Tender For Repair And Maintenances Of Lt Oh/ Og Conductor/ Cable, Panels And Associated Wks Services At Mil Stn Kaluchak Under Ge Kaluchak; 1 Taking out existing old unserviceable pole (09 and 11) metres long of PCC Pole from the PCC foundation, couping and including carefully taking down existingACSR conductor,cables, street light, security light fitting, GI brackets, looping boxe, stay assembly of any type & patten etc, after disconnection of electric supply by using necessary T&P/Crane/ any mechanical method will be applied and disposal of debris upto distance not exc 100 m complete all as specified and directed.Note:- Hire charges of T&P / crane/hydra/JCB etc for disconnection of electric supply and cost of disposal of debris shall deemed to be included in the unit quoted rate. 2 Dismantling and taking down mild steel cross arms, bracings, supports, channels,angles,clamps etc from pole structure segregating serviceable portion and keeping in safe custody for reuse at site and removing unserviceable portion from site complete all as specified and as directed. 3 Dismantling ACSR conductor of any sizefrom LT pole and setting aside theserviceable quantity for reuse and removing the unserviceable quantity from site complete all as specified and as directed. 4 Dismantling insulators of any size /type and setting aside the serviceable quantity for reuse and removing the unserviceable quantity from site complete all as specified and as directed. 5 Dismantling and taking down unserviceable UG cable of any size all as specified and directed.. 6 Material and labour for PCC 1:3:6 Type C-2 (Using 40 mm grade aggregate as in foundation of pole, stay and filling and mass concrete) including providing necessary form work complete all as specified and as directed 7 Material and labour for PCC 1:2:4 type B1 using 20 mm grade stone aggregate as in copping of existing and new electric poleat site including providing necessary form work complete all as specified and as directed. 8 Supply, fixing and erection of steel tubular swaged pole 09 m long, type 410 SP-32, pole should be in one piece only and smooth finishing, ISI marked conforming to IS:2713-1980, complete with all accessories, such as cast iron base plate, finial taper plug, bolts, nuts, screws, washers and drilling of holes for continious GI earth wire as specified including applying two coats of aluminium paint over one coat of red oxide zinc chrome primer and embedded portion shall be painted with two coats of black japan paint after preparation of surface complete all as specified and directed.Note:-Excavation and earth work shall be measured and paid separately. 9 M&L for stay assembly complete with accessories as shown in elect plate No-1, dia to stay 20mm dia 190cm long including MS galvanised stay plate of size 300mmx300mmx6mm thick and galvized thimble after dismantling of unserviceable stay set (above GL) including excavation in earth work, PCC (1:3:6) type C1 (using 20mm graded stone aggregate) foundation including dismantling of old unserviceable stay assembly complete all as specified and directed. (Note:-Cost ofexcavation, concrete work, removing of surplus soil, returning fillingshall deemed to be included inthe unit quoted rate.) 10 M&L outdoor type street light junction boxes with PVC water tight encloser, ready made type, with provision of suitable size 25/35 sqmm 3.5core cable includingaluminium bus bars for three phases and one neutral mounted on insulators and bus bar having provision of 10-32 A SP MCB terminal connection and inter connection of street light from pole to pole and pole to light fittings including necessary PVC insulated waather proof twin core 2.5 Sqmm (nominal area) aluminium conductor cable, 1100 volts grade drawn and including PVC conduit of suitable size with clamps (3 Nos) , nuts, bolts etc from Junction box to street light connection, including taking down of existing unserviceable of junction box complete all as specified and as directed by Engr-in-Charge. 11 M&L under ground XLPE insulated, screened, PVC bedded galvanized steel strip or wire armored, electric power cable (heavy duty) with aluminium conductor, 1100 volts (earthed) grade cross sectional area 185 sqmm, 3.5 core laid in trenches/ pipes/ ducts/ wall/ boarings with necessary cable lugs and glands, nuts, bolts and washers etc and testingincluding disconnecting and taking out of existing LT cable of any type and size complete all as specified and directed.Note:-Excavation and earth, sand coushioning and protection for cable work shall be measured and paid separately. 12 All as per item No. 11 here-in-before but cross-sectional area 150 sqmm, 3.5 core complete. 13 All as per item No. 11 here-in-before but cross-sectional area 120 sqmm, 3.5 core complete. 14 All as per item No. 11 here-in-before but cross-sectional area 95 sqmm, 3.5 core complete. 15 All as per item No. 11 here-in-before but cross-sectional area 70 sqmm, 3.5 core complete. 16 All as per item No. 11 here-in-before but cross-sectional area 50 sqmm, 3.5 core complete. 17 All as per item No. 11 here-in-before but cross-sectional area 35 sqmm, 3.5 core complete. 18 All as per item No. 11 here-in-before but cross-sectional area 25 sqmm, 3.5 core complete. 19 All as per item No. 11 here-in-before but cross-sectional area 16 sqmm, 4 core complete. 20 All as per item No. 11 here-in-before but cross-sectional area 16 sqmm, 2 core complete. 21 Supply and fixing 1100 volts grade heavy duty PVC insulated aluminium conductor served with inner sheathing of PVC tapeand overall PVC sheathed in service connectionssuspended by insulating hangersnot more than 1 mtr apartincluding 4mm diasuspension GI wirewith stranded conductor 10sqmm twin core cable flat or round including taking down old unserviceable service connectionscomplete all as specified and directed. 22 Supply and fixing 1100 volts grade heavy duty PVC insulated aluminium conductor served with inner sheathing of PVC tapeand overall PVC sheathed in service connectionssuspended by insulating hangersnot more than 1 mtr apartincluding 4mm diasuspension GI wirewith stranded conductor 16sqmm twin core cable flat or round including taking down old unserviceable service connectionscomplete all as specified and directed. 23 Excavation in trenches not exc 1.5 mtr wide and not exc 1.5 mtr in depth; for trench of cable/foundation of pole and stay etc and getting out in Soft/loose soil complete all as specified and as directed. 24 All as per Item No: 23 above but depth exceeding beyond 1.5mtr and not exc 3 metre all as specified and as directed 25 Material and labour for sand cushioning for protection of underground cable consolidated and compacted with clean dry sand all as specified and as directed (Compacted thickness shall only be measured and paid) 26 Material and labour for well burnt bricks,Sub class B bricks, best quality locally available laid flat, dry in trenches for cable protection complete all as specified and as directed 27 Returning, filling in, including spreading, leveling, watering and well ramming in layers not exc 25 cm in Soft/loose soil complete all as specified and as directed 28 Removing excavated material to a distance n.exc 50 mtr and depositing where directed at level n.exc 1.5 mtr above the starting point all as specified and as directed. 29 Material and labour for cross arms, bracings, supports clamps and back plates fabricated from structural steel sections incl. nuts, bolts, washers, welding, bending cold or hot drilling holes for bolts in any shape or size as indicated or directed and inclusive of two coat of aluminium paint over a coat of red oxide primer including preparing the surface all as specified and as directed. 30 Material and labour for Shackle type insulator, porcelain, vitreous white / brownincluding galvanized mild steel straps (of size 31 mm x 3 mm) washers, insulator bolts ( 12 mm dia) washers and nuts per size of height 75 mm and dia 90 mm for working pressure 1100 Volts all as specified and as directed. 31 S&F New Aluminium conductor, steel reinforced, of any size, type, fixed to poles and stretching properly drawn for overhead lines on poles including binding at site to insulator with suitable size of wire including 15mm dia PVC seperater at equal interval including removing old unserviceable ACSR conductor complete all as specified and directed. 32 Restringing of existing over head sagged conductorover head lines on existingLT polesincluding providingbinding wire, line taps , fixing of dispositioned insulators in position with nuts and bolts with washersetc.as required at site completeall as specified and directed. Note :- Quoted rate shall be deem to included the cost of winding wire and replacement of insulator if damaged during restraining of conductor.(ii) Insulator shall be paid separately as supply only under respective item of this schedule. 33 Cutting, trimming and vending tree branches along LT over head lines, after arranging electrical shutdown , including taking all precautions while working on lines using own T&P by the contractor complete all as specified and directed by Engineer-in-Charge..Note :- (i) Branches of trees shall be cut upto 3 metre from the outer conductor of OH line.(ii) Cutting/trimming of branches shall be done after obtaining necessary shut down in writing by the Engineer-in-Charge to avoid any casualty. 34 M&L for GI pipe 80 mm dia light grade ISI marked, laid in trenches/ on floors/on, pole/road for cable protection including necessary joints / fittings including taking up / down and removing old unserviceable GI pipe complete all as specified and directed . 35 All as per Srl item No 34 here-in-before but 50mm dia 36 All as per Srl item No 34 here-in-before but 40mm dia 37 M&L for Cutting/Boringof road/Hard standing to a size of 30 cm in width and not exceeding 90 cm in depth for laying of protection pipe/water line/Cableincluding returning filling, Including spreadingand providing PCC in 1:2:4 B1 using 20 mm grade stone aggregate for the top 100mm layer, complete all as specified and directed.byEngr-in-Charge 38 Supply install and testing moulded case circuit breaker (MCCB), adjustable Thermal and fixed magnetic type,Pole,415 volts,50Hz,breaking capacity 16KA,rating 63 Amp,complete as per OEM standard design,all as specified and as directed by the Engineer in charge. 39 Supply install and testing moulded case circuit breaker(MCCB),adjustable Thermal and fixed magnetic type, 4 Pole,415 volts,50Hz,breaking capacity 16KA,rating 100Amp,complete as per OEM standard design,all as specified and as directed by the Engineer in charge. 40 Supply install and testing moulded case circuit breaker(MCCB),adjustable Thermal and fixed magnetic type, 4 Pole,415 volts,50Hz,breaking capacity 25KA,rating 125Amp,complete as per OEM standard design,all as specified and as directed by the Engineer in charge. 41 Supply install and testing moulded case circuit breaker(MCCB),adjustable Thermal and fixed magnetic type,Pole, 415 volts,50Hz,breaking capacity 36KA,rating 160Amp,complete as per OEM standard design,all as specified and as directed by the Engineer in charge. 42 Supply install and testing moulded case circuit breaker(MCCB),adjustable Thermal and fixed magnetic type, 4 Pole,415 volts,50Hz,breaking capacity 36KA,rating 200Amp,complete as per OEM standard design,all as specified and as directed by the Engineer in charge. 43 Supply install and testing moulded case circuit breaker(MCCB),adjustable Thermal and fixed magnetic type, 4 Pole,415 volts,50Hz,breaking capacity 36KA,rating 250Amp,complete as per OEM standard design,all as specified and as directed by the Engineer in charge. 44 Supply install and testing moulded case circuit breaker(MCCB),adjustable Thermal and fixed magnetic type, ,4 Pole,415 volts,50Hz,breaking capacity 36KA,rating 350Amp,complete as per OEM standard design,all as specified and as directed by the Engineer in charge. 45 Repair to LT panel by disconnecting all connections for incomming and outgoing cables and making alternate arrangement for power supply to the unit/Qtrs and repairing to LT panel by providing locking arrangement and hinges for doors through out the length of panel by welding cutting, screws etc all as required at site including spray painting to the entire panel with smoke grey paint in two layers and refixing the incomming and out going cables with rethimbling with provision of new lugs and providing PVC tape in colour code on each wire of cable, complete all as specified & directed. 46 Detecting the fault of LT 440 volt overhead/ underground system of any feeder/location with necessary safety,testing equipment, tools and plants and rectify the defects on top priority basis/ as and when required including testing on completion, complete all as specified & directed. 47 Painting to existing steel tubular poles of any length including cross arms, channels, angle iron support, bracings, clamps etc. with two coats of aluminum paint superior quality of approved make on surfaces exposed to view and making 30cm wide strips (total 5 Nos) with white and black paint alternately on external surface above PCC benching including preparation of old painted surfaces by scraping etc complete and writing pole numbers. of 2 inches bold letters with black paint after painting, complete all as specified & directed. 48 Painting to existing PCC poles of any length including cross arms, channels, angle iron support, bracings, clamps etc. with two coats of aluminum paint superior quality of approved make on surfaces exposed to view and making 30cm wide strips (total 5 Nos) with white and black paint alternately on external surface above PCC benching including preparation of old painted surfaces by scraping etc complete and writing pole numbers. of 2 inches bold letters with black paint after painting, complete all as specified & directed. 49 Supply, installation, testing and commissioning of CPRI approved, factory made, LT Feeder Pillar Box cubical, Outdoor type, floor mounted double door, 3 phase 4 wire, 50 cycles, 415 Volts. The panel board shall be made of 3.15 thick CRCA sheet for load bearing members and 16 SWG (1.6 mm thick) for doors covers and internal partitions and shall be powder coated both side.Base frame of the panel shall bemade of ICMC channel of size50 x50 x 6mm,duly groutedon platform made of brick work in CM (1:2:4), 15mm thick plastering in CM (1:6) having minimum height of 450mm.The panel shall be provided with separate compartments for each switch gears with hinged door including interlocking with switch gears. The panel board shall be suitable for AC, 415 Volts, 50 Hz, 3 phase, 4 wire supply complete with epoxy insulated 400 Amps rated high conductivity aluminium bus bars, supported with DMC / SMC barriers and coluor coded, prewired with copper cable, the degree of protection is IP-54. the panel shall be complete with instrumentation such asLED phase indicating lamps and CTs, including extended aluminium strip of rating of Incomer (400Amps), and outgoing as per rating of MCCB’s, including aluminium lugs to connect the cable dismantled before etc., and comprising of the following:- 50 (a) MCCB 400 Amps, 4 pole with breaking capacity 36KA (Adjustable thermal & magnetic release) - 01 Nos(Incomer) 51 (b) MCCB 160 Amps, 4 pole with breaking capacity 36KA (Adjustable thermal & magnetic release) - 04 Nos(Outgoing) 52 (c) MCCB 63 Amps, 4 pole with breaking capacity 16KA (Adjustable thermal & magnetic release) - 01 Nos(Outgoing) 53 (d) Digital Volt meter .Make LT 54 (e) Indicator lamp RYB :01 Set, C&S 55 (f) Digital Ammeter meter .Make LT 56 Supply, installation, testing and commissioning of CPRI approved, factory made, LT Feeder Pillar Box cubical, Outdoor type, floor mounted double door, 3 phase 4 wire, 50 cycles, 415 Volts. The panel board shall be made of 3.15 thick CRCA sheet for load bearing members and 16 SWG (1.6 mm thick) for doors covers and internal partitions and shall be powder coated both side.Base frame of the panel shall bemade of ICMC channel of size50 x50 x 6mm,duly groutedon platform made of brick work in CM (1:2:4), 15mm thick plastering in CM (1:6) having minimum height of 450mm.The panel shall be provided with separate compartments for each switch gears with hinged door including interlocking with switch gears. The panel board shall be suitable for AC, 415 Volts, 50 Hz, 3 phase, 4 wire supply complete with epoxy insulated 250 Amps rated high conductivity aluminium bus bars, supported with DMC / SMC barriers and coluor coded, prewired with copper cable, the degree of protection is IP-54. the panel shall be complete with instrumentation such asLED phase indicating lamps and CTs, including extended aluminium strip of rating of Incomer and outgoing as per rating of MCCB’s, including aluminium lugs to connect the cable dismantled before etc., and comprising of the following:- 57 MCCB 250 Amps, 4 pole with breaking capacity 36KA (Adjustable thermal & magnetic release) - 01 Nos(Incomer) 58 MCCB 160 Amps, 4 pole with breaking capacity 36KA (Adjustable thermal & magnetic release) - 02 Nos 59 MCCB 63 Amps, 4 pole with breaking capacity 16KA (Adjustable thermal & magnetic release) - 02 Nos 60 Digital Volt meter .Make LT 61 Digital Ammeter meter .Make LT 62 Indicator lamp RYB :01 Set, C&S 63 CTS 200/501 Set Make Legrand 64 Supply, installing, testing and commissioning LT Outdoor floor mounted Bus Bar box, powder coated, factory made and tested , platform mounted, suitable for 415 Volts 3 Phase and neutral, 4 wire, 50Hz AC supply system of size 750X750X450 MM (HXWXD) having bus bar chamber with insulated electrolytic Aluminium bus barsinstalled on DMC insulators . The panel shall be both side openable dust and vermin proof, protection class (IP-54)in accordance with IS-2147 and made of 3.15 mm thick CRCA mild steel sheet and mild steel angle iron frame work (made out of 40 mm x 40 mmx 5mm thick and 450 mm long), front & rearopening type with aprons for cable entry, with proper ferrule & cable gland, internal wiring with PVC insulated multistranded copper conductor FRLS cable of adequate size but not less than 1.5 sqmm complete. All steel metal works including frame shall be with anticorrosive coating with seven tank process and finally epoxy polyester powder coating of flint grey shade having instrument chamber withRYB indicator LED lamps. he scope of work also comprising of the following including taking down by disconnection of all incoming and outgoing UG cable and MCCB connections of existing UNSV LT bus bar box and making good the disturbed surface :- (A) Aluminium Bus bar chamber rating :125 Amps, TPN, 415V (B) Incoming MCCB rating : 100 Amps, 4P, 10 KA - 01NOTE :(i)Panel wiring for control circuit with copper flexible 1.5 Sq mm& powerwiring minimum 4 Sqmm flexible or as per load rating of the feeder pillar box and provision of 300x300x2mm thick danger notice board on front side of the panel doors. (ii) Complete installation with civil work and making necessary incoming and outging connection with proper cable lugs and cable glands is deemed to be included in uit rate quoted by the Contractor. (iii) The final height of the LT panel from the normal ground level shall be 450 mm and necessary civil work included in quoted rate. 65 Repair to existing us LT panelby opening of damaged cables and burn out Lugs, replacement of internal wiring and defective CTs and Amp / Volt meters , providing new luga as per requirementand refix the cables in position .all as specified and directed .Notes - Aluminium lugs will be measured and paid under respective item of Sch. 66 (a)25 sqmm 67 (b)35sqmm 68 (c)50sqmm 69 (d)70sqmm 70 (e)95 sqmm 71 (f)120 sqmm 72 (g) 150sqmm 73 (g) 185 sqmm 74 Material and labour for earthing complete with galvanized steel plate electrodes of size 600mm x600mm x 6mm thick buried dirctly in ground with earth pit not lesss than 2.25m deep below normal ground level with top edge of plate not less than 1.5 m below normal ground level connected to galvanized iron strip of 32 x 6 mm earthing lead by means of nuts bolts check nuts GI washers earth wire protected by GI pipe 32 mm bore, light grade, including concrete pit in PCC (1:3:6) type C1 of size 45x45x45 cm, precast RCC (1:2:4) type B1 as cover of size 40x40x10 cm with one handle for lifting made out of 8 mm dia MS bar, GI funnel wire mesh, 20 mm bore GI pipe, medium grade, for watering, charcoal or coke and salt packed all around in alternate layers necessary earth work in soft/loose soil complete all as shown in electrical plate No 3 of SSR Part-I including testing on completion including demolition to existing one complete all as specifed and directed. (Note :- (i) PCC pit, RCC pit cover, GI earth protection & watering pipe, funnel, earth strip upto 7.5 Mtr etc shall deemed to be included in the unit rate. (ii) GI earth strip above 7.5 m length, if required,for earthing shall be paid measured and seperately as Supply only.)
