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| 1 | Augmentation of HF-HSD Pump and additional pipeline facility for INS Kardip, Kamorta, A&N Isalnds |
| 2 | Clearing grass and removal of the rubbish outside site premises and at an unobjectionable place. |
| 3 | Clearing jungle including uprooting of rank vegetation, grass, brush wood, trees & saplings of girth upto 30cm measured at a height of 1m above ground level and removal of rubbish outside the site and to an unobjectionable place. |
| 4 | Earth work in excavation by mechanical means (Hydraulic excavator) / manual means over areas (exceeding 30 cm in depth, 1.5m in width as well as 10 sqm on plan) including taking out and disposal of excavated earth within or outside site to unobjectionable place and lift upto 1.5m, as directed by Engineer-in-charge. Disposed earth to be levelled and neatly dressed. Extra for levelling & neatly dressing of disposed soil completely to be paid separately as per item no. MPLCN00600 |
| 5 | i) All kinds of Soil |
| 6 | Providing & laying cement concrete in retaining walls, return walls, walls (any thickness) including attached pilasters, columns, piers, abutments, pillars, posts, struts, buttresses, string or lacing courses, parapets, coping, bed blocks, anchor blocks, plain window sills, fillets, sunken floor etc. UP TO FLOOR V LEVEL excluding the cost of centering, shuttering and finishing : |
| 7 | iii) PCC 1 Cement:2 Coarse Sand:4 Graded Stone Aggregate 20mm |
| 8 | Providing & Laying Reinforced cement concrete work in walls (Any thickness) including attached pilasters, buttresses, plinth and string courses, fillets, columns, pillars, piers, abutments, posts and struts etc. above plinth level UP TO FLOOR V LEVEL excluding cost of centering, shuttering, finishing and reinforcement : |
| 9 | ii) RCC 1 Cement :1½ Coarse Sand: 3 Graded Stone Aggregate 20mm |
| 10 | Supply of Steel reinforcement for R.C.C. including straightening, cutting, bending, placing in position and binding all complete at all levels |
| 11 | ii) Thermo Mechanically Treated Bars of Fe- 500D grade or more, conforming to IS1786 |
| 12 | Structural steel work riveted,bolted or welded in built up sections, trusses & framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete: |
| 13 | Providing and laying cement plaster on surfaces with fine sand including curing etc. |
| 14 | i) 12 mm cement plaster of mix 1:4 (1 cement: 4 fine sand) |
| 15 | Finishing walls with Acrylic Smooth exterior paint of required shade (2 or more coat applied @ 1.67 ltr/10 sqm over & including priming coat of exterior Primer applied @ 2.20kg/10 sqm) |
| 16 | Demolishing cement concrete manually/ by mechanical means including disposal of material outside premises at an unobjectionable place as per direction of Engineer-in-charge. |
| 17 | i) 1:3:6 or richer mix (i/c equivalent design mix) |
| 18 | Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars & disposal of unserviceable material outside site to an unobjectionable place as/ direction of Engineer-in-charge |
| 19 | Dismantling Steel work in built up sections in angles, tees, flats channels etc. including all gusset plates, bolts nuts, cutting rivets welding etc. including dismembering and stacking within premises |
| 20 | Removal of RCC Trench Covers of size 600MM X 450MM, 75mm to 90mm thick and sand from existing trench, stacking the serviceable materials and disposal of damaged materials as directed by IOCL including all charges etc. complete |
| 21 | Providing and fixing gun metal gate valve with C.I. wheel of approved quality (screwed end) :i) 25 mm nominal bore |
| 22 | Supplying and fixing MS foundation bolts with necessary GI nuts and washers of specified sizes,all conforming to relevant Indian Standards and as approved by Engineer-in-charge : |
| 23 | iv) 20mm dia x 900mm long with 100 mm dia x 6 mm thick plate |
| 24 | Supply, fabrication, laying and testing of MS, BLACK, ERW, threaded pipes, heavy class conforming to IS 1239, PART I as per IOCL specifications including pipeline fittings like bends, tee etc as required and as directed for Underground pipeline with doping |
| 25 | i) S/L Threaded U/G HD MS Pipes of 100 mm dia with fittings,doping |
| 26 | ii) S/L Threaded U/G HD MS Pipes of 80 mm dia with fittings,doping |
| 27 | Providing stainless steel wire mesh 32 SWG, 11 mesh per linear cm of of non corrosive metal in two layers on existing vent hoods ‘U’ type (on both ends) including brazing, etc. complete |
| 28 | iii) 32SWG SS wire mesh both sides of existing U vent hood 40mm dia |
| 29 | CABLING AND ALLIED WORKS - ARMOURED CABLES Supply & laying of XLPE insulated PVC sheathed aluminium/copper conductor, 1.1 kV grade armoured cable conforming to IS:7098, as per approved make in ground/ trench/surface/pipe, etc. whereever required as per direction of Engineer In-charge. Note: The rate of Installation should be inclusive of Cable clamps, tags Saddles, Consumables etc. Trays/pipes, trenches, fabricated tray supports etc will be covered & paid in Separate Items |
| 30 | iv) 3 Core x 2.5 sq. mm Copper Cable FRLS |
| 31 | xv) 4 Core x 25 sq. mm Aluminium Cable FRLS |
| 32 | FLP HEAVY DUTY DOUBLE COMPRESSION Cable Termination(FLP):Providing termination of 1.1 kV grade armoured cable for the following sizes including supply of FLP heavy duty double compression cable glands, Baliga/CEAG-FCG /Flexpro/ FEPL make, crimping lugs and allied jointing materials, etc. all complete as per specification & direction of Engineer In-charge. Copper lugs for copper cables and aluminium lugs for aluminium cables shall be used. |
| 33 | vii) 3 Core x 2.5 sq. mm |
| 34 | xv) 4 Core x 25 sq. mm |
| 35 | Providing and laying class-B 50mm dia GI pipe for cable routing under flooring/ EB post leading including sealing both ends with jute and Bitumen |
| 36 | Supplying, fabricating and installing following sizes of perforated GI cable trays including horizontal and vertical bends, reducers, tees, cross members and other accessories as required and duly suspended from the ceiling and/or fix to steel/RCC columns, beams or any other structure members with MS suspenders, angles, channels, etc complete as per the direction of IndianOil |
| 37 | i) 100mm x 25mm x 2mm |
| 38 | Supply & fixing of flame proof junction box (4 way entry) of BALIGA /CEAG-FCG/FLEXPRO/FEPL make including clamping arrangement, all complete as per specification and direction of Engineer In-charge. |
| 39 | Providing, fixing, testing and commissioning of FLP junction box of approved make for cable connection/ jointing. |
| 40 | i) For cables 2.5 to 4 sqmm XLPE / AYFY |
| 41 | ii) For cables 6 sqmmXLPE / AYFY |
| 42 | PROVISION OF EARTHING |
| 43 | i) Providing earthing with 100 mm dia, 3.0M long C.I pipe as per IS:3043 (with latest ammendment) including providing suitable earth bus for interconnection, providing a mixture of salt & charcoal, making earth pit chamber with chequered plate cover as per standard Drawing all complete as per specification & direction of Engineer In-charge |
| 44 | iii) 50 x 6 mm G.I. Strip |
| 45 | ii) 32 x 6 mm G.I.strip |
| 46 | FASD STARTER Supply & Fixing of 3 phase,415V, 50HZ FASD(fully automatic star delta) starter with illuminated ON-OFF push buttons(LED type) having suitably rated thermal overload relay and single phasing preventer with auxillary contactors of approved make of following capacities. |
| 47 | iii) 30 HP |
| 48 | Supply and Installation of Flame Proof ESD Push Button |
| 49 | THREE PHASE SERVO STABILIZER Supplying and fixing of 3 phase air cooled servo stabilizer for balanced and unbalanced load shall be independent correction of each phase (Range 300 - 460 V minimum) and as per specification |
| 50 | v) 30 KVA stabilizer |
| 51 | Supply and fixing of 100 W LED (Light Emitting Diode) light fixture with fittings and accessories for Yard lighting purpose having IP66 protection class with Pressure Die Cast LM6/ADC12/LM24 housing and with toughened glass or UV stabilized polycarbonate cover type of approved make or equivalent as per direction of Engineer-in-charge. The LED driver shall have an in-built high voltage cutoff >= 290 V with power factor of complete fitting greater than 0.90. CCT (Correlated Colour temperature) shall be in the range of 5665 K +/- 355 K as per ANSI standard C78.377, CRI (Colour rendering index) should include all colour range from R1 to R15 and > 70 for outdoor luminaire. LED efficacy shall be greater than 140 lumens/watt @ 350mA drive current. The minimum system lumen efficacy of the luminaire shall be 100 Lumens per Watt. The Surge Protection Device (SPD) should be series type with fail safe, surge protection for minimum 3kV shall be provided. Supply of complete fitting with all accessories as per specification attached and as per direction of engineer in charge. Each lot of fittings shall accompany test certificates LM79/ IS:16106 and reference/ batch nos of LEDs and fittings for verification at site. The supply of LED lighting shall be covered by a warranty of minimum 60 months from the date of supply of the lighting and the LED light fitting shall be complete in all respects including LED, LED Driver, Electronic circuitory, Luminaire etc. |
| 52 | LAYING & WELDING OF PRODUCT PIPELINE (ABOVE GROUND) IN ZONE- ALaying and welding (3 runs minm.) Above Ground Pipelines from supplied MS pipes (pipes to be supplied anywhere within the depot and the contractor shall shift the same to the site of work at no extra cost with all leads and lifts) of the following sizes as described below, including cutting, bevelling and fixing the supplied specials such as elbows, bends, tees, reducers, etc complete and successful hydrotesting the pipeline at a pressure of 10.5 kg/cm2 for a minimum period of 4 Hrs. The job includes Dye Penetration (DP) testing of pipeline joints as per approved QAP.Above ground pipeline to be laid on concrete pedestals (which is to be constructed as per the respective item of this schedule)/ piperacks/ TLF shed/ pump house and manifolds and Painting the pipeline as per the specifications enclosed including the colour coding as per IOC specifications. Welding of pipeline should conform to Radiography quality. 10% of the joints shall be radiographed and the cost of the same will be paid separately as per respective item, etc. and as directed at site.Note: a. Any repairs to the defective welding shall be made good at no extra cost to IOCL. Re-radiography of repaired joint shall also be at contractor's cost.b. The rates quoted also to include Painting and colour coding of pipelines as per the standards.c. Painting Scheme : Application for External painting shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only. 1. Surface Preparation : as per Sa 2½2. Primer : P1- Inorganic Zinc Ethyl Silicate - Single Coat, DFT 65-75µ3. Intermediate Coat : U1- Polyamide cured HB Epoxy MIO - 2 Coats , DFT 200-250µ (2 coats of 100-125µ)4. Finish Coat : F1- Two Pack Aliphatic Acrylic Poly-Urethane (PU) - 2 Coats, DFT 50-60µ (2 coats of 25-30µ).Total Min DFT 315µ |
| 53 | 200 mm dia pipe |
| 54 | 150 mm dia pipe |
| 55 | Radiography inspection on product pipe joints of all types and thickness including providing all necessary equipment required to perform the work as per our specification and direction of engineer-in-charge. The radiographs shall be submitted to the engineer in charge at site/ third party inspecting agency. Note: Retaking of radiography due to defective welds/ defective films/ defective workmanship, etc. will be at contractor's cost. For every failure, radiography has to be done for three additional joints of same dia. at contractor's cost. |
| 56 | 200 mm dia pipe |
| 57 | 150 mm dia pipe |
| 58 | Making flanged joints between flanges (WNRF/SORF/BLRF) including supplying and fixing 3 mm thick SW SS gaskets with graphite fillers, studs, nuts, bolts of approved make for the following sizes, as per IOCL specifications and site instructions. The flanged joint shall also include providing and fixing multistrand copper wire/flat for bonding of product pipelines including provision of lugs wherever required. |
| 59 | 200 mm dia |
| 60 | 150 mm dia |
| 61 | 100 mm dia |
| 62 | 80 mm dia |
| 63 | Fixing & Installation of the supplied ROSOV / DBBV / MOV / GOGV / PLUG VALVE / CS GATE VALVE / QUARTER TURN VALVE / BALL VALVE of the following sizes on the pipeline including supplying and fixing 3 mm thick SW SS gaskets, studs, nuts, bolts, washers, etc of approved make for the following sizes as per specifications and site instructions. Note: The rate quoted for the above items should include:a. mechanical cleaning/greasing of the valves after erection.b. supplying and painting the valves / fittings, etc. with two coats of P3 (Red Oxide Zinc Phosphate Primer) and two coats of F4 (Synthetic Enamel Finish Paint) of approved colour and shade as per colour coding specifications for fittings on product pipelines / fire hydrant lines.c. Fittings on Ethanol service shall be provided with PTFE gaskets 3mm thk.d. Both the flanged joints shall also include providing and fixing multistrand copper strip / flat for bonding of product pipelines wherever required. |
| 64 | 200 mm dia |
| 65 | 150 mm dia |
| 66 | 100 mm dia |
| 67 | 80 mm dia |
| 68 | Installing the supplied bucket type (100 mesh) Strainers as per specs and drawing for the product pumps for the following LPM & pipeline sizes:Note: The strainers shall be cleaned and painted with 2 coats of P3 (Red Oxide Zinc Phosphate Primer) and two coats of F4 (Synthetic Enamel Finish Paint) of approved colour and shade, etc as per the directions of the site engineer & the rates quoted should include the same. Bonding of the valves shall be done using multistrand copper wire / flat for bonding of product pipelines including provision of lugs |
| 69 | 200 mm dia (Bucket type) |
| 70 | Fixing the supplied Class-150 CS Non Return Valves (NRV - swing check / lift ) for product and fire hydrant pipelines as per enclosed specification & drawings. NRVs shall be mechanically cleaned (St-2) & painted with 1 coat of P4 (Self Priming HB Epoxy mastic coating) and 2 coats of F1 (Two Pack Acrylic Poly-Urethane) of approved colour and shade as per specifications and as per directions of site in charge. Rate is also inclusive of bonding with multi-strand Cu strips/flat. |
| 71 | 150 mm dia |
| 72 | Mounting, installing, aligning, testing and commissioning of the power driven product Pumpsets supplied by IOC without causing damage to pumpsets and its accessories. Pumpsets shall be erected and aligned as per manufacturer's drawings.Note: The pumpsets shall be supplied anywhere within the premises and the contractor shall undertake to lead the same to the foundations at no extra cost. The cost of construction of pump foundation shall be measured & paid separately under respective civil items. |
| 73 | 3600 LPM x 30-60 M Head (OCF Pump) |
| 74 | Supplying and fixing 150 mm dia Pressure Gauge (0- 20 kg/cm2) to the delivery lines of fire pumps, jockey pumps & hydrant network, including supplying and welding necessary sockets on the pipelines including 3 way pressure differential valve, etc. complete and as per directions of site in charge. |
| 75 | Supply (Class-150) CS Non Return Valves (NRV - swing check / lift ) for product and fire hydrant lines as per enclosed specification : Chk Valve Dual Plate API 594 A 216 Gr. WCB CL150 RFTBE Wafer Type between Flanges Trim 1 to API 594 602 (13% Cr) AISI 410 Pin Inconel X 750 Sprng 125 - 250 Ra Finish API 598. |
| 76 | 150 mm dia |
| 77 | Supply (Class-800) CS Gate Valve for pressure relief lines as per enclosed specification : Gate Valve API 602 CL800 SWE Bltd Bonnet Handwheel Operator A105 Trim 8 to API 600 602 (13% Cr Hard faced Seat) OS&Y Graphite Gland Packing API 598 Solid Wedge |
| 78 | 25 mm dia |
| 79 | Supply (Class-150) CS Ball Valve for product and fire hydrant lines:Ball Valve LP RB ISO 17292 CL150 RF Two piece Fltg. Ball Lever Operator A 216 Gr. WCB 13 Cr. Trim RTFE Seat and Seals 125 - 250 Ra Finish Fire safe Per API 607 API 598 Antistatic and Blowout proof |
| 80 | 80 mm dia |
| 81 | Supply of Bucket Type (100 mesh) STRAINERS Supply CS Basket Type Strainer for white OIL & FIRE WATER SERVICE, ASME SEC V III - DIV- I, body Carbon steel as per ASTM A 216 Gr. WCB , Mesh is SS 304 wihte Oil-100 wire mesh and Fire water -60 wire mesh Basket : Perfurated Plate (SS304) as per OEM Design.Basket Cover : Bolted and Fitted with Hinged Quick Opening Type Bolts Bottom : Flat/Round as per OEM Design .End connections : flanged class 150/300 (As per IOCL direction), ASTM A105, WNRF, ASME B 16.5, Raised Face serrated.Gasket : spiral Wound SS316 + Grafoil fillerDavit Assembly carbon steel for sizes 6\\"\\" and above.Design Pressure : 15 Kg/cm2Test Pressure : 12 Kg/cm2 Other details as per IOCL specifications and drawings |
| 82 | 500 mm dia pipe |
| 83 | 200 mm dia (Bucket type) & 3600 / 2400 LPM |
| 84 | 200 mm dia |
| 85 | 150 mm dia |
| 86 | 100 mm dia |
| 87 | 80 mm dia |
| 88 | Supply of following Blind Raised Face Flanges (BLRF) conforming to ASTM A- 105 Class 150; ANSI B 16.5 |
| 89 | 200 mm dia |
| 90 | 150 mm dia |
| 91 | 100 mm dia |
| 92 | PIPE FITTINGS : Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with bevelled ends as per enclosed specifications for the following sizes Note: The fittings shall be as per ASTM A 234 Grade WPB schedule STD or as required based on connecting pipeline thickness as per ASME B 16.5.Generally pipelines 16\\" and above- thickness is 7.14 mm,Pipelines dia 6\\" to 14\\" - thickness is 6.35 mm, Pipelines 4\\" and below 4.78 mm.90 Deg LR ELBOW (1.5D) |
| 93 | 150 mm dia |
| 94 | 100 mm dia |
| 95 | 80 mm dia |
| 96 | PIPE FITTINGS : Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with bevelled ends as per enclosed specifications for the following sizes Note: The fittings shall be as per ASTM A 234 Grade WPB schedule STD or as required based on connecting pipeline thickness as per ASME B 16.5.Generally pipelines 16\\" and above- thickness is 7.14 mm,Pipelines dia 6\\" to 14\\" - thickness is 6.35 mm, Pipelines 4\\" and below 4.78 mm.Note: The quantities given are only indicative.The actual quantities to be supplied will be based on the finalised drawing for pipeline routing.45 Deg LR ELBOW (1.5D) |
| 97 | 200 mm dia |
| 98 | 150 mm dia |
| 99 | 100 mm dia |
| 100 | 80 mm dia |
| 101 | PIPE FITTINGS : Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with bevelled ends as per enclosed specifications for the following sizes Note: The fittings shall be as per ASTM A 234 Grade WPB schedule STD or as required based on connecting pipeline thickness as per ASME B 16.5.Generally pipelines 16\\" and above- thickness is 7.14 mm,Pipelines dia 6\\" to 14\\" - thickness is 6.35 mm, Pipelines 4\\" and below 4.78 mm.Note: The quantities given are only indicative.The actual quantities to be supplied will be based on the finalised drawing for pipeline routing.EQUAL TEE |
| 102 | 200 mm dia |
| 103 | 150 mm dia |
| 104 | 100 mm dia |
| 105 | 80 mm dia |
| 106 | PIPE FITTINGS : Supplying the following sizes of Elbows/ Tees/ Reducer made of carbon steel seamless pipes with bevelled ends as per enclosed specifications for the following sizes Note: The fittings shall be as per ASTM A 234 Grade WPB schedule STD/ as mentioned and dimensions as per ASME B 16.5.REDUCERS (CONCENTRIC) |
| 107 | 250 NBX 150 NB, 6.3MM X 5.4MM thickness |
| 108 | 150 NBX 100 NB, 5.4MM X 4.8MM thickness |
| 109 | 150 NB X 80 NB, 5.4MM X 4.8MM thickness |
| 110 | 100 NBX 80 NB, 4.8MM X 4.8MM thickness |
| 111 | Supply of Cast Carbon Steel ASTM - A 216, Gr. WCB Double Flanged Gate Valve as per BS : 1414; API-600, Class # 150, with stainless steel rising spindle & internal working parts, flange drilled as per ANSI B 16.5 Cl # 150, raised face and hand wheel including making flanged joints at both ends with SW SS gaskets, supply & fixing of nuts, bolts, etc. all complete in all respect as per the direction of engineer-in- charge. |
| 112 | 200 mm dia |
| 113 | 150 mm dia |
| 114 | 100 mm dia |
| 115 | 80 mm dia |
| 116 | Dismantling & Stacking of CI/GI/MS/SS Pipe (of any specification) anywhere inside of IOC location of suitable length as guided by Site engineer/EIC.For long pipes where flange joint is not available, based on the nature of product cold cutting may be advised as per site requirement. |
| 117 | 100 mm dia pipe |
| 118 | 80 mm dia pipe |
| 119 | DISMANTLING of ROSOV / DBBV / MOV / GOGV / PLUG VALVE / CS GATE VALVE / QUARTER TURN VALVE / BALL VALVE/ Butterfly valves etc. of the following sizes on the pipeline including shifting/stacking the same inside premises. |
| 120 | 100 mm dia |
| 121 | 80 mm dia |
| 122 | Erecting temporary Mobile Fire Screen Wall around the place where hot work is carried out using GI sheets or non-flammable asbestos sheets with required structurals or pipe fasteners. Payment will be made for total area of sheets provided. The screen needs to be moved from place to place at no extra cost. (If required dismantling and refixing of the same screen are also to be done with no extra cost).For simultaneous works at 2 or 3 points at a time, extra area may be considered as per site requirement. |
| 123 | Supply of CS, ASME B36.10, API- 5L Grade-B, BE, ERW Pipeline as per specification and direction of IOCL for product service.The item to be executed with prior approval from Engineering Department. |
| 124 | 150 mm NB, Wall Thickness 6.35 |
| 125 | Supply of MS PIPE: API 5L Gr.B, 200mm Dia Please Enable Macros to View BoQ information |
