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| 1 | Labourfor Maintnence and servicing of DG Sets of following capacity complete all as specified and as dierected. (i) Payment for emergency visit for rectifiying deffect and servicing of DG Set shall be measured and paid seperately .(ii) Check the under mentioned Qty of DG setfrom the existing site and preparation of surface by the rust and dust and corrosion by cotton paper / wire brush before repair.(iii) Shifting old u/s spare parts from site to distance not exceed 30 Mtr all as directed.(iv) Cleaning of all dust around the DG Set by using of cleaning materials.(v) Cleaning of all the greasing nozzles/ parts by using of emery paper and cotton waste etc. (vi) Carry out the servicing of said DG Set, Check the oil level of engine oil tupup the same set the tuning of engine if required.(vii) Painting with one coat of existing paint (through spray Gun) should be applied outer side of the engine, writting of Machine No withwhite paint ,Including of RIM of the said DG Set (Trolly mounted) with black paint and inside of the engine with silver paint with marking of existing Sign should be carried out properly and matching with same.Contd.... |
| 2 | (viii) Minor spare parts like as rubber gasket, pins, key lock & removing ofold engine oil etc shall be replaced under servicing without any extra cost and the proposed rate are excluding consumable items (Filter, Lube Oil, Coolant) / Component repairing such as FIP/Self Starter /AC Alternator,s Burning/ Battery Charging or Repairing.) shall be measured and paid seperatelyunder respective item of this schedule as supply only and fixing charge shall be deemed included in the unit rate of this of schedule as\"each job\".(ix)The repair/ servicing shall be carried out through authorised representative of ORIGINAL EQUIPMENT MANUFACTURER (OEM) only(x) Provide the visual maintenance and service supports to the AC Alternator.(xi) Work site area shall be cleaned properly. |
| 3 | DG Set of capacity 750 KVA (with AMF Panel) (Make- KOEL).(Site A and Site C) for emergency visit (DG Set-02 No,s) |
| 4 | DG Set of capacity 320 KVA ( with AMF Panel) (Make- KOEL).(Site B) for emergency visit (DG Set-01 No,s). |
| 5 | DG Set of capacity 62.5/63 /100/125 KVA (Make- Kirloskar Grean) (125KVA -01 HQ, 100 KVA-03 ( C Cell, 118 HU,Base Ops. (Zironi, 59 Sqdn) for emergency visit (DG Set-06 No,s). |
| 6 | DG Set of capacity 10 & 35 KVA (Make- Kirloskar Grean).(Zironi,Tech Pump House, PH No. 1, 2, 3 and PH no-04 at mountain shadow, 10 KVA -At Mountain Shadow =03 Nos,14 BRD -01 and 15 KVA -01 Nos at Airmen mess 19 Wing) for emergency visit (DG Set-11 No,s). |
| 7 | All as per Item No 1.00 here in above but labour for Maintenance & Servicing of DG Sets of following capacities complete all as specified and as directed for servicing of DG Set. |
| 8 | DG Set of capacity 750 KVA ( with AMF Panel) (Make- KOEL).(Site A and Site C) for emergency visit (DG Set-02 No,s) |
| 9 | DG Set of capacity 320 KVA ( with AMF Panel) (Make- KOEL).(Site B) (DG Set-01 No\"s) |
| 10 | DG Set of capacity /100/125 KVA (Make- Kirloskar Green) (125KVA -01 HQ, 100 KVA-03 ( C Cell, 118 HU, Base Ops)(DH Set- 04 Nos). |
| 11 | DG Set of capacity 62.5/63 KVA (Make- Kirloskar Green).(Zironi, 59 Sqdn) (DGSet-02 No.s) |
| 12 | DG Set of capacity 30 & 35 KVA (Make- Kirloskar Grean). (Zironi, Tech Pump House, PH No. 1, 2, 3 and PH no-04 at mountain shadow) (DG Set-06 Nos) |
| 13 | DG Set of capacity 10/15 KVA (Make- Kirloskar Green).(10 KVA at Mountain Shadow=03 Nos, 14 BRD -01 and 15 KVA -01 Nos at Airmen mess 19 Wing) (DG Set-05 Nos) |
| 14 | Supply the following spare parts of DG Set of capacity 750 KVA. required for servicing of DG Set. |
| 15 | Engine oil filter element (Pre Filter cartridge) Cat part No D16.507.03.0.00 |
| 16 | Engine oil filter element (Final filter cartridge ) Cat part No DV8.072.108.0.00 |
| 17 | Lub oil Filter (Cat Part No DV0.014.11.0.00) |
| 18 | Lub oil filter bypass |
| 19 | Air cleaner primery and secondry element Cat part No-F6.986.11.0.00 |
| 20 | Air cleaner Safety element Cat part No-F6.986.12.0.00 |
| 21 | V Belt BX 1250 AR |
| 22 | V belt 2J8x58 Pitch 1550 |
| 23 | Automatic voltage regulator |
| 24 | Battery charger for automatic panel. |
| 25 | Supply the following spare parts of DG Set of capacity 320 KVA. required for servicing of DG Set. |
| 26 | Fuel filter Cartridge |
| 27 | L.O Filter By Pass |
| 28 | L.O Filter. |
| 29 | Fuel filter |
| 30 | Air cleaner (filter) Safety |
| 31 | Air cleaner (filter) primery |
| 32 | V Belt 1520 |
| 33 | V Belt Pitch AR 1170 SPG |
| 34 | Automatic voltage regulator |
| 35 | Battery charger for automatic panel. |
| 36 | Supplythe following spare parts of DG Set of capacity 100/125 KVA. required for servicing of DG Set.=04 No,s |
| 37 | Fuel Filter Primary |
| 38 | Fuel filter Secondry |
| 39 | L.O Filter |
| 40 | V Belt 1250 |
| 41 | V Belt BX-48 |
| 42 | Air cleaner Filter |
| 43 | Automatic voltage regulator |
| 44 | Safety control valve. (for water safety and oil safety) |
| 45 | Battery charger for automatic panel. |
| 46 | Supply only the following spare parts of DG Set of capacity 62.5/63 KVA.required for servicing of DG Set.=02 Nos |
| 47 | Primery Filter |
| 48 | Secondary filter |
| 49 | L.O Filter |
| 50 | V Belt. |
| 51 | V Belt for Alternator |
| 52 | AVR. (Automatic voltage Regulator) |
| 53 | Supply the following spare parts of DG Set of capacity 30/35 KVA.required for servicing of DG Set=06 Nos |
| 54 | Fuel filter Secondary |
| 55 | Fuel Filter Primary |
| 56 | L.O Filter |
| 57 | V Belt |
| 58 | Automatic voltage regulator |
| 59 | By pass filter. |
| 60 | Air cleaner filter. |
| 61 | Supply the following spare parts of DG Set of capacity 10/15 KVA.required for servicing of DG Set.Total 05 nos |
| 62 | One Time filter kit (Diesel filter and oil filter) |
| 63 | Air Filter |
| 64 | V Belt |
| 65 | Automatic voltage regulator |
| 66 | Fan Belt for dynamo/ alternator (auxiliary) |
| 67 | All as per serial Item No 1.00 here in above but for Maintenance and emergency visitofDG Sets of following capacities complete all as specified and as dierected for rectified of DG Set. |
| 68 | DG Set of capacity 62.5/63 /125 KVA (Make- Kirloskar Bliss) (125KVA -02 ,33 MCU 63 /62.5/45 KVA-02at Mountain Shadow) for emergency visit (DG Set-04 No,s) |
| 69 | DG Set of capacity 15KVA (Make- Kirloskar Bliss, At Armory 19 Wing for emergency visit (DG Set-02 No,s) |
| 70 | All as per Item No 1.00 here in above but labour for Maintenance and servicing of DG Sets of following capacities complete all as specified and as directed for servicing of DG Set. |
| 71 | DG Set of capacity 62.5/63 /125 KVA (Make- Kirloskar Bliss) (125KVA -02 ,33 MCU 63 /62.5/45 KVA-02at Mountain Shadow)= 04 Nos |
| 72 | DG Set of capacity 15KVA (Make- Kirloskar Bliss, At Armoury 19 Wing)=01 Nos. |
| 73 | Supplythe following spare parts of DG Set of capacity 2x125 KVA. required for servicing of DG Set |
| 74 | FILTER kit (Oil Filter, Diesel filter, Turbo filter and Turbo filter O Ring Kit) |
| 75 | Air cleaner Filter |
| 76 | Automatic voltage regulator |
| 77 | Water Pump Assy |
| 78 | Battery charger for automatic panel. |
| 79 | Supply the following spare parts of DG Set of capacity 62.5/63 KVA.required for servicing of DG Set |
| 80 | FILTER kit (Oil Filter, Diesel filter, Turbo filter and Turbo filter O Ring Kit) |
| 81 | V Belt |
| 82 | Air cleaner Filter |
| 83 | Automatic voltage regulator |
| 84 | Battery charger for automatic panel. |
| 85 | Oil Pump |
| 86 | Supply the following spare parts of DG Set of capacity 40/45 KVA. required for servicing of DG Set |
| 87 | FILTER kit (Oil Filter, Diesel filter, Turbo filter and Turbo filter O Ring Kit) |
| 88 | V Belt |
| 89 | Air cleaner Filter |
| 90 | Rotating rectified assembly. |
| 91 | Automatic voltage regulator |
| 92 | Water Pump Assy |
| 93 | Battery charger for automatic panel. |
| 94 | Supply the following spare parts of DG Set of capacity 15 KVA. required for servicing of DG Set. |
| 95 | FILTER kit (Oil Filter, Diesel filter, Turbo filter and Turbo filter O Ring Kit) |
| 96 | V Belt |
| 97 | Air cleaner Filter |
| 98 | Automatic voltage regulator |
| 99 | Battery charger for automatic panel. |
| 100 | Supply and fixing for engine stop solenoid switch for DG set of capacity 45/35/30/15/10 KVA as per existing makefor DG Set - Kirloskar Green/ Kirloskar Bliss |
| 101 | Supply and fixing for engine stop solenoid switch for DG set of capacity 125/100/63 KVA as per existing make for DG Set - Kierloskar Green/ Kirloskar Bliss |
| 102 | Supply only engine oil 20W 40 for diesel engine driven generator in 50 ltrs container . Make - KOEL (Type- Premium)/ Eqvt to Castrol/ Indian Oil |
| 103 | Supply only coolant for diesel engine driven generator in 26 ltrs container . Make - KOEL (Type- K-Cool)/ Eqvt. |
| 104 | Supply only distilled water for diesel engine driven generator. |
| 105 | Supply and fixing for battery of Capacity 12V 180 AH Complete all as specified and as directed. Make: Exide New Express Cat Part No-FXPO-MHD-1800 Or equivalent |
| 106 | Supply and fixing for battery of Capacity 12V 150 AH Complete all as specified and as directed. Make : Exide New Express Cat Part No-FXPO-MHD-1200 Or equivalent |
| 107 | S & F for battery lead with terminal cable of copper conductor size 19 SWG and 90 CM long as in repair complete all as specified and as directed by Engineer -in- Charge |
| 108 | Suplly and fixing for Altrnator fly wheel ring gear for DG set capacity 125/100/63 as per existing make and Cat No:- |
| 109 | Supply and fixing for turbo charger repair kit for DG set of capacity 125/100/63 KVA as per existing makefor DG Set - Kierloskar Green/Kirloskar Bliss. |
| 110 | Supply and fixing for turbo charger repair kit for DG set of capacity 45/40/35 KVA as per existing makefor DG Set - Kirloskar Green/Kirloskar Bliss. |
| 111 | M&L for ECU flushing with suitable Software of 750 KVA DG Set, with disconeccting from existing siteand make connection with Laptop etc and running test to be completed. Necessary T&P andlabour to be deemed including the quoated rate. |
| 112 | Taking out /Removing of u/s Self starter assembly complete for repairing to workshop replacing armature, winding withsize copper enamelled wire, repair /servicing of commutator , replacing of corbon brush, complete servicing, greasingincluding re-assembling, re-fixing (testing ,commisining complete all as specified and directed including replacing of small worn out parts) ofDG set of capacitty 750/320 KVA (Make -KOEL) |
| 113 | Taking out /Removing of u/s Self starter assembly complete for repairing to workshop replacing armature, winding withsize copper enamelled wire, repair /servicing of commutator , replacing of corbon brush, complete servicing , greasingincluding re-assembling, re-fixing (testing , commisining complete all as specified and directed including replacing of small worn out parts) ofDG set of capacitty 125/100/63 KVA (Make -KOEL/Kirloskar Bliss) |
| 114 | Taking out /Removing of u/s Self starter assembly complete for repairing to workshop replacing armature ,winding withsize copper enamelled wire, repair /servicing of commutator , replacing of corbon brush, complete servicing, greasingincluding re-assembling, re-fixing (testing, commisining complete all as specified and directed including replacing of small worn out parts) ofDG set of capacitty 45/35/30/15/10 KVA (Make -KOEL/Kirloskar Bliss) |
| 115 | Taking out /Removing of u/s Dynamo assembly complete for repairing to workshop rewinding of armature with same size copper enamelledwire complete servicing of commutator, replacing rotor complete, re-assembbliing testing commissioning ofDG set of capacitty 750/320 KVA (Make -KOEL) complete all as specified and directed. |
| 116 | Taking out /Removing of u/s Dynamo assembly complete for repairing to workshop rewinding of armature with same size copper enamelledwire complete servicing of commutator, replacing roter complete, re-assembliing testing commissioning ofDG set of capacitty 125/100/63 KVA (Make -KOEL/Kirloskar Bliss) complete all as specified and directed. |
| 117 | Taking out /Removing of u/s Dynamo assembly complete for repairing to workshop rewinding of armature with same size copper enamelledwire complete servicing of commutator, replacing roter complete, re-assembliing testing commissioning of DG set of capacitty 45/35/30/15/10 KVA (Make -KOEL/Kirloskar Bliss) complete all as specified and directed. |
| 118 | Supply & Installation PCB controller of AMF panel of DG Set as per existing make & type incl taking down old unsv one all as specified and directed. |
| 119 | M&L for repairing of FIP for 10 to 45 KVA DG Set through FIP repair kit, incl replacement of valve and element (where ever reqd) and calibration all as specified and directed. Make of DG Set- KOEL/ Kirloskar Bliss/Greaves Cotton/ Mahindra/ Cummins |
| 120 | M&L for repairing of FIP for 62.5/ 63/ 100/ 125 KVA DG Set through FIP repair kit, incl replacement of valve and element (where ever reqd) and calibration all as specified and directed. Make of DG Set- KOEL/Kirloskar Bliss/ Mahindra/ Cummins |
| 121 | M&L for repairing of Injector assembly for 10 to 45 KVA DG Set through, incl replacement of valve and element (where ever reqd) and calibration all as specified and directed. Make of DG Set :KOEL/ Kirloskar Bliss/Greaves Cotton/ Mahindra/ Cummins |
| 122 | M&L for repairing of Injector assembly for 62.5 to 125 KVA DG Set through, incl replacement of valve and element (where ever reqd) and calibration all as specified and directed. Make of DG Set : KOEL/ Kirloskar Bliss/Greaves Cotton/ Mahindra/ Cummins |
| 123 | M&L for dismantling the radiator assembly incl hose/ pipe/ clamps etc after shut off the diesel generator set of 10 to 30 KVA capacity and taking out the same at workshop and cleaning/ servicing the sameby following process:a) Spray the hot water or steam to remove dirt, dust or even insects which are accumulated in the radiator.b) Descaling the radiator by using rust removing acid solution and water or mixture of water, caustic soda, and kerosene as per the recommendation of the manufacturer of the generator setc) Transportation to the installation, reconnection, testing & checking etc completeNote: Repairing such as brazing or soldering, replacement of tank, hoses pipe, clamps etc are deemed to be included in the quoated rate. |
| 124 | M&L for dismantling the radiator assembly incl hose/ pipe/ clamps etc after shut off the diesel genrator set of 35 to 62.5/ 63 KVA capacity and taking out the same at workshop and cleaning/ servicing the sameby following process:-a) Spray the hot water or steam to remove dirt, dust, or even insects which are accumulated in the radiator.b) Descaling the radiator by using rust removing acid solution and water or mixture of water, caustic soda and kerosene as per the recommendation of the manufacturer of the generator setc) Transportation to the installation, reconnection, testing & checking etc completeNote : Repairing such as brazing or soldering, replacement of tank, hoses pipe, clamps etc are deemed to be included in the quoated rate. |
| 125 | M&L for dismantling the radiator assembly incl hose/ pipe/ clamps etc after shut off the diesel genrator set of 100 to 125 KVA capacity and taking out the same at workshop and cleaning/ servicing the sameby following process:-a) Spray the hot water or steam to remove dirt, dust, or even insects which are accumulated in the radiator.b) Descaling the radiator by using rust removing acid solution and water or mixture of water, caustic soda, and kerosene as per the recommendation of the manufacturer of the generator setc) Transportation to the installation, reconnection, testing & checking etc completeNote : Rrepairing such as brazing or soldering, replacementoftank , hoses pipe, clamps etc are deemed to be included in the quoated rate. |
| 126 | M&L for dismantling the radiator assembly incl hose/ pipe/ clamps etc after shut off the diesel genrator set of 750 KVA capacity and taking out the same at workshop and cleaning/ servicing the sameby following process:-a) Spray the hot water or steam to remove dirt, dust, or even insects which are accumulated in the radiator.b) Descaling the radiator by using rust removing acid solution and water or mixture of water, caustic soda, and kerosene as per the recommendation of the manufacturer of the generator setc) Transportation to the installation, reconnection, testing & checking etc complete.Note : Minor repairing such as brazing or soldering, replacement of hoses, pipe, clamps etc are deemed tobe included in the quoated rate. |
| 127 | M&L for Cooling Blower Servicing & Repairing of DG Set of capacity 10/15/30/35/45/63 KVA all as specified and directed |
| 128 | S& F of Flexible pipe for fuel pump to PT pump with benjo nut, bolt & washer for DG Set of capacityup to 750 KVA |
| 129 | S & F of Flexible pipe for disel tank to filter with benjo nut, bolt & washer for DG Set of capacityup to 750 KVA |
| 130 | Labour for Dismantling/strip opening of 100 KVA DG Set for repairing/ovehauliing complete, re-fixing /reassembling complete including testing commissioning all as directed.Note : (a) The above repair/overhaul shall be carried out through authrised representative of OEM.(b) The spare parts required for repairing /overhaulling shall be measured and paid under relevent items. |
| 131 | Supply only under mentioned item for required against item Sr No 52.(Overhaulling of 100 KVA DG Set) |
| 132 | Cyl. liner |
| 133 | Piston Assy. |
| 134 | Main Bearing |
| 135 | C.R. Bearing |
| 136 | Small End Bush |
| 137 | Cam Bush |
| 138 | lnlet & Exh. Valve Pair |
| 139 | Valve Guide |
| 140 | Valve seat Inlet |
| 141 | Valve seat Exh. |
| 142 | Valve collet |
| 143 | Valve Seal |
| 144 | Valve Spring |
| 145 | Wire Snap Ring |
| 146 | Cup for valve spring |
| 147 | Valve Tappet |
| 148 | Thrust Washer |
| 149 | Set Of O Ring |
| 150 | Set Of copper Washer |
| 151 | Set Of Joint |
| 152 | Cyl. Head Gasket |
| 153 | Water Pump |
| 154 | LO. Filter |
| 155 | Primary Element |
| 156 | Secondary Element |
| 157 | A.V.R. |
| 158 | RRA Assly. |
| 159 | Rocker Adjusting Screw |
| 160 | V.R. Toe |
| 161 | Expansion Bellow |
| 162 | Thermostat Element |
| 163 | Air cleaner |
| 164 | V Belt1250 |
| 165 | Thermostat Bypass Hose |
| 166 | V Belt BX-48 |
| 167 | Hose Radiator wt.Pump |
| 168 | Hose Pipe to Wt.Pump |
| 169 | Oil Seal (GE) |
| 170 | Oil Seal {FEW} |
| 171 | Hose for T,C. |
| 172 | Hose Clamp |
| 173 | Hose for Air cleaner |
| 174 | Jupiter Hose Clamp |
| 175 | L.O.P. Sensor |
| 176 | Sendor Unit |
| 177 | Coolant Temp. Switch |
| 178 | Stop Stenoide |
| 179 | Self starter 12V |
| 180 | Starter Ring |
| 181 | S.S. Joint for Exh. Manifold |
| 182 | R Ring |
| 183 | Joint for T.C. |
| 184 | Joint for Extn. Silencer |
| 185 | Bush for Injector |
| 186 | lnjector Washer |
| 187 | Return Valve |
| 188 | Fuel Pipe |
| 189 | Fuel Pipe (Feed pump to filter) |
| 190 | Fuel Pipe Filter to Pump |
| 191 | Leak of pipe |
| 192 | Banjo Bolt |
| 193 | Banjo Bolt 19No |
| 194 | LO. Supply Hose (FIP) |
| 195 | Special Banjo Bolt |
| 196 | Banjo Bolt Stainer Type |
| 197 | Plate Type L.O. Cooler |
| 198 | Hose 70mm |
| 199 | lub Oil Pump |
| 200 | Plain Washer |
| 201 | Spring Washer |
| 202 | Charging Alt Repairing |
| 203 | Crank shaft Granding & Polishing, Main Bearing Setting |
| 204 | Cyl Hard Repairing & Valve Grinding |
| 205 | Con Rod Assly Checking & SE Bush Fitting |
| 206 | Sylencer Assly Repairing |
