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| 1 | Mechanical Testing (Charges inclusive of normal machining charges except EDM machining). Bidders must confirm that Raw test data, as the testing progresses, are generated by the machine itself, which hasbuilt-in servo mechanisms, so that such output in excel sheet is available, automatically). |
| 2 | Tensile test with stress & strain diagram (With extensometer) |
| 3 | Test to be conducted at Room Temperature |
| 4 | Test to be conducted at Elevated Temperature (upto 300OC ) |
| 5 | Test to be conducted at Elevated Temperature > 300OC & upto 700O C |
| 6 | Bend/Flattening/Flaring test |
| 7 | Hardness determination test (3 indentation) |
| 8 | Micro-hardness test (3 indentation) |
| 9 | Crushing Strength Test of Catalyst |
| 10 | Impact test upto (-) 60oC (Set of 3 specimens) |
| 11 | Chemical Analysis |
| 12 | Wet Analysis: |
| 13 | First element (Ferrous) |
| 14 | First element (Non-ferrous) |
| 15 | Each additional element (other than Boron or Nitrogen) |
| 16 | Each additional element (if it is either Boron or Nitrogen) |
| 17 | Spectro Analysis: Complete analysis (upto eight elements) |
| 18 | in Ferrous material of any composition |
| 19 | in Non-Ferrous material of any composition |
| 20 | METALLOGRAPHY EXAMINATION: |
| 21 | Macro-examination per specimen per location (as per ASTM-E-381) |
| 22 | Micro-examination with 3 copies of photographs at one Magnification |
| 23 | Grain size determination as per ASTM-E-112 |
| 24 | Inclusion rating determination as per ASTM-E-45 Method-A |
| 25 | Ferrite check as per ASTM-E-562 (Metallography / Area Fraction) |
| 26 | Ferrite check using ferrite meter (Magnetic instruments) |
| 27 | Replica Examination at Lab |
| 28 | With Optical Microscope (Per Replica) |
| 29 | SEM (Per Replica) or per sample of fractured surface |
| 30 | In-situ metallography work to be carried out at in & around Mumbai (Rate per Visit or minimum 8 replica) with Optical Microscope |
| 31 | Rate for additional replica (In-situ metallography work) (over and above 8 locations) to be carried out at in & around Mumbai |
| 32 | CORROSION TESTS |
| 33 | As per ASTM A 262 |
| 34 | Practice ‘A’ (With Photographs) |
| 35 | Practice ‘C’(5 Cycles of 48 hrs each) |
| 36 | Practice ‘C’(per 48 hrs. cycle) |
| 37 | Practice ‘E’ (72 hrs test) |
| 38 | Stress corrosion cracking test as per ASTM-G 36 (upto 100 Hrs.) |
| 39 | Pitting & Crevice corrosion tests as per ASTM-G 46 & G 48 |
| 40 | Weld Decay Test as per ASTM A-249 |
| 41 | Sulphide Stress Corrosion Cracking Test (SSCC) - As per NACE TM -0177 |
| 42 | HIC Testing as per NACE TM-0284(set of Three specimens) |
| 43 | MISCELLANEOUS TESTS: |
| 44 | Dye Penetrant Test (per sq. feet) |
| 45 | Ultrasonic Examination Test (insitu check per visits) |
| 46 | Solution annealing, Stress Reliveing, normalizing of Test coupon ( up to 2 hrs soaking period) |
| 47 | Solution Annealing upto 1160o C |
| 48 | Stress Relieving |
| 49 | Normalizing |
| 50 | Gas Analysis - Hydrogen analysis in metals and alloys. |
| 51 | Sample Preparation for Mechanical Test |
| 52 | Tensile Test |
| 53 | Carbon Steel, Stainless Steel, alloys of Pb, Cu, Al etc. (softer material) |
| 54 | Specimen thickness upto 20 mm |
| 55 | Specimen thickness > 20 mm but upto 50 mm |
| 56 | New and Service exposed Inconel 625, Inconel 600, Incoloy 800 H (with threaded portion) (may be Harder Material) Specimen thickness upto 20 mm |
| 57 | Sample Preparation for Impact Test |
| 58 | Carbon Steel, Stainless Steel, Alloys of Pb, Cu, Al etc. ( Softer Material) |
| 59 | New and Service exposed Inconel 625 (with threaded portion)( Harder Material) |
| 60 | Sample Preparation for Fracture Toughness (CT Specimens) of either carbon steel, Stainless steel or Incoloy |
| 61 | EDM machining charge per specimen |
| 62 | Fracture Toughness Test |
| 63 | Fracture Toughness Testing ( KIC Testing) with sample preparataion |
| 64 | Fracture Toughness Testing(CTOD Test) with sample preparataion |
