Tender For Repair Replacement And Comprehensive Maintenance Of Stand By Backup Alongwith Connected Items At Various Locations At Bb Cantt Srinagar.; 1 S&F in replacement ONload Change over Switch cubical type 4 pole of rating 630 Amps, confirming to IS-13947 (Part 3) with rotary handles complete all as specified and directed. 2 S&F in replacement ONload Change over Switch cubical type 4 pole of rating 400 Amps, confirming to IS-13947 (Part 3) with rotary handles complete all as specified and directed. 3 S&F in replacement Offload Change over Switch cubical type 4 pole of rating 200A to 320 Amps, onfirming to IS-13947 (Part 3) with rotary handles complete all as specified and directed. 4 S&F in replacement Offload Change over Switch cubical type 4 pole of rating 63A to100 Amps, onfirming to IS-13947 (Part 3) with rotary handles complete all as specified and directed. 5 Supply and change engine oil 15W 40 grade must be compatible for latest CPCB-IV norms DG set complete all as specified and directed. 6 Supply and replace of coolent of DG Set complete allas specified and directed. 7 Supply andtopping up of distilled water for battery complete all as directed. 8 M&L for diesel exhaust fluid (DEF) for CPCB-IV Diesel Engine generating set complete all spicefied and as directed. 9 S&F in replacement V belt off size, complete all as per site requirement, spicefied and as directed. 10 Servicing of Diesel Engine Generating sets of following rating to be carried out as per schedule given as under :-B - Check :- (Every 100 hrs or 6 Month whichever is earlier) (i) Change lubricating oil(ii) Change lubricating oil filters (iii) Change fuel filter (iv) Change coolant (v) Check engine wiring for damage(vi) Check drain fuel supply tank(vii) Change by pass lubricant filter (viii) Change air filter(ix) Check oil pressure(x) Change fuel water separator C- Check:- (Every 1500 Hrs or 1 Years Whichever is earlier) (i) Ajust valve(ii) Steam clean engine (iii) Replace hose if required (iv) Check turbo charger mounting nuts (v) Check engine oil heater(vi) Inspect following parts & replace if required (alternator, starter etc) (vii) Clean fuel tank from inside(viii) Change engine oilNote: (i) Maintenance of Diesel Engine Generating Set as per maintenance schedule chart (ii)Schedule of service, Diesel Gen Set Machine No Wise attached in Particular specification. (iii)Servicing of DG set will be done by Authorised dealer of Kirloskar/ Cummins/ Greave/ mahindra only. (iv) B Check and C Check spare parts will be measured and paid separartely under supply only items (fixing charge included with the servicing of DG sets item No 10.01 to 10.8 11 62.5/ 63 KVA. 12 75 KVA. 13 100/ 125 KVA. 14 160/ 180 KVA. 15 200 KVA. 16 250 KVA. 17 320 KVA . 18 400 KVA . 19 S&F in replacement fuel filter element with O ring for following capacities of DG Set Complete all as specified anddirected. 20 62.5/ 63 KVA 21 75 KVA 22 100/ 125 KVA. 23 160/ 180 KVA 24 200 KVA 25 250 KVA. 26 320 KVA . 27 400 KVA 28 S&F in replacement oil filter cartage element with O ringfor following capacities of DG Set Complete all as specified anddirected. 29 62.5/ 63 KVA 30 75 KVA 31 100/ 125 KVA 32 160/ 180 KVA 33 200 KVA 34 250 KVA 35 320 KVA . 36 400 KVA . 37 S&F in replacement air filter (both outer & inner) element with O ringfor following capacities of DG Set Complete all as specified and as directed. 38 62.5/ 63 KVA 39 75 KVA 40 100/ 125 KVA 41 160/ 180 KVA 42 200 KVA 43 250 KVA 44 320 KVA . 45 400 KVA . 46 S&F in replacement bye pass oil lubricant oilfilter cartridge element with O ringfor following capacities of DG Set Complete all as specified and as directed. 47 160/ 180 KVA 48 200 KVA 49 250 KVA 50 320 KVA . 51 400 KVA . 52 S&F in replacement fuel water separator filter complete with benjo bolt and washer for following capacities of DG Set Complete all as specified and as directed. 53 125 KVA . 54 160 KVA . 55 180 KVA . 56 200 KVA . 57 250 KVA 58 320 KVA . 59 400 KVA . 60 M&L for cleaning of radiator assembley by dismantling of canopy, removal of radiator, cleaning of radiator with chemical, sealing of radiator tube if any leakage, pressure testing of radiator, arrest leakage by bazing soldering incl freight (to & fro), loading, unloading, re-assembly of canopy all as specified and directed for the following capacities of DG sets:- 61 62.5/ 63 KVA 62 75 KVA 63 100/125 KVA 64 160/180 KVA 65 200 KVA 66 250 KVA 67 320 KVA . 68 400 KVA . 69 M&L for dismantling dynamo/alternator of battery charging complete servicing including replacement of bushes bearing, carbon brushes, diodes any other minor parts required all as directed and fixing on engine testing/ commissioning complete for engine having any capacity for 12 volts complete all as specified and directed. 70 M&L for dismantling dynamo/alternator of battery charging complete servicing including replacement of bushes bearing, carbon brushes, diodes any other minor parts required all as directed and fixing on engine testing/ commissioning complete for engine having any capacity for 24 volts complete all as specified and directed. 71 M&L for calibration of Injector Nozzle Removal of Injector Nozzle from engines of following capacity, calibration of these nozzle at fuel pump from authorized calibration bench, if parameters are out of limit then replacement of nozzles and connected spares complete all as directed. 72 62.5/ 63 KVA . 73 75 KVA . 74 100/ 125 KVA 75 160/ 180 KVA 76 200 KVA 77 250 KVA 78 320 KVA . 79 400 KVA . 80 M&L for decarbonization of Cylinder Head removal of cylinder head from engine, chemical wash at workshop, checking of valve, seat, guides etc in head, lapping, if required or replacement of spare if required. Removal of carbon from head by chemical wash. Refitment on engine replacement of all the gaskets required throughout the process. Tappet setting if required complete all as directed for the following capacity of DG Sets:- 81 320 KVA DG set (MES Power House, IIT Br in HQ 15 Corps)-02Set 82 200 KVA DG Set (Blood bank, Power house, HQ 15 Corps & Signal Centre)-04Set 83 180 KVA DG set (BP Tank, New Signal Centre) -02Set 84 160 KVA DG set (216 Transit Camp, Batwara Sump, Main Power house-02)-04Set 85 125 KVA DG set (CESZ, HQ 133WE, Transmission Hall & STP) - 04 Set 86 110/ 100 KVA DG set (GT Sump, Dental Unit)-02Set 87 75 KVA DG set (2 FOD) -1Set 88 62.5/ 63 KVA DG set (R centre mess, Transit camp, CE mess H/H pump, Khukri post) -05 Set 89 Supply only Tapped valves ofsuitablesize for above mentioned DG sets (fixing charges shall deemed to be included with serial item ser No 16 here-in above) complete all as specified and directed 90 M&L for dismantling and taking down old/ unserviceable lead acid battery from DG setand S&F new lead acid battery, 12 volt, 180 AH capacity complete with brass terminals incl testing on load complete all as specified and directedMake : EXIDE Model- New X-Press/ Amron 91 S&F battery lead of 1.5 meter longwith multstranded copper conductor of size 50 sqmm single core PVC insulated, flexible with battery terminal at one end and long tube terminal eye type at other end complete all as specified and directed 92 M&L for calibration of DG Sets from the authorised dealer of Kirloskar/ Mahindra/ cumins FIP, removal of injector nozzle form engine and refix the same after calibration of following capacity of from the authorised dealer complete all as specified and directed 93 380 KVA DG set 94 320 KVA DG set 95 200 KVA DG set 96 180 KVA DG set 97 160 KVA DG set 98 125 KVA DG set 99 62.5/ 63 KVA DG set 100 M&L for servicing of self starter assembly of DG sets 12 voltsby dis connecting the self starter assembly from the engine and dismantling, cleaning all accessories, replacing worn-out parts like carbon brushes, penion of existingteeth, bendex bushes, Armature, solenoid Assy 12 volt contact plates, jumping levels etc and rewinding the u/s field coil etc and varnishing complete all as specified and directed. 101 M&L for servicing of self starter assembly of DG sets 24 voltsby dis connecting the self starter assembly from the engine and dismantling, cleaning all accessories, replacing worn-out parts like carbon brushes, penion of existingteeth, bendex bushes, Armature, solenoid Assy 24 volt contact plates, jumping levels etc and rewinding the u/s field coil etc and varnishing complete all as specified and directed. 102 S&F in replacement of turbo charger suitable for 320 KVA DG Set complete all as specified and directed. 103 S&F generator Battery Charger, input voltage 230V, output voltage 12V and 24V, fully automatic over boost/ float cutoff charger, automatic over charge and over discharge protection battery reverse protection with indication suitable for charging storage type lead acid battery in existing LT/ DG Panel including making necessary connections from charger to battery by using 10 sqmm copper conductor heavy duty cable and clamps including taking down old battery charger complete all as specified and directed. 104 Supply only Aluminium terminal (lugs) forfollowing Size. 105 400 Sqmm 106 300 Sqmm 107 240 Sqmm 108 185 Sqmm 109 150 Sqmm 110 120 Sqmm 111 95 Sqmm 112 70 Sqmm 113 50 Sqmm 114 35 Sqmm 115 25 Sqmm 116 Repair / overhauling of electrical control panel board including addition alteration in wiring system complete with of defective parts such as volt meter Ammeter, frequency meter indicating lamps with wiring etc complete all as specified and directed. Note :- Cost of spares shall be measured and paid separatly. 117 Taking out the unserviceable volt meter of any type and size and supply and fixing volt meter with selector switch 6 step (0-500 volt) including making electric connection by suitable size of multistranded copper conductor with thimbles complete all as specified and directed. 118 Taking out the unserviceable amp meter of any type and size and supply and fix Amp meter with selector switch (0-300 Amp) with CT of same rating including making electric connection by suitable size of multistranded copper conductor with thimbles complete all as specified and directed. 119 Taking out the unserviceable oil pressure guage and supply and fixing new oil pressure guage ISI marked complete all as specified and as directed. 120 Taking out the unserviceable Oil temprature guage and supply and fixing new water oiltemprature guage ISI marked complete all as specified and as directed. 121 Taking out the unserviceable fuel guage meter and supply and fixing new fuel guage meter ISI marked operated on 12V/ 24V DC complete all as specified and as directed. 122 S&F in replacement Digital RPM cum hour meter suitable to operate on 8 to 32 DC Voltage with all associated acessories like cable, sensor bracket etc including for smooth functioning in various DG set installation complete all as specified and as directed. 123 S&F in replacement Indicator lamp neon type red, yellow & blue complete all as specified and directed. 124 Taking out unserviceable heat proof asbestos rope from the exhaust pipe cleaing the exhaust pipe and supply & wraping new asbestos rope of suitable size and wrapping with wire mesh and plastering with of paris/ white cement for smooth finishing including replacement of gasket and tightening of all nut and bolts complete all as specified and directed. 125 Repair & maintenance of LT Panel board indoor/ outdoortype comprising of MCCBs as incoming andoutgoing with digital mettering and control wiring by disconnecting all incoming and outgoing connection,opening of LT cable incl refixing of cables after proper lugging andglands complete.Cleaning of all compartment from in side and out side including using anti rust spray and checking and repair of all controls, switches, meters. etc (if found diffective) and painting complete panel board with two coat of synthetic enamel paint over a coat of red-oxide paint, after necessary scrapping and denting (Tint of paint colour shall be approved by GE). Refixing of panel board upon angle iron frame of size 50x50x6mm and embeded in PCC concrete of ratio (1:3:6) type B2 (using 40mm graded crushed stone aggregate) ,complete all as specified and as directed.Note: 1. The MCCBs, MCBs, volt meter, amp meter will be measured and paid saperately in respective Sch A item. 2. The charges for 50x50x6 mmangle iron frame & PCC work is deemed to be included in above quoted rates. 126 S&F in replacement MCCB 630 amp, 4 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuit. The MCCB should have Ics = 100% Icu for short circuit breaking capacity of 36KA complete all as specified and as directed. 127 S&F in replacement MCCB 400 amp, 4 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuit. The MCCB should have Ics = 100% Icu for short circuit breaking capacity of 36KA complete all as specified and as directed. 128 Supply & fixing in replacement MCCB 320/350 amp, 4 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuitThe MCCB should have Ics = 100% Icu for short circuit breaking capacity of36KA complete all as specified and as directed. 129 S&F in replacement MCCB 250 amp, 4 pole, 415 volts, 50 Hz AC with thermal magnetic setting with adjustable protection for over load and short circuit. The MCCB should have Ics = 100% Icu for short circuit breaking capacity of 36KA complete all as specified and as directed. 130 M&L for cleaning the fuel tank both internally and externally by removing all the dust / sediments etc of the various capacities of DG Set complete all as directed. 131 S&F in replacement L2 kit for 125 KVA DG Set complete all as per site requirement and as directed. 132 Supply in replacement rubber hose pipe set with clamps suitable for the following capacities of DG sets :- 133 400 KVA . 134 320 KVA 135 250 KVA 136 200 KVA 137 180 KVA 138 160 KVA 139 125 KVA 140 100 KVA 141 75 KVA 142 62.5/ 63 KVA 143 S&F in replacement of fuel pipe as per sample for DG sets complete all as specified and directed. 144 S&F in replacement of fuel level indicator transperent PVC pipe of suitable dia for the fuel tanks of DG sets complete all as specified and directed. 145 Repair & maintenance of battery charging circuit suitable for 24 V, DC in existing DG set panel board including addition alteration in wiring system complete with auto transformer, diodes, filter circuit, condensers, DC Ammeter, DC volt meter with selector switches and indicating bulbs etc complete all as specified and directed. 146 M&L for servicing of alternator/ AVR of following capacities of DG set of any make and type by disconnecting all connections and removing dust from alternator/ AVR and checking of wiring complete if burnt repalace the wire and making connection of all components complete all specified and as directed:- 147 62 to 75 KVA. 148 100 to 125 KVA. 149 160 to 200 KVA. 150 250to 400 KVA. 151 S&F in replacement of solenoid switch suitable for 62.5 to 100 KVA DG set complete all as per sample and as directed. 152 S&F in replacement of solenoid switch suitable for 180 to 250 KVA DG set complete all as per sample and as directed. 153 S&F in replacement of solenoid switch suitable for 320 to 400 KVA DG set complete all as per sample and as directed. 154 S&F in replacement of electronic governer for DG Set 320 KVA to 400 KVA complete all as per sample and as directed. 155 M&L for taking down, disconnecting and shifting of existing DG Set of capacity 200 KVA to 400 KVA from old location to new location including disconnecting and shifiting LT panels change over switch etc. and providing connections to new location complete all as directed. Note : DG set shall be shifted with proper safety using crane hydra/ T&P/ man power as required and same shall deemed to be incl in quoted unit rates. 156 Ditto all as per serial item No 55.00 described here-in-before but capacity 62.5 KVA to 160 KVA complete all as specified anddirected. 157 S&F in replacement of control wiring suitable for 180 to 250 KVA DG set complete all as specified anddirected. 158 S&F in replacement of Microprosseser card suitable for 320 KVA to 400 KVADG set complete all as specified anddirected. 159 S&F in replacement of Microprosseser card suitable for 180 KVA to 250KVADG set complete all as specified anddirected. 160 S&F in replacement of Microprosseser card suitable for 320 KVA to 400 KVADG set complete all as specified anddirected. 161 S&F in replacement ofself startersuitable for 180 KVA to 250 KVADG set complete all as specified anddirected. 162 S&F in replacement ofself startersuitable for 320 KVA to 400 KVADG set complete all as specified anddirected. 163 S&Fin replacement ofradiator assembley by dismantling of canopy including connected of hose pipe and nut bolt complete as per sample of 320 KVA dg setcomplete all as specified anddirected. 164 M&L for dismantling, disconnecting and decoupling of 400KVA Alternatorcomplete from the DG setwith the help of man power / chain pully block after making temporary arrangment for hanging ofchain pully block, incl shifting of alternator to civil work shop for rewinding of alternator in existing wire guage and size of supper enamelled copper wire and cleaning of all the parts internally & externally and applying warnish on winding and providing heat treatment for winding or heating in oven at appropriate temperature as per manufacture design ( or as directed by Engineer-in Charge) incl replacement AVR andbearing of suitable size, oil seal, packing kit etc and transportation from civil work shop to site for refixing , coupling, alignment of alternator with pumpusing steel/rubber coupling and testing of Motorcomplete all as specified and directed. 165 Description all as per Sl. Item no. 64 above but of capcity 250 KVA. complete all as specified anddirected. 166 M&L for repair/replacement of engine of 180 KVA DG set complete including replacement of gaskit head valve piston etc completefrom the DG setwith the help of man power / chain pully block after making temporary arrangment for hanging ofchain pully block, incl collaboration of fuel injection pump including seting of timeing all as directed by Engineer-in Charge 167 Piston with O Rings 168 Valves, guides and seats 169 Cylinder heads 170 Connecting Rods with Bearing 171 Crankshaft 172 Gaskets and Seals 173 Fuel injector pump and injector 174 Nozzle 175 Repair of AMF panel in replacement realy connector and wiring off panel including replacement of contocter complete all as per sample of capacity 320 KVA dg set complete all as specified and directed. 176 S&F in replacement Al busbar 400 Amp capacity, colour code with neutral with encloser including fixing arrangement complete all as specified and directed. 177 Notes :-An amount of Rs 54153.00 on account of Credit Schedule for Schedule A Part-II shall be deducted from total quoted amount of BOQ to arrive at the contract sum.
