|
| 1 | Post Harvest Handling unit ( for handling fresh flowers) |
| 2 | Supply, fabrication & installation of SS handling/grading tables ( one receiving table, one grading table and one packing table), each 72” L x 36” W x 36” H.Details Specification· Material: Stainless Steel SS 304· Sheet thickness:Tabletop: 1.2 mm, Legs & frame: 1.5–2.0 mm· Finish: Matt / brushed finish, corrosion-resistant· Size : Table-1 (Receiving/Trimming): 6ftX3ft – 1 no with in built automatic flower cutting unit with motor capacity of 1 HP. All the blades should be SS316 with rotation controlling system(automatic/on-off/PID) , Table-2 (Grading/Bunching): 6ftX3ft – 1 no, Table-3 (Packing/Staging): 6ftX3ft – 1 no· Construction:· Welded tubular frame (SS square pipe ≥40×40 mm), Rounded edges for worker safety, Load capacity: ≥150 kg per table· Accessories:, Under-shelf (SS 304) for crates, Adjustable SS levelling bolts· Installation: Anchored to floor using SS fasteners, Includes alignment & final finishing· Compliance: Suitable for fresh flower handling & contact use |
| 3 | Hydration and pulsing system ( SS ) with inlet and out let systemsDetails SpecificationQty: 1 + 1 (two independent systems, each 50 L capacity)Capacity Basis: Hydration/pulsing of 500 spikes per batch (≈50 bunches)· Two-stage system preferred:· Hydration tank: 50 L SS304, with circulation of water, with water line, automatic by solenoid valve, individual bucket facility for vertical holding of flowers· Pulsing/conditioning tank: 50 L, SS304 with circulation of water:· Minimum 1 trough (≈2.5 ftX 3 ft or equivalent rack holding 50 bunches simultaneously) with individual bucket facility for vertical holding· Pump: corrosion-resistant centrifugal pump 0.5–1 HP· Plumbing: CPVC/UPVC with isolation valves, NRV, unions (if required) |
| 4 | Refrigeration Unit comprising 2 Nos 2 Ton Split AC (Voltas/Blue Star/Equivalent), suitable for 24ft x 14ft X 10 ft (H) pre-cooling room, including mounting, copper piping, insulation and electrical interconnection.Details Specification· Type: Forced air cooling / ducted cooling· Insulated ducting: PUF / XLPE insulated, Thickness ≥25 mm· Air circulation: Uniform airflow distribution· Cooling equipment: 2 Nos Split type AC of 2 Ton each of Voltas or · Blue Star of Equivalent make Mounting:· Control: Digital thermostat & RH control provision· Includes: Installation, Testing & balancing |
| 5 | Walk-In-Cooler (8’ft L x 6’ft W x 8’ft H), For 500 flowers in racks, Temperature 4-12°C +75% RHStorage duration: up to 72 hoursDetails SpecificationDesign Capacity: 500 flower spikes in vertical positionA. Light Fitting Fluorescent. 60 mm thick Wall & Ceiling PUF panel.B. 60 mm thick Floor Panel and 25 mm thick RCC on top. Door: Insulated swing door with Magnetic gasketC. Flashing for wall/ceiling panels with fasteners suitable.D. Refrigeration System (Positive temp system).E. 60 mm thick 34” 78” door panel type PCGI/PCGI.F. Temperature range : 2⁰C to 14⁰C· Includes: Installation &Trial run |
| 6 | Normal packaging and Vacuum Packaging with extra sealing machine points, worktop supports, cable management packaging items for demonstration of minimum ten packaging cycles ( each with minimum 50 flowers)Details Specificationa) Normal Packaging· SS packing table with food-grade surface ( Table 3 already specified under section A1) with Manual sealing machine (impulse sealer)· Compatible with: Butter paper, Poly sleeves, Corrugated flower boxesb) Vacuum Packaging :· Vacuum packing machine: Chamber type: Single Chamber having · Sealing bar 500 mm, Stainless steel body· Capacity: Suitable for flower bunches / loose flowers· Vacuum pump: Oil-sealed rotary type, Sealing width: ≥8 mm· Power: Single phase, 220 - 230 V· Includes: Starter kit & Operator training |
| 7 | Crates + racks + trolley for demonstration of minimum ten cycles (each with minimum 50 flowers)Details SpecificationIncluded in each sections mentioned above. Unit: LS, Qty: 30Minimum Technical Specifications:· Crates: Food-grade plastic, Stackable & washable· Racks: MS powder-coated / SS· Trolleys: Heavy-duty wheels, SS/MS frame· Includes: Placement, Alignment, Load testing |
| 8 | Portable Spectrophotometer / Colour Measuring Meter (Textile + Flowers)Details SpecificationMicro processor Visible Spectrophotometer,16 x 2 Alpha Numeric LCD Display.Photometric Range : % T: 0 to 100%, Abs : 0.097 – 2.000, Conce, 0-1000Photometric accuracy: ±/- %TData Readout: Single Line LCD DisplayKey Board: 4 Keys, Soft touch membrane typeLight Source: Tungsten Halogen LampDetector: Wide range Silicon PhotodiodeSample Holder: 4 position adjustable sample holderWavelength: 325 nm to 1000 nmSpectral Bandwidth & Accuracy: 5 nm, ±/- 2.0 nmPower Supply: 220 V/ 50 Hz |
| 9 | Portable Headspace Gas Analyzer (O₂ + CO₂) for head space analysis of packed flowersDetails SpecificationIndustry : : Food and Pharmaceuticals Gas : Oxygen, Carbon Dioxide Application : Gas Flushing of Food, Headspace Analysis Oxygen range : Auto ranging from 0.001 to 100% Carbon dioxide range : Auto ranging from 0.1 to 100% Response time : <5 seconds (O2), <10 seconds (CO2)Weight : 4kg (9lbs)Dimensions : 305W x 254D x 152H mm (13.5W x 11.5D x 5.7H inches)Can piercing station : For analysis of rigid cans and jars as well as polypacks |
| 10 | Drying unit ( for Flowers) with Lighting & Exhaust System |
| 11 | Cabinet Dryer for Marigold and other flowers, Dimension of Tray : 16” x 32” x 1” size. No of treys : 24. Temperature 40-70 °C with extra 24 sets of trap with SS NetDetails Specification1) Design Basis (Performance Requirement)Feed (fresh flowers): 100 kg/batchInitial moisture: 70-80% (w.b.)Final moisture: below 25% (w.b.)Drying time: ≤50 h/batchDrying temperature (air set point): 45–50 °C (max)Product temperature: not exceeding 50 °CApplication: marigold / loose flower biomass (petals/whole heads), food/processing gradeMOC : Inner Chamber with Aluminium sheet.Centre Chamber with G.I. Sheet.Outer cabinet with Mild steel sheet.Finish : Synthetic Grey enamel paints.Insulation : 75mm thick layer of glass wool.Heater: BDH Nichrome wire make.Temp. Control : Digital PID Controller with sensor.Air circulation and Exhaust : 2 nos 0.5 H.P. motorized blowers.Tray : Aluminium perforated sheet.Dimension of Tray : 16” x 32” x 1” size.No of Trays : 24.No of Trays : 24 ( with perforated sheets) and extra 24 treys with SS net (2mm Mesh) and 20 alluminium solid treys ( 35 cmX25 x5 cm) for embedded drying of flowersPower : 440 volts. Three phase AC only |
| 12 | Moisture-control storage support with Dehumidifier for an area (6 ft BX6ft LX6 ft H) for storing dried flowers ( maintaining RH at 20-30%)Details Specification· Type: Industrial refrigerant dehumidifier (preferred) or desiccant type · Moisture removal capacity: ≥20–30 L/day at 30°C, 80% RH· Air circulation: built-in fan with ≥250–400 m³/h airflow· Control: digital humidistat with setpoint control (30–40% RH) |
| 13 | Lutein extraction unit with Super Critical carbon di oxide |
| 14 | Supply, fabrication & installation of a 10x2 liter capacity Supercritical Fluid Extraction Machinery. @400 Kg/cm² , for Lutein Extraction from Marigold Pellets with Containers for storing pure lutein , carbon di oxide cylinders and all co solvents ( Hexane) for running minimum 20 batches ( each batch with 5+5 =10 kg batch)Details SpecificationSOLID RAW MATERIAL: Batch wise operation for solid raw material for extraction with 10 litres iquid volume capacity two extractors (10 lts x 2).The material of construction (MOC) of the surface in contact with Co2 will be SS316, rest will be suitable carbon steel.In addition the system shall be factory tested at the operating conditions prior to dispatch to ensure proper operation of all the components and the system as a whole.1. EXTRACTOR PRESSURE VESSELS: 2. Co2 STORAGE VESSEL: 3. Co2 & OIL SEPARATOR (High pressure); 4. Co2 & OIL SEPARATOR (Low Pressure); 5. Co2 CONDENSING HEAT EXCHANGERS: 6. SUPER HEATER HEAT EXCHANGER: 7. PRE SEPARATOR HEAT EXCHANGER: 8. SUPER CHILLER HEAT EXCHANGER: 9. OIL TRAP VESSEL: 10. HIGH PRESSURE PUMP (for Co2); 11. HIGH PRESSURE PUMP (for Co-Solvent like Methanol, Ethanol); 12. Co- Solvent Reservoir : 13. Electric and Electronic Wiring : 14. Co2 Cylinder heating Pad : 15. Hot Water Reservoir : 16. CONTROL PANEL: 17. ALL PIPING; 18. Open/ Close/ Isolation Needle valves : 19. Open/ Close/ Isolation Ball valves : 20. Pressure Control Valve: 21. Pressure Relief Valve: 22. Pressure Gauges. |
| 15 | Motorised Pellet Machine, Capacity: 60-90 Kg/hr, with 3HP motor yielding firm pellets with marigold dried florets ( moisture 18-20%)Details Specification• Pellet mill type: Flat-die / ring-die pellet machine suitable for Suitable for marigold semi wet florets / mash; Hopper: SS hopper preferred• Output capacity: 60–90 kg/hr minimum on marigold dust / chopped marigold florets (capacity to be declared against raw material).• Pellet diameter: 8 mm die (die holes 8 mm) with provision to change dies to 6 mm hole. Two sets of dies (8 mm & 6 mm) to be installed in the machine as per requirement.• Motor power: 3 HP (copper winding preferred). • Supply: 230 V, single phase, 50 Hz (preferred) or 415 V, 3-phase (acceptable if offered).• Safety: MCB/overload protection, emergency stop, proper earthing. Please Enable Macros to View BoQ information |
