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| 1 | Checking, Inspection, maintanance and servicing complete including replacement of unserviceable spare parts of the various capacity of DG sets (comparising of Engine/ Alternator/ Control panel) of the following capacity for smooth functioning complete all as per manufacturers instructions and all as directed by Engr-in-Charge. (a) Checking of lubricating oil condition. (b) Checking of leakage of engine oil and water and correcting the same (c) Checking of all the nut bolts of engine and alternator (d) Checking of all belts and adjust the tenson properly (e) Cleaning of air filters (f) Checking and readjusting the valve clearance (g) Change of Oil/Fuel filters and engine oil if necessary (h) Checking of starter motor battery and charger (i) Checking of cooling system and fuel system complete (j) checking of all power cables and AVR connections and mounting bolt tightnees of alternator (k) checking the function of AVR genaral checks (l) Checking of control panel meters and gadgets functiong (m) Checking of all control and safety wirings (n) Checking of flexible coupling of engine and alternator (o) Cleaning of crank case ventilation pipe (p) Checking of injectors and fuel pump (q) Checking of alternator and carbon brushes of following capacity DG sets. NOTE : (1) Cost of Spares required will be paid and measured separately under respective items (2) Servicing/routine check up carried out through authorised service centre of manufacturer (3) Make of spare recommendation by auth service centre of manufacturer. |
| 2 | 160 KVA DG Sets |
| 3 | 140 / 125 KVA DG Sets |
| 4 | 62.5 KVA DG Sets |
| 5 | Disconnecting electric and fuel connection and decoupling of engine from alternator for repair of engine encluding strip opening of engine and dismantling of radiator, fan, water pump after opining nuts, bolts of DG set of the various capacity: Air cleaner, water circulating of pipe etc for opening of rocker cover, housing rocker arms and taking out piston, piston ring, connecting rod, CR bearing, inlet and exhaust valve and complete DC wiring etc and fixing of spare parts of machine works required at site to complete. The repair including complete servicing the engine all as required at site including the engine all as required at site including re-assembling the engine in existing piston complete (Spare part will be measured seperatly under respective items) including testing on completion complete all as specified and directed by Engr-in- charge. |
| 6 | 160 KVA DG Sets |
| 7 | 125 KVA DG Set |
| 8 | 140 KVA DG Sets |
| 9 | M & L for changing /toping up of best quality of engine oil 20W40 for various type/capacity DG sets including removing/drainout of old burnt engine oil from DG Sets complete all as specified and directed by Engr-in-Charge. |
| 10 | Supply & toping up of best quality anti freezing, inhabitor Corrosion (Coolant ) liquid for DG set at various capacity and locations complete all as specified and directed. Make-castrol/veedol/valoline specified and as directed by Engr-in-Charge. (Make : Indian Oil Corporation/ Valvoline/ Mahindra/ servo or equivalent) |
| 11 | Dismantling the radiator from 160 KVA DG Set and transporting to civil workshop for necessay repair/cleaning with acid mixed water complete and removal of Scaling from choked lines, soldering the leaking fins tubes and welding where necessary to make radiator assembly leak proof and refixing the same all as directed by Engr-In-Charge of following capacity of DG sets:- |
| 12 | All as per item no 05 but for 140 KVA DG set complete all as spd and directed. |
| 13 | All as per item no 05 but for 125 KVA DG set complete all as spd and directed. |
| 14 | All as per item no 05 but for 62.5 KVA DG set complete all as spd and directed. |
| 15 | Supply only following spare parts required for repair of DG set any make :- |
| 16 | Fuel filter capacity for DG set of capacity 160 KVA |
| 17 | Fuel filter capacity for DG set of capacity 140 KVA |
| 18 | Fuel filter capacity for DG set of capacity 125 KVA /91 & 105 BHP DD Pump Set |
| 19 | Fuel filter capacity for DG set of capacity 62.5 KVA / 49 BHP DD Pump Set |
| 20 | Oil filter elememt with O ring rubber washer capacity for DG set of capacity 160 KVA. |
| 21 | Oil filter elememt with O ring rubber washer capacity for DG set of capacity 140 KVA. |
| 22 | Oil filter elememt with O ring rubber washer capacity for DG set of capacity 125 KVA/91 & 105 BHP DD Pump Set. |
| 23 | Oil filter elememt with O ring rubber washer capacity for DG set of capacity 62.5 KVA/ 49 BHP DD Pump Set . |
| 24 | Air filter element (inner and Outer) of capacity 160 KVA DG Set |
| 25 | Air filter element (inner and Outer) of capacity 140 KVA DG Set |
| 26 | Air filter element (inner and Outer) of capacity 125 KVA DG Set / 91 & 105 DD Pump Set |
| 27 | Air filter element (inner and Outer) of capacity 62.5 KVA DG Set / 49 BHP DD Pump Set |
| 28 | Fan Belt /'V' Belt for water pump of capacity 160 KVA DG Set |
| 29 | Fan Belt / 'V' Belt for water pump of capacity 140 KVA DG Set |
| 30 | Fan Belt /'V' Belt for water pump of capacity 125 KVA DG Set/ 91 & 105 BHP DD Pump Set |
| 31 | Fan Belt /'V' Belt for water pump of capacity 62.5 KVA DG Set / 49 BHP DD Pump Set |
| 32 | Flexible fuel pipe high pressure with benjo bolt and washer at both side suitable for 160 KVA DG Set |
| 33 | Flexible fuel pipe high pressure with benjo bolt and washer at both side suitable for 140 KVA DG Set |
| 34 | Flexible fuel pipe high pressure with benjo bolt and washer at both side suitable for 125 KVA DG Set/91 & 105 BHP DD Pump Set |
| 35 | Flexible fuel pipe high pressure with benjo bolt and washer at both side suitable for 62.5 KVA DG Set/49 BHP DD Pump set |
| 36 | (Dynamo Assy complete of 24/12 volt for 160 KVA DG Set |
| 37 | Dynamo Assy complete of 24/12 volt for 140 KVA DG Set |
| 38 | Dynamo Assy complete of 24/12 volt for 125KVA DG Set/ 91 & 105 BHP DD Pump Set |
| 39 | Dynamo Assy complete of 24/12 volt for 62.5 KVA DG Set / 49 BHP DD Pump Set |
| 40 | Oil seal front and rear suitable side for 160 KVA DG Set |
| 41 | Oil seal front and rear suitable side for 140KVA DG Set |
| 42 | Oil seal front and rear suitable side for 125KVA DG Set /91 & 105 BHP DD Pump Set. |
| 43 | Oil seal front and rear suitable side for 62.5 KVA DG Set / 49 BHP DD Pump Set |
| 44 | Lub oil pump for 160 KVA DG Set |
| 45 | Lub oil pump for 140 KVA DG Set |
| 46 | Lub oil pump for 125 KVA DG Set |
| 47 | Lub oil pump for 62.5 KVA DG Set |
| 48 | Water pump Assembly for 160 KVA DG Set |
| 49 | Water pump Assembly for 140 KVA DG Set |
| 50 | Water pump Assembly for 125 KVA DG Set /91 & 105 BHP DD Pump Set. |
| 51 | Water pump Assembly for 62.5 KVA DG Set / 49 BHP DD Pump Set |
| 52 | Fan hub assembly 160 KVa Capacity DG Set with all accessories complete |
| 53 | Fan hub assembly 140 KVa Capacity DG Set with all accessories complete |
| 54 | Fan hub assembly 125 KVa Capacity DG Set with all accessories complete /91 & 105 BHP DD Pump Set. |
| 55 | Fan hub assembly 62.5 KVa Capacity DG Set with all accessories complete / 49 BHP DD Pump Set |
| 56 | Fan blade assembly suitable for 160 KVA DG Set |
| 57 | Fan blade assembly suitable for 140 KVA DG Set |
| 58 | Fan blade assembly suitable for 125 KVA DG Set /91 & 105 BHP DD Pump Set. |
| 59 | Fan blade assembly suitable for 62.5 KVA DG Set |
| 60 | Main bearing Set suitable for 160 KVA DG Set |
| 61 | Main bearing Set suitable for 140 KVA DG Set |
| 62 | Main bearing Set suitable for 125 KVA DG Set |
| 63 | Piston Assembly suitable for 160 KVA DG Set |
| 64 | Piston Assembly suitable for 140 KVA DG Set |
| 65 | Piston ring Set suitable for 125 KVA DG Set |
| 66 | CR Bush suitable for 160 KVA DG Set |
| 67 | CR Bush suitable for 140 KVA DG Set |
| 68 | CR Bush suitable for 125 KVA DG Set |
| 69 | Head Gasket suitable for 160 KVA DG Set |
| 70 | Head Gasket suitable for 140 KVA DG Set |
| 71 | Head Gasket suitable for 125 KVA DG Set |
| 72 | Head Valve suitable for 160 KVA DG Set |
| 73 | Head Valve suitable for 140 KVA DG Set |
| 74 | Head Valve suitable for 125 KVA DG Set |
| 75 | Packing Kit Set suitable for 160 KVA DG Set |
| 76 | Packing Kit Set suitable for 140 KVA DG Set |
| 77 | Packing Kit Set suitable for 125 KVA DG Set |
| 78 | Cylinder liner complete suitable for 160 KVA DG Set |
| 79 | Cylinder liner complete suitable for 140 KVA DG Set |
| 80 | Cylinder liner complete suitable for 125 KVA DG Set |
| 81 | Big end bearing suitable for 160 KVA DG Set |
| 82 | Big end bearing suitable for 160 KVA DG Set |
| 83 | Big end bearing suitable for 125 KVA DG Set |
| 84 | Supply in replacement of battery terminal for DG Sets complete all as specified and directed by Engr-in-Charge. |
| 85 | Supply & Fixing in replacement of Battery lead 2 mtr long Red & Black 20mm dia Copper wire with thimble complete as directed by Engr -in-Charge. |
| 86 | Repair/servicing self starter by supply and fixing including taking out the following worn out parts for 160 KVA DG Set Make Greeves. (a) Field Coil, (b) Armature Winding, (c) Bush, (d) Solenoid switch, (e) Pinion with Gear |
| 87 | Repair/servicing self starter by supply and fixing including taking out the following worn out parts for 140 / 125 KVA DG Set Make Greeves. (a) Field Coil, (b) Armature Winding, (c) Bush, (d) Solenoid switch, (e) Pinion with Gear |
| 88 | Repair/servicing self starter by supply and fixing including taking out the following worn out parts for 62.5 KVA DG Set Make Cummins/Kirloskar. (a) Field Coil, (b) Armature Winding, (c) Bush, (d) Solenoid switch, (e) Pinion with Gear |
| 89 | Calibration of FIP and injuctor including supply & fixing in replacement plunger, DV, governor wet O-Ring, Pin roll, barrel, Pin ball bearing spring, washer and testing complete all as specified and as directed for 160 KVA DG Set. Make Greaves/Kirloskar |
| 90 | Calibration of FIP and injuctor including supply & fixing in replacement plunger, DV, governor wet O-Ring, Pin roll, barrel, Pin ball bearing spring, washer and testing complete all as specified and as directed for 140/ 125 KVA DG Set. Make Greaves/Kirloskar |
| 91 | Repair and servicing of silensor/exhaust manifold for 62.5 KVA to 160 KVA DG Sets. Make:Kirloskar/ Cummins/ Greaves/Perkins all as specified and directred by Engr-in-Charge. |
| 92 | S&F in replacement of oil pressure gauge DG set of cap 62.5 KVA to 160 KVA all as directed by Engr-in-Charge. |
| 93 | S&F in replacement of Hose for Air cleaner Suction with complete accessories 125 /160 KVA capacity DG Set all as specified and directed by Engr-in-Charge |
| 94 | S&F in replacement of Crank wheels for 125 / 160 KVA capacities of DG Sets all as specified and directed by Engr-in-Charge |
| 95 | S&F in replacement of Control relays and connected control wirings with AC/DC cables of size for DG Sets digital control monitoring panel of following capacities of DG Sets with complete accessories all as specified and directed by Engr-in-Charge.- |
| 96 | 160/125 KVA Make:As per existing |
| 97 | 63/62.5 KVA Make: As per existing |
| 98 | Supply and replacement of Automatic Voltage Regulator (AVR) for 125/160 KVA DG set make Kirloskar /Cummins/Greaves complete all as specified and directed By Engr_in-Charge |
| 99 | All as per item No 19 but for 63/ 62.5 KVA DG set complete all as spd and directed. |
| 100 | M & L for calibration of fuel pump including supply in replacement plunger, DV, governor wet o-ring, pin roll, barrel, pin ball bearing spring , washer and testing for following capacity of DG Set Complete all as specified and directed by engr-in-charge. |
| 101 | 160 KVA DG Set |
| 102 | 140/ 125 KVA DG Set |
| 103 | 62.50 KVA DG Set |
| 104 | S&F of battery 12 volt 180 AH (maint free) heavy duty Complete all as specified and directed. Make Exide/Amaron/ Luminous |
| 105 | Checking, Inspection, maintanance and servicing complete including replacement of unserviceable spare parts of the various capacity of DD pump and motors sets of the following capacity for smooth functioning complete all as per manufacturers instructions and all as directed by Engr-in-Charge. (a) Checking of lubricating oil condition. (b) Checking of leakage of engine oil and water and correcting the same (c) Checking of all the nut bolts of engine and pumps (d) Checking of all belts and adjust the tenson properly (e) Cleaning of air filters (f) Checking and readjusting the valve clearance (g) Change of Oil/Fuel filters and engine oil if necessary (h) Checking of starter motor battery and charger (i) Checking of cooling system and fuel system complete (j) checking of all power cables connections and mounting bolt tightnees (k) checking the function of genaral checks (l) Checking of control panel meters and gadgets functiong (m) Checking of all control and safety wirings (n) Checking of flexible coupling of engine and alternator (o) Checking of injectors and fuel pump (q) Checking of alternator and carbon brushes of following capacity DG sets. NOTE : (1) Cost of Spares required will be paid and measured separately under respective items (2) Servicing/routine check up carried out through authorised service centre of manufacturer (3) Make of spare recommendation by auth service centre of manufacturer. |
| 106 | 49 BHP DD Pump |
| 107 | 91 BHP DD Pump |
| 108 | 105 BHP DD PUMP |
| 109 | Supply, laying & testing PVC insulated screened PVC bedded galvanised steel strips or wire armoured, elect power cable (heavy duty) with standard aluminum conductor 1100 volts grade of size 50 Sqmm 3.5 core complete all as spfd and directed by Engr-in-Charge. Note:- Excavation and earth work shall be measured and paid separately under respective item. |
| 110 | All as per item srl No 24 above but of size 70 sqmm 3.5 core nominal cross section complete, 1100 volts. |
| 111 | All as per item srl No 24 above but of size 95 sqmm 3.5 core nominal cross section complete, 1100 volts. |
| 112 | All as per item srl No 24 above but of size 120 sqmm 3.5 core nominal cross section complete, 1100 volts. |
| 113 | All as per item srl No 24 above but of size 240 sqmm 3.5 core nominal cross section complete, 1100 volts. |
| 114 | Taking down old unserviceable LT under ground electric cable any size, of any make, at any position complete all as specified and directed. |
| 115 | Excavation in trenches, n. exc 1.5 m wide and n. exc 1.5 m in depth for foundation, etc. or for electric poles stay foundation and under ground electric power cables etc n. exc 10 sqm on plan and n.exc 1.5 m in depth and getting out in hard/dense soil complete all as specified and directed. |
| 116 | Returning, filling in. including spreading, leveling, watering and well ramming in layers not exceeding 25cm thick in hard/dense soil complete all as specified. |
| 117 | Removing excavated surplus materials (soil) to a distance not exc 50m and depositing where directed at a level not exceeding 1.5m above the starting point complete all as specified. |
| 118 | Sand cushioning to protection of underground cables, laid 8 cm before laying and 15 cm after laying of cable, and punned to form an overall layer of 18 cm thick, complete all as specified and directed. Note: Punned thickness shall be measured. |
| 119 | Supplying and laying un-reinforced precast concrete cable cover, Class LV, Type-I, flat, size 250mmx150mmx40mm, complete all as specified and directed. |
| 120 | Supply and replacement battery distilled water for the DG sets complete all as specified and directed by Engr-in-Charge. |
| 121 | Supply only cotton waste for daily use for cleaning the DG sets complete all as specified and directed by Engr-in-Charge. |
| 122 | S&F in replacement of old unsv Off load change over switch of capacity 200 Amps capacity suitable for four pole all as specified and directed by Engr-in-Charge. |
| 123 | S&F in replacement of old unsv Off load change over switch of capacity 400 Amps capacity suitable for Four pole all as specified and directed by Engr-in-Charge. |
| 124 | S & F in replacement MCCBs 415 Volt 4 pole fixed thermal & fixed magnetic setting with breaking capacity 36KA 160 Amps complete all as specified and directed by Engr-in-Charge. |
| 125 | S & F in replacement MCCBs 415 Volt 4 pole fixed thermal & fixed magnetic setting with breaking capacity 36KA 200 Amps complete all as specified and directed by Engr-in-Charge. |
| 126 | S & F in replacement MCCBs 415 Volt 4 pole fixed thermal & fixed magnetic setting with breaking capacity 36KA 400 Amps complete all as specified and directed by Engr-In-Charge. |
| 127 | Disconnecting the U/s alternator Capacity 160/140 /125 KVA 3Phase any make & type from engine, transporting to civil workshop dismantling it for repairing and rewinding by taking out burnt armature winding aligning the alternator coil with existing gauge/size of super enamelled copper winding wire, providing new insulation, sleeves , varnising cotton taping etc, reassembling the alternator complete including aligning with engine and testing in all aspects for smooth functioning all as specified and directed by Engi-in-Charge . |
| 128 | Disconnecting the U/s alternator Capacity 62.5KVA 3Phase any make & type from engine, transporting to civil workshop dismantling it for repairing and rewinding by taking out burnt armature winding aligning the alternator coil with existing gauge/size of super enamelled copper winding wire, providing new insulation, sleeves , varnising cotton taping etc, reassembling the alternator complete including aligning with engine and testing in all aspects for smooth functioning all as specified and directed by Engi-in-Charge . |
| 129 | M&L of PCB for main control as per existing model of DG Set 140 KVA with wiring complete all as specified directed by Engr-In-Charge |
| 130 | Supply and fixing battery charger 12A, 12-28V automative battery charger with lead comlete all as specified and directed |
| 131 | Deduct Schedule of Credit of Rs (-) 57905.00 (Minus) as listed in Schedule 'A' (Contd). Contract Sum shall be arrived after deducting the credit amount.Note :- Tenderers will not quote against this item being a firm amount. Please Enable Macros to View BoQ information |