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| 1 | M&L for Service Charges for Carrying out the \"B\" Check maint from authorised rep or service engineer of the manufacturer of DG set of Engine Crompton Greaves/Kirloskar/Cummins or any other make of following capacity Engine, including checking of air filter, checking of vibration damper, checking turbocharger, oil leakage, tightening mounting screws & nuts, replacment of fuel and oil filters, checking inlet & Exhaust manifold capscrews, checking of fan hub & water pump, toping up the level of existing engine oil or replacement of engine oil if required, coolant top up for all as specified and directed.Note :- (a) Engine oil & Coolant will be measured and paid separately for the Engine as supply only items(b)\"B\" check shall be carried out on running of 500 hrs or 6 months which ever is earlier.(c ) If air filter found U/S, shall be measured and paid seperately |
| 2 | DG Set 200 KVA DG set -04 nos |
| 3 | DG Set 180 KVADG set - 01 No |
| 4 | DG Set 160 KVA DG set- 03 Nos |
| 5 | DG Set 125. KVADG set - O2 No |
| 6 | DG Set 110 KVADG set- O1 No |
| 7 | DG Set100 KVADG set- 02 Nos |
| 8 | DG Set 82.5 KVADG set - 01No |
| 9 | DG Set 63/62.5 KVADG set - 03No |
| 10 | DG Set 50 KVADG set - 02 No |
| 11 | DG Set 40 KVADG set - 01No |
| 12 | DG Set 30/30.25/30.5 KVADG set - 04No |
| 13 | DG Set 20/25 KVADG set - 02No |
| 14 | DG Set 7.5/12.5 KVADG set - 02No |
| 15 | Supply Only for Change of Air Filter upto 100 kva capacity complete etc all as specified and directed. |
| 16 | Supply Only for Change of Air Filter to upto 200 kva capacity complete etc all as specified and directed. |
| 17 | Supply and filling coolant for radiator in suitable container capacitycomplete etc all as specified and directed. |
| 18 | Supply and fillingdistilled water insuitablecontainer capacity complete etc all as specified and directed. |
| 19 | M & L for replacement of old unserviceable Engine oil 20W 40/ 15 W 40, multi grade 2904C servo super for DG sets all type complete etc all as specified and directed. Make : Ashok leyland/Castrol/ Cummins/ Kirloskar/valvoline/or eq. |
| 20 | M & L for replacement of harness wiring of DG set of any capacity as per existing size and capacity for smooth functioning complete etc all as directed |
| 21 | Draining out Lub oil from the oil pan assy of DG setcap upto 7.5 to 200 KVA and keeping aside for reuse and taking down oil pan assy complete from the engine block for cleaning the entire oil pan with recommended solution and resembling the oil pan after replacement of gasket oil pan (Lub oil shall be examined for reuse, if found suitable) complete etc all as specified and directed by Engr in charge.Note:- If the oil is found unsuitable for reuse, fresh oil shall be measured and paid separaetly under respective item. |
| 22 | Decoupling the alternator from the engine and taking out alternator from base plate and carrying the u/s alternator to local market for rewinding by taking out old burnt copper wire ,preparing the statorfor rewinding andrewinding the stator with super enamelled copper wire of same size and gauge for obtaining required output incl application of insulating material, cotton tapes and suitableheat treatment ,transporting back to site and refixig to the engine from retrieved position complete all as specified and directed. |
| 23 | Taking out carefully and repairing of fuel injection pump assembly of DG Set upto 100 kva complete from the engines including caliberating aftermaintenance, servicing, replacement of valves, washers etc re-assembling calibration, setting for proper function, refixingand testing complete all as specified & directed.Note :- (a) Nozzle, gasket set and O ring & main /techno shaft will be measured and paid separately as supply only items |
| 24 | Supply only nozzle suitable for DG Set of capacity upto 100 kva |
| 25 | Supply Only gasket set and O ring suitable for DG Set of capacity upto 100 kva |
| 26 | Supply Only main /techno shaft suitable for DG Set of capacity upto 100 kva |
| 27 | Taking out carefully and repairing of fuel injection pump assembly of DG Set above 100 to upto 200 kva complete from the engines of following capacity of DG sets including caliberating aftermaintenance, servicing, replacement of valves, washers etc re-assembling calibration, setting for proper function, refixingand testing complete all as specified & directed. |
| 28 | Supply only nozzle suitable for DG Set of capacity above 100 to upto 200 kva |
| 29 | Supply Only gasket set and O ring suitable for DG Set of capacity above 100 to upto 200 kva |
| 30 | Supply Only main /techno shaft suitable for DG Set of capacity above 100 to upto 200 kva |
| 31 | Taking out 12V dynamo from the engine, dismating all the parts, cleaning and servicing complete including replacement of petty spare parts reclosing and refixing to its original postiion complete set all as specified and as directed. |
| 32 | Taking out 24V dynamo from the engine, dismating all the parts, cleaning and servicing complete including replacement of petty spare parts reclosing and refixing to its original postiion complete set all as specified and as directed. |
| 33 | Taking out 12V self starter from the engine dismantling self starter cleaning and servicing complete including replacement of petty spare parts like carbon brushes, piston, ring, bush etc. and refixing to its original postion complete set all as specified and as directed. |
| 34 | Taking out 24V self starter from the engine dismantling self starter cleaning and servicing complete including replacement of petty spare parts like carbon brushes, piston, ring, bush etc. and refixing to its original postion completeset all as specified and as directed. |
| 35 | Repair to 12V self starter by opening and removing old burnt winding , rewinding of stator coilwith copper wire of same gauge and reassembling and refixing back to its original positioncomplete all as specified & directed . |
| 36 | Repair to 24V self starter by opening and removing old burnt winding , rewinding of stator coilwith copper wire of same gauge and reassembling and refixing back to its original positioncomplete all as specified & directed. |
| 37 | Cleaning and servicing of radiator suitable for any KVA DG set by soda water solution after taking out from its position, cleaning of fins and finally washing with fresh water, refixing in its original position complete all as specified and directed. |
| 38 | Taking out carefully for repairing the radiator assembly from the engine of DG sets by disconnecting of inlet and outlet and over-hauling / repairing the radiator cleaning / removing blockage arresting leakage with necessary welding / brazzing as required and fixing back in its position for testingfor the capacity mentioned here-in-after complete etc all as specified & directed. |
| 39 | 7.5 to 50 KVA capacity |
| 40 | 62.5 / 100 KVA capacity |
| 41 | 110/200 KVA capacity |
| 42 | M & L for taking out alternator from engine, transporting to workshop, opening , cleaning , varnishing of winding, baking the winding complete and reassembling back, refixing to existing location etc. complete all as specified & directed by Engr-in-Charge. |
| 43 | Dismantling the old and unserviceable DG Set rubber hose pipe up to2\"\" diaand replacing the same with of existing size and equal length of any DG Set includingboth side hose clamp, etc complete all as specified & directed by Engr-in-Charge. |
| 44 | M & L for cleaning of fuel tank of any size / type of DG set by disconnecting of fuel pipes connections, draining out of fuel from the tank, cleaning & removing sediments, dirt etc from fuel tank suitable size complete all as specified & directed by Engr-in-Charge for the capacity mentioned here-in-after:- |
| 45 | 7.5 to 50 KVA capacity |
| 46 | 62.5 / 100 KVA capacity |
| 47 | 110 / 125KVA capacity |
| 48 | 125 to 200 KVA capacity |
| 49 | Taking out water pump from the engine dismantiling all the parts cleaning and servicing complete including replacement of patty spare party reclosing and reifixing to its original position completeall as directed. |
| 50 | Supply and fixing water pump of upto 100 KVA DG set as per existing shape and size including taking down old unserviceable all as specified and as directed. |
| 51 | Supply and fixing water pump of 110-200 KVA DG set as per existing shape and size including taking down old unserviceable all as specified and as directed. |
| 52 | Supply and fixing fuel/ pressure/ diesel pipe of DG set any capacityas per existing shape and size including taking down old unserviceable complete all as specified and as directed. |
| 53 | Repair / maintenance of exhaust system including replacement of exhaust pipe, bracket with clamps, nut bolt and washer, exhaust manifold packing etc all as specified and directed. |
| 54 | S & Finreplacement battery terminal brass heavy duty complete etc all as specified and directed. |
| 55 | S & F in replacement ofmaintenance free lead acid battery 12 volts,150AH etc including brass terminal for connecting copper cable complete all as specified and directed. |
| 56 | Supply and fixing fan belt as per existing shape and size including taking out old unserviceable one suitable for 7.5 KVA to 50 KVA DG set as per same shape and size complete all as specified & directed by Engr-in-Charge. |
| 57 | Supply and fixing fan belt as per existing shape and size including taking out old unserviceable one suitable for 62.5 KVA to 100 KVA DG set as per same shape and size complete all as specified & directed by Engr-in-Charge. |
| 58 | Supply and fixing fan belt as per existing shape and size including taking out old unserviceable one suitable for 110 KVA to 200 KVA DG set as per same shape and size complete all as specified & directed by Engr-in-Charge. |
| 59 | Supply and fixing copper cable multistranded suitable for 12/24 volts battery (25 sqmm),/ or as per existing andreplacing the same with of existing size and equal length complete fixing with brass clamp at both ends including taking down of old one from the existing battery complete all a specified and directed. |
| 60 | Supply and fixing in repair rectifiers diodes for 20-200 KVA DG setssuitable for DG sets of complete all as specified & directed by Engr-in-Charge.complete all as specified & directed by Engr-in-Charge.Make : Kirloskar/ Cummins/Crompton Greaves |
| 61 | S & F solenoid switch 3 phase 415 V (20 - 200 KVA ) complete set as per existing size and make of any DG Set complete all as specified & directed by Engr-in-Charge. |
| 62 | Supply & Fixing in repair neon Indicator lamp for 230 volt, 50 Hz for indication to incoming and out going supply complete all as specified & directed. |
| 63 | S & Finrepair /replacement of winding exciter assembly for DG Set of any capacity / Make all as manufacturer design including connection and testing complete etc all as specified and directed. |
| 64 | S &F in replacement On load change over switch 4 pole, 315 Amp rating, 415 Volts, with steel enclosure and front handle type including connection lugs and testing completeetc all as specified and directed. |
| 65 | S &F in replacement On load change over switch 4 pole, 250 Amp rating, 415 Volts, with steel enclosure and front handle type including connection lugs and testing completeetc all as specified and directed. |
| 66 | S &F in replacement On load change over switch 4 pole, 200 Amp rating, 415 Volts, with steel enclosure and front handle type including connection lugs and testing completeetc all as specified and directed. |
| 67 | S &F in replacement On load change over switch 4 pole, 160 Amp rating, 415 Volts, with steel enclosure and front handle type including connection lugs and testing completeetc all as specified and directed. |
| 68 | S & F in replacement On load change over switch 4 pole, 100 Amp rating, 415 Volts, with steel enclosure and front handle type including connection with lugs and testing complete etc all as specified and directed. |
| 69 | Material and labour for repair of electrical Panel of DG set any capacityby carrying out checking thoroughly all electrical connections, lugs busbar, changing damaged wires and then tightening all connections properly with proper size of new sockets,nut, bolt, washer, cable tie, as per the site requirements including welding on damage panel and preparation of surfaces internal and external of panels/feeder piller boxes by cleaning with dry cloth /removal dust particles by using air blower and scratching the old painted surfaces and repainting the panel with spray painting as directed and testing completion as per direction. |
| 70 | Repair/overhauling to the Governor of any capacity DG set by replacing all worn out springs, nut bolts, gear train, sleeve, rotary balls, etc and then calibration for proper functioning from authorised service centre all as specified and directed. |
| 71 | S & F in repairs panel mounting battery charger connected to panel of DG set with input voltage of 230 V and output voltage 12V DC having charging voltage 13.5 V andoption like boost / trickle / float and fuse protection including necessary wiring required for connection all as specified and directed. |
| 72 | S & F in repairs 4pole contactor with AC1 rating 160-360A suitable for AMF Panel complete with connection all as specified and directed. |
| 73 | Dismantling / taking down of unserviceable turbo charger from following DG sets of capacity 110 to 200KVAand transportation to authorised workshop of respective make / brand for repair / maintenance / balancing including replacement of required parts and make the same serviceable / functional complete all as specified & directed by Engr-in-Charge. |
| 74 | Supply & Fixing in replacement of coupling hub of alternator of existing size and make of capacity 62.5 to 125KVA DG set complete etc all as specified & directed. |
| 75 | Repair / maintenance of battery charger of existing capacity 6 to 24 volts DC including replacement of unserviceable parts such as diodes, rotory switches, transformers etc of the same make & model complete etc all as directed. |
| 76 | S & F AVR suitable for any capacity DG set as in repair all as specified and directed |
| 77 | S & F Low lube oil level pressure cut off device suitable for diesel engine all as specified and directed. |
| 78 | S & F Water temperature safety control switch as in repair for diesel engine all as specified and directed. |
| 79 | S & F magnetic sensoras in repaircompleteall as specified and directed . |
| 80 | S & F fluid quality sensoras in repaircompleteall as specified and directed . |
| 81 | Supply and fixing igition switch for DG set any cap as per existing after taking out old unserviceable item all as specified and as directed. |
| 82 | Supply and fix MCCB 4 pole 350A, 36KA, 415V thermal and magneticadjustable type including making all fixing arrangement, cutting welding of existing panel board as per site requirment and painting the disturbed part of panel as per the existing colour ofthe paneland electric connection complete including taking down old one complete all as specified & directed by Engr-in-Charge. |
| 83 | Supply and fix MCCB 4 pole 250A, 25KA, 415V thermal and magneticadjustable type including making all fixing arrangement, cutting welding of existing panel board as per site requirment and painting the disturbed part of panel as per the existing colour ofthe paneland electric connection completeincluding taking down old one complete all as specified & directed by Engr-in-Charge. |
| 84 | Supply and fix MCCB 4 pole 160A, 10kA, 415V thermal adjustable and magnetic fixed type including making all fixing arrangement, cutting welding of existing panel board as per site requirment and painting the disturbed part of panel as per the existing colour ofthe paneland electric connection completeincluding taking down old one complete all as specified & directed by Engr-in-Charge. |
| 85 | Supply and fix MCCB 4 pole 100A, 10KA, 415V thermal adjustable and magnetic fixed typeincluding making all fixing arrangement, cutting welding of existing panel board as per site requirment and painting the disturbed part of panel as per the existing colour ofthe paneland electric connection completeincluding taking down old one complete all as specified & directed by Engr-in-Charge. |
| 86 | Supply & fixing in repair thermostate assembly for 200/125/75/62.5 KVA DG Sets complete all as specified & directed by Engineer-in-Charge. |
| 87 | Taking out old asbestos rope from exhaust silencer system, cleaning silencer pipe exhaust system wrapping up new asbestos rope on exhaust silencer system applying plaster of paris on complete exhaust system upto 200 KVA DG Set complete etc all as specified & directed by Engineer-in-Charge. |
| 88 | Opening the Cam shaft with connected nut bolts and remetaling and grinding and necessary lathe work for smooth fuctioning all as required and directed at site |
| 89 | Taking out the crank shaft assembly from DG set shifting toWorkshop and return backand remetaling and necessary lathe work for any capacity acomplete all as specified & directed by Engr-in-Charge. |
| 90 | S&F the rubber insulating mat Class B2x1 mtr 3 mm thick, suitable for electrical supply 11kV laid at various installations complete etc all as required and directed at site |
| 91 | Attending electrical and mechanical complaints related to DG sets installed at various location under GE (C) from complaint section/ JE E&M / Engr-in-Charge & attending the same within 2 hrs.This item is inclusive of all preliminary work like opening of connections, checking for supply, transportation of necessary tools and labour, assessing the nature of complaints, rectifying minor issues, removing air lock (if any), reconnecting the DG set back for proper functining. |
| 92 | Supply and fix in replacement complete radiator with fan driven assembly and other accessores including nut, bolts and connected minor parts suitable for DG set of Cap 100/125 KVA all as specified and directed by Engr-in-Charge. |
| 93 | S & F in replacement digital microprocessor controller / AMF relay from OEM of existing size, Make, Model and type, having complete features and fixing in control panel of DG sets of capacity upto 250 KVA complete all as specified and directed |
| 94 | Taking down the turbo charger from the engine of DG set of 62.5/75/100/200 KVAafter disconnection of all electrical connection and supply and fixing in replacement on the position complete all as directed including elctric welding to the bracing of gaurd and the outer frame of turbo charger. |
| 95 | Material and labour for painting of DG set Capacity of DG set 7.5 KVA to 200 KVA, canopywith synthetic enemel paint two coats by spray painting approved colour after scraping of old paint, cleaning of all rusted portion, surface including writing i.e MES No, capacity etc as per existing pattern etc complete all as specified and directed. |
| 96 | Material and labour for painting of base of DG setCapacity of DG set 7.5 KVA to 200 KVA with two coats of plastic paint using spray painting gun withapproved colour after scraping of old paint, cleaning of all rusted portion, surface etc complete all as specified and directed. |
| 97 | S&F fire extinguisher 9kg ABC class dry powder type metal alloy body with stand complete all as specified and directed. |
| 98 | S&F fire extinguisher 4.5kg CO2type metal alloy body with stand complete all as specified and directed. |
| 99 | S & F First aid box portable, mountable and water resistant containing min of scissors,wound cleaning antiseptic wipes ,dressing,safety pins, adhesive bandages, burn oinment, antiseptic cream, disposable gloves with content list sticker along with first aid guide. |
| 100 | S & F fire safety, electric shock treatment chart,first aid chart, machine maintenance chart etc. of size 3 feet x 4 feet vinyl/pasted on 3mm PVC suitable for hanging on wall including fixing arrangement complete all as specified and directed. |
| 101 | Fabrication, supply and installation of mild steel pedestal type FIRE POINT made out of angle ironframe 50mm x 5mm free standing on ground/ hard standing suitable for provision of hanging and including 6 Nos fire buckets 13 liters capacity eachcomplete with painting with post office red colour over a coat of red oxide primer and writing letters F I R E on outer surface of fire buckets, writing F I R EP O I N Ton fire stand all as per I S specification and all as directed. |
| 102 | Materials and labour for earthing complete with galvanised steel earth plate electrode 60 cm x 60 cm x 6.00 mm thick burried in ground (earth pit not less than 2.25 m deep below ground level) with top edge of the plate not less than 1.5 m below normal ground level, connected to GI strip 32x6 mm as earthing lead by means of bolts, nuts, check nuts and washers of GI or steel, GI strip proected by 40 mm bore light grade GI pipe and other end connected to earth test point as directed including funnel with watering pipe 20 mm bore light grade galvanised iron, wire mesh, charcoal or coke common salt laid in alternative layer of 15 cm (complete thickness) all round the earth electrode, concrete earth pit in PCC (1:3:6) type C-1, 50 mm thick pre-cast RCC (1:2:4) type B-1 normal mix cover slab reinforced with 8 mm dia TMT bar 10 cm c/c bothways and single handle of 10 mm dia round bar including necessary excavation, earth work etc. in soft / loose soil and disposal pf soil to a distance n. exc. 50 m and necessary testing on completion all as shown in electrical plate No. 3 MES Schedule Part-I complete all as specified and as directed.Note: strip upto 7m is deemed to be included in the quoted rate. Strip greater than 7m will be measured and paid seperately. |
| 103 | Materials and labour for earthing complete with galvanised steel earth plate electrode 60 cm x 60 cm x 6.00 mm thick burried in ground (earth pit not less than 2.25 m deep below ground level) with top edge of the plate not less than 1.5 m below normal ground level, connected to GI strip 24X4 mm as earthing lead by means of bolts, nuts, check nuts and washers of GI or steel, GI strip proected by 40 mm bore light grade GI pipe and other end connected to earth test point as directed including funnel with watering pipe 20 mm bore light grade galvanised iron, wire mesh, charcoal or coke common salt laid in alternative layer of 15 cm (complete thickness) all round the earth electrode, concrete earth pit in PCC (1:3:6) type C-1, 50 mm thick pre-cast RCC (1:2:4) type B-1 normal mix cover slab reinforced with 8 mm dia TMT bar 10 cm c/c bothways and single handle of 10 mm dia round bar including necessary excavation, earth work etc. in soft / loose soil and disposal pf soil to a distance n. exc. 50 m and necessary testing on completion all as shown in electrical plate No. 3 MES Schedule Part-I complete all as specified and as directed.Note: strip upto 7m is deemed to be included in the quoted rate. Strip greater than 7m will be measured and paid seperately. |
| 104 | M&L for 32 x 6mm aluminium strip burried in ground/fixed on wall ,roof on insulator and fixing with screws etc., for roof conductors and down conductors above ground after taking down old one complete all as specified and as directed |
| 105 | M&L for 25X3.15 mm aluminium strip burried in ground/fixed on wall ,roof on insulatorsand fixing with screws etc., for roof conductors and down conductors above ground after taking down old one complete all as specified and as directed |
| 106 | Comprehensive maintenance of modular weigh bridge for period of contract of 60MT capacity located in unit including spare parts like RS-232 dust cover, RS-232 Jack, Backa light plate, small electrical components, 4/5 core shield cable, connector, cup & ball set, load mounting kit, load bearing kit, printer data cable, OS installation and throughout contract period4+1 free service and govt cert including govt verification fee complete all as specified & directed by Engr-in-Charge. |
| 107 | S & FCompression type load cell in modular weigh brige located at certain unit in hastings complete with connection and testing on complettion complete all as specified & directed by Engr-in-Charge. |
