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| 1 | M&L for Maintenance of DG set of capacity 62.5 KVA and carrying out ‘B’ check and replacement of ‘B’ check kit filters such as Oil filter, by pass filter, fuel filter,CR element and CR plates complete with ‘O’ rings and draining of Engine oil and topping up with the new engine oil complete testing all as specified and directed by the Engineer-in-charge.Note :-(i) Engine oil shall be measured and paid separately (ii) Labour & transportation shall be arranged by contractor,quoted rate deemed to be inclusive in the unit rate. Make: KIRLOSKER/ CUMMINS / GREAVES COTTON/ASHOKE LAYLAND. |
| 2 | All as per serial item No. 01 but for DG Set of capacity 82.5 KVA. |
| 3 | All as per serial item No. 01 but for DG Set of capacity 100 KVA. |
| 4 | All as per serial item No. 01 but for DG Set of capacity 125 KVA. |
| 5 | All as per serial item No. 01 but for DG Set of capacity 160 KVA. |
| 6 | M&L for replacement of old unserviceable batteries of capacity 88-100 AH, 12V with new one including connecting to DG set complete all as specified and as directed by the Engineer-in-charge. |
| 7 | M&L for replacement of old unserviceable batteries of capacity 150 AH, 12V with new one including connecting to DG set complete all as specified and as directed by the Engineer-in-charge. |
| 8 | M&L for replacement of old unserviceable batteries of capacity 180 AH, 12V with new one including connecting to DG set complete all as specified and as directed by the Engineer-in-charge. |
| 9 | Attending the breakdown of any capacity/make DG Sets, AMF Panels, by Technician & helper for checking and rectifythe fault and give report to concern JE complete all as directed by the Engineer-in-charge.Note :- Spare Parts for rectify the fault is measured and paid seperately. |
| 10 | M&L for dismantling of exhaust pipe of the DG set of capacity 62.5 to 125 KVA by unscrewing nuts and bolts and taking down the pipe etc including cleaning the silencer and refixing the same in its original position complete all as directed by the Engineer-in-charge. |
| 11 | M&L for disconnecting all electrical connections from the unserviceable self starter of any make/ capacity model 24 volts and taking down the self starter and transporting to repair workshop for carrying out repairs, complete overhauling the system including replacing the carbon brushes etc & assembling and refixing the self starter in its original position, making all connection and testing complete all as specified and as directed by the Engineer-in-charge.Note:- Supply only Armature coil, field coil shall be measured and paid separately under relevant items of this Schedule. |
| 12 | Supply only Armature coil for self starter of any make, any capacity and any model of 24 Volts, complete all as specified and as directed by the Engineer-in-charge. |
| 13 | M&L for rewinding of field coil for self starter of 24 volts with fine enamelled copper conductor of same gauge with \"F\" class insullation, size twins and weight with necessary insulating materials, guage of conductor suitable of any make, any capacity and any model, complete all as specified and as directed by the Engineer-in-charge. |
| 14 | M&L for disconnecting all electrical connections from the unserviceable self starter of any make/ capacity model 12 volts and taking down the self starter and transporting to repair workshop for carrying out repairs, complete overhauling the system including replacing the carbon brushes etc & assembling and refixing the self starter in its original position, making all connection and testing complete all as specified and as directed by the Engineer-in-charge.Note:- Supply only Armature coil, field coil shall be measured and paid separately under relevant items of this Schedule. |
| 15 | Supply only Armature coil for self starter of any make, any capacity and any model of 12 Volts, complete all as specified and as directed by the Engineer-in-charge. |
| 16 | M&L for rewinding of field coil for self starter of 12 volts with fine enamelled copper conductor of same gauge with \"F\" class insullation, size twins and weight with necessary insulating materials, guage of conductor suitable of any make, any capacity and any model, complete all as specified and as directed by the Engineer-in-charge. |
| 17 | M&L for disconnecting the oil cooler of capacity 63 to 160 KVA DG set of any make/model from the existing locations duly removing of all mechanical connections and taking down the same for complete servicing and opening the parts and cleaning thoroughly by using suitable cleaning material/ acid and reassembling and refixing to its original position, testing and commissioning, complete all as specified and as directed by the Engineer-in-charge. |
| 18 | M&L for replacement of existing unserviceable air cleaning element inner and outer with necessary ‘O’ rings as applicable for the DG sets of capacities 63 to 160 KVA as that of existing make and model, complete all as specified and as directed by the Engineer-in-charge. |
| 19 | M&L for Disconnecting all the incoming and outgoing rubber hoses and draining out the water from the choked radiator assembly of the existing make and model and capacities of DG sets 63 to 160 KVA and taking down the radiator assembly by unscrewing all mechanical connections transporting the same to repair workshop if required for carrying out servicing or opening the top and bottom covers ofradiator assembly cleaning the chocked pipe of the radiator by using chemical, lime caustic soda, cotton etc., cleaning of all the deposited sediments in the pipes/tubes including arresting of leakage if required by means of soldering, brazing if required and transporting back to site and refixing the same in its original position with suitable size nuts, bolts and washers etc, complete all as specified and as directed by the Engineer-in-charge. |
| 20 | M&L for renewal of battery cable leads of copper conductor and with brass lugs terminal, for the 12V, 110-180AHbatteries to self stater as that of existing size and length, complete all as specified and as directed by the Engineer-in-charge. |
| 21 | S&F in repair battery charger suitable for 12 V,upto 10 Amp (Automatic cut off type), complete all as specified and as directed by the Engineer-in-charge. |
| 22 | S&F in repair battery charger suitable for 24 V,upto 10 Amp (Automatic cut off type), complete all as specified and as directed by the Engineer-in-charge. |
| 23 | M&L for replacement of \"V\" belt suitable for the 62.5 to 100 KVA capacity DG sets as per existing size and model, complete all as specified and as directed by the Engineer-in-charge. |
| 24 | All as per serial item no. 23 but V belt suitable for the 125 to 160 KVA. |
| 25 | M&L for replacement of fan belts for 62.5 to 160 KVA DG Set capacity DG sets as per existing size and model, complete all as specified and as directed by the Engineer-in-charge. |
| 26 | M&L for replacement of dynamo belts for 62.5 to 160 KVA capacity DG Set as per existing size and model, complete all as specified and as directed by the Engineer-in-charge. |
| 27 | M&L for disconnecting & removingthe unservicable portion of DC wiring from DG set of any type and capacity and rewiring with the same with copper wire by providing flexible pipe including making all electrical connections and testingetc, complete all as specified and as directed by the Engineer-in-charge.Note: (i) The rate quoted deemed to be inclusive of new copper wire cost in the unit rate. |
| 28 | M&L for replacement of existing unserviceable water temperature gauge with new water temperature gauge for the DG set of any description inclduing making necessary electrical/mechanical connections, complete all as specified and as directed by the Engineer-in-charge. |
| 29 | M&L for replaceemnt of existing unserviceable lubricant oil temperature gauge with new lubricant oil temperature gauge for the DG set of any capacityinclduing making necessary electrical /mechanical connections and taking down old unserviceable one, complete all as specified and as directed by the Engineer-in-charge. |
| 30 | M&L for replacement of existing unserviceable oil pressure gauge with new oil pressure gauge for the DG SET of any capacity inclduing making necessary electrical/mechanical connections, complete all as specified and as directed by the Engineer-in-charge. |
| 31 | M&L for replacement of old unserviceable solenoid switch with new solenoid switch 12 volts for DG set of any make and any capacity inclduing making necessary electrical/mechanical connections, complete all as specified and as directed by the Engineer-in-charge. |
| 32 | M&L for replacement of old unserviceable solenoid switch with new solenoid switch 24 volts for DG set of any make and any capacity inclduing making necessary electrical/mechanical connections, complete all as specified and as directed by the Engineer-in-charge. |
| 33 | S&F in repairs the following spare parts for any type/make of DG sets, as and when required for capacity 62.5 to 160 KVAby the department complete all as specified and directed.(a) Starting/Ignition - key/button |
| 34 | (b) S.D Valve assembly |
| 35 | (c)Oil safety control |
| 36 | (d) Water safety control |
| 37 | (e)Water separator bowl |
| 38 | (f) Hour Meter |
| 39 | (g) Radiator Metal Pipes |
| 40 | Supply only the new engine oil 20W/40 for toping up upto the required level, complete all as specified and as directed by the Engineer-in-charge. |
| 41 | Supply only the new engine oil 15W/40 for toping up upto the required level, complete all as specified and as directed by the Engineer-in-charge. |
| 42 | S&F in replacement of Line Voltage Monitors (LVMS) of existing make to DG set of 62.5 KVA to 160 KVA capacity listed parameters including testing, complete all as specified and as directed by the Engineer-in-charge. |
| 43 | M&L for drain out the fuel from the fuel tank of DG set of capacity 62.5 to 160 KVA and keeping it in separate container safely, disconnecting all the fuel lines etc and necessary arrengement for cleaning, internally and externally by removing all the accumulated dirt/ sediment, leak testing the tank and welding/ brazing if required and refilling the drained out fuel back into the tank, complete all as specified and as directed by the Engineer-in-charge. |
| 44 | S&F in replacement of rectifiers of existing make to DG Set capacity upto 160 KVA capacity with all listed parameters including testing, complete all as specified and as directed by the Engineer-in-charge. |
| 45 | M&L for removing of defective engine oil control pressure switch supply & fix new engine oil control pressure switch suitable for upto 160KVA DG set, complete all as specified and as directed by the Engineer-in-charge. |
| 46 | M&L for disconnecting & removingthe unservicable AC and DC wiring from AMF panel ofDG set of any type/any make/any model/any capacity and rewiring with the same with new copper wire drawn through flexible pipe including making all electrical connections and testingetc , complete all as specified and as directed by the Engineer-in-charge.Note: (i) The rate quoted deemed to be inclusive cost of copper wire. |
| 47 | Supply and fix in repair of following spare parts of AMF panel ofDG set of any type/any make/any model/any capacity and testingetc , complete all as specified and as directed by the Engineer-in-charge - (a) Push Buttons |
| 48 | (b) AMF Panel Hooter |
| 49 | (c)Over load relay. |
| 50 | (d) Over/Under voltage relay. |
| 51 | (e)Auxilary relays 12v/6Amps |
| 52 | (f) Power Contactor4 pole, 02 NO + 02 NC, 200 AmpsMake: L&T Model MCX 33 /equivant from ABB/SIEMENS/Schnieder/GE |
| 53 | (g) Power Contactor4 pole, 02 NO + 02NC, 160 AmpsMake: L&T Model MCX 32 /equivant from ABB/SIEMENS/Schnieder/GE |
| 54 | (h) Power Contactor4 pole, 02 NO + 02NC, 130 AmpsMake: L&T Model MCX 23 /equivant from ABB/SIEMENS/Schnieder/GE |
| 55 | (j) Power Contactor4 pole, 02 NO + 02NC, 105 AmpsMake: L&T Model MCX 22 /equivant from ABB/SIEMENS/Schnieder/GE |
| 56 | (k) Single phase preventer |
| 57 | (l) Auxiliary Relays 24Volts / 6A |
| 58 | (m) PLC based AMF relay unit |
| 59 | (n) Low lube oil safety switch |
| 60 | (o) Booster Relay 24Volts / 10A |
| 61 | (p) Battery charger 24 V /10A panel mounting type |
| 62 | (q) Battery charger 12 V /10A panel mounting type |
| 63 | (r)Coolant temparature sensor |
| 64 | (s) Power contactor 4 pole, 02NO+02NC,63 AmpsMake: L&T/Tc/ABB/SIEMENS/Schnieder/GE |
| 65 | (t) Contactor operating coil of Power Contactor4 pole, 02 NO + 02NC, 200AmpsMake: L&T/Tc/ABB/SIEMENS/Schnieder/GE |
| 66 | (u) Contactor operating coilofPower Contactor4 pole, 02 NO + 02 NC,160AmpsMake: L&T/Tc/ABB/SIEMENS/Schnieder/GE |
| 67 | (v) Contactor operating coilofPower Contactor4 pole, 02 NO + 02NC, 130AmpsMake: L&T/Tc/ABB/SIEMENS/Schnieder/GE |
| 68 | (w) Contactor operating coil ofPower Contactor4 pole, 02 NO + 02 NC, 100AmpsMake: L&T/Tc/ABB/SIEMENS/Schnieder/GE |
| 69 | (x) Contactor operating coilofPower contactor 4 pole, 02NO + 02NC, 63 AmpsMake: L&T/Tc/ABB/SIEMENS/Schnieder/GE |
| 70 | M&L for removing the defective charging dynamo of capacity 24 Volt DC and opening it, by removing all nuts and bolts, cleaning with necessary cleaning agent and overhauling lubricating of the rewinding the damaged winding of field coilswith super enameled copper wire of existing guage and refixing in original position including making all necessary electrical/mechanical connections testing and complete all as directed. |
| 71 | M&L for removing the defective charging dynamo of capacity 12 Volt DC and opening it, by removing all nuts and bolts, cleaning with necessary cleaning agent and overhauling lubricating of therewinding the damaged winding of field coilswith super enameled copper wire of existing guage and refixing in original position including making all necessary electrical/mechanical connections testing and complete all as directed. |
| 72 | M&L for replacement of unserviceable spares for water manifold and Radiator spares for 62.5 to 160 KVA DG set for the following spares:-(a) Radiator rubber hoses. |
| 73 | (b) Clamp for hump hose. |
| 74 | (c)Hose clamps. |
| 75 | (d) Hump hose. |
| 76 | M&L forInhibitor corrosion (coolant additive concentrate) required for top up, complete all as specified and as directed by the Engineer-in-charge. |
| 77 | Supply and topping up of acid mixture suitable for lead acid batteries of 12 volts, complete all as specified and as directed by the Engineer-in-charge. |
| 78 | Supply and topping up of distilled water suitable for lead acid batteries of 12 volts, complete all as specified and as directed by the Engineer-in-charge. |
| 79 | S&F battery brass terminal and jelly, complete all as specified and as directed by the Engineer-in-charge. |
| 80 | M&L for remove the fuel injection pump from the engine transport to wksp for service calibration and to adjust by replacing the un serviceable worn-out minor spares and bringing and fixing to the engine and tune up for maximum efficiency all as specified and as directed for DG set capacity above 63 KVA and upto 160KVA :-Note: Major spares required will be measured and paid seperately. |
| 81 | Supply only orfice for 63 KVA and upto 160KVA capacity DG set, complete all as specified and as directed by the Engineer-in-charge. |
| 82 | M&L for servicing of DG Set panel indoor/outdoor type of capacity above 100 KVA and upto 160 KVA of any make/model/capacity, checking of switching ON/OFF& tripping system, checking of all electrical mechanical components of AMF panel and Setting the same for proper working of Breaker, testing of operation manually and auto mode complete all as directed. Note:-All the mechanical parts are thoroughly cleaned by suitable cleaning agent & moving parts are properly lubricated, complete all as specified and as directed by the Engineer-in-charge. |
| 83 | M&L for Servicing of DG Set panel indoor/outdoor type of capacity 100 KVA or below and MCCB breaker of any make/model/capacity, checking of switching ON/OFF& tripping system, checking of all electrical mechanical components of AMF panel and Setting the same for proper working of Breaker, testing of operation manually and auto mode, complete all as specified and as directed by the Engineer-in-charge. |
| 84 | Disconnectthe radiator and kept aside safely and taking down the old unserviceable water pump from the existing engine of DG set any make/model, capacity 62 to 100 KVAsupply and fixing of new water pump reassembling the same to the engine of DG set, refixing radiator and testing,including making all Electrical/mechanical connections,commissioning, complete all as specified and as directed by the Engineer-in-charge. |
| 85 | All as per Serial item no 84 above above but for 125/160 KVA DG Set. |
| 86 | Supply, Fix & test run the DG set after replacing Diesel feeder Pump of existing model, size suitable to DG Set of capacity 62.5 to 160 KVA including taking down old unserviceable one, complete all as specified and as directed by the Engineer-in-charge. |
| 87 | Supply & Fix diesel benjo hose pipes upto 1.0 Meter length with both edges brass clamps of existing model suitable to DG Set of capacity 62.5 to 160 KVA including taking down old unserviceable one, complete all as specified and as directed by the Engineer-in-charge. |
| 88 | M&L for disconnecting all electrical & mechanical connections, dismantle the engine62.5 KVA and up to160 KVA DG set located at various location under and transported to wksp for complete overhauling, replacing the followingunservicable worn-out spares with new minor spares & major spares (minor spares- up to Rs2500/Each), after assembling the spares the engine again shfted to original existing place and reassembled to alternator & radiator, AMF panel/Electrical panel board of DG set complete testing, commissioning as directed .Note - (i) The quoted rate inclusive ofManpower, Crane charges for transporting engine to wokshop and back after repairs (ii) Major Spare parts shall be measured and paid separately. |
| 89 | Supply only Gear fuel Pump, complete all as specified and as directed by the Engineer-in-charge. |
| 90 | Supply only total Gakets Set, complete all as specified and as directed by the Engineer-in-charge. |
| 91 | Supply only Core & cooler set, complete all as specified and as directed by the Engineer-in-charge. |
| 92 | Supply only Shaft rocker arm, complete all as specified and as directed by the Engineer-in-charge. |
| 93 | Supply only Oil seal, complete all as specified and as directed by the Engineer-in-charge. |
| 94 | Supply only Ball Bearings set, complete all as specified and as directed by the Engineer-in-charge. |
| 95 | Supply only Main Bearings set (STD), complete all as specified and as directed by the Engineer-in-charge. |
| 96 | M&L for calibration of water pump complete, overhauling, replacing of gaskets, nuts, washers etc and reassembling the same and refixing the pump to the engine and testing complete for 62.5 to 82.5KVA DG set, complete all as specified and as directed by the Engineer-in-charge. |
| 97 | All as per serial item No. 96 above but for DG Set of capacity 100 KVA To 160 KVA. |
| 98 | Supply and mounting in repair AVM (anti vibration) pads for engine, radiator and alternator of DG set of any capacity including labour charges for proper mounting and all necessary misc accessroies, complete all as specified and as directed by the Engineer-in-charge. |
| 99 | M&L for alignment of engine, alternator and radiator of DG set of any capacity by using necessary T&P and allied accessories, complete all as specified and as directed by the Engineer-in-charge. |
| 100 | S&F of door hinges suitable for existing DG set 100 KVA to 160 KVA including removing old unseviceable one, complete all as specified and as directed by the Engineer-in-charge. |
| 101 | Dismantling carefully AMF panel from damaged/wornout PCC foundation and re-installation of AMF panel including reconnection of electrical inlet/outlet cable etc. duly embedded in new pcc foundation, complete all as specified and as directed by the Engineer-in-charge.Note - The quoted rate shall include cost of PCC foundationNote:- The contract sum shall be calculated by deducting the amount shown in Credit Schedule attached to this tender, from total amount of Schedule \"A\"/BOQ. |
