Bolt with template as per OEM Recommendations. |
| 14 | G) Providing and Laying Reinforce cement Concrete of M-20 grade in Footing and Pedestal including Curing the foundation for minimum 7 days. |
| 15 | H) Providing and Fixing Nosing Angle 25 mm x 25 mm x 3mm with 2 no. of 100 mm long, 6 mm dia fastener |
| 16 | Pole Foundation for Octagonal pole from 7 Mtr. To 9 Mtr. |
| 17 | Providing & Fixing of IK08 IP-66 protected high power LED flood light system with single piece Pressure diecast aluminium housing, toughened glass with suitable lenses on LED / integrated lens diffuser to achieve various beam angles, of high power LED of 3 to 5 watt each . Integrated metal case potted driver as a unique BIS R number (as per IS 15885) having efficiency more than 85 % and in compliance to BIS certified and Trade mark certificate(Fitting & driver both have separate BIS R number). The System level Luminaire efficacy >=130 lm/ wt. LED driver Input Voltage AC 120 to 270 V AC with High voltage Cutoff @>=300 V AC & Low Voltage cutoff @>=90 V AC and Auto resetting Safety .Power Factor >0.95 , THD(I) <10% , LED driving output current <=750mA. driver should be Phase to phase protection of 440 V for 4 Hrs. Electrical Connector , Surge Protection Min >=4KV internal and 10KV external but inside driver compartment, System life of 50000 Burning hours with 70% of Initial Lumens maintained, CRI>70 and CCT 5700K ±355K as required. |
| 18 | High Power LED Flood Light Minimum lumen output 15600 lm |
| 19 | Providing & Fixing of IK08, IP 66 protected LED Street Light Luminaire on existing bracket/pole. Fixture made of powder coated single piece pressure die cast aluminum material with heat dissipation fins on housing with UV stabilized PC (UV stablization report submitted for UV cover ) /Toughened Glass cover and secondary lens on each LED/ integrated lens diffuser & should be High power LED of 3 to 5 watt each . The System efficacy >=125 lm/ wt and integrated metal case potted driver & has a unique BIS R number ( as per IS 15885) with Input Voltage AC 120 to 270 V AC with High voltage Cutoff @>=300 V AC & Low Voltage cutoff @>=90 V AC and Auto resetting Safety , Power Factor >0.95 driver Efficiency >85% ,THD(I) <10% Humidity 10% to 90% RH Working Temp -5C to 45C . LED driving output current <750mA. The luminaire shall be BIS certified (Fitting & driver both have separte BIS R number) and Trade mark certified. Life Expectancy Equal or more than 50000 burning hrs with Minimum 70% lumen maintened , CRI >70 and CCT 5700K +355K. Surge protection shall be min ≥ 4 KV internal and min 10 KV external inside driver compartment. driver should be Phase to phase protection of 440 V for 4 Hrs as required. |
| 20 | LED Street Light fixture with Minimum lumen output 15000 lm |
| 21 | Supplying and laying FR PVC insulated & unsheathed flexible copper conductor of following nominal sizes with ISI marked (IS:694) and as per IS 8130 : 2013 of 1.1 kV grade . Wire should be made from copper, stranding in acc. to IS:8130/IEC 60228 for lower watt loss , oxygen free for less chances of oxidization, insulation PVC type A/C/D , flame retardant as per IS 10810-53, better amperage rating as per IS:3961 part 5, in existing surface or recessed PVC/ MS conduit/casing capping making connections with Copper Lugs of suitable size, Ferrules,testing etc. as required. 1 x 2.5 sq.mm |
| 22 | Providing & Laying XLPE insulated & P.V.C. sheathed Armoured Aluminium cable confirming to IS :7098 P - I of 1.1 KV with H4- Grade electrolytic aluminium conductor confirming to IS 8130 of purity >99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831 in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) including testing commissioning etc. as required of following size. 16.0 Sq. mm x 4 core |
| 23 | 25.0 Sq. mm x 3.5 core |
| 24 | Add Extra in item no. 11.1 to 11.4 for Laying Charges for cable through Vermeer machine by making pit at regular interval and repairing the pit after laying of cable with PCC/ Bitumin as required. |
| 25 | Excavation of trench of size 75 cm (Depth) x 35 cm(Width) for laying of suitable no. of LT cables (Inter spacing between cables should not be less than 2 D) in ground with following procedure :- (a) Make a river sand bed of height 100 mm along the trench, (b) Lay the cable in the middle of the trench, (c) Provide river sand bed of height 100 mm on top of the cable, (d) Lay the protective Common burnt clay F.P.S. Bricks of Class designation 75 / Sand stone slabs of 50 mm thickness and 225 mm wide just above the sand bed vertically across the cable, (e) Backfill the excavated soil leaving 300 mm from the Ground level, (f)Lay the Cable warning tape and again back-fill the remaining portion of the trench upto the ground level and compacting the earth. |
| 26 | Plate Earthing as per IS:3043 with Hot dipped G.I. Earth plate of size 600mm x 600mm x 6.0mm by embodying 3 to 4 mtr. below the ground level with 20 mm dia. G.I. 'B' class watering Pipe ,including all accessories like nut, bolts, reducer, nipple, wire meshed funnel, Heavy duty weather proof poly-propylene earth inspection chamber as per requirement of IS/IEC 62305 and tested as per IEC 62561-5 with lockable Jam free lid suitable for safe working load 60 kN of round / square size 250 mm, and Height 250 to 300 mm. and embodying the pipe complete with alternate layers salt and coke/ charcoal, testing of earth resistance for value of 5 ohms or less as required. |
| 27 | P & Fixing Powder coated CRCA sheet enclosures on existing Structure by means of nuts and bolts and making holes , Din rail etc. as required. 1.6 mm thick |
| 28 | P & F paper phenolic resin bonded laminates confirming to IS : 2036 - 1995 for boxes/ frames including making holes for switches etc, with brass screws, washers/ zinc plated nut and bolts as required. 6.0 mm thick |
| 29 | Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulator, with short circuit withstand capacity of 31 MVA for 1 Sec. , high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves. Electrolytic grade Aluminium bus bar 6010 grade |
| 30 | Providing & Fixing of AC operated heavy duty 230 /440 Volt power contactor confirming to IS/IEC 60947-4-1 : 2000 having provision of mechanical interlocking, auxilary contacts, Din rail mounting type including making connections, testing etc. as required. 3 pole Power contactors with following AC 3 Rating 95 Amp |
| 31 | Providing & Fixing of Electromechanical / digital time switch having following day / week programme and minimum 100 hours reserve and AC1 rating of 16-20 amperes including making connection, programming conforming to IEC 60730-1 and 60730-2-7 etc. as required. One day & week reserve (digital type ) |
| 32 | Providing & Fixing of bolted type/ Din type HBC (High breaking capacity) fuse links of 80 KA breaking capacity confirming to IS:13703 in the existing fuse base, fuse switch unit etc. of the following type and rating. Din (knife type) type 63 A to 160 A Size 00 |
| 33 | Providing & Fixing of 240/415 V AC MCB with positive isolation of 10 kA breaking capacity (B/ C/D tripping characteristic as per type of load and site requirement) 4 KV impulse withstand voltage, ISI marked IS 8828(1996) / conforming to IEC 60898-1 2002, IEC 60947-2, low watt losses, trip free mechanism , energy limiting of class 3 as per IEC, minimum phase termination capacity of 25 sq.mm., conductor line load reversibility , IP 20 contact protection and fitted in existing distribution board/sheets, minimum electrical operation 20,000 upto 20 A rating, 10,000 upto 63 A, 5000 for 80 A & above rating including making connections, testing etc. as required. Single pole MCB (With B / C curve tripping characteristics) 6 A to 32 A rating |
| 34 | Triple pole MCB (With B / C curve tripping characteristics) 100 A rating Please Enable Macros to View BoQ information |
