Supply And Erection For Installation Of Common User Manifold For Chemicals And Associated Facilities At Jnpa -A. Supply 1 Pipes for Process use (Seamless) a. Pipes MOC-SS 1 Seamless Pipes, 200 DN, A312 TP316L, Sch.80, ANSIB36.19,MOC-SS m 210 2 Seamless Pipes, 250 DN, A312 TP316L, Sch.80, ANSIB36.19,MOC-SS m 100 3 Seamless Pipes, 300 DN, A312 TP316L, Sch.80, ANSIB36.19,MOC-SS m 220 b. Pipes MOC-CS (Seamless) 1 Seamless Pipes, 450DN, API 5L Gr. B, Sch.20, ANSI B36.10, MOC-CS m 40 2 Seamless Pipes, 600DN, API 5L Gr. B, Sch.20, ANSI B36.10, MOC-CS m 20 2 Pipe Fitting i. Bends a. Bends MOC- SS 1 90°Bend (Seamless) (R=5D),200DN, A403 GR. 316L, BW, Sch. 80, ANSI B16.9,MOC-SS Nos. 10 2 90°Bend (Seamless) (R=5D),250DN, A403 GR. 316L, BW, Sch. 80, ANSI B16.9,MOC-SS Nos. 8 3 90°Bend (Seamless) (R=5D),300DN, A403 GR. 316L, BW, Sch. 80, ANSI B16.9,MOC-SS Nos. 20 4 45°Bend (Seamless) (R=5D),200DN, A403 GR. 316L, BW, Sch. 80, ANSI B16.9,MOC-SS Nos. 27 5 45°Bend (Seamless) (R=5D),250DN, A403 GR. 316L, BW, Sch. 80, ANSI B16.9,MOC-SS Nos. 10 6 45°Bend (Seamless) (R=5D),300DN, A403 GR. 316L, BW, Sch. 80, ANSI B16.9,MOC-SS Nos. 22 b. Bends MOC- CS 1 90°Bend (Seamless) (R=5D),450 DN, A234 Gr. WPB, Sch. 20, ANSI B16.9,MOC-CS Nos. 2 2 45°Bend (Seamless) (R=5D),450 DN, A234 Gr. WPB, Sch. 20, ANSI B16.9,MOC-CS Nos. 3 3 45°Bend (Seamless) (R=5D),600 DN, A234 Gr. WPB, Sch. 20, ANSI B16.9,MOC-CS Nos. 2 ii. Flanges 1 Flanges MOC- SS Flanges , 200 DN, A182 GR. F316L, ANSI B16.5 Class 150 Nos. 23 Flanges , 250 DN, A182 GR. F316L, ANSI B16.5 Class 150 Nos. 10 Flanges , 300 DN, A182 GR. F316L, ANSI B16.5 Class 150 Nos. 32 2 Flanges MOC- CS Flanges , 450 DN, ASTM A 105, ANSI B16.5 Class 150 Nos. 8 iii. Fasteners 1 Bolts Hexagonal Bolts (Full Threaded) , M20x90, A193 B8M Nos. 210 Hexagonal Bolts (Full Threaded) , M24x110, A193 B8M Nos. 64 Hexagonal Bolts (Full Threaded) , M27x120, SA 193 B7 Nos. 64 2 Nuts Hexagonal Nuts , M20, A194 8M Nos. 210 Hexagonal Nuts , M24, A194 8M Nos. 64 Hexagonal Nuts , M27, A194 2H Nos. 64 iv Gasket Gasket, 200 DN, Suit to Flange as per ANSI B16.5 Class 150, IS:2712 Gr. A/1, Thk. = 3 mm Nos. 20 Gasket, 250 DN, Suit to Flange as per ANSI B16.5 Class 150, IS:2712 Gr. A/1, Thk. = 3 mm Nos. 12 Gasket, 300 DN, Suit to Flange as per ANSI B16.5 Class 150, IS:2712 Gr. A/1, Thk. = 5 mm Nos. 24 Gasket, 450 DN, Suit to Flange as per ANSI B16.5 Class 150, IS:2712 Gr. A/1, Thk. = 5 mm Nos. 12 v U-Clamps Galvanized U-Clamps, with nuts & washer, 200 DN, M16, IS:2062 E250A Nos. 20 Galvanized U-Clamps, with nuts & washer, 250 DN, M20, IS:2062 E250A Nos. 12 Galvanized U-Clamps, with nuts & washer, 300 DN, M20, IS:2062 E250A Nos. 20 Galvanized U-Clamps, with nuts & washer, 450 DN, M24, IS:2062 E250A Nos. 8 vi Half Coupling/ weldolet 37 Half Coupling/ weldolet,1 inch, ANSI B16.11, #3000, SW, ASTM A182 F316L Nos. 4 vii Pipe Nipple 38 Pipe Nipple, 1“ (inch) Seamless, L=150 mm, Sch 80, A312 TP 316L Nos. 4 3 Ball Valve 1 Ball Valve, 200 NB (Gear operated),Ball Valve class 150, Flange End, ASTM A351 Gr. CF3M, MOC-SS Nos. 7 2 Ball Valve, 250 NB (Gear operated),Ball Valve class 150, Flange End, ASTM A351 Gr. CF3M, MOC-SS Nos. 4 3 Ball Valve, 300 NB (Gear operated),Ball Valve class 150, Flange End, ASTM A351 Gr. CF3M, MOC-SS Nos. 8 4 Ball Valve, 25 NB, Ball Valve class 150, Flange End, ASTM A351 Gr. CF3M, MOC-SS Nos. 8 5 Ball Valve, 450 NB (Gear operated),Ball Valve class 150, Flange End, ASTM A216 WCB, MOC-CS Nos. 3 6 Ball Valve, 600 NB (Integral Motorized Flameproof),Ball Valve class 150, Flange End, ASTM A216 WCB, MOC-CS Nos. 3 4 Support Supply of Structural Steel (angle, beam, channel, plate etc.) for pipe support Ton 2.5 5 Insulation Material Bonded Mineral Wool (thk.=70mm) for pipe DN 200 with aluminium cladding and tapping screw Meter 75 Sub- Total: Supply Cost(In Rs.) B. Erection, Testing & Commissioning B1 PIPES : a. Stainless Steel Handling, fabrication (cutting, welding, fitting etc.), erection, alignment & testing of piping (A312 TP 316L) as required along with associated pipe fittings (i.e bends, reducer, flanges, half coupling, pipe nipple fasteners, and Gaskets etc ) including erection of pedestal / saddle support / U-Clamps and other structural supports as per TS, approved drawings & direction of Purchaser/ Purchaser’s Consultant. 1 200 NB (A312 TP 316L) m 210 2 250 NB (A312 TP 316L) m 100 3 300 NB (A312 TP 316L) m 220 b. Carbon Steel Handling, fabrication (cutting, welding, fitting etc.), erection, alignment, testing & paintings of piping (API 5L Gr.B) as required along with associated pipe fittings (i.e bends, reducer, flanges, half coupling, pipe nipple fasteners, and Gaskets etc ) including erection of pedestal / saddle support / U-Clamps and other structural supports as per TS, approved drawings & direction of Purchaser/ Purchaser’s Consultant. 1 450 NB (API 5L Gr.B) m 40 2 600 NB (API 5L Gr.B) m 20 B2 BALL VALVES (full bore) with Companion Flange, Fasteners & Gasket (Stainless Steel) : a. Stainless Steel Handling, fixing on pipelines, erection, alignment & testing of ball valves along with welding of companion flanges, fasteners, and Gaskets etc as per TS, approved drawings & direction of Purchaser/ Purchaser’s Consultant. 1 Ball Valve DN 200 Nos. 7 2 Ball Valve DN 250 Nos. 4 3 Ball Valve DN 300 Nos. 8 4 Ball Valve DN 25 Nos. 8 b. Carbon Steel Handling, fixing on pipelines, erection, alignment & testing of ball valves along with welding of companion flanges, fasteners, and Gaskets etc as per TS, approved drawings & direction of Purchaser/ Purchaser’s Consultant. 1 Ball Valve DN 450 Nos. 3 2 Ball Valve DN 600(Motorized) Nos. 3 B3 SUPPORT: Handling, Fabrication (cutting, welding etc.) erection & alignment of pipe supports (i.e. bracing, Saddle Support, bracket support & other structure support as per drawings) from structural steel (i.e. angle, beam, channel, plate etc.) including two coat of primer paints and final painting as per technical specification in line with drawings/ sketches and direction of Engineer In-Charge. Ton 2.5 B4 Insulation Material Erection & alignment of Insulation Material along with aluminum cladding and tapping screw for insulation of PipingBonded Mineral wool ( thk. = 70 mm) for Pipe DN 200 meter 75 1 Preparation of fabrication drawings, material indents, bolt lists, bill of materials, fabrication of mild steel structures consisting of rolled sections, plates and other elements for steel structures including procurement, testing and supply of raw steel materials, loading, transportation & delivery at site including unloading of all steel structures, and inclusive of supply of bolts, nuts, washers, electrodes, jigs, fixtures and other consumables including all tools, tackles & labour, all tests and application of one coat primer paint at shop, all works as per Technical Specification and drawings. 2 Preparation of cladding drawings, supply of cladding, fittings and fixtures as per specifications and drawings including transportation to a designated place. 1 Erection of all the Fabricated steel structures along with supply of all fasteners ,consumables, Guy ropes, Turn buckles, Thimbles etc. all tests and supply & application of one coat of primer paint and two coats of finishing paints as per technical specifications and drawings. 2 Fixing and erection of colour coated galvalume sheets with matching flashing, corners, ridges, fittings and fixtures, transportation to site, cutting and bending of sheets to required shapes and size and erecting them on roof & sides at proper position, all work as per specifications and drawings (payment as per covered net laid area). A. Supply 1 Flame proof, Floor / structural mounted, Main Distribution Board (MDB) having 1 No. incomer of 200A, MCCB rating and 2 Nos. outgoing feeders of 100A, MCCB rating as per TS and attached SLD. 2 Flame proof, Floor / structural mounted, Power Distribution board (PDB) having 1 No. Incomers of 100A, MCCB rating and outgoing feeders as per attached SLD and confirming to TS. 3 Flame proof, Floor / structural mounted, Change Over Panel for interconnection of Heat Tracing System of Pipe-1/Pipe-2/Pipe-3 to GBL Pipe at proposed Chemical Manifold Building as per attached SLD and confirming to TS. 4 Flame proof, Wall / structural mounted, Sub-Lighting Distribution Board (SLDB) for feeding power to light fittings having incoming and outgoing feeders as per attached SLD and confirming to TS. 5 Wall / structural mounted, MCB Distribution Board (MCB-DB) for Lighting System of Operator Room having 3 Nos. 16A DP MCB confirming to TS. 6 1.1 kV grade, Aluminium, XLPE insulated, ST2 inner sheath, ST2 outer sheath, Armoured, FRLS LT Power Cables : a) 3.5C x 150 sq.mm b) 3.5C x 95 sq.mm c) 4C x 25 sq.mm 7 1.1 kV grade, Copper, PVC insulated, ST2 inner sheath, ST2 outer sheath, Armoured, FRLS Lighting Cables : a) 3C x 2.5 sq.mm 8 Lighting copper Wire of size 1C x 2.5 sq.mm (Red, Yellow, Blue for Phase and Green for Earth) with FRLS properties as per relevant IS. 9 Industrial type pre-wired Switchboards (SB-1 & SB-2) for Operator Room, flush mounted type, fabricated from 14SWG MS sheet with 6 mm thick bakelite cover and conduit knockouts on the sides and having the following switches and sockets to suit the installation requirement :• 3 Nos., 6A Piano switch for controlling of light points and Fans.• 1 No., 240V/5A, 5 pin Switch socket outlet for power supply points. 10 Industrial type pre-wired Switchboards (SB-3) for Toilet, flush mounted type, fabricated from 14SWG MS sheet with 6 mm thick bakelite cover and conduit knockouts on the sides and having the following switches and sockets to suit the installation requirement :• 4 Nos., 6A Piano switch for controlling of light points and Exhaust Fans.• 1 No., 240V/5A, 5 pin Switch socket outlet for power supply points. 11 Modular type 240V, 15A sockets, MCB Protected considering aesthetic look of operator Room. 12 Lighting fixtures including lamps, starter, ballast, control gears & mounting accessories, heat resistant glass cover, guard etc: a) 1 x 36 Watt LED Batten Type Tube Light for Operator Room b) 1 x 20 Watt LED Batten Type Tube Light for Toilet c) Flame proof, Industrial High bay Light fittings suitable for 150 W LED lamp for Chemical Manifold Building. d) Flame proof, Industrial Flood Light fittings suitable for 150 W LED lamp for Periphery Lighting of Chemical Manifold Building. 13 Exhaust Fans (150MM sweep area, heavy duty, metal body) Single Phase, 240V, 50Hz, wall mounted, complete with mounting arrangement. 14 Ceiling Fan (1200 mm Sweep) with BLDC Motor, Super enameled special-grade copper motor winding, 5 Star Rating, down rod etc. 15 Flame proof type Lighting Junction Boxes for Illumination of minimum size (150 x 150 x 50). 16 Earthing & Lightning Protection Material : a) GI Flats of following sizes: i. - 50 x 6 ii. - 25 x 3 b) Electrical earthing pits & lightning protection earth pits consisting of 50mm dia, 4mmthick, 3mtr length, GI Pipes earth electrode with water holes conforming to Indian Standards and TS. c) Air Terminations, test links, etc. including supply of air terminations for Lightning Protection. 17 Heavy duty Hot dip galvanised GI pipes / DWC (Double Wall Corrugated) pipes including accessories of following diameters confirming to TS: a) - 100Ø Pipe b) - 25Ø Pipe c) - 100Ø DWC (Double Wall Corrugated) pipes d) - 25Ø DWC (Double Wall Corrugated) pipes 18 GI Perorated type Cable tray including coupler plate, nut-bolts, bends and all accessories of following size confirming to TS: a) - 300mm b) - 50mm 19 Termination kits for Termination of LT Power cables and Lighting Cables at each ends consisting of supply of Lugs, Ferrules, flame proof / non-flame proof double compression type cable glands etc. a) Termination Kits for LT Power Cables of 1.1 kV grade Aluminium i. 3.5C x 150 sq.mm ii. 3.5C x 95 sq.mm iii. 4C x 25 sq.mm b) Termination Kits for Lighting Cables of 1.1 kV grade Copper of size 3C x 2.5 sq.mm. 20 LT straight through joint for 1.1 kV grade , XLPE , Al, armoured power cable of 3.5C x 150 sq.mm. 21 Steel structures consisting of MS Angle, MS Channel, MS Plate of various sizes required for fabrication of brackets / Supporting Structures for installation of MDB, PDB, SLDB, cable trays, Lighting fixtures, etc. 22 25 Dia Heavy Duty PVC Pipes for Lighting. 23 Miscellaneous Installation & Erection material like sands, bricks, cement, chips, insulating tapes, conduit fixing accessories, bends, threads, flexible, clamps, nuts, bolts, flexible conduits, flexible metal hose, ceiling Rose, sealing materials etc. and any other hardware/item required for completion of erection of equipment. 1 Flame proof type Main Distribution Board (MDB) having 1 No. incomer of 200A, MCCB rating and 2 Nos. outgoing feeders of 100A, MCCB rating as per TS and attached SLD. 2 Flame proof type Power Distribution board (PDB) having 1 No. Incomers of 100A, MCCB rating and outgoing feeders as per attached SLD and confirming to TS. 3 Flame proof type Floor / structural mounted, Change Over Panel for interconnection of Heat Tracing System of Pipe-1/Pipe-2/Pipe-3 to GBL Pipe at proposed Chemical Manifold Building as per attached SLD and confirming to TS. 4 Flame proof type Sub-Lighting Distribution Board (SLDB) for feeding power to light fittings having incoming and outgoing feeders as per attached SLD and confirming to TS. 5 MCB Distribution Board (MCB-DB) for Lighting System of Operator Room having 3 Nos. 16A DP MCB confirming to TS. 6 1.1 kV grade, Aluminium, XLPE insulated, ST2 inner sheath, ST2 outer sheath, Armoured, FRLS LT Power Cables : a) 3.5C x 150 sq.mm b) 3.5C x 95 sq.mm c) 4C x 25 sq.mm 7 1.1 kV grade, Copper, PVC insulated, ST2 inner sheath, ST2 outer sheath, Armoured, FRLS Lighting Cables : a) 3C x 2.5 sq.mm 8 Lighting copper Wire of size 1C x 2.5 sq.mm (Red, Yellow, Blue for Phase and Green for Earth) with FRLS properties as per relevant IS. 9 Industrial type pre-wired Switchboards (SB-1 & SB-2) for Operator Room, flush mounted type, fabricated from 14SWG MS sheet with 6 mm thick bakelite cover and conduit knockouts on the sides and having the following switches and sockets to suit the installation requirement :• 3 Nos., 6A Piano switch for controlling of light points and Fans.• 1 No., 240V/5A, 5 pin Switch socket outlet for power supply points. 10 Industrial type pre-wired Switchboards (SB-3) for Toilet, flush mounted type, fabricated from 14SWG MS sheet with 6 mm thick bakelite cover and conduit knockouts on the sides and having the following switches and sockets to suit the installation requirement :• 4 Nos., 6A Piano switch for controlling of light points and Exhaust Fans.• 1 No., 240V/5A, 5 pin Switch socket outlet for power supply points 11 Modular type 240V, 15A sockets, MCB Protected considering aesthetic look of operator Room. 12 Lighting fixtures including lamps, starter, ballast, control gears & mounting accessories, heat resistant glass cover, guard etc: a) 1 x 36 Watt LED Batten Type Tube Light for Operator Room b) 1 x 20 Watt LED Batten Type Tube Light for Toilet c) Flame proof type Industrial High bay Light fittings suitable for 150 W LED lamp for Chemical Manifold Building. d) Flame proof type Industrial Flood Light fittings suitable for 150 W LED lamp for Periphery Lighting of Chemical Manifold Building. 13 Exhaust Fans (150MM sweep area, heavy duty, metal body) Single Phase, 240V, 50Hz, wall mounted, complete with mounting arrangement. 14 Ceiling Fan (1200 mm Sweep) with BLDC Motor, Super enameled special-grade copper motor winding, 5 Star Rating, down rod etc. 15 Flame proof type Lighting Junction Boxes for Illumination of minimum size (150 x 150 x 50). 16 Earthing & Ligtning Protection Material : a) GI Flats of following sizes: i. - 50 x 6 ii. - 25 x 3 b) Electrical earthing pits & lightning protection earth pits consisting of 50mm dia, 4mmthick, 3mtr length, GI Pipes earth electrode with water holes conforming to Indian Standards and TS. c) Air Terminations, test links, etc. including supply of air terminations for Lightning Protection. 17 Heavy duty Hot dip galvanised GI pipes / DWC (Double Wall Corrugated) pipes including accessories of following diameters confirming to TS: a) - 100Ø Pipe b) - 25Ø Pipe c) - 100Ø DWC (Double Wall Corrugated) pipes d) - 25Ø DWC (Double Wall Corrugated) pipes 18 GI Perorated type Cable tray including coupler plate, nut-bolts, bends and all accessories of following size confirming to TS: a) - 300mm b) - 50mm 19 Termination kits for Termination of LT Power cables and Lighting Cables at each ends consisting of supply of Lugs, Ferrules, flame proof / non-flame proof double compression type cable glands etc. a) Termination Kits for LT Power Cables of 1.1 kV grade Aluminium i. 3.5C x 150 sq.mm ii. 3.5C x 95 sq.mm iii. 4C x 25 sq.mm b) Termination Kits for Lighting Cables of 1.1 kV grade Copper of size 3C x 2.5 sq.mm. 20 LT straight through joint for 1.1 kV grade , XLPE , Al, armoured power cable of 3.5C x 150 sq.mm. 21 Steel structures consisting of MS Angle, MS Channel, MS Plate of various sizes required for fabrication of brackets / Supporting Structures for installation of MDB, PDB, SLDB, cable trays, Lighting fixtures, etc. 22 25 Dia Heavy Duty PVC Pipes for Lighting. 23 Miscellaneous Installation & Erection material like sands, bricks, cement, chips, insulating tapes, conduit fixing accessories, bends, threads, flexible, clamps, nuts, bolts, flexible conduits, flexible metal hose, ceiling Rose, sealing materials etc. and any other hardware/item required for completion of erection of equipment. 1 Pipe (GI ERW, Heavy Grade as per IS: 1239 Part-1 (Latest)) b 32NB m 260 c 50NB m 40 d 80NB m 20 e 100NB m 25 f 150NB m 45 g 200NB m 35 2 Pipe (MS ERW, Heavy Grade as per IS: 1239 Part-1 (Latest)) a 25NB m 0.5 b 80NB m 30 c 150NB m 80 d 250NB m 430 3 Pipe Fittings a Reducing Elbow, 32x15 (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 85 b Elbow (Equal), 32NB: 90 degree (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 40 c Elbow (Equal), 50NB: 90 degree (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 3 d Elbow (Equal), 80NB: 90 degree (MS ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 10 e Elbow (Equal), 150NB: 90 degree (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 10 f Elbow (Equal), 150NB: 90 degree (MS ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 3 g Elbow (Equal), 200NB: 90 degree (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 10 h Elbow (Equal), 250NB: 90 degree (MS ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 15 i Concentric Reducer: 50x32 (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 20 j Concentric Reducer: 80x50 (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 10 k Concentric Reducer: 100x50 (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 3 l Concentric Reducer: 100x80 (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 5 m Concentric Reducer: 150x80 (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 5 n Concentric Reducer: 150x100 (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 3 o Concentric Reducer: 200x150 (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 3 p Concentric Reducer: 250x80 (MS ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 2 q Concentric Reducer: 250x150 (MS ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 2 r Concentric Reducer: 250x200 (MS ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 2 s Tee (Equal), 32NB (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 40 t Tee (Equal), 50NB (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 10 u Tee (Equal), 200NB (GI ERW, Heavy Grade as per IS: 1239 Part-2 (Latest)) Nos. 2 4 Hydrant Valve (Type A) - SSHose delivery coupling - SSBranch pipe - SSNozzle - SSNozzle spanner - SSHose Box (Fibre Fibre Reinforced Plastic)Note: SS : Stainless Steel Sets 5 5 Hose Box mounting stand with arrangement (Angle 40x25x5) Sets 5 6 Gate Valve (Cast Steel) - Flange end with matching flanges a 80NB Nos. 5 b 200NB Nos. 3 c 250NB Nos. 1 7 Y Type Strainer DN 200 Nos. 1 8 Deluge Valve trim assembly a 200NB Nos. 1 9 QBD (Quartiz Bulb Detector Type): 69degree Nos. 45 10 Nozzle Nos. 45 11 Air Relief Valve (Cast Iron) - Flange end with matching flanges a 20NB Nos. 1 12 Wrapping & Coating Material for underground pipes including Oil/ Paint sq.m. 400 13 Pipe Supports a PS1 ,PS6 & PS7 Kg 4200 b PS2 Kg 10 c PS3 Kg 420 d PS4 Kg 1600 e PS5 Kg 6400 14 Hose Reel Drum Assembly Nos. 1 15 Fire Extinguisher with wall fixing brackets a Mechanical Foam (Cartridge type): 60Liters as per IS: 14951, 15683, 2190 Nos. 3 b Dry Chemical Powder (Cartridge type): 06kg as per IS: 15683, 2190 Nos. 2 c CO2 type: 4.50kg as per IS: 15683, 2190 (CCOE approved) Nos. 2 Sub- Total: Supply Cost (In Rs.) B. Erection, Testing & Commissioning B1A PIPES & PIPE FITTINGS(GI): Handling, fabrication (cutting, welding, fitting etc.), erection, alignment & testing of piping (GI ERW, Heavy Grade as per IS:1239 Part-1 & Part-2 (Latest)) as required along with associated pipe fittings (i.e bends, reducer, Tee, flanges, half coupling, pipe nipple etc.) including erection of pipe support (PS1,PS2, PS3, PS4, PS5, PS6 & PS7), pedestal / saddle support / U-Clamps and other structural supports as per TS, approved drawings & direction of Purchaser/ Purchaser’s Consultant. 1 32NB m 260 2 50NB m 40 3 80 NB m 20 4 100 NB m 25 5 150 NB m 45 6 200 NB m 35 B1B PIPES & PIPE FITTINGS(MS) Handling, fabrication (cutting, welding, fitting etc.), erection, alignment & testing of piping (MS ERW, Heavy Grade as per IS:1239 Part-1 & Part-2 (Latest)) as required along with associated pipe fittings (i.e bends, reducer, Tee, flanges, half coupling, pipe nipple etc.) including erection of pipe support (PS1, PS2, PS3, PS4, PS5,PS6 & PS7), pedestal / saddle support / U-Clamps and other structural supports as per TS, approved drawings & direction of Purchaser/ Purchaser’s Consultant. a 25NB m 0.5 b 80NB m 30 c 150NB m 80 d 250NB m 430 B2 Gate Valve (Cast Steel) , Air Relief Valve (Cast Iron), Hydrant Assembly, DV assembly , Hose Reel drum assembly & Y Type Strainer : Handling, fixing on pipelines, erection, alignment & testing of Gate valves, Air relief valves ,Hydrant Assembly, DV Assembly , Hose Reel drum Assembly &Y Type Strainer along with welding of companion flanges, fasteners, and Gaskets etc as per TS, approved drawings & direction of Purchaser/ Purchaser’s Consultant 1 Gate Valve DN 80 Nos. 5 2 Gate Valve DN 200 Nos. 3 3 Gate Valve DN 250 Nos. 1 4 Air Relief Valve DN 20 Nos. 1 5 Y Type Strainer DN 200 Nos. 1 6 Hydrant Valve (Type A) – SS Hose delivery coupling – SSBranch pipe – SSNozzle – SSNozzle spanner – SSHose Box (Fibre Fibre Reinforce Plastic)SS : Stainless Steel Sets 5 7 Deluge valve Trim Assembly Nos. 1 8 Hose Reel drum Assembly Nos. 1 B3 Nozzle & QBD (Quartiz Bulb Detector Type): 69 degree Nos. 90 B4 Hose Box mounting stand with arrangement (Angle 40x25x5) Sets 5 B5 Wrapping & Coating Work: Handling, fixing, erection, alignment & testing etc as per TS, approved drawings & direction of Purchaser/ Purchaser’s Consultant sq.m 400 B6 Fire Extinguisher with wall fixing brackets a. Mechanical Foam (Cartridge type): 60Liters as per IS: 14951, 15683, 2190 Nos. 3 b. Dry Chemical Powder (Cartridge type) : 06 kg as per IS: 15683, 2190 Nos. 2 c. CO2 type: 4.50kg as per IS: 15683, 2190 (CCOE approved) Nos. 2 Sub-Total: Erection, Testing & Commissioning Cost (In Rs.) Total: Supply+Erection, Testing & Commissioning Cost as per Annexure-IV (In Rs.) General Notes for Annexure-IV: 1 Basic rates are inclusive of Freight,insurance and Any other charges, taxes & Levies other than GST. 2 Quantities indicated above are based on preliminary estimation. Final quantities of actual execution shall be calculated based on drawings/ sketch & actual measurement at site and as certified by Purchaser/ purchaser’s consultant. 3 The total quoted price for erection of Plant & Equipment as above shall be inclusive of erection of mounted electrics. 4 Application/ fixing of packing/ shim are also in the scope of Bidder. Bidder to note that erection rate quoted for Plant & Equipment as above shall be inclusive of application/ fixing/ erection of packing materials, fasteners etc. 5 Application of Paint of Plant & Equipment, piping, valves, etc. are also in the scope of bidder. Bidder to note that erection rate quoted for Plant & Equipment, piping, valves, etc. shall be inclusive of application of painting/ application of primer & paint as per specification. Primer to be applied on items where site modification / site manufacturing have been done. Total DFT (painting at shop & site) of paint will be ensured by the Bidder in line with TS. 6 Quoted rates for dismantling shall be inclusive of cleaning, segregation, loading, and transportation back to Purchaser’s stores or debris to disposal yard & unloading within a lead of 8 km within the plant boundary as directed by Purchaser/ purchaser’s consultant. 7 The total price quoted for erection shall cover Hydro Test, Pneumatic Test, Dye penetration test, vacuum box test, Ultrasonic & Radiography (X-ray & Gamma ray) as per technical specification / drawing. 8 Price quoted shall be inclusive of scope of work, terms & condition as detailed in this Technical Specification (TS). Bidder shall confirm those rates quoted are as per clauses mentioned in these TS. Annexure-V: Crane Sl.no. Description Unit Quantity Basic Rate excl GST (In Rs.) Total Basic Amount Excl GST (In Rs.) GST Amount (In Rs.) Total Amount Incl GST (In Rs.) A. Supply 1 5 T Single Girder EOT Crane along with Cable and other all related electrics Nos 1 Sub- Total: Supply Cost (In Rs.) B. Erection, Testing & Commissioning 1 5 T Single Girder EOT Crane along with Cable and other all related electrics Nos 1 etc
