Tender For 03 - Gas Bases Cremation Furnace And Machinery In Baoli Road Cemetery Land Baraut. - Earth work in excavation in ordinory soilincluding lift up to 1.5m and lead 30.0m in comp position (s.i-252a) 2 cc in (1:6:12) inbedwith 4cm gauge brick ballast cement c/sand in comp position (s.i-273) 3 Rcc work in ((1:1.5:3) in roof slab with approved stone grit cement c/sandin comp.position (s.i-284) 4 Rcc work in ((1:1.5:3) in plinth beam ,coloum footing and coloum with 2.0cm gauge cement c/sandin comp.position (s.i-289) 5 mild steel in rcc work in comp.position 6 M-150 brick work in (1:5)mortar with cement and f/sandin sub structure comp.position(s.i-304) 7 M-150 brick work in (1:4)mortar with cement and f/sand in Super structurein comp.positionin sub -structure (s.i-305+310) 8 12 mm thick plaster in (1:4) mortar with cement and f/sand on brick work in comp position (s.i-5 9 s/fixing 6mm thick china white glazed tile in flooring or in skirting or in dado laid with 1:3 cement and approved c/sand mortar finished white cencnt slurry ,jointing and polishing comp.position (s.i-628) 10 Providing wall putty on new surface with approved quality material of berger/j.k/birla or similar make 2 coats (s.i-new item) 11 finishing wall with Acrylic smooth exterior paint of required shade new work (two or more coat applied). DSR 13.46.1 12 Earth work in filling with cartage 5.0km lead including royality in comp.position 13 Providing and laying brick coba12mm thik laid with M-150 class brick bats coba 7.5cm thick with gap of 15mm to each other ,over 20mm thick baseof cement mortar (1:4) mortar mixed with water proofing compound spreading cement sullery mixed with aerelic cement concrete with water proofing compound in comp.position (s.i-new item ) 14 S/FIXING OF M.S GATE &WINDOW IN COM ./POSSITION 15 Providing &fixing aluminium work for doors ,windows, ventilors &partitions with extruded boilt up standard tubular sections /appropriate z sections and other sections of approved make conforming to isi 733and is 1285 fixing with dash fasteners of required dia and size including necessary filling up the gaps at juctions i.e at top ,bottom, and sides with required EPDM rubber /neoprene gasket etc . aluminium sections shall be smooth rust free strainght mitred and jointed mechanically wherever required including cleat angle ,aluminium snap beading for glazing /panelling c.p. brass /stainless steel screws all complete./possition. 16 Anodised aluminium (anodised transpart or dyed to required shade according to is 1868minimum anodic coating of grade ac 15 dsr 21.1.1.1 17 power coated aluminium (minimum thickness of power coating 50 micron )dsr 21.1.1.2 18 pre -laminated particles board with decorative laminations on bothside dsr 21.2.2 19 with float glass panes of 4.0mm thickness (weight not less than 10 kg/sqm dsr 21.3.1 20 providing and laying polished granite stoneflooringin required design and patterns in linears as well as curvillinears portions of the building all complete .polished granite stone slab of colours black ,cherry/ruby red etc in complete /possition. s.i 11.56.1 21 thematic painting by an artistic painter of patterns like theme drawing madhubani art modern art oicyure logo swachta slogen etc. with high glow finish exterior emulusion oaint paint brush etc complete as per direction and entire satusfaction of engineer in charge (note measurement of geometrical shapes thematic painting drawing slogans rct. shall be done in a rectangular pattern by measuring the external edges i.e blank space inside geometrical shape shall also be including in the measurement for payment ). item no 03 22 providing and fixing stainless steel (grade 304)ralling made of hollow tubes channels plastes.etc including welding grinding buffing polishing and making curature . Comp./ possition. S.I. 10.27 23 wiring point light etc all complete. Dsr 121 c 24 wiring point for plugs all complete. Dsr 124c 25 supply and wiring of submain with two number of 2.5 mm sqm copper conductor cable all complete dsr 1301 c 26 supply and fixing of 6 TO 8 MMthick ivory or light shades vitrefied tiles 600x600mm size in flooring and skiriting with 1;3 approved cement and coarse sand mortot finished with in its cement colour slurry jointing and polished of approved quality complete including supply of all material labours . tools plants etc required for proper complete of the work S.I N O NEW ITEM NO 04 27 providing and placing on terrance (at all floor level )polyethylene water storage tank IS 12701 marked with cover and suitable locking arrangement and making necessary holes for intel outlet and over flowpipes but without fitting and the base support for tankdsr 18.48 28 providing and fixing chlorinated polyviny chloride (cpvc) pipes having thermal stability for for hot & cold water supply including all cpvc plain & brass threaded fitting and fixing the pipe this including of pipes & fitting with clamps at 1.00 m spacing this including jointing of pipe & fitting with one step CPVC solvent cement and the cost of cutting chases and making good the same including testing of joints complete as per charges complete . possition 29 15 mm nominal dia pipes DSR 18.8.1 30 20 MM NOMINAL DIA PIPES DSR 18.8.2 31 Scheme, details of work and scope of work for CNG fired furnace: 32 CNG Cremation furnace:- The cremation furnace designed, supply, installation, testing and commissioning manufacture in latest technology with Mukhagni System with safetyindication lamp during the working unit as such a way that each furnace efficient working in minimum time cremation. Generally a maximum temperature of850°C to 1100 can be brought, though the operating temperature required is 550°C. With double chambers, One primary other secondary and 2 burners arerequired for each furnace (BAD MASS SELF EXHAUST SYSTEM HAVING SIZE 700x 700 x 1.5 MM:-i) Overall Size:- 3500mm(L) x 3500mm(H) x 2000mm(W).ii) Working Chamber Size (inside):- 2500mm(L) x 830mm(H) x 900mm(W).iii) Frame make with MS Steel Structural with U Channel SAIL/ equivalent size:-75mm x 5mm. 33 Refractory lining of the furnace and InsulationHot face insulation bricks, Ceramic fibre, dead body support will be CNG furnace with dual chamber primary and secondary. Highly efficient insulation formaintain the temperature with 6 step in be used of 70% fire bricks (Mahakoshal / equivalent), 40% fire bricks good quality, light weight insulation brick, 1 fibber insulation board good quality, red bricks with plaster and frame work with fibber insulation and 1.5mm MS sheet with red oxide and heat resistance aluminum paint of proper thickness that is 570 mm shall be provided in order to operate the furnace with minimum gas consumption and lost the temperature burner block and dead body supporter should be used (Burner Block Size :- 225mm x 225mm or 300mm x 300mm) (Dead Body supporter Size:- 600mm x 300mm x 75mm) reputed make Mahakoshal/ equivalent 70%. (Centre two no 100mm) 34 Front Doors mechanical drive system and counter weight etc. The front doors made of MS base Sheet 3mm in front side sheet duly fabricate the frame of MS angel/channel fill with high complete insulation material with 1.5 fibber insulation board and SS road 8mm inside for hold the insulation door operation material. Consists of front door pressing handle of 190mm (dia) handle and 16mm thickness.Consists of front gate screws and castions nuts having 350mm length x 40mm diameter.Provided with gate pulleys 2 Nos having diameter 300mm x 25mm thk x 50mm ID x key nays of 10x5mm.Provided with big Gears duplex 250mm diameter x 30mm thkProvided with small gear bottom size with 100mm x 30mm thk Safety guard for driving end of door. Consist of main shaft of 1600mm long x 50mm dia with key ways, and Plummer block havings sizes of 50mm and 30mm of Reputed make SKF/FAG. 35 Track and Charging Trolley.Made by section of size 100mm x 50mm x 5mm channel provided withcomplete arrangements for uplift and lowering of body, provided with C.I. wheelsside plate assembly 1000mm long x 50mm width having wheel plats of size190mm x 10mm thk provided with guided wheels size 80mm x 20 mm (Thk)complete with pins. 36 Chimney 30000mm(30mtr) heightFoundation for Chimney Size required:- 2300mm(W) x 4200mm(L) x 500mm(H).i) Foundation Bolts L-type:- 32mm(dia) x 1250mm(L) with nuts and washer x 50mm long thread.ConeMS Cone 1200mm bottom dia x 10mm thickness x 3000mm heighti) Base plate:- 1800mm x 1800mm x 25mm thickii) Top size of cone welded with 25mm thick flange suitable for fixing with pipe.iii) Service window 600mm x 600mm.iv) Ribs: 15Nos: 600mm x 200mm x 10mm Pipe Jindal/ equivalent reputed make 300mm dia x 6mm thick with 18mm flange Welded Both Sides, havings 20mm dia holes suitable for fixing 18mm dia high tensile bolts.i) Having 15 Nos of ribs 125mm x 100mm x10mm thick with top safety cap.Ladder with safety cageMonkey type ladder with 40x4 MS Angle. Plate Form01 Nos. for Smoke testing with Gl earthing strip 25x3 with arrester with indication Aviation light.MS Chimney structure duly painted with heat resistance aluminum paint bottom to top. 37 SS Wet Scrubber for Gases and Pollution control size 800 x 500 x 500 total 1200mm(L) with SS 304 horizontal round shape. (WITH WATER RECIRCULLATION SYSTEM) Wet scrubber will be provided for gases and pollution control size of based dia 800mm x 2.5mm thick x 1200mm(L) Sprinkler 5mm 8Nos with SS fitting and SS Socket 2 Nos baffle plat 2 Nos 800mm x 25mm hole x 50mm pitch thick 2.5mm Outlet SS 304 pipe lines, valves and necessary pumping with water hold system for low temp. of the scrubber unit fitted on water tank, minimum 1000 Lt capacity pvc over head tank for each unit furnace. Required with exhaust fan, tube light for main hall and scrubber room. Heavy duty Belt Driven 3 HP ID Blower fitted in scrubber to chimney:- Blower Size Dia:- 840mm x 380mm CFM:-7000 Motor :- 3 HP 3 Phase Compton Make RPM:-1200 Body Dia :- 840mm Inlet/ Outlet:- 250mm Body Type:- Body M.S. 2.5mm Thick with Red Oxide and painted Joints Type :- M.S. Flange 38 Internal Gas pipe Lines and Gas Train. All the internal gas pipelines 2 seamless 3.5mm jindal and equivalent reputed make will be welded with leak prove gasket as per the norms of IGL. Piping of gas line from IGL source to furnace with Power failure Safety value and by-pass system and Gas train would be fitted in Main Gas pipeline to reduce the pressure by fitting the regulator, gauges, Hose pipes, steel nipples, S.S valves, Pressure Switch etc. 39 Electrical Control Panel for CNG Furnace auto ignition and temp,Electrical Control Panel Size:- 1000mm(L) x 300mm(D) x 750mm(W) with heat removing inside of Control panel With 3 Phase Over Load MCB COT OFF, Individual 3 Phase MCB, Control MCB, I.D. Fan Contactor & Over load Rely, Water Feeding motor Contactor, Gas High-pressure Cot /Off On/Off Switch, Indication LED, Flame Failure Buzzer, Burner AUTO/ MANUAL Rely, Volt/ Ampere / Hz. Indicator, Temperature Controller 0 - 1200 Deg. Centigrade, Thermocouple and Compensating Lead, Out Put Warring etc. 40 Suitable Burner for primary chamber ECCS MAKE/ equivalent reputed make CNG GAS FAIRD FULY AUTOMETIC BURNER In belt Blower Single Phase, Auto Ignition, Ignition electrode, Auto Sequence Controller 41 Suitable Burner for secondary chamber ECCS MAKE/ equivalent reputed With Flame Failure Sensor, Air Detecting Pressure Switch, Slow Opening & First Closing Solenoid Valve & Diffuser Firing Head Blast Tube S. Steel make With Mounting Flange CI, MS Sheet Powder Coated Body. 42 Ducting Scrubber to chimney. 43 S/fixing sign board at site in comp
