Tender For Supply, Fabrication, Laying, Erection, Testing And Commissioning Of Medium Velocity Water Spray System Piping Along With Allied Works At Jnpt Terminal, Navi Mumbai, Maharashtra, Mumbai Suburban-Maharashtra

TDR : 54723568

Tender Notice
BOQ

6 Days Left

Mumbai Suburban , Maharashtra

Tender Brief : Tender For Supply, Fabrication, Laying, Erection, Testing And Commissioning Of Medium Velocity Water Spray System Piping Along With Allied Works At Jnpt Terminal, Navi Mumbai, Maharashtra

Document Fees
Refer document

EMD
₹ 47000.0 /-

Tender Value
₹ 1.87 Crore /-

Submission Date
25-03-2026

Competition Type
Indian

Bidding Type
Tender

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1	TANK 23
2	PART (A): SUPPLY ITEMSGeneral Notes:a. All supply items shall be quoted as per technical specification & BoQ description for supply to site including charges towards TPI, packing & forwarding, loading, transportation, transit insurance, unloading, stacking at site. b. Third party inspection (TPI) for the supply items shall be in scope of successfull bidder. c. Approval of TPI agency to be engaged for inspection of material shall be obtained from IOCL on award of contract to sucessfull Bidder.d. Clearance of all materials shall be based on compliance to Technical Specifications, approved makes and as per agreed/approved Quality Assurance Plan (QAP) to be submitted by sucessfull bidder after award of contract for approval of IOCL.
3	Supply of CS Black ERW Pipes confirming to IS 1239 (Part-1) Heavy Grade (Bevel end for 50 mm & above, Plain end for 40 mm & below) of following sizes.
4	200 mm NB, Wall thickness 6.3 mm
5	150 mm NB, Wall thickness 5.4 mm
6	100 mm NB, Wall thickness 5.4 mm
7	80 mm NB, Wall thickness 4.8 mm
8	50 mm NB, Wall thickness 4.5 mm
9	Supply of CS Slip-on Raised Face (SORF) Flange, 125 AARH as per ASTM A105 DIM. ASME B16.5 Class 150 of following sizes
10	200 mm NB for 6.3 mm Thick pipe
11	150 mm NB for 5.4 mm Thick pipe
12	100 mm NB for 5.4 mm Thick pipe
13	80 mm NB for 4.8 mm Thick pipe
14	50 mm NB for 4.5 mm Thick pipe
15	CS PIPE FITTINGS: Supplying the following sizes of Elbows/ Tees/ Reducer made of Carbon Steel seamless pipe with beveled ends as per enclosed specifications for the following sizes.Note: The fittings shall be as per ASTM A234 Grade WPB for Sizes 2\\" to 6\\" and above 6\\", fittings shall be ASTM A234 Grade WPB-W and dimensions as per ASME B 16.9 & all fitting should be forged fitting.
16	LR ELBOW 90 Deg (1.5 D)
17	80 mm NB X SCH 40
18	100 mm NB X SCH 40
19	EQUAL TEE
20	100 mm NB X SCH 40
21	UNEQUAL TEE
22	200 mm NB(Barrel) X 150 mm NB (Branch) X SCH 20
23	150 mm NB(Barrel) X 100 mm NB (Branch) X SCH 40
24	100 mm NB(Barrel) X 80 mm NB (Branch) X SCH 40
25	CONCENTRIC REDUCER
26	200 mm NB X 150 mm NB X SCH 20
27	150 mm NB X 100 mm NB X SCH 40
28	100 mm NB X 80 mm NB X SCH 40
29	ECCENTRIC REDUCER
30	150 mm NB X 100 mm NB X SCH 40
31	100 mm NB X 50 mm NB X SCH 40
32	80 mm NB X 50 mm NB X SCH 40
33	Supplying the following sizes of SS Ball Valves (flanged) Fire Safe as per Specification 150 #, FLG , BODY : ASTM A351,CF8M, MSS SP-72
34	25 mm NB
35	PART (B): FABRICATION / ERECTION / INSTALLATION WORKS
36	Laying of Above Ground Fire Hydrant Water pipelines of steel including pipes supplied by IOCL on pedestals/sleepers/overhead pipe rack/structures upto 20 M height etc. Pipes in the scope of IOC shall be supplied anywhere within the terminal area and the contractor shall shift the same to the site of work at no extra cost with all leads and lifts. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc., complete with supports as per drawings, hydro testing and painting of the pipelines as per specification.Note: a. Charges for welding of pipelines, Pipe Fittings inclduing edge preparation, DP Testing & radiography testing shall be paid seperately under respective item.b. The job includes Blast cleaning (using Slag/ Shots) & painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site. c. The primer and paint shall be as per the list of paint manufacturers enclosed. The make and quality of paint shall be decided in consultation with IOC prior to use.d. Pipe length indicated against each size is tentaive as per drawing. Payment will be made for the actual quantity executed at site. e. Pipeline colour coding shall be carried out as per IOC specifications at no extra cost for product piping.f. Structural Pipe Rack / Pedestals are not part of this item. g. Rate is inclusive of water required for hydrotesting. Water used for hydro-testing to be disposed off in environmentally friendly way after treatment. Reuse of water used for hydro testing of piping or tanks to be avoided or is possible only after getting confirmation from site incharge.h. Item includes cleaning of Pipeline after hydrotesting with compressed air / Cardboard Blasting as directed by Site in-Charge for fully draining of water / debris from the Pipeline. Also, cleaning of Pipeline to be carried out before/ during commissioning with product at no extra cost as per direction of Site in-Charge.i. Rate is inclusive of U Clamps wherever required.
37	200 mm NB 6.3 mm thickeness
38	150 mm NB 5.4 mm thickeness
39	100 mm NB 5.4 mm thickeness
40	80 mm NB 4.8 mm thickeness
41	50 mm NB 4.5 mm thickeness
42	Fabrication & Edge preparation for butt weld as per ASME B 31.3, tack welding, and final welding (3 runs minimum) of Fire Hydrant Water pipelines including pipe fittings (i.e. Elbows, Tees, Reducers, Olets, Couplings etc. except Flanges) by welders qualified as per ASME Section IX with supply of approved electrodes/consumables, welding machine, tools & tackles etc. No extra payment will be made for conducting tests for establishibg welding procedure (PQR and WPS) as per ASME Section IX and Third Party Inspection. The rate also includes the branch connection of smaller diameter Pipe to run Pipe, Pipe to Pipe connection, with Reinforcement Pad (RF Pas)as per specifictaion. RF Pads shall be paid on the basis of one weld joint on main pipe on which RF pad is welded.
43	200 mm NB for 6.3 mm Thick Pipe
44	150 mm NB for 5.4 mm Thick Pipe
45	100 mm NB for 5.4 mm Thick Pipe
46	80 mm NB for 4.8 mm Thick Pipe
47	50 mm NB 4.5 mm thickeness
48	Radiography inspection on product pipe joints & hydrant system pipe joints of all types and thickness of the following sizes including providing all necessary testing equipment required to perform the work as per detailed specification and instruction of IOC site engineer. The radiographs shall be submitted to the the Site in-Charge/ Consultant/ third party inspecting agency.Note: 1) Re-taking of radiography due to defective welds/ defective films/ defective workmanship etc., will be in contractor's cost at no extra cost to IOCL. 2) The successful tenderer shall set up necessary dark room at the site for interpretation of the radiographic films. 3) Qualified personnel for carrying out radiographic inspection as per applicable codes shall also be part of the rates quoted.
49	200 mm NB for 6.35 mm Thick Pipe
50	150 mm NB for 6.35 mm Thick Pipe
51	100 mm NB for 4.78 mm Thick Pipe
52	80 mm NB for 4.78 mm Thick Pipe
53	50 mm NB for SCH XS pipe
54	Dye penetration examination for the welded pipes of product lines / Fire Hydrant lines including providing all equipment & materials necessary for the job & labour etc as directed by the site in charge.
55	200 mm NB for 6.35 mm Thick Pipe
56	150 mm NB x SCH 40
57	100 mm NB x SCH 40
58	80 mm NB x SCH 40
59	50 mm NB x SCH XS
60	Welding of CS SORF flanges of the following sizes on the Fire Hydrant pipelines including setting, positioning, setting, welding with min. three runs outside and one inside, all leads & lifts etc., complete as per specifications and instructions at site.
61	200 mm NB for 6.3 mm Thick pipe
62	150 mm NB for 5.4 mm Thick pipe
63	100 mm NB for 5.4 mm Thick pipe
64	80 mm NB for 4.8 mm Thick pipe
65	50 mm NB 4.5 mm thickeness
66	Making flanged joints (both for flanges & blind flanges & Spectacle Blind) of the following sizes including supplying and fixing 3 mm thk Non Asbestos gaskets, nuts, stud bolts, washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints.
67	200 mm NB
68	150 mm NB
69	100 mm NB
70	80 mm NB
71	50 mm NB
72	Fixing supplied Carbon steel/ Stainless steel MOVs/ GATE VALVE/ GLOBE VALVE/ NRV/ ROSOV/ DBBV/ BALL VALVES/ ARC VALVE/ DELUGE VALVE/ BUTTERFLY VALVE/ PUPPET VALVES/ AIR RELEASE VALVE/ TRV/ STRAINER including valves supplied by IOCL of the following sizes on the pipeline including supplying and fixing 3 mm thk gaskets, nuts, stud bolts, washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site. Note: a) Painting with approved make, colour, shade including colour coding as per specifications.b) The valves shall be supplied anywhere within the premises and the contractor shall undertake to lead the same to the foundations at no extra cost. c. Item includes supply & providing 8 SWG bare Cu wire for bonding between flanges for sizes up to & including 100 mm dia. for Product pipelines & 32mm - 50mm width Copper Strip (Thickness 3mm) for bonding between flanges for sizes above 100 mm dia.The job includes drilling of holes in the Cu strips for bolting purposes as per drawing, all leads & lifts etc., complete as per specifications and instructions at site.
73	With Non Asbestos gaskets, studs, nuts washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints.
74	25 mm dia
75	Providing hot dip galvanizing (both inside and outside surfaces) for the following items with minimum 600 gm/sqm as per IS 4759. Item should be operated only for pipes/flanges/fittings forming part of sprinkler header, riser & rings inside the tank dyke.
76	200 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
77	150 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
78	100 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
79	50 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
80	Scaffolding/Fire Screen
81	Supplying, providing of safe tubular double (box type) scaffolding inside/outside the tank as per specification & satisfaction of location in charge. After use, the same shall be dismantled and taken away by the contractor. Payments shall be made for actual area of scaffolding provided based on requirement. Area of scaffolding will be measured on the basis of actual height of scaffolding provided multiplied by actual average length/circumference of tank shell plate provided- One/First Time Use
82	Recovery for Re-Use of Scaffolding:Recovery for multiple erection of scaffolding as per above- Second/Third/---/Multiple Time Use at Same Location- Rate for Each Reuse
83	Erecting temporary mobile fire screen wall of upto 4 M around the place where hot works is carried out using GI sheets or non- flammable asbestos sheets/cloth. Payment will be made for total area of sheets provided. The screen needs to be moved from place to place at no extra cost. This item may be operated for providing fire screen on hand rail along tank circumference on roof top also, as per site requirement.
84	Designing, supplying, fabricating, welding, bolting, riveting, assembling and erecting in position temporary required local upto 8.0 M high fire screen wall aound the tank with GI sheets with cross supports etc as per alignment shown by site Engineer, maintaining same till the completion of entire work and dismantling the entire screen wall carting away the dismantled materials from site redoing the entire existing surface to the original condition etc complete.The upto 20.0 M high fire screen wall including the foundation is to be designed and approved by a '' licensed structural Engineer'' and should be suitable for local soil bearing capacity, wind speed etc.Providing temporary fire screen for executing welding/cutting works etc. in licensed area and other areas inside depot/terminal/AFS for providing safe working condition. Fire screen to be provided as per site requirement, space availability, and to be fixed on temporary supports/plates etc. Payment will be made per unit sheet area.
85	MVWS SPRAY NOZZLES
86	Supply and providing 15 mm NB X 6000# Class of CS Half Coupling, Forged steel ASTM A105 , Screwed end type and dimension conforming to ASME B 16.11.
87	Supply and providing SS Medium Velocity Spray Nozzle, body/pin & deflector; 1/2\\" NPT end connection (K value as per design)
88	TANK 24
89	PART (A): SUPPLY ITEMSGeneral Notes:a. All supply items shall be quoted as per technical specification & BoQ description for supply to site including charges towards TPI, packing & forwarding, loading, transportation, transit insurance, unloading, stacking at site. b. Third party inspection (TPI) for the supply items shall be in scope of successfull bidder. c. Approval of TPI agency to be engaged for inspection of material shall be obtained from IOCL on award of contract to sucessfull Bidder.d. Clearance of all materials shall be based on compliance to Technical Specifications, approved makes and as per agreed/approved Quality Assurance Plan (QAP) to be submitted by sucessfull bidder after award of contract for approval of IOCL.
90	Supply of CS Black ERW Pipes confirming to IS 1239 (Part-1) Heavy Grade (Bevel end for 50 mm & above, Plain end for 40 mm & below) of following sizes.
91	200 mm NB, Wall thickness 6.3 mm
92	150 mm NB, Wall thickness 5.4 mm
93	100 mm NB, Wall thickness 5.4 mm
94	80 mm NB, Wall thickness 4.8 mm
95	50 mm NB, Wall thickness 4.5 mm
96	Supply of CS Slip-on Raised Face (SORF) Flange, 125 AARH as per ASTM A105 DIM. ASME B16.5 Class 150 of following sizes
97	200 mm NB for 6.3 mm Thick pipe
98	150 mm NB for 5.4 mm Thick pipe
99	100 mm NB for 5.4 mm Thick pipe
100	80 mm NB for 4.8 mm Thick pipe
101	50 mm NB for 4.5 mm Thick pipe
102	CS PIPE FITTINGS: Supplying the following sizes of Elbows/ Tees/ Reducer made of Carbon Steel seamless pipe with beveled ends as per enclosed specifications for the following sizes.Note: The fittings shall be as per ASTM A234 Grade WPB for Sizes 2\\" to 6\\" and above 6\\", fittings shall be ASTM A234 Grade WPB-W and dimensions as per ASME B 16.9 & all fitting should be forged fitting.
103	LR ELBOW 90 Deg (1.5 D)
104	80 mm NB X SCH 40
105	100 mm NB X SCH 40
106	EQUAL TEE
107	100 mm NB X SCH 40
108	UNEQUAL TEE
109	200 mm NB(Barrel) X 150 mm NB (Branch) X SCH 20
110	150 mm NB(Barrel) X 100 mm NB (Branch) X SCH 40
111	100 mm NB(Barrel) X 80 mm NB (Branch) X SCH 40
112	CONCENTRIC REDUCER
113	200 mm NB X 150 mm NB X SCH 20
114	150 mm NB X 100 mm NB X SCH 40
115	100 mm NB X 80 mm NB X SCH 40
116	ECCENTRIC REDUCER
117	150 mm NB X 100 mm NB X SCH 40
118	100 mm NB X 50 mm NB X SCH 40
119	80 mm NB X 50 mm NB X SCH 40
120	Supplying the following sizes of SS Ball Valves (flanged) Fire Safe as per Specification 150 #, FLG , BODY : ASTM A351,CF8M, MSS SP-72
121	25 mm NB
122	PART (B): FABRICATION / ERECTION / INSTALLATION WORKS
123	Laying of Above Ground Fire Hydrant Water pipelines of steel including pipes supplied by IOCL on pedestals/sleepers/overhead pipe rack/structures upto 20 M height etc. Pipes in the scope of IOC shall be supplied anywhere within the terminal area and the contractor shall shift the same to the site of work at no extra cost with all leads and lifts. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc., complete with supports as per drawings, hydro testing and painting of the pipelines as per specification.Note: a. Charges for welding of pipelines, Pipe Fittings inclduing edge preparation, DP Testing & radiography testing shall be paid seperately under respective item.b. The job includes Blast cleaning (using Slag/ Shots) & painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site. c. The primer and paint shall be as per the list of paint manufacturers enclosed. The make and quality of paint shall be decided in consultation with IOC prior to use.d. Pipe length indicated against each size is tentaive as per drawing. Payment will be made for the actual quantity executed at site. e. Pipeline colour coding shall be carried out as per IOC specifications at no extra cost for product piping.f. Structural Pipe Rack / Pedestals are not part of this item. g. Rate is inclusive of water required for hydrotesting. Water used for hydro-testing to be disposed off in environmentally friendly way after treatment. Reuse of water used for hydro testing of piping or tanks to be avoided or is possible only after getting confirmation from site incharge.h. Item includes cleaning of Pipeline after hydrotesting with compressed air / Cardboard Blasting as directed by Site in-Charge for fully draining of water / debris from the Pipeline. Also, cleaning of Pipeline to be carried out before/ during commissioning with product at no extra cost as per direction of Site in-Charge.i. Rate is inclusive of U Clamps wherever required.
124	200 mm NB 6.3 mm thickeness
125	150 mm NB 5.4 mm thickeness
126	100 mm NB 5.4 mm thickeness
127	80 mm NB 4.8 mm thickeness
128	50 mm NB 4.5 mm thickeness
129	Fabrication & Edge preparation for butt weld as per ASME B 31.3, tack welding, and final welding (3 runs minimum) of Fire Hydrant Water pipelines including pipe fittings (i.e. Elbows, Tees, Reducers, Olets, Couplings etc. except Flanges) by welders qualified as per ASME Section IX with supply of approved electrodes/consumables, welding machine, tools & tackles etc. No extra payment will be made for conducting tests for establishibg welding procedure (PQR and WPS) as per ASME Section IX and Third Party Inspection. The rate also includes the branch connection of smaller diameter Pipe to run Pipe, Pipe to Pipe connection, with Reinforcement Pad (RF Pas)as per specifictaion. RF Pads shall be paid on the basis of one weld joint on main pipe on which RF pad is welded.
130	200 mm NB for 6.3 mm Thick Pipe
131	150 mm NB for 5.4 mm Thick Pipe
132	100 mm NB for 5.4 mm Thick Pipe
133	80 mm NB for 4.8 mm Thick Pipe
134	50 mm NB 4.5 mm thickeness
135	Radiography inspection on product pipe joints & hydrant system pipe joints of all types and thickness of the following sizes including providing all necessary testing equipment required to perform the work as per detailed specification and instruction of IOC site engineer. The radiographs shall be submitted to the the Site in-Charge/ Consultant/ third party inspecting agency.Note: 1) Re-taking of radiography due to defective welds/ defective films/ defective workmanship etc., will be in contractor's cost at no extra cost to IOCL. 2) The successful tenderer shall set up necessary dark room at the site for interpretation of the radiographic films. 3) Qualified personnel for carrying out radiographic inspection as per applicable codes shall also be part of the rates quoted.
136	200 mm NB for 6.35 mm Thick Pipe
137	150 mm NB for 6.35 mm Thick Pipe
138	100 mm NB for 4.78 mm Thick Pipe
139	80 mm NB for 4.78 mm Thick Pipe
140	50 mm NB for SCH XS pipe
141	Dye penetration examination for the welded pipes of product lines / Fire Hydrant lines including providing all equipment & materials necessary for the job & labour etc as directed by the site in charge.
142	200 mm NB for 6.35 mm Thick Pipe
143	150 mm NB x SCH 40
144	100 mm NB x SCH 40
145	80 mm NB x SCH 40
146	50 mm NB x SCH XS
147	Welding of CS SORF flanges of the following sizes on the Fire Hydrant pipelines including setting, positioning, setting, welding with min. three runs outside and one inside, all leads & lifts etc., complete as per specifications and instructions at site.
148	200 mm NB for 6.3 mm Thick pipe
149	150 mm NB for 5.4 mm Thick pipe
150	100 mm NB for 5.4 mm Thick pipe
151	80 mm NB for 4.8 mm Thick pipe
152	50 mm NB 4.5 mm thickeness
153	Making flanged joints (both for flanges & blind flanges & Spectacle Blind) of the following sizes including supplying and fixing 3 mm thk Non Asbestos gaskets, nuts, stud bolts, washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints.
154	200 mm NB
155	150 mm NB
156	100 mm NB
157	80 mm NB
158	50 mm NB
159	Fixing supplied Carbon steel/ Stainless steel MOVs/ GATE VALVE/ GLOBE VALVE/ NRV/ ROSOV/ DBBV/ BALL VALVES/ ARC VALVE/ DELUGE VALVE/ BUTTERFLY VALVE/ PUPPET VALVES/ AIR RELEASE VALVE/ TRV/ STRAINER including valves supplied by IOCL of the following sizes on the pipeline including supplying and fixing 3 mm thk gaskets, nuts, stud bolts, washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site. Note: a) Painting with approved make, colour, shade including colour coding as per specifications.b) The valves shall be supplied anywhere within the premises and the contractor shall undertake to lead the same to the foundations at no extra cost. c. Item includes supply & providing 8 SWG bare Cu wire for bonding between flanges for sizes up to & including 100 mm dia. for Product pipelines & 32mm - 50mm width Copper Strip (Thickness 3mm) for bonding between flanges for sizes above 100 mm dia.The job includes drilling of holes in the Cu strips for bolting purposes as per drawing, all leads & lifts etc., complete as per specifications and instructions at site.
160	With Non Asbestos gaskets, studs, nuts washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints.
161	25 mm dia
162	Providing hot dip galvanizing (both inside and outside surfaces) for the following items with minimum 600 gm/sqm as per IS 4759. Item should be operated only for pipes/flanges/fittings forming part of sprinkler header, riser & rings inside the tank dyke.
163	200 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
164	150 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
165	100 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
166	50 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
167	Scaffolding/Fire Screen
168	Supplying, providing of safe tubular double (box type) scaffolding inside/outside the tank as per specification & satisfaction of location in charge. After use, the same shall be dismantled and taken away by the contractor. Payments shall be made for actual area of scaffolding provided based on requirement. Area of scaffolding will be measured on the basis of actual height of scaffolding provided multiplied by actual average length/circumference of tank shell plate provided- One/First Time Use
169	Recovery for Re-Use of Scaffolding:Recovery for multiple erection of scaffolding as per above- Second/Third/---/Multiple Time Use at Same Location- Rate for Each Reuse
170	Erecting temporary mobile fire screen wall of upto 4 M around the place where hot works is carried out using GI sheets or non- flammable asbestos sheets/cloth. Payment will be made for total area of sheets provided. The screen needs to be moved from place to place at no extra cost. This item may be operated for providing fire screen on hand rail along tank circumference on roof top also, as per site requirement.
171	Designing, supplying, fabricating, welding, bolting, riveting, assembling and erecting in position temporary required local upto 8.0 M high fire screen wall aound the tank with GI sheets with cross supports etc as per alignment shown by site Engineer, maintaining same till the completion of entire work and dismantling the entire screen wall carting away the dismantled materials from site redoing the entire existing surface to the original condition etc complete.The upto 20.0 M high fire screen wall including the foundation is to be designed and approved by a '' licensed structural Engineer'' and should be suitable for local soil bearing capacity, wind speed etc.Providing temporary fire screen for executing welding/cutting works etc. in licensed area and other areas inside depot/terminal/AFS for providing safe working condition. Fire screen to be provided as per site requirement, space availability, and to be fixed on temporary supports/plates etc. Payment will be made per unit sheet area.
172	MVWS SPRAY NOZZLES
173	Supply and providing 15 mm NB X 6000# Class of CS Half Coupling, Forged steel ASTM A105 , Screwed end type and dimension conforming to ASME B 16.11.
174	Supply and providing SS Medium Velocity Spray Nozzle, body/pin & deflector; 1/2\\" NPT end connection (K value as per design)
175	TANK 25
176	PART (A): SUPPLY ITEMSGeneral Notes:a. All supply items shall be quoted as per technical specification & BoQ description for supply to site including charges towards TPI, packing & forwarding, loading, transportation, transit insurance, unloading, stacking at site. b. Third party inspection (TPI) for the supply items shall be in scope of successfull bidder. c. Approval of TPI agency to be engaged for inspection of material shall be obtained from IOCL on award of contract to sucessfull Bidder.d. Clearance of all materials shall be based on compliance to Technical Specifications, approved makes and as per agreed/approved Quality Assurance Plan (QAP) to be submitted by sucessfull bidder after award of contract for approval of IOCL.
177	Supply of CS Black ERW Pipes confirming to IS 1239 (Part-1) Heavy Grade (Bevel end for 50 mm & above, Plain end for 40 mm & below) of following sizes.
178	200 mm NB, Wall thickness 6.3 mm
179	150 mm NB, Wall thickness 5.4 mm
180	100 mm NB, Wall thickness 5.4 mm
181	80 mm NB, Wall thickness 4.8 mm
182	50 mm NB, Wall thickness 4.5 mm
183	Supply of CS Slip-on Raised Face (SORF) Flange, 125 AARH as per ASTM A105 DIM. ASME B16.5 Class 150 of following sizes
184	200 mm NB for 6.3 mm Thick pipe
185	150 mm NB for 5.4 mm Thick pipe
186	100 mm NB for 5.4 mm Thick pipe
187	80 mm NB for 4.8 mm Thick pipe
188	50 mm NB for 4.5 mm Thick pipe
189	CS PIPE FITTINGS: Supplying the following sizes of Elbows/ Tees/ Reducer made of Carbon Steel seamless pipe with beveled ends as per enclosed specifications for the following sizes.Note: The fittings shall be as per ASTM A234 Grade WPB for Sizes 2\\" to 6\\" and above 6\\", fittings shall be ASTM A234 Grade WPB-W and dimensions as per ASME B 16.9 & all fitting should be forged fitting.
190	LR ELBOW 90 Deg (1.5 D)
191	80 mm NB X SCH 40
192	100 mm NB X SCH 40
193	EQUAL TEE
194	100 mm NB X SCH 40
195	UNEQUAL TEE
196	200 mm NB(Barrel) X 150 mm NB (Branch) X SCH 20
197	150 mm NB(Barrel) X 100 mm NB (Branch) X SCH 40
198	100 mm NB(Barrel) X 80 mm NB (Branch) X SCH 40
199	CONCENTRIC REDUCER
200	200 mm NB X 150 mm NB X SCH 20
201	150 mm NB X 100 mm NB X SCH 40
202	100 mm NB X 80 mm NB X SCH 40
203	ECCENTRIC REDUCER
204	150 mm NB X 100 mm NB X SCH 40
205	100 mm NB X 50 mm NB X SCH 40
206	80 mm NB X 50 mm NB X SCH 40
207	Supplying the following sizes of SS Ball Valves (flanged) Fire Safe as per Specification 150 #, FLG , BODY : ASTM A351,CF8M, MSS SP-72
208	25 mm NB
209	PART (B): FABRICATION / ERECTION / INSTALLATION WORKS
210	Laying of Above Ground Fire Hydrant Water pipelines of steel including pipes supplied by IOCL on pedestals/sleepers/overhead pipe rack/structures upto 20 M height etc. Pipes in the scope of IOC shall be supplied anywhere within the terminal area and the contractor shall shift the same to the site of work at no extra cost with all leads and lifts. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc., complete with supports as per drawings, hydro testing and painting of the pipelines as per specification.Note: a. Charges for welding of pipelines, Pipe Fittings inclduing edge preparation, DP Testing & radiography testing shall be paid seperately under respective item.b. The job includes Blast cleaning (using Slag/ Shots) & painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site. c. The primer and paint shall be as per the list of paint manufacturers enclosed. The make and quality of paint shall be decided in consultation with IOC prior to use.d. Pipe length indicated against each size is tentaive as per drawing. Payment will be made for the actual quantity executed at site. e. Pipeline colour coding shall be carried out as per IOC specifications at no extra cost for product piping.f. Structural Pipe Rack / Pedestals are not part of this item. g. Rate is inclusive of water required for hydrotesting. Water used for hydro-testing to be disposed off in environmentally friendly way after treatment. Reuse of water used for hydro testing of piping or tanks to be avoided or is possible only after getting confirmation from site incharge.h. Item includes cleaning of Pipeline after hydrotesting with compressed air / Cardboard Blasting as directed by Site in-Charge for fully draining of water / debris from the Pipeline. Also, cleaning of Pipeline to be carried out before/ during commissioning with product at no extra cost as per direction of Site in-Charge.i. Rate is inclusive of U Clamps wherever required.
211	200 mm NB 6.3 mm thickeness
212	150 mm NB 5.4 mm thickeness
213	100 mm NB 5.4 mm thickeness
214	80 mm NB 4.8 mm thickeness
215	50 mm NB 4.5 mm thickeness
216	Fabrication & Edge preparation for butt weld as per ASME B 31.3, tack welding, and final welding (3 runs minimum) of Fire Hydrant Water pipelines including pipe fittings (i.e. Elbows, Tees, Reducers, Olets, Couplings etc. except Flanges) by welders qualified as per ASME Section IX with supply of approved electrodes/consumables, welding machine, tools & tackles etc. No extra payment will be made for conducting tests for establishibg welding procedure (PQR and WPS) as per ASME Section IX and Third Party Inspection. The rate also includes the branch connection of smaller diameter Pipe to run Pipe, Pipe to Pipe connection, with Reinforcement Pad (RF Pas)as per specifictaion. RF Pads shall be paid on the basis of one weld joint on main pipe on which RF pad is welded.
217	200 mm NB for 6.3 mm Thick Pipe
218	150 mm NB for 5.4 mm Thick Pipe
219	100 mm NB for 5.4 mm Thick Pipe
220	80 mm NB for 4.8 mm Thick Pipe
221	50 mm NB 4.5 mm thickeness
222	Radiography inspection on product pipe joints & hydrant system pipe joints of all types and thickness of the following sizes including providing all necessary testing equipment required to perform the work as per detailed specification and instruction of IOC site engineer. The radiographs shall be submitted to the the Site in-Charge/ Consultant/ third party inspecting agency.Note: 1) Re-taking of radiography due to defective welds/ defective films/ defective workmanship etc., will be in contractor's cost at no extra cost to IOCL. 2) The successful tenderer shall set up necessary dark room at the site for interpretation of the radiographic films. 3) Qualified personnel for carrying out radiographic inspection as per applicable codes shall also be part of the rates quoted.
223	200 mm NB for 6.35 mm Thick Pipe
224	150 mm NB for 6.35 mm Thick Pipe
225	100 mm NB for 4.78 mm Thick Pipe
226	80 mm NB for 4.78 mm Thick Pipe
227	50 mm NB for SCH XS pipe
228	Dye penetration examination for the welded pipes of product lines / Fire Hydrant lines including providing all equipment & materials necessary for the job & labour etc as directed by the site in charge.
229	200 mm NB for 6.35 mm Thick Pipe
230	150 mm NB x SCH 40
231	100 mm NB x SCH 40
232	80 mm NB x SCH 40
233	50 mm NB x SCH XS
234	Welding of CS SORF flanges of the following sizes on the Fire Hydrant pipelines including setting, positioning, setting, welding with min. three runs outside and one inside, all leads & lifts etc., complete as per specifications and instructions at site.
235	200 mm NB for 6.3 mm Thick pipe
236	150 mm NB for 5.4 mm Thick pipe
237	100 mm NB for 5.4 mm Thick pipe
238	80 mm NB for 4.8 mm Thick pipe
239	50 mm NB 4.5 mm thickeness
240	Making flanged joints (both for flanges & blind flanges & Spectacle Blind) of the following sizes including supplying and fixing 3 mm thk Non Asbestos gaskets, nuts, stud bolts, washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints.
241	200 mm NB
242	150 mm NB
243	100 mm NB
244	80 mm NB
245	50 mm NB
246	Fixing supplied Carbon steel/ Stainless steel MOVs/ GATE VALVE/ GLOBE VALVE/ NRV/ ROSOV/ DBBV/ BALL VALVES/ ARC VALVE/ DELUGE VALVE/ BUTTERFLY VALVE/ PUPPET VALVES/ AIR RELEASE VALVE/ TRV/ STRAINER including valves supplied by IOCL of the following sizes on the pipeline including supplying and fixing 3 mm thk gaskets, nuts, stud bolts, washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site. Note: a) Painting with approved make, colour, shade including colour coding as per specifications.b) The valves shall be supplied anywhere within the premises and the contractor shall undertake to lead the same to the foundations at no extra cost. c. Item includes supply & providing 8 SWG bare Cu wire for bonding between flanges for sizes up to & including 100 mm dia. for Product pipelines & 32mm - 50mm width Copper Strip (Thickness 3mm) for bonding between flanges for sizes above 100 mm dia.The job includes drilling of holes in the Cu strips for bolting purposes as per drawing, all leads & lifts etc., complete as per specifications and instructions at site.
247	With Non Asbestos gaskets, studs, nuts washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints.
248	25 mm dia
249	Providing hot dip galvanizing (both inside and outside surfaces) for the following items with minimum 600 gm/sqm as per IS 4759. Item should be operated only for pipes/flanges/fittings forming part of sprinkler header, riser & rings inside the tank dyke.
250	200 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
251	150 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
252	100 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
253	50 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
254	Scaffolding/Fire Screen
255	Supplying, providing of safe tubular double (box type) scaffolding inside/outside the tank as per specification & satisfaction of location in charge. After use, the same shall be dismantled and taken away by the contractor. Payments shall be made for actual area of scaffolding provided based on requirement. Area of scaffolding will be measured on the basis of actual height of scaffolding provided multiplied by actual average length/circumference of tank shell plate provided- One/First Time Use
256	Recovery for Re-Use of Scaffolding:Recovery for multiple erection of scaffolding as per above- Second/Third/---/Multiple Time Use at Same Location- Rate for Each Reuse
257	Erecting temporary mobile fire screen wall of upto 4 M around the place where hot works is carried out using GI sheets or non- flammable asbestos sheets/cloth. Payment will be made for total area of sheets provided. The screen needs to be moved from place to place at no extra cost. This item may be operated for providing fire screen on hand rail along tank circumference on roof top also, as per site requirement.
258	Designing, supplying, fabricating, welding, bolting, riveting, assembling and erecting in position temporary required local upto 8.0 M high fire screen wall aound the tank with GI sheets with cross supports etc as per alignment shown by site Engineer, maintaining same till the completion of entire work and dismantling the entire screen wall carting away the dismantled materials from site redoing the entire existing surface to the original condition etc complete.The upto 20.0 M high fire screen wall including the foundation is to be designed and approved by a '' licensed structural Engineer'' and should be suitable for local soil bearing capacity, wind speed etc.Providing temporary fire screen for executing welding/cutting works etc. in licensed area and other areas inside depot/terminal/AFS for providing safe working condition. Fire screen to be provided as per site requirement, space availability, and to be fixed on temporary supports/plates etc. Payment will be made per unit sheet area.
259	MVWS SPRAY NOZZLES
260	Supply and providing 15 mm NB X 6000# Class of CS Half Coupling, Forged steel ASTM A105 , Screwed end type and dimension conforming to ASME B 16.11.
261	Supply and providing SS Medium Velocity Spray Nozzle, body/pin & deflector; 1/2\\" NPT end connection (K value as per design)
262	TANK 26
263	PART (A): SUPPLY ITEMSGeneral Notes:a. All supply items shall be quoted as per technical specification & BoQ description for supply to site including charges towards TPI, packing & forwarding, loading, transportation, transit insurance, unloading, stacking at site. b. Third party inspection (TPI) for the supply items shall be in scope of successfull bidder. c. Approval of TPI agency to be engaged for inspection of material shall be obtained from IOCL on award of contract to sucessfull Bidder.d. Clearance of all materials shall be based on compliance to Technical Specifications, approved makes and as per agreed/approved Quality Assurance Plan (QAP) to be submitted by sucessfull bidder after award of contract for approval of IOCL.
264	Supply of CS Black ERW Pipes confirming to IS 1239 (Part-1) Heavy Grade (Bevel end for 50 mm & above, Plain end for 40 mm & below) of following sizes.
265	200 mm NB, Wall thickness 6.3 mm
266	150 mm NB, Wall thickness 5.4 mm
267	100 mm NB, Wall thickness 5.4 mm
268	80 mm NB, Wall thickness 4.8 mm
269	50 mm NB, Wall thickness 4.5 mm
270	Supply of CS Slip-on Raised Face (SORF) Flange, 125 AARH as per ASTM A105 DIM. ASME B16.5 Class 150 of following sizes
271	200 mm NB for 6.3 mm Thick pipe
272	150 mm NB for 5.4 mm Thick pipe
273	100 mm NB for 5.4 mm Thick pipe
274	80 mm NB for 4.8 mm Thick pipe
275	50 mm NB for 4.5 mm Thick pipe
276	CS PIPE FITTINGS: Supplying the following sizes of Elbows/ Tees/ Reducer made of Carbon Steel seamless pipe with beveled ends as per enclosed specifications for the following sizes.Note: The fittings shall be as per ASTM A234 Grade WPB for Sizes 2\\" to 6\\" and above 6\\", fittings shall be ASTM A234 Grade WPB-W and dimensions as per ASME B 16.9 & all fitting should be forged fitting.
277	LR ELBOW 90 Deg (1.5 D)
278	80 mm NB X SCH 40
279	100 mm NB X SCH 40
280	EQUAL TEE
281	100 mm NB X SCH 40
282	UNEQUAL TEE
283	200 mm NB(Barrel) X 150 mm NB (Branch) X SCH 20
284	150 mm NB(Barrel) X 100 mm NB (Branch) X SCH 40
285	100 mm NB(Barrel) X 80 mm NB (Branch) X SCH 40
286	CONCENTRIC REDUCER
287	200 mm NB X 150 mm NB X SCH 20
288	150 mm NB X 100 mm NB X SCH 40
289	100 mm NB X 80 mm NB X SCH 40
290	ECCENTRIC REDUCER
291	150 mm NB X 100 mm NB X SCH 40
292	100 mm NB X 50 mm NB X SCH 40
293	80 mm NB X 50 mm NB X SCH 40
294	Supplying the following sizes of SS Ball Valves (flanged) Fire Safe as per Specification 150 #, FLG , BODY : ASTM A351,CF8M, MSS SP-72
295	25 mm NB
296	PART (B): FABRICATION / ERECTION / INSTALLATION WORKS
297	Laying of Above Ground Fire Hydrant Water pipelines of steel including pipes supplied by IOCL on pedestals/sleepers/overhead pipe rack/structures upto 20 M height etc. Pipes in the scope of IOC shall be supplied anywhere within the terminal area and the contractor shall shift the same to the site of work at no extra cost with all leads and lifts. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc., complete with supports as per drawings, hydro testing and painting of the pipelines as per specification.Note: a. Charges for welding of pipelines, Pipe Fittings inclduing edge preparation, DP Testing & radiography testing shall be paid seperately under respective item.b. The job includes Blast cleaning (using Slag/ Shots) & painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site. c. The primer and paint shall be as per the list of paint manufacturers enclosed. The make and quality of paint shall be decided in consultation with IOC prior to use.d. Pipe length indicated against each size is tentaive as per drawing. Payment will be made for the actual quantity executed at site. e. Pipeline colour coding shall be carried out as per IOC specifications at no extra cost for product piping.f. Structural Pipe Rack / Pedestals are not part of this item. g. Rate is inclusive of water required for hydrotesting. Water used for hydro-testing to be disposed off in environmentally friendly way after treatment. Reuse of water used for hydro testing of piping or tanks to be avoided or is possible only after getting confirmation from site incharge.h. Item includes cleaning of Pipeline after hydrotesting with compressed air / Cardboard Blasting as directed by Site in-Charge for fully draining of water / debris from the Pipeline. Also, cleaning of Pipeline to be carried out before/ during commissioning with product at no extra cost as per direction of Site in-Charge.i. Rate is inclusive of U Clamps wherever required.
298	200 mm NB 6.3 mm thickeness
299	150 mm NB 5.4 mm thickeness
300	100 mm NB 5.4 mm thickeness
301	80 mm NB 4.8 mm thickeness
302	50 mm NB 4.5 mm thickeness
303	Fabrication & Edge preparation for butt weld as per ASME B 31.3, tack welding, and final welding (3 runs minimum) of Fire Hydrant Water pipelines including pipe fittings (i.e. Elbows, Tees, Reducers, Olets, Couplings etc. except Flanges) by welders qualified as per ASME Section IX with supply of approved electrodes/consumables, welding machine, tools & tackles etc. No extra payment will be made for conducting tests for establishibg welding procedure (PQR and WPS) as per ASME Section IX and Third Party Inspection. The rate also includes the branch connection of smaller diameter Pipe to run Pipe, Pipe to Pipe connection, with Reinforcement Pad (RF Pas)as per specifictaion. RF Pads shall be paid on the basis of one weld joint on main pipe on which RF pad is welded.
304	200 mm NB for 6.3 mm Thick Pipe
305	150 mm NB for 5.4 mm Thick Pipe
306	100 mm NB for 5.4 mm Thick Pipe
307	80 mm NB for 4.8 mm Thick Pipe
308	50 mm NB 4.5 mm thickeness
309	Radiography inspection on product pipe joints & hydrant system pipe joints of all types and thickness of the following sizes including providing all necessary testing equipment required to perform the work as per detailed specification and instruction of IOC site engineer. The radiographs shall be submitted to the the Site in-Charge/ Consultant/ third party inspecting agency.Note: 1) Re-taking of radiography due to defective welds/ defective films/ defective workmanship etc., will be in contractor's cost at no extra cost to IOCL. 2) The successful tenderer shall set up necessary dark room at the site for interpretation of the radiographic films. 3) Qualified personnel for carrying out radiographic inspection as per applicable codes shall also be part of the rates quoted.
310	200 mm NB for 6.35 mm Thick Pipe
311	150 mm NB for 6.35 mm Thick Pipe
312	100 mm NB for 4.78 mm Thick Pipe
313	80 mm NB for 4.78 mm Thick Pipe
314	50 mm NB for SCH XS pipe
315	Dye penetration examination for the welded pipes of product lines / Fire Hydrant lines including providing all equipment & materials necessary for the job & labour etc as directed by the site in charge.
316	200 mm NB for 6.35 mm Thick Pipe
317	150 mm NB x SCH 40
318	100 mm NB x SCH 40
319	80 mm NB x SCH 40
320	50 mm NB x SCH XS
321	Welding of CS SORF flanges of the following sizes on the Fire Hydrant pipelines including setting, positioning, setting, welding with min. three runs outside and one inside, all leads & lifts etc., complete as per specifications and instructions at site.
322	200 mm NB for 6.3 mm Thick pipe
323	150 mm NB for 5.4 mm Thick pipe
324	100 mm NB for 5.4 mm Thick pipe
325	80 mm NB for 4.8 mm Thick pipe
326	50 mm NB 4.5 mm thickeness
327	Making flanged joints (both for flanges & blind flanges & Spectacle Blind) of the following sizes including supplying and fixing 3 mm thk Non Asbestos gaskets, nuts, stud bolts, washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints.
328	200 mm NB
329	150 mm NB
330	100 mm NB
331	80 mm NB
332	50 mm NB
333	Fixing supplied Carbon steel/ Stainless steel MOVs/ GATE VALVE/ GLOBE VALVE/ NRV/ ROSOV/ DBBV/ BALL VALVES/ ARC VALVE/ DELUGE VALVE/ BUTTERFLY VALVE/ PUPPET VALVES/ AIR RELEASE VALVE/ TRV/ STRAINER including valves supplied by IOCL of the following sizes on the pipeline including supplying and fixing 3 mm thk gaskets, nuts, stud bolts, washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site. Note: a) Painting with approved make, colour, shade including colour coding as per specifications.b) The valves shall be supplied anywhere within the premises and the contractor shall undertake to lead the same to the foundations at no extra cost. c. Item includes supply & providing 8 SWG bare Cu wire for bonding between flanges for sizes up to & including 100 mm dia. for Product pipelines & 32mm - 50mm width Copper Strip (Thickness 3mm) for bonding between flanges for sizes above 100 mm dia.The job includes drilling of holes in the Cu strips for bolting purposes as per drawing, all leads & lifts etc., complete as per specifications and instructions at site.
334	With Non Asbestos gaskets, studs, nuts washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints.
335	25 mm dia
336	Providing hot dip galvanizing (both inside and outside surfaces) for the following items with minimum 600 gm/sqm as per IS 4759. Item should be operated only for pipes/flanges/fittings forming part of sprinkler header, riser & rings inside the tank dyke.
337	200 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
338	150 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
339	100 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
340	50 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
341	Scaffolding/Fire Screen
342	Supplying, providing of safe tubular double (box type) scaffolding inside/outside the tank as per specification & satisfaction of location in charge. After use, the same shall be dismantled and taken away by the contractor. Payments shall be made for actual area of scaffolding provided based on requirement. Area of scaffolding will be measured on the basis of actual height of scaffolding provided multiplied by actual average length/circumference of tank shell plate provided- One/First Time Use
343	Recovery for Re-Use of Scaffolding:Recovery for multiple erection of scaffolding as per above- Second/Third/---/Multiple Time Use at Same Location- Rate for Each Reuse
344	Erecting temporary mobile fire screen wall of upto 4 M around the place where hot works is carried out using GI sheets or non- flammable asbestos sheets/cloth. Payment will be made for total area of sheets provided. The screen needs to be moved from place to place at no extra cost. This item may be operated for providing fire screen on hand rail along tank circumference on roof top also, as per site requirement.
345	Designing, supplying, fabricating, welding, bolting, riveting, assembling and erecting in position temporary required local upto 8.0 M high fire screen wall aound the tank with GI sheets with cross supports etc as per alignment shown by site Engineer, maintaining same till the completion of entire work and dismantling the entire screen wall carting away the dismantled materials from site redoing the entire existing surface to the original condition etc complete.The upto 20.0 M high fire screen wall including the foundation is to be designed and approved by a '' licensed structural Engineer'' and should be suitable for local soil bearing capacity, wind speed etc.Providing temporary fire screen for executing welding/cutting works etc. in licensed area and other areas inside depot/terminal/AFS for providing safe working condition. Fire screen to be provided as per site requirement, space availability, and to be fixed on temporary supports/plates etc. Payment will be made per unit sheet area.
346	MVWS SPRAY NOZZLES
347	Supply and providing 15 mm NB X 6000# Class of CS Half Coupling, Forged steel ASTM A105 , Screwed end type and dimension conforming to ASME B 16.11.
348	Supply and providing SS Medium Velocity Spray Nozzle, body/pin & deflector; 1/2\\" NPT end connection (K value as per design)
349	TANK 27
350	PART (A): SUPPLY ITEMSGeneral Notes:a. All supply items shall be quoted as per technical specification & BoQ description for supply to site including charges towards TPI, packing & forwarding, loading, transportation, transit insurance, unloading, stacking at site. b. Third party inspection (TPI) for the supply items shall be in scope of successfull bidder. c. Approval of TPI agency to be engaged for inspection of material shall be obtained from IOCL on award of contract to sucessfull Bidder.d. Clearance of all materials shall be based on compliance to Technical Specifications, approved makes and as per agreed/approved Quality Assurance Plan (QAP) to be submitted by sucessfull bidder after award of contract for approval of IOCL.
351	Supply of CS Black ERW Pipes confirming to IS 1239 (Part-1) Heavy Grade (Bevel end for 50 mm & above, Plain end for 40 mm & below) of following sizes.
352	200 mm NB, Wall thickness 6.3 mm
353	150 mm NB, Wall thickness 5.4 mm
354	100 mm NB, Wall thickness 5.4 mm
355	80 mm NB, Wall thickness 4.8 mm
356	50 mm NB, Wall thickness 4.5 mm
357	Supply of CS Slip-on Raised Face (SORF) Flange, 125 AARH as per ASTM A105 DIM. ASME B16.5 Class 150 of following sizes
358	200 mm NB for 6.3 mm Thick pipe
359	150 mm NB for 5.4 mm Thick pipe
360	100 mm NB for 5.4 mm Thick pipe
361	80 mm NB for 4.8 mm Thick pipe
362	50 mm NB for 4.5 mm Thick pipe
363	CS PIPE FITTINGS: Supplying the following sizes of Elbows/ Tees/ Reducer made of Carbon Steel seamless pipe with beveled ends as per enclosed specifications for the following sizes.Note: The fittings shall be as per ASTM A234 Grade WPB for Sizes 2\\" to 6\\" and above 6\\", fittings shall be ASTM A234 Grade WPB-W and dimensions as per ASME B 16.9 & all fitting should be forged fitting.
364	LR ELBOW 90 Deg (1.5 D)
365	80 mm NB X SCH 40
366	100 mm NB X SCH 40
367	EQUAL TEE
368	100 mm NB X SCH 40
369	UNEQUAL TEE
370	200 mm NB(Barrel) X 150 mm NB (Branch) X SCH 20
371	150 mm NB(Barrel) X 100 mm NB (Branch) X SCH 40
372	100 mm NB(Barrel) X 80 mm NB (Branch) X SCH 40
373	CONCENTRIC REDUCER
374	200 mm NB X 150 mm NB X SCH 20
375	150 mm NB X 100 mm NB X SCH 40
376	100 mm NB X 80 mm NB X SCH 40
377	ECCENTRIC REDUCER
378	150 mm NB X 100 mm NB X SCH 40
379	100 mm NB X 50 mm NB X SCH 40
380	80 mm NB X 50 mm NB X SCH 40
381	Supplying the following sizes of SS Ball Valves (flanged) Fire Safe as per Specification 150 #, FLG , BODY : ASTM A351,CF8M, MSS SP-72
382	25 mm NB
383	PART (B): FABRICATION / ERECTION / INSTALLATION WORKS
384	Laying of Above Ground Fire Hydrant Water pipelines of steel including pipes supplied by IOCL on pedestals/sleepers/overhead pipe rack/structures upto 20 M height etc. Pipes in the scope of IOC shall be supplied anywhere within the terminal area and the contractor shall shift the same to the site of work at no extra cost with all leads and lifts. The pieline laying includes cutting, positioning, setting, fixing the pipe fittings such as elbows, bends tees, reducers etc., complete with supports as per drawings, hydro testing and painting of the pipelines as per specification.Note: a. Charges for welding of pipelines, Pipe Fittings inclduing edge preparation, DP Testing & radiography testing shall be paid seperately under respective item.b. The job includes Blast cleaning (using Slag/ Shots) & painting of the outer surfaces of above ground pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site. c. The primer and paint shall be as per the list of paint manufacturers enclosed. The make and quality of paint shall be decided in consultation with IOC prior to use.d. Pipe length indicated against each size is tentaive as per drawing. Payment will be made for the actual quantity executed at site. e. Pipeline colour coding shall be carried out as per IOC specifications at no extra cost for product piping.f. Structural Pipe Rack / Pedestals are not part of this item. g. Rate is inclusive of water required for hydrotesting. Water used for hydro-testing to be disposed off in environmentally friendly way after treatment. Reuse of water used for hydro testing of piping or tanks to be avoided or is possible only after getting confirmation from site incharge.h. Item includes cleaning of Pipeline after hydrotesting with compressed air / Cardboard Blasting as directed by Site in-Charge for fully draining of water / debris from the Pipeline. Also, cleaning of Pipeline to be carried out before/ during commissioning with product at no extra cost as per direction of Site in-Charge.i. Rate is inclusive of U Clamps wherever required.
385	200 mm NB 6.3 mm thickeness
386	150 mm NB 5.4 mm thickeness
387	100 mm NB 5.4 mm thickeness
388	80 mm NB 4.8 mm thickeness
389	50 mm NB 4.5 mm thickeness
390	Fabrication & Edge preparation for butt weld as per ASME B 31.3, tack welding, and final welding (3 runs minimum) of Fire Hydrant Water pipelines including pipe fittings (i.e. Elbows, Tees, Reducers, Olets, Couplings etc. except Flanges) by welders qualified as per ASME Section IX with supply of approved electrodes/consumables, welding machine, tools & tackles etc. No extra payment will be made for conducting tests for establishibg welding procedure (PQR and WPS) as per ASME Section IX and Third Party Inspection. The rate also includes the branch connection of smaller diameter Pipe to run Pipe, Pipe to Pipe connection, with Reinforcement Pad (RF Pas)as per specifictaion. RF Pads shall be paid on the basis of one weld joint on main pipe on which RF pad is welded.
391	200 mm NB for 6.3 mm Thick Pipe
392	150 mm NB for 5.4 mm Thick Pipe
393	100 mm NB for 5.4 mm Thick Pipe
394	80 mm NB for 4.8 mm Thick Pipe
395	50 mm NB 4.5 mm thickeness
396	Radiography inspection on product pipe joints & hydrant system pipe joints of all types and thickness of the following sizes including providing all necessary testing equipment required to perform the work as per detailed specification and instruction of IOC site engineer. The radiographs shall be submitted to the the Site in-Charge/ Consultant/ third party inspecting agency.Note: 1) Re-taking of radiography due to defective welds/ defective films/ defective workmanship etc., will be in contractor's cost at no extra cost to IOCL. 2) The successful tenderer shall set up necessary dark room at the site for interpretation of the radiographic films. 3) Qualified personnel for carrying out radiographic inspection as per applicable codes shall also be part of the rates quoted.
397	200 mm NB for 6.35 mm Thick Pipe
398	150 mm NB for 6.35 mm Thick Pipe
399	100 mm NB for 4.78 mm Thick Pipe
400	80 mm NB for 4.78 mm Thick Pipe
401	50 mm NB for SCH XS pipe
402	Dye penetration examination for the welded pipes of product lines / Fire Hydrant lines including providing all equipment & materials necessary for the job & labour etc as directed by the site in charge.
403	200 mm NB for 6.35 mm Thick Pipe
404	150 mm NB x SCH 40
405	100 mm NB x SCH 40
406	80 mm NB x SCH 40
407	50 mm NB x SCH XS
408	Welding of CS SORF flanges of the following sizes on the Fire Hydrant pipelines including setting, positioning, setting, welding with min. three runs outside and one inside, all leads & lifts etc., complete as per specifications and instructions at site.
409	200 mm NB for 6.3 mm Thick pipe
410	150 mm NB for 5.4 mm Thick pipe
411	100 mm NB for 5.4 mm Thick pipe
412	80 mm NB for 4.8 mm Thick pipe
413	50 mm NB 4.5 mm thickeness
414	Making flanged joints (both for flanges & blind flanges & Spectacle Blind) of the following sizes including supplying and fixing 3 mm thk Non Asbestos gaskets, nuts, stud bolts, washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints.
415	200 mm NB
416	150 mm NB
417	100 mm NB
418	80 mm NB
419	50 mm NB
420	Fixing supplied Carbon steel/ Stainless steel MOVs/ GATE VALVE/ GLOBE VALVE/ NRV/ ROSOV/ DBBV/ BALL VALVES/ ARC VALVE/ DELUGE VALVE/ BUTTERFLY VALVE/ PUPPET VALVES/ AIR RELEASE VALVE/ TRV/ STRAINER including valves supplied by IOCL of the following sizes on the pipeline including supplying and fixing 3 mm thk gaskets, nuts, stud bolts, washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site. Note: a) Painting with approved make, colour, shade including colour coding as per specifications.b) The valves shall be supplied anywhere within the premises and the contractor shall undertake to lead the same to the foundations at no extra cost. c. Item includes supply & providing 8 SWG bare Cu wire for bonding between flanges for sizes up to & including 100 mm dia. for Product pipelines & 32mm - 50mm width Copper Strip (Thickness 3mm) for bonding between flanges for sizes above 100 mm dia.The job includes drilling of holes in the Cu strips for bolting purposes as per drawing, all leads & lifts etc., complete as per specifications and instructions at site.
421	With Non Asbestos gaskets, studs, nuts washers of approved make, all leads & lifts etc., complete as per specifications and instructions at site for Fire Hydrant, Sprinkler & Foam Solution Pipe joints.
422	25 mm dia
423	Providing hot dip galvanizing (both inside and outside surfaces) for the following items with minimum 600 gm/sqm as per IS 4759. Item should be operated only for pipes/flanges/fittings forming part of sprinkler header, riser & rings inside the tank dyke.
424	200 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
425	150 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
426	100 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
427	50 mm dia fabricated pipe of sprinkler rings (inlcusive of flange & fittings)
428	Scaffolding/Fire Screen
429	Supplying, providing of safe tubular double (box type) scaffolding inside/outside the tank as per specification & satisfaction of location in charge. After use, the same shall be dismantled and taken away by the contractor. Payments shall be made for actual area of scaffolding provided based on requirement. Area of scaffolding will be measured on the basis of actual height of scaffolding provided multiplied by actual average length/circumference of tank shell plate provided- One/First Time Use
430	Recovery for Re-Use of Scaffolding:Recovery for multiple erection of scaffolding as per above- Second/Third/---/Multiple Time Use at Same Location- Rate for Each Reuse
431	Erecting temporary mobile fire screen wall of upto 4 M around the place where hot works is carried out using GI sheets or non- flammable asbestos sheets/cloth. Payment will be made for total area of sheets provided. The screen needs to be moved from place to place at no extra cost. This item may be operated for providing fire screen on hand rail along tank circumference on roof top also, as per site requirement.
432	Designing, supplying, fabricating, welding, bolting, riveting, assembling and erecting in position temporary required local upto 8.0 M high fire screen wall aound the tank with GI sheets with cross supports etc as per alignment shown by site Engineer, maintaining same till the completion of entire work and dismantling the entire screen wall carting away the dismantled materials from site redoing the entire existing surface to the original condition etc complete.The upto 20.0 M high fire screen wall including the foundation is to be designed and approved by a '' licensed structural Engineer'' and should be suitable for local soil bearing capacity, wind speed etc.Providing temporary fire screen for executing welding/cutting works etc. in licensed area and other areas inside depot/terminal/AFS for providing safe working condition. Fire screen to be provided as per site requirement, space availability, and to be fixed on temporary supports/plates etc. Payment will be made per unit sheet area.
433	MVWS SPRAY NOZZLES
434	Supply and providing 15 mm NB X 6000# Class of CS Half Coupling, Forged steel ASTM A105 , Screwed end type and dimension conforming to ASME B 16.11.
435	Supply and providing SS Medium Velocity Spray Nozzle, body/pin & deflector; 1/2\\" NPT end connection (K value as per design) Please Enable Macros to View BoQ information

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Tender For Supply, Fabrication, Laying, Erection, Testing And Commissioning Of Medium Velocity Water Spray System Piping Along With Allied Works At Jnpt Terminal, Navi Mumbai, Maharashtra, Mumbai Suburban-Maharashtra

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Tender For Supply, Fabrication, Laying, Erection, Testing And Commissioning Of Medium Velocity Water Spray System Piping Along With Allied Works At Jnpt Terminal, Navi Mumbai, Maharashtra, Mumbai Suburban-Maharashtra

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