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| 1 | Disconnecting electric and fuel connection and decoupling of engine from alternator for repair of engine including strip opening of engine and dismantling of radiator, fan, water pump after opening nusts, bolts of 250 KVA DG Set Make- Kirloskar :- Air cleaner, water circulating pipe etc for opening of rocker cover, housing rocker arms and taking out piston, piston ring, connecting rod, CR bearing, inlet and exhaust valve and complete DC wiring etc and fixing of spare part of machine work required at site to complete The repair including complete servicing the engine all as required at site including the engine all as required at site including re-assembling the engine in existing position complete (Spare part will be measured seperately under respective items) including testing on completion complete all as specified and directed by Engr-in-Charge. |
| 2 | Supply only following spare parts required for repair of DG set 250 KVA :- |
| 3 | Liner |
| 4 | Piston with pin |
| 5 | Piston ring set |
| 6 | Liner ring O set |
| 7 | Paking kit set |
| 8 | Head Gasket |
| 9 | CR Bearing set |
| 10 | Main Bearing Set |
| 11 | CR Bush |
| 12 | Cooling nozzle |
| 13 | Head Valve |
| 14 | Head Valve Guide |
| 15 | Head Valve Sheet |
| 16 | Oil seal set |
| 17 | Turbo charger assy |
| 18 | Hose pipe set |
| 19 | Water pump assy |
| 20 | Oil pump |
| 21 | Cam Tappet |
| 22 | Valve seal |
| 23 | Fuel pipe set |
| 24 | Thrust washer |
| 25 | Oil filter |
| 26 | Fuel filter |
| 27 | Air filter |
| 28 | Nut bolt |
| 29 | Amabound |
| 30 | Head Repair |
| 31 | CR Bush repair |
| 32 | Pump and Nozzle calibration |
| 33 | Push rod |
| 34 | Dip stick gauge |
| 35 | Disconnecting electric and fuel connection and decoupling of engine from alternator for repair of engine including strip opening of engine and dismantling of radiator, fan, water pump after opening nusts, bolts of 160 KVA DG Set Make- Kirloskar , Air cleaner, water circulating pipe etc for opening of rocker cover, housing rocker arms and taking out piston, piston ring, connecting rod, CR bearing, inlet and exhaust valve and complete DC wiring etc and fixing of spare part of machine work required at site to complete The repair including complete servicing the engine all as required at site including re-assembling the engine in existing position complete (Spare part will be measured seperately under respective items) including testing on completion Complete all as specified and directed by Engr-in-Charge |
| 36 | Supply only following spare parts required for repair of DG set 160 KVA :- |
| 37 | Main Bearing Set |
| 38 | Piston with pin |
| 39 | Piston ring set |
| 40 | Fan Belt/ V Belt |
| 41 | CR Bush |
| 42 | Head Gasket |
| 43 | Head Valve |
| 44 | Valve Guide |
| 45 | Valve Seal |
| 46 | Packing Kit |
| 47 | Fuel pipe |
| 48 | Fuel Filter |
| 49 | Oil Filter |
| 50 | Air filter |
| 51 | Cylinder liner complete |
| 52 | O Ring Kit |
| 53 | Big end bearing |
| 54 | Oil seal set |
| 55 | Disconnecting electric and fuel connection and decoupling of engine from alternator for repair of engine including strip opening of engine and dismantling of radiator, fan, water pump after opening nusts, bolts of DG Set of capacity 140 KVA Make- Kirloskar : Air cleaner, water circulating pipe etc for opening of rocker cover, housing rocker arms and taking out piston, piston ring, connecting rod, CR bearing, inlet and exhaust valve and complete DC wiring etc and fixing of spare part of machine work required at site to complete The repair including complete servicing the engine all as required at site including the engine all as required at site including re-assembling the engine in existing position complete (Spare part will be measured seperately under respective items) including testing on completion Complete all as specified and directed by Engr-in-Charge |
| 56 | Supply only of following spare parts required for repair of DG set 140 KVA :- |
| 57 | Main Bearing Set |
| 58 | Piston Assembly |
| 59 | Piston ring set |
| 60 | Fan Belt / V Belt |
| 61 | CR Bush |
| 62 | Head Gasket |
| 63 | Head Valve |
| 64 | Valve Guide |
| 65 | Valve Seal |
| 66 | Packing kit set |
| 67 | Diesel Pipe |
| 68 | Fuel Filter |
| 69 | Oil Filter |
| 70 | Air filter |
| 71 | Cylinder liner complete |
| 72 | O Ring Kit |
| 73 | Big end bearing |
| 74 | Oil seal set |
| 75 | M&L for PCB card controller of type ausiliary 105 suitable for PCC 3300 of digital controller panel of folllowing capacities of DG Sets Make Kirlosker/Cummins/ Greaves complete all as specified and directed by Engr-in-Charge |
| 76 | 250 KVA DG Set |
| 77 | 140 KVA DG Set |
| 78 | M&L for Checking, Inspection, maintanance and servicing complete including replacement of unserviceable spare parts of the DG set (comprising of Engine/ Alternator/ Control panel) of the following capacity for smoth functioning complete all as per manufacturers instructions and all as directed by Eng in Charge . The repairs include the following :- (a) Checking of lubricating oil condition (b) Checking engine for oil, water leakage and correcting the same (c) Checking of all the nut bolts of engine and alternator (d) Checking of all belts and adjust the tension properly (e) Cleaning of air filters (f) Checking and readjusting the valve clearance (g) Change of Oil/Fuel filters and engine oil if necessary (h) Checking of starter motor battery and charger (i) Checking of cooling system and fuel system (j) checking of all power cables and AVR connections and mounting bolt tightnees of alternator (k) checking the function of AVR genaral checks (l) Checking of control panel meters and gadgets functiong (m) Checking of all control and safety wirings B. (a) Checking of flexible coupling of engine and alternator (b) Cleaning of crank case ventilation pipe (c) Checking of injectors and fuel pump (d) Checking of alternator and carbon brushes of following capacity DG sets NOTE: (i) Cost of Spare parts required will be paid and measured separately (ii) Servicing/routine check up carried out through authorised service centre of manufacturer (iii) Make of spare as per recommendation by auth service centre of manufacturer. |
| 79 | 320 KVA DG Set |
| 80 | 200 KVA DG Set |
| 81 | 160 KVA DG Set |
| 82 | 125 KVA DG Set |
| 83 | 82.5 KVA DG set |
| 84 | Supply only of Fuel filter Element (Primary & Secondary) for following capacity of DG Sets Make Kirlosker/Cummins/Greaves complete all as specified and directed by Engr-in-Charge:- |
| 85 | 320 KVA DG Set |
| 86 | 200 KVA DG Set |
| 87 | 160 KVA DG Set |
| 88 | 125 KVA DG Set |
| 89 | M&L for repairing and servicing of Dynamo with replacement of armature, commutator, slip ring , bush etc and making fully functional for following capacity of DG Sets Make Kirlosker/Cummins/Greaves complete all as specified and directed by Engr-in-Charge:- |
| 90 | 200 KVA DG Set |
| 91 | 160 KVA DG Set |
| 92 | 125 KVA DG Set |
| 93 | 82.5 KVA DG set |
| 94 | M & L for Calibration of Fuel Pump including supply & fixing in replacement plunger, DV, governor wet O-Ring, Pin roll, barrel, Pin ball bearing spring, washer and testing for following capacity of DG Set complete all as specified and directed by engr in Charge:- |
| 95 | 320 KVA DG Set |
| 96 | 200 KVA DG Set |
| 97 | 160 KVA DG Set |
| 98 | 125 KVA DG Set |
| 99 | M & L for Calibration of Injector for following capacity of DG Set complete all as specified and directed by engr in Charge:- |
| 100 | 320 KVA DG Set |
| 101 | 200 KVA DG Set |
| 102 | 160 KVA DG Set |
| 103 | 125 KVA DG Set |
| 104 | Supply only of 'V' belt for radiator/water pump suitable for following capacity DG Sets complete all as specified and directed by Engr-in-Charge. Make Kirlosker/Cummins/Greaves :- |
| 105 | 320 KVA DG Set |
| 106 | 200 KVA DG Set |
| 107 | 160 KVA DG Set |
| 108 | 125 KVA DG Set |
| 109 | 82.5 KVA DG set |
| 110 | Supply only of Air Cleaner Assembly (inner & outer) suitable for following capacity of DG Set complete all as specified and directed by Engr-in-Charge. Make Kirlosker/Cummins/Greaves :- |
| 111 | 320 KVA DG Set |
| 112 | 200 KVA DG Set |
| 113 | 160 KVA DG Set |
| 114 | 125 KVA DG Set |
| 115 | Supply only of Oil Filter Element with 'O' ring washer for DG Sets of following capacity complete all as specified and directed by Engr-in-Charge. Make Kirlosker/Cummins/Greaves:- |
| 116 | 320 KVA DG Set |
| 117 | 200 KVA DG Set |
| 118 | 160 KVA DG Set |
| 119 | 125 KVA DG Set |
| 120 | 82.5 KVA DG set |
| 121 | Supply only of fuel pipe with banjo bolt at both side suitable for following capacity DG sets complete all as specified and directed by Engr-in-Charge . Make Kirlosker/Cummins/Greaves |
| 122 | 320 KVA DG Set |
| 123 | 200 KVA DG Set |
| 124 | 160 KVA DG Set |
| 125 | 125 KVA DG Set |
| 126 | 82.5 KVA DG set |
| 127 | M & L for changing /toping up of best quality of engine oil 20W40 type for various type/capacity DG sets including removing of old burnt engine oil from DG Sets complete all as specified and directed |
| 128 | Supply only cotton waste for daily use for cleaning the DG sets complete all as specified and directed. |
| 129 | S&F and replacement of auotmatic voltage regulator (AVR) 24 volt suitable for following capacity of DG Sets complete all as specified and directed by Engr-in-Charge. Make Kirlosker/Cummins/Greaves . |
| 130 | 320 KVA DG Set |
| 131 | 200 KVA DG Set |
| 132 | 160 KVA DG Set |
| 133 | 125 KVA DG Set |
| 134 | 82.5 KVA DG set |
| 135 | M& L for repair of water pump assembly with replacement of hub, pully, bearing , house, seal and impellar complete making water pump fully functional in all respect of following capacity DG sets complete all as specified and directed by Engr-in-Charge Make- Kirlosker/Cummins/Greaves . |
| 136 | 320 KVA DG Set |
| 137 | 200 KVA DG Set |
| 138 | 160 KVA DG Set |
| 139 | 82.5 KVA DG set |
| 140 | M&L and Replacement of Fan Hub assembely for following capacity of DG Set complete all as specified and directed by Engr-in-Charge. Make Kirlosker/Cummins/Greaves:- |
| 141 | 200 KVA DG Set |
| 142 | 160 KVA DG Set |
| 143 | 125 KVA DG Set |
| 144 | M & L for removing radiator from the Gen Set including taking to work shop, making necessary welding/brazing ,Cleaning of radiator for following capacity DG sets by using Keroscene oil and radiator cleaning solution (Ready to Wash) by pressure of pump and brush including to the leakage and Re-assembling after painting of the same complete all as directed by Engr-in-Charge :- |
| 145 | 320 KVA DG Set |
| 146 | 200 KVA DG Set |
| 147 | 160 KVA DG Set |
| 148 | 125 KVA DG Set |
| 149 | M&L for repair / servicing of self starter with replacement of armature, commutator, Brushes, Solenoid, plunger, Pinion, lever fork, Pinion and field coil and making self starter fully function in all respect for following capacity DG Set Make Kirlosker/Cummins/Greaves complete all as specified and directed by Engr-in-Charge |
| 150 | 320 KVA DG Set |
| 151 | 200 KVA DG Set |
| 152 | 160 KVA DG Set |
| 153 | 125 KVA DG Set |
| 154 | 82.5 KVA DG set |
| 155 | M&L for repair/ servicing of Turbo charger assembly with replacement of Compressor Housing, Compressor whell, Compressor piston ring , back plate, Bearing housing , Thrust Bearing, Jounal Bearing, Heat shield and making Turbo charger fully functional in all respect for following capacity DG sets complete all as specified and directed by Engr-in-Charge. Make Kirlosker/Cummins/Greaves :- |
| 156 | 200 KVA DG Set |
| 157 | 160 KVA DG Set |
| 158 | 125 KVA DG Set |
| 159 | S & F and replacement of Hose Pipe of following capacity of DG Sets complete all as specified and directed by Engr-in-Charge. Make Kirlosker/Cummins/Greaves :- |
| 160 | 320 KVA DG Set |
| 161 | 200 KVA DG Set |
| 162 | 160 KVA DG Set |
| 163 | 125 KVA DG Set |
| 164 | 82.5 KVA DG set |
| 165 | M&L for disconnecting the U/S DC alternator of following capacity DG Set, 3 Phase any make & type from engine, transporting to workshop dismantling it for repairing and rewinding by taking out burnt armature winding aleading the alternator coil with existing gauge/size of super enamelled copper wire, providing new insulation, sleeves, varnishing cotton taping etc reassembling the alternator complete including aligning with engine and testing in all aspects for smooth functioning all as specified and directed by Engr-in-Charge :- |
| 166 | 160 KVA DG Set |
| 167 | 125 KVA DG Set |
| 168 | 82.5 KVA DG set |
| 169 | Note: Re-assembling all the component of the alternator and mounting the same on the existing foundation including welding of alternator foundation plate by electric arc welding ,aligning the alternator with engine and testing on full load as specified in particular specification and as directed by Engr-in-Charge. |
| 170 | M&L for repair/ servicing of lub oil pump with replacement of housing, rotors, suction tubes, pressure relief valve, oil filter mounting and valve, drive mechanism, seals, oil passage and mounting points and making lub oil pump fully functional in all respect suitable for following Capacity of DG Sets complete all as specified and directed by Engr-in-Charge. Make Kirlosker/Cummins/Greaves :- |
| 171 | 160 KVA DG Set |
| 172 | 82.5 KVA DG set |
| 173 | Supply and Replacement of Oil seal front and rear suitable side for following Capacity DG Sets complete all as specified and directed by Engr-in-Charge. Make Kirlosker/Cummins/Greaves :- |
| 174 | 320 KVA DG Set |
| 175 | 200 KVA DG Set |
| 176 | 160 KVA DG Set |
| 177 | 125 KVA DG Set |
| 178 | 82.5 KVA DG set |
| 179 | Supply and Replacement of Thermostate valve suitable for following Capacity DG Sets complete all as specified and directed by Engr-in-Charge. Make Kirlosker/Cummins/Greaves :- |
| 180 | 320 KVA DG Set |
| 181 | 200 KVA DG Set |
| 182 | 160 KVA DG Set |
| 183 | 125 KVA DG Set |
| 184 | S &F and replacement of battry terminal for DG Sets complete all as specified and directed by Engr-in-Charge. |
| 185 | S &F and replacement of battery cable assy. with copper conductor multistranded RED and BLACK colour 2mtr long 25 sqmm for connection to self starter unit to Battery unit complete. |
| 186 | Supply and topping up of best quality antifreezing ,inhabitor (Coolant) liquid for DG Set of various capacity and locations complete all as specified and directed. |
| 187 | Supply and topping up of best quality distilled water for batteries of DG Set of various capacity and locations complete all as specified and directed. |
| 188 | Supply and topping up of best quality electrolite for batteries of DG Set of various capacity and locations complete all as specified and directed. |
| 189 | Supply and replacement of old unserviceable Battery 12V 180AH with complete all as specified and directed by Engr-In-Charge. |
| 190 | Supply, laying and testing in trenches or passing through pipe or fixed on surface XLPE insulated, armoured, heavy duty electric cable with aluminium conductor, 1100 volts grade of size 500 sq mm 3.5 core laying in duct omplete all as spd and directed. |
| 191 | Supply, laying and testing in trenches or passing through pipe or fixed on surface XLPE insulated, armoured, heavy duty electric cable with aluminium conductor, 1100 volts grade of size 400 sq mm 3.5 core laying in duct complete all as spd and directed. |
| 192 | M&L for replacement of change over on load panel mounted 630 Amps 415 V 50 Hz complete as per existing with all accessories and fixing arrangent as per site requirement including cable connection with appropriate size of aluminium lugs complete all as spd and directed. |
| 193 | M&L for replacement of change over on load panel mounted 400 Amps 415 V 50 Hz complete with all accessories and fixing arrangent as per site requirement including cable connection with appropriate size of aluminium lugs complete all as spd and directed. |
| 194 | Deduct Schedule of Credit of Rs (-) 58090.50 (Minus) as listed in Schedule 'A' (Contd). Contract Sum shall be arrived after deducting the credit amount.Note :- Tenderers will not quote against this item being a firm amount. Please Enable Macros to View BoQ information |