Chemicals and Fertilizers Government Departments Closing in 0 days TDR #54372091

Tender For Replacement Of Reactor Agitator Gearbox Foundation & Support Structure In A & B Stream, Np Plant, Fact Cd During Ata 2026

Issued by Government Departments · Ambalamedu, Kerala
Tender Value
Ref. Documents
Estimated cost
Bid Submission
25 Mar 2026
0 days left
EMD
5000
Bank guarantee accepted
Document Fee
Ref. Documents
Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
Ambalamedu → Kerala
EMD Exemption
Not Available
Quantity
Not Available

Project Description

Tender For Replacement Of Reactor Agitator Gearbox Foundation & Support Structure In A & B Stream, Np Plant, Fact Cd During Ata 2026

Corrigendum

Sr No Corrigendum Date Corrigendum Type New Submission Date
1 18-Mar-2026 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 25-Mar-2026

BOQ

Name of Work:- Replacement of Reactor Agitator Gearbox Foundation & Support Structure in A & B Stream, NP Plant, FACT CD during ATA 2026
Sl. No. Item Description
1Replacement of Reactor Agitator Gearbox Foundation & Support Structure in A & B Stream, NP Plant, FACT CD during ATA 2026
2Reactor B Gearbox & Agitator Dismantling & Refixing, NP Plant.The scope of work involves - Collection & transportation of the necessary materials, tools, and tackles from the tool-crib/ store/ FACT CD premises to the worksite. Make necessary site arrangements for the work. Upon receiving clearance from the Officer-in-Charge to commence the work, open the reactor manhole, inspection windows and top cover. Provide temporary structural supports to hold the agitator while dismantling and re-fixing of the equipment. Decouple the Gearbox-Agitator unit and dismantle the Gearbox-Motor assembly from the base. Gearbox and motor shall be safely positioned on the ground. Dismantle the blades from the agitator and lift the agitator from the Reactor vessel and transport it to the repair area along with its blades. Motor and Gearbox shall be decoupled, disassembled and transported to the respective workshops for repair. Inspect the vessel surface for damages, corrosion, or irregularities. Carry out necessary patchwork on the vessel surface to restore integrity and ensure strength of the foundation area. Transport the repaired agitator from the repair bay, lift and position it inside the Reactor Vessel. Re-fix the agitator blades. The repaired gearbox and motor shall be transported back to the site and assembled. Inspect and correct the level of the Gearbox over the foundation. Couple the agitator to the gearbox unit. Check and correct the alignment of the Motor and Gearbox. Couple the motor and gearbox. All the foundation and coupling bolts shall be properly tightened. Remove all the temporary structures. Conduct a successful trial run. The leveling of the gearbox and the alignment shall be done under the supervision of the Technician/Officer in Charge. (Repair of Agitator, Gearbox & Motor is not in the scope of this contract)
3Replacement of Reactor Agitator Gearbox Foundation & Support Structure in A & B Stream, NP Plant.The scope of work involves - Collection and transportation of the necessary materials, tools, and tackles from the tool-crib/ store/ FACT CD premises to the worksite. Make necessary site arrangements for the work. Provide temporary structural supports during dismantling and erection activities. Upon receiving clearance from the Officer-in-Charge, replacement activities shall be carried out as per the condition of the reactors. For Reactor B, the existing damaged gearbox foundation will be dismantled in its entirety and new foundation structures shall be fabricated to meet site requirements, positioned over the vessel, and secured with proper leveling, alignment, and anchoring. Inspection shall be conducted on the installed foundation and painted surfaces. Remove temporary supports and construction debris from the site. Perform a trial check to confirm readiness for gearbox reinstallation and necessary repair shall be done at no extra cost. For Reactor A, only the damaged portion of the gearbox foundation support, approximately 1 meter from the bottom, shall be dismantled, new support structure shall be fabricated to meet site requirements and secured with proper leveling, alignment, and anchoring. Damaged platforms at the top of the reactor vessels A & B shall be dismantled, new platforms shall be fabricated to meet site requirements, positioned over the vessel and secured with proper leveling, alignment and anchoring. Damaged structural elements shall be transported to the scrap yard/ area earmarked as per the instruction of the Technician/Officer-in-Charge.Painting - Erected structural elements shall be painted with two (02) coats of self priming coal tar epoxy paint, \\"Rust-O-Seal\\" of Asian Paints/ \\"Protecteros CTE mastic\\" of Berger Paints or equivalent approved quality coal tar epoxy having volume of solids 70% (approximate). The surfaces to be painted are to be cleaned using a wire brush to the extent that the entire surface is free from dirt, dust, oil, grease, or any foreign material. The structural steel, after transporting from the store to the worksite, shall immediately be cleaned and the first coat of epoxy coal tar paint shall be applied. The structural elements, after fabrication and erection, shall be applied with a second coat of epoxy coal tar paint after necessary cleaning at all heights and elevations. Two coats of paint shall be applied one after the other, allowing sufficient curing time after each coat is applied. Any area inaccessible after erection shall be painted beforehand. All costs incurred in painting, including the cost of paints, painting equipment, cleaning equipment, handling charges, scaffolding, and any other incidental expenses, will be within the contractor's scope. Furthermore, after the application of each coat of the paint, the Technician/Officer-in-Charge shall be informed and an inspection to be carried out before proceeding with the subsequent coat. Please Enable Macros to View BoQ information

AI Tender Summary

OUR REF NO 54372091
AUTHORITY Government Departments
TENDER VALUE Ref. Documents
LAST DATE 25-03-2026
Authority
Authority Name Fertilisers And Chemicals Travancore Limited
Work Description Tender For Replacement Of Reactor Agitator Gearbox Foundation & Support Structure In A & B Stream, Np Plant, Fact Cd During Ata 2026
Basic Detail
Tender No 4096/2025-2026/E33213
Bidding Type Tender
Location
City Ambalamedu
State Kerala
Key Dates
Publish Date 18 Mar 2026
Submission Date 25 Mar 2026
Open Date 26 Mar 2026
Finance
Tender Value Ref. Documents
Tender Fee Ref. Documents
EMD 5000
Exemption Not Available
Document List
b7ab2ca5-9e87-472e-8389-f44eb0fad4fd.html
BOQ_947075.xls
Compliance.pdf
SpecialConditions.pdf
Tenderdocuments.pdf
Tendernotice_1.pdf

Unlock Full AI Tender Summary

Get instant access to the complete AI-generated analysis — scope, eligibility, timeline & more.

Instant Access Secure Free
Your details are secure and used only for document delivery.

Tender Timeline

Mar 18, 2026
11:30 IST

Tender Published

Tender notice published.

Completed
Mar 25, 2026
18:00 IST

Corrigendum-1 Issued

Clarifications on tender conditions and amendments issued.

Completed
Mar 25, 2026
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Completed
Mar 26, 2026

Bid Opening Date

Technical bids will be opened and evaluated.

Completed

Tender Documents

Download All (ZIP) ↓
html

b7ab2ca5-9e87-472e-8389-f44eb0fad4fd.html

xls

BOQ_947075.xls

pdf

Compliance.pdf

pdf

SpecialConditions.pdf

pdf

Tenderdocuments.pdf

pdf

Tendernotice_1.pdf

Disclaimer

We takes all possible care for accurate & authentic tender information. However users are requested to refer Original source of Tender Notice / Tender Document published by Tender Issuing Agency before taking any call regarding this tender

TenderDetail
Loading tenders