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| 1 | Supply,installation,testing & commissioning of manufacturer or OEM manufactured, static silient (sound proof enclosure) Disel Engine driven Generating set of capacity 160KVA,CPCB-IV water cooled, 415 volts (AC three phase, 4 wire system of supply) 50 Hz at power factor 0.8 minimum.The DG set shall consists of diesel engine coupled to a matching alternator, through flexible coupling and mounted on common base frame and complete with control panel standardized by manufacturer, including all accessories and measuring instruments as per OEM recommandations,battery of adequate capacity as per OEM recommandations for self starting, fuel tank with mounting arrangements and inlet, outlet return inlet oil arrangements, exhaust pipe completeincluding all accessories and measuring equipments as provided by OEM and suitable for conditions prevalent at Agra (capacity of engine, alternators shall worked out taking all derating factors into consideration) including PCC foundation as recommended by manufacturer, anti-vibration pads complete all as specified and directed, including all feature to comply with latest CPCB guidelines and comprising of following components:-(a). DIESEL ENGINE :- Diesel engine 1500 RPM, direct injection, multi cylinders, four stroke, conforming to conforming to IS:100001/ISO3046/BS:649/BS:5514 amended upto date, for continous running capable of taking 10% overload for one hour in 12 hour, water cooled, naturally turbo charged, capable of giving adequate BHP to drive Alternator capable of delivery 160KVA at outdoor atmospheric conditionxs at Agra ( Taking all derating factor into consideration) fitting with the following accessories subject to the design of manufacturer:- |
| 2 | (i) Dynamically balanced fly wheel.(ii) Air cleaner oil bath type(iii) Electronic Governor class 1 A with back up Mechanical governor class 1A Flywheel with starter ring(iv) Dry exhaust manifold with suitable exhaust residential grade silencer to reduce the noise level(v) Radiator cooling(vi)Radiator fan with guard(vii) Vaccum indicator(viii) Fuel filter and fuel hoses(ix) Fuel injection pump (FIP)(x) Fan and water pump assesembly(xi) Lub oil filter and pump(xii) Electric starting system with battery charging alternator and axial type started motor including adequate number of high capacity maint free lead acid bty as per manufacturer recommendation including inter connecting cables/leads with terminals complete with starting/stopping switch voltmeter, etc01 set(xiii) Engine safety shut down system against lowoil pressure and high water pressure(xiv) Exhaust gas driven turbo charge(xv) Oil filter(xvi) Lub oil cooler(xvii) Engine main manual with spare part list(xviii) Suitable designed acoustic enclosure as per CPCB regulations(xix) Any other item not included / specified but is a standard design of the manufacturer will be deemed to be included in the above rate. |
| 3 | (b). Engine instrument panel : Engine instrument panel shall comprising of thefollowing:-(i) Starting on /off switch.(ii) water temp gauge.(iii) Hour meter cum RPM indicator(iv) Lub oil pressure gauge(v) Lub oil temperature gauge(vi) Battery of adequate capacity as per OEM recommandations with charger and charging meter.(vii) Safety alarm against high water temp and lub oil pressure.(viii) Any other item not included / specified but is a standard design of the manufacturer will be deemed to be included in the above rate.(c). ALTERNATOR :- Alternator shall be self excited, self regulated, brush less for 160KVA continous operation at the speed of 1500RPM at 415 volts, 50Hz three phase, 4 wire system with advance electronic voltage regulator to ensure high voltage accuracy with +1% with class H insulation and SPDP enclosure directly coupled with engine through flexible couping and conforming to IS-4722 complete-01 No. Note:- Alternator should be able to deliver output rating at actual site condition.Bottom mounted (or as per manufactures design) steel fuel tank fabricated out of 14 SWG MS sheet of capactiy not less than 12 hrs continous operation inside canopy withfuel level guage, drain plug locking arrangements etc with and including GI pipe connections duly laid as per engineering practice complete all as specifided and directed. |
| 4 | (d)AMF CONTROL PANEL:S& F ofAMF Panel Indoor Type, supply andfabricating, fixing, testing and commissioning of factory made floor mounted AutomaticMains failure panel415 volts, 50 Hz rated fault level 65 KA with internal arc containment with IP 54 protection rupturing capacity at 415 volts, factry mede in as approved factory having seven tank treatment process for powder coating with thickness not less than 60 microns with paint shape RAL -7035 provided with suitable gasket to make it dust/vermin proof& general contruction for 160 KVA DG Setmade out of 2.00 mm thick sheet with powder coated painting, suitable rated copper bus bar, internal wiring with provision of connecting incoming and outgoing leads/bus bar having two earth terminal mounting on channel/angle iron base complete with the following accessories for the AMF Panel :- (a)Contractors 250 Amps, 4 pole - 02 Nos (b)MCCB 250 Amps, 4 pole - 02 Nos (c)Over load relay- 02 Nos (d)Autometic Battery Charger 24 Volt, 10 Amps SMPS Type -01 No .(e)CT- 06 Nos(f)Indicating lamps - 06 Nos.(g)Push buttons for Manual start/Stop - 1 Nos.(h)Master switch for auto/manual/reset/off - 01 No.(j)Selector switch for Dg/mains on/OFF - 01 No.(k)Digital type multifunctional meter for ampere, voltage, power factor, frequency etc - 01 No.(l)Earth fault relay.(m)Control fusefor contactor Coil and Battery supply - 03 Nos.(n)Copper leadwith lugs for internal connection in panel.(o)Copper Bus Bar315 Amps . (p) Make of AMF control panel shall be as per OEM recommendatins. |
| 5 | Supply,installation,testing & commissioningof manufacturer or OEM manufactured, static silient (sound proof enclosure) Disel Engine driven Generating set of capacity 320 KVA,CPCB-IV water cooled, 415 volts (AC three phase, 4 wire system of supply) 50 Hz at power factor 0.8 minimum.The DG set shall consists of diesel engine coupled to a matching alternator, through flexible coupling and mounted on common base frame and complete with control panel standardized by manufacturer, including all accessories and measuring instruments as per OEM recommandations,battery of adequate capacity as per OEM recommandations for self starting, fuel tank with mounting arrangements and inlet, outlet return inlet oil arrangements, exhaust pipe completeincluding all accessories and measuring equipments as provided by OEM and suitable for conditions prevalent at Agra (capacity of engine, alternators shall worked out taking all derating factors into consideration) including PCC foundation as recommended by manufacturer, anti-vibration pads complete all as specified and directed, including all feature to comply with latest CPCB guidelines and comprising of following components:-(a).DIESEL ENGINE :- Diesel engine 1500 RPM, direct injection, multi cylinders, four stroke, conforming to conforming to IS:100001/ISO3046/BS:649/BS:5514 amended upto date, for continous running capable of taking 10% overload for one hour in 12 hour, water cooled, naturally turbo charged, capable of giving adequate BHP to drive Alternator capable of delivery 320 KVA at outdoor atmospheric conditions at Agra(Taking all derating factor into consideration) fitting with the following accessories subject to the design of manufacturer:- |
| 6 | (i) Dynamically balanced fly wheel.(ii) Air cleaner oil bath type(iii) Electronic Governor class 1 A with back up Mechanical governor class 1A Flywheel with starter ring(iv) Dry exhaust manifold with suitable exhaust residential grade silencer to reduce the noise level(v) Radiator cooling(vi)Radiator fan with guard(vii) Vaccum indicator(viii) Fuel filter and fuel hoses(ix) Fuel injection pump (FIP)(x) Fan and water pump assesembly(xi) Lub oil filter and pump(xii) Electric starting system with battery charging alternator and axial type started motor including adequate number of high capacity maint free lead acid bty as per manufacturer recommendation including inter connecting cables/leads with terminals complete with starting/stopping switch voltmeter, etc01 set(xiii) Engine safety shut down system against lowoil pressure and high water pressure(xiv) Exhaust gas driven turbo charge(xv) Oil filter(xvi) Lub oil cooler(xvii) Engine main manual with spare part list(xviii) Suitable designed acoustic enclosure as per CPCB regulations(xix) Any other item not included / specified but is a standard design of the manufacturer. |
| 7 | (b) Engine instrument panel : Engine instrument panel shall comprising of thefollowing:-(i) Starting on /off switch.(ii) water temp gauge.(iii) Hour meter cum RPM indicator(iv) Lube oil pressure gauge(v) Lube oil temperature gauge(vi) Battery of adequate capacity as per OEM recommandations with charger and charging meter.(vii) Safety alarm against high water temp and lub oil pressure.(viii) Any other item not included/specified but is a standard design of the manufacturer.(c ) ALTERNATOR :- Alternator shall be self excited, self regulated, brush less for 160KVA continous operation at the speed of 1500RPM at 415 volts, 50Hz three phase, 4 wire system with advance electronic voltage regulator to ensure high voltage accuracy with +1% with class H insulation and SPDP enclosure directly coupled with engine through flexible couping and conforming to IS-4722 complete-01 No. Note:- Alternator should be able to deliver output rating at actual site condition.Bottom mounted (or as per manufactures design) steel fuel tank fabricated out of 14 SWG MS sheet of capactiy not less than 12 hrs continous operation inside canopy withfuel level guage, drain plug locking arrangements etc with and including GI pipe connections duly laid as per engineering practice complete all as specifided and directed. |
| 8 | (d)AMF CONTROL PANEL:S& F ofAMF Panel Indoor Type, supply andfabricating, fixing, testing and commissioning of factory made floor mounted AutomaticMains failure panel415 volts, 50 Hz rated fault level 65 KA with internal arc containment with IP 54 protection rupturing capacity at 415 volts, factry mede in as approved factory having seven tank treatment process for powder coating with thickness not less than 60 microns with paint shape RAL -7035 provided with suitable gasket to make it dust/vermin proof& general contruction for 320 KVA DG Setmade out of 2.00 mm thick sheet with powder coated painting, suitable rated copper bus bar, internal wiring with provision of connecting incoming and outgoing leads/bus bar having two earth terminal mounting on channel/angle iron base complete with the following accessories for the AMF Panel :- (a)Contractors 500 Amps, 4 pole - 02 Nos (b)MCCB 500 Amps, 4 pole - 02 Nos (c)Over load relay- 02 Nos (d)Automatic Battery Charger 24 Volt, 10 Amps SMPS Type -01 No .(e)CT- 06 Nos(f)Indicating lamps - 06 Nos.(g)Push buttons for Manual start/Stop - 1 Nos.(h)Master switch for auto/manual/reset/off - 01 No.(j)Selector switch for Dg/mains on/OFF - 01 No.(k)Digital type multifunctional meter for ampere, voltage, power factor, frequency etc - 01 No.(l)Earth fault relay.(m)Control fusefor contactor Coil and Battery supply - 03 Nos.(n)Copper leadwith lugs for internal connection in panel.(o)Copper Bus Bar630 Amps . (p) Make of AMF control panel shall be as per OEM recommendatins. |
| 9 | Note for Item No 1 & 2 :-(a) The Precommissioning test of above DG set shall have to be carried out in presence of IEM or any otherofficer as detailed byaccepting officer . The expenditure for testing includingcost of fuel consumed/equipment required for testing shall have to be borne by the contractor and which shalldeemed to be included in unit rate quoted.No extra payment shall be paid for this account. The testing shall be carried out for 12 Hrs continuously with one hour 10% over load in 12 hours.(b) Any other items which are not mentined above but essential for standard design to the manufacturer. execution of work item shall also deemed to be included in the quoted rates.(c) All necessary civil works for foundation of DG Set & AMF Panel as per manufacturer recommendation shall be deemed to be included in the above quoted rate. |
| 10 | Supply, laying and testing cable XLPE Insulated ,screened, PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 240 sq mm 3.5 core complete all as specified and directed. |
| 11 | Supply, laying and testing cable XLPE Insulated ,screened, PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 120 sq mm 3.5 core complete all as specified and directed. |
| 12 | Supply, laying and testing cable XLPE Insulated ,screened, PVC bedded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 50 sq mm 3.5 core complete all as specified and directed. |
| 13 | Excavation in trenches in soft/loose soil N. exc 1.5 Mtr wide and not exc. 1.5 Meter deep and getting out including forming bottom surface for laying of cable complete all as specified and directed. |
| 14 | Returning filling including spreading, leveling, watering and well ramming in layers not exc 25 cm thick complete all as specified and directed. |
| 15 | Removing surplus soil to a distance n.exc 50 Mtr and depositing where directed at a level n.exc 1.5 mtr above the starting point complete all as specified and directed. |
| 16 | M&L for drilling suitable dia horizontal bore holes below/under existing road surfaces / floors at a level not less than 0.60 mtr etc with using mechanical/ or manual devices as required at site including making good the disturbed surfaces to match with the existing after laying pipes complete all as specified and directed by Engineer-in-Charge. Note : Cost of equipment, tools and plant material (horizontal boring rig machine) required for boring shall be arranged by contractor at no extra cost to the Govt. |
| 17 | S & F of double wall corrugated pipe 125/105 mm dia with all fitting laid in bore holes/trenches/drain or fixed along with pole/wall includingFI clamps, nut, bolts etc. complete all as specified and directed. |
| 18 | Supply, installation,testing & commissioningof non clog horizontal self priming centrifugal pump having power of 20 HP capacity withsize of 150 x 150 mm and ability to handle suspended soft solids up to 60 mm having head range of 12-25 metre and discharge range of 16.5-63.4 lps with mechanical sealcomplete all as specified and directed.Make-Kirloskar SP-6LA CS/KSB/Crompton. |
| 19 | Supply and fixing of MS ERW pipes of 150 mm bore with all necessary fittings reqd for its installation complete all as specified and directed. |
| 20 | Supply and fixing Star delta starter for 20 HP motor set 415 volts 3 phase complete all as specified and directed |
| 21 | Supply & fixing of cast iron non return sluice valve of bore 150 mm to be fitted at the existing pipe line complete all as specified and directed. |
| 22 | M & L for fittings for cast iron Bends, Tapers, Tee pieces (single & double branch) any type and angle/radius and straight connecting pieces but all ends flanged complete all as specified and directed. |
| 23 | Supply & fixing of ductile ball iron type foot valve of 150 mm bore with all including fittings reqd for its installation complete all as specified and directed. |
| 24 | Supply and fixing MCCB 4 pole, 160 Amps, 50 Hz, Icu=35 KA at 415 volts with thermal magneticalongwith adjustable magnetic protection for current setting Icu=Ics = 100% with adjustable over load setting (minimum 70% to 100%) value from 10 to 15 times of related capacity standard complete all as specified anddirected. |
| 25 | M&L for earthing complete with galvanized iron earth plate electrode 600 x 600 x6mm thick burned directly in ground ( earth pit not less than 2.5 M below normal ground level ) with top edge of the plate not less than 1.50 M below normal ground level connected to and including galvanized steel Strip of size 32 x 4 mm as earth lead Earth plate to bldg test point including 40mm GI light grade pipe for earth protection from earth point to earth plate surrounded by 150mm thick alternate layers of charcoal dust mix all with 35% common salt, 20mm bore medium grade GI Pipe for watering PCC pit type 1:3:6 type C-1 using 20mm graded stone aggregate, with RCC 550mm thick cover in 1:2:4 TYPE B-1 reinforced with 8mm dia CTD bars @8mm e/c both way. GI check nut, funnel with wire mesh necessary excavation and earth work in any type of soil all as specified and shown in electrical plate No 3 of MES SSR Part I 2009. |
