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| 1 | M & L for carry out the servicing of DG sets of various capacities mentioned below, Make - Kirloskar/ Cummins/ Greaves/ Mahindra including taking down old/UNSV spare parts, drain out burnt engine oil and cleaning the oil chamber with the help of cleaning solution, cleaning and servicing of radiator from inside & outside thoroughly with cleaning solution K-clean, including replacement of spare parts, spare parts checking/rectify all the electric connections & tightening of loose nut bolts, carrying out minor addition/alteration for fixing the parts for smooth functioning of DG sets complete up to entire satisfaction of Engr-in-Charge. Note :- (a) Servicing of DG set shall be carried out by authorised service center of manufacturer .(b) Makes of spares to be used should be as recommended by auth service center of manufacturer .(c) Spare parts required will be measured & paid for under respective items. |
| 2 | (a) 2200 KVA DG Sets |
| 3 | (b) 320 KVA DG Set |
| 4 | (c) 250 KVA DG Set |
| 5 | (d) 200 KVA DG Set |
| 6 | (e) 140 KVA DG Set |
| 7 | (f) 125 KVA DG set |
| 8 | (g) 62.5 KVA DG set |
| 9 | (h) 40 KVA DG set |
| 10 | M & L for changing / toping up of best quality of engine oil 20W40 type for various type/capacity DG sets including removing of old burnt engine oil from DG Sets complete all as specified and directed . Make:-castrol/veedol/valvoline |
| 11 | Replacement of Oil filter element as per existing for following capacity DG Sets make Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge. Make- Kirloskar/Mico/TVS |
| 12 | (a) 2200 KVA DG Sets |
| 13 | (b) 320 KVA DG Set |
| 14 | (c) 250 KVA DG Set |
| 15 | (d) 200 KVA DG Set |
| 16 | (e) 140 KVA DG Set |
| 17 | (f) 125 KVA DG set |
| 18 | (g) 62.5 KVA DG set |
| 19 | (h) 40 KVA DG set |
| 20 | Replacement of Super By Pass filter element as per existing for following capacity DG Sets make Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge.Make- Kirloskar/Mico/TVS |
| 21 | (a) 2200 KVA DG Sets |
| 22 | (b) 320 KVA DG Set |
| 23 | (c) 250 KVA DG Set |
| 24 | (d) 200 KVA DG Set |
| 25 | (e) 140 KVA DG Set |
| 26 | (f) 125 KVA DG set |
| 27 | (g) 62.5 KVA DG set |
| 28 | (h) 40 KVA DG set |
| 29 | Supply and fixing actuator fuel controller for 2200 KVA DG set complete all as specified and directed by Engr - in-Charge. |
| 30 | Replacement of Air cleaner element (inner and outer) suitable for following capacity DG Sets make Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge. |
| 31 | (a) 2200 KVA DG Sets |
| 32 | (b) 320 KVA DG Set |
| 33 | (c) 250 KVA DG Set |
| 34 | (d) 200 KVA DG Set |
| 35 | (e) 140 KVA DG Set |
| 36 | (f) 125 KVA DG set |
| 37 | (g) 62.5 KVA DG set |
| 38 | (h) 40 KVA DG set |
| 39 | Replacement of Fuel filter elements(primary & secondary) for following capacity DG Sets make Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge. |
| 40 | (a) 2200 KVA DG Sets |
| 41 | (b) 320 KVA DG Set |
| 42 | (c) 250 KVA DG Set |
| 43 | (d) 200 KVA DG Set |
| 44 | (e) 140 KVA DG Set |
| 45 | (f) 125 KVA DG set |
| 46 | (g) 62.5 KVA DG set |
| 47 | (h) 40 KVA DG set |
| 48 | M & L for changing /toping up of high quality of engine oil 15W40 type for turbo charged exclusively formulated multigrade suitable for all weather condition for various type/capacity DG sets including removing of old burnt engine oil from DG Sets complete all as specified and directed . Make:-castrol/Mak lubricants/valvoline |
| 49 | Replacement of 'V' belt for water pump suitable for following capacity DG Sets make Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge. |
| 50 | (a) 2200 KVA DG Sets |
| 51 | (b) 320 KVA DG Set |
| 52 | (c) 250 KVA DG Set |
| 53 | (d) 200 KVA DG Set |
| 54 | (e) 140 KVA DG Set |
| 55 | (f) 125 KVA DG set |
| 56 | (g) 62.5 KVA DG set |
| 57 | (h) 40 KVA DG set |
| 58 | Replacement of fuel pipe with banjo bolt at both side suitable for following capacity DG sets make: Kirloskar/Cummins/Greavescomplete all as specified and directed by Engr-in-Charge. |
| 59 | (a) 2200 KVA DG Sets |
| 60 | (b) 320 KVA DG Set |
| 61 | (c) 250 KVA DG Set |
| 62 | (d) 200 KVA DG Set |
| 63 | (e) 140 KVA DG Set |
| 64 | (f) 125 KVA DG set |
| 65 | (g) 62.5 KVA DG set |
| 66 | (h) 40 KVA DG set |
| 67 | Repair and replacement of Dynamo Assy for following capacity DG Set Make Kirlosker/ cummins/Greavescomplete all as specified and directed by Engr-in-Charge. |
| 68 | (a) 2200 KVA DG Set |
| 69 | (b) 320 KVA DG Set |
| 70 | (c) 250 KVA DG Set |
| 71 | (d) 200 KVA DG Set |
| 72 | (e) 125 KVA DG set |
| 73 | (f) 140 KVA DG Set |
| 74 | (gf) 62.5 KVA DG set |
| 75 | (h) 40 KVA DG set |
| 76 | S&F replacement of auotmatic voltage regulator(AVR) 24 volt suitable for following capacity of DG Set. Cat Part No F680902000 make cummins/Kirloskar/Greaves |
| 77 | (a) 2200 KVA DG Sets |
| 78 | (b) 320 KVA DG Set |
| 79 | (c) 250 KVA DG Set |
| 80 | (d) 200 KVA DG Set |
| 81 | (e) 140 KVA DG Set |
| 82 | (f) 125 KVA DG set |
| 83 | (g) 62.5 KVA DG set |
| 84 | (h) 40 KVA DG set |
| 85 | Replacement of water pump assembly for following capacity DG sets make : Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge. |
| 86 | (a) 2200 KVA DG Set |
| 87 | (b) 320 KVA DG Set |
| 88 | (c) 250 KVA DG Set |
| 89 | (d) 200 KVA DG Set |
| 90 | (e) 140 KVA DG Set |
| 91 | (f) 125 KVA DG set |
| 92 | (g) 62.5 KVA DG set |
| 93 | (h) 40 KVA DG set |
| 94 | Repair and Replacement of Turbo charger assy.for following capacity DG sets make cummins/Kirloskar/Greaves complete all as specified and directed by Engr-in-Charge. |
| 95 | (a) 2200 KVA DG Sets |
| 96 | (b) 320 KVA DG Set |
| 97 | (c) 250 KVA DG Set |
| 98 | (d) 200 KVA DG Set |
| 99 | (e) 140 KVA DG Set |
| 100 | (f) 125 KVA DG set |
| 101 | (g) 62.5 KVA DG set |
| 102 | (h) 40 KVA DG set |
| 103 | Replacement of Fan Hub assembely for following capacity DG set make cummins/Kirloskar/Greaves complete all as specified and directed by Engr-in-Charge. |
| 104 | (a) 2200 KVA DG Sets |
| 105 | (b) 320 KVA DG Set |
| 106 | (c) 250 KVA DG Set |
| 107 | (d) 200 KVA DG Set |
| 108 | (e) 140 KVA DG Set |
| 109 | (f) 125 KVA DG set |
| 110 | (g) 62.5 KVA DG set |
| 111 | (h) 40 KVA DG set |
| 112 | M&L for disconnecting the U/S DC alternator of following capacity DG Set, 3 phase any make & type from engine, transporting to workshop dismantling it for repairing and rewinding by taking out burnt armature winding aleaning the alternator coil with existing gauge/size of super enamelled copper winding wire, providing new insulation, sleeves, varnishing cotton taping etc reassembling the alternator complete including aligning with engine and testing in all aspects for smooth functioning all as specified and directed by Engineer-in-charge. |
| 113 | (a) 2200 KVA DG Sets |
| 114 | (b) 320 KVA DG Set |
| 115 | (c) 250 KVA DG Set |
| 116 | (d) 200 KVA DG Set |
| 117 | (e) 140 KVA DG Set |
| 118 | (f) 125 KVA DG set |
| 119 | (g) 62.5 KVA DG set |
| 120 | (h) 40 KVA DG set |
| 121 | M&L for taking out burnt winding of exciter of following capaicity of DG sets including re-winding copper wire of super quality, of existing size, No of turns, varnishing, heating complete including testing on full load complete all as specified and directed by Engineer-in-charge. |
| 122 | (a) 2200 KVA DG Sets |
| 123 | (b) 320 KVA DG Set |
| 124 | (c) 250 KVA DG Set |
| 125 | (d) 200 KVA DG Set |
| 126 | (e) 140 KVA DG Set |
| 127 | (f) 125 KVA DG set |
| 128 | (g) 62.5 KVA DG set |
| 129 | (h) 40 KVA DG set For Item Sr. No 16 and 17 here in above -: Re-assembling all the component of the alternator & exciter and mounting the same on the existing foundation including welding of alternator foundation plate by electric arc welding ,aligning the alternator with engine and testing on full load as specified in particular specification and as directed by Engr-in-Charge. |
| 130 | Repair and Replacement of lub oil pump suitable for following Capacity DG Sets,make :Kirloskar/Cummins/Greaves complete all as specified and directed by Engr-in-Charge. |
| 131 | (a) 2200 KVA DG Sets |
| 132 | (b) 320 KVA DG Set |
| 133 | (c) 250 KVA DG Set |
| 134 | (d) 200 KVA DG Set |
| 135 | (e) 140 KVA DG Set |
| 136 | (f) 125 KVA DG set |
| 137 | (g) 62.5 KVA DG set |
| 138 | (h) 40 KVA DG set |
| 139 | Supply and Replacement of thermostate valve suitable for following Capacity DG Sets make Kirlosker/ cummins/Greaves complete all as specified and directed by Engr-in-Charge. |
| 140 | (a) 2200 KVA DG Sets |
| 141 | (b) 320 KVA DG Set |
| 142 | (c) 250 KVA DG Set |
| 143 | (d) 200 KVA DG Set |
| 144 | (e) 140 KVA DG Set |
| 145 | (f) 125 KVA DG set |
| 146 | (g) 62.5 KVA DG set |
| 147 | (h) 40 KVA DG set |
| 148 | Supply and Replacement of Oil seal front and rear suitable side for following Capacity DG Sets make Kirlosker/ cummins/Greaves complete all as specified and directed by Engr-in-Charge. |
| 149 | (a) 2200 KVA DG Sets |
| 150 | (b) 320 KVA DG Set |
| 151 | (c) 250 KVA DG Set |
| 152 | (d) 200 KVA DG Set |
| 153 | (e) 140 KVA DG Set |
| 154 | (f) 125 KVA DG set |
| 155 | (g) 62.5 KVA DG set |
| 156 | (h) 40 KVA DG set |
| 157 | Supply and fix in Replacement Battery 12 Volt 180 AH (Maint free heavy duty with initial charging.Make- Exide/Amron.all as specified and directed by Engr-in-Charge |
| 158 | M &L for Removing the fuel injection pump (FIP) & injectors from following capacity of DG sets and carry out servicing and calibration including replacement of injectors nozzles, etc. and refitting the same for smooth and efficient functioning all as directed by Engr-in-Charge. Note :-Repairs will be carried out from authorised workshop of MICO or manufacturer of DG set. |
| 159 | (a) 2200 KVA DG Sets |
| 160 | (b) 320 KVA DG Set |
| 161 | (c) 250 KVA DG Set |
| 162 | (d) 200 KVA DG Set |
| 163 | (c) 140 KVA DG Set |
| 164 | (d) 125 KVA DG Set |
| 165 | (e) 62.5 KVA DG set |
| 166 | (h) 40 KVA DG set |
| 167 | M & L for dismantling the defective radiator assembly and taking it to contractor workshop for cleaning of radiator , finding the leakages by pressure method and providing leak proof treatment to defective radiator assemble by welding/brazing/glazing suitable material for cohesiveness for following capacity DG sets cleaning radiator by using K oil and radiator cleaning solution (Ready to Wash) by pressure of pump and brush and Re-assembling after painting of the same complete all as specified and directed by Engr-in-Charge. |
| 168 | (a) 2200 KVA DG Sets |
| 169 | (b) 320 KVA DG Set |
| 170 | (c) 250 KVA DG Set |
| 171 | (d) 140 KVA DG Set |
| 172 | (e) 125 KVA DG Set |
| 173 | (f) 62.5 KVA DG set |
| 174 | (g) 40 KVA DG set |
| 175 | Ssupply and fix in replacement of broken door hinges/handles of acoustic enclosure of 200-320 KVA DG Set complete with manufacturer recommended handles/hinges using nut bolts etc as per site requirement of any type and make of DG set all as directed at site. |
| 176 | Supply and fix in replacement of broken door hinges/handles of acoustic enclosure of 40 to 140 KVA DG Set complete with manufacturer recommended handles/hinges using nut bolts etc as per site requirement of any type and make of DG set all as directed at site. |
| 177 | Calibration of PT pumps, replacement of PT pump kit, gasket set, washers, nuts, plungers, delivery valves, oil pump, O ring and set the oil pressure with testing suitable for 200 KVA DG set complete all as directed by Engr-in-Charge. |
| 178 | Supply and fixing of Air pipe (Turbo to Radiator) for any capacity of DG Set |
| 179 | Supply and fixing of battery charging alternator (12 volt) with 2 wire system for any capacity of DG Set |
| 180 | Supply and fixing of Digital RPM meter with Hour meter for any capacity of DG Set |
| 181 | Supply and fixing Air cleaner assembly kit for 40 to 62.5 KVA DG set |
| 182 | Supply and fixing Stainless steel, Grey colour anti-vibration support pads for isolating the DG Set engine and alternator from the mounting frame having weighing capacity upto 400 Kgs each for suitable capacity of DG set complete all as specified and directed by Engr-in-Charge. |
| 183 | Supply and Replacement of battry terminal for DG Sets complete all as specified and directed by Engr-in-Charge. |
| 184 | Repair /Servicing self Starter by S&F including taking out following parts (A) Field Coil (B) Armature Windding (c) Bush (d) Solenoid Switch/(Gear) for following capacity of DG Sets |
| 185 | (a) 2200 KVA DG Sets |
| 186 | (b) 320 KVA DG Set |
| 187 | (c) 250 KVA DG Set |
| 188 | (d) 200 KVA DG Set |
| 189 | (e) 140 KVA DG Set |
| 190 | (f) 125 KVA DG set |
| 191 | (g) 62.5 KVA DG set |
| 192 | (h) 40 KVA DG set |
| 193 | Supply and fixing battery cable assy with copper conductor multistranded RED and BLACK colour 2mtr long 21sqmm for connection to self starter unit to Battery unit complete. |
| 194 | Supply & toping up of best quality anti freezing,Inhabitor Corrosion (Coolant ) liquid for DG set at varrious capacity and locations complete all as specified and directed. Make-castrol/veedol/valoline Please Enable Macros to View BoQ information |
| 195 | Supply & toping up of best quality anti freezing,Inhabitor Corrosion (Coolant ) liquid for DG set at varrious capacity and locations complete all as specified and directed. Make-castrol/veedol/valoline Please Enable Macros to View BoQ information |
