Supply, Commissioning And Testing Some Important Equipments In Quality Control Electrical Lab Jaipur Division Jaipur . - Endurance testset up for MCBupto 63 Amp at rated current upto 63 A with following specification complete in all respect and as per relevent IS strandards. 1. Pneumatically operated PLC (SELEC Make) based Endurance machine to operate 3 Samples at a time ( 3 Phase Supply ) 2. 7 Inch HMI display to set required parameters like ON Time/OFF Time, Max. No. of Operation (Independent for all the 3 station) and Station selection ON/OFF (To setstation operative/idol),Feedback selection AC/By-pass (To set feedback sensingactive/ inactive i.e. without sensingfor feedback from sample). HMI display also show the current no. operation on each station. 3. Separate LED indicator for Fault like Contact Weld / Contact Open will be provided for all 3 –stations along with buzzer sound. 4. Fault Reset button will be provided to reset thefault temporarily & start the operations on that faulty sample and can be stopped through Station selection ON/OFF without disturbing the testing of other station samples. 5. Test over of all 3-Station will be indicated through buzzer sound. 6. The Equipment can test Single Pole, 2 Pole, 3Pole and 4 Pole MCB, RCCB/RCBO. 7. Load Bank of Normal Operation for carrying out testing of 3 Samples at a time at Rated Voltage 240V and at Rated current 6 A, 10 A, 16 A, 20 A, 25 A, 32 A, 40 A, 63 A. 8. Voltage will be controlled using Constant Voltage Source hence results in Constant Current. 9. Load selection & current selection is done from HMI.NO Selector switch for Voltage Selection 10. The Endurance Test equipment is capable to test samples 6 A, 10 A, 16 A, 20 A,25 A, 32 A, 40 A, 63 A.. – 3 nos with power factor 0.85 ± 0.05lag. required for Normal Operation Test. 11. Test Performed for RCCB--Endurance test at Rated Voltage -Endurance test with residual current-Push Button test 12. Multifunctional Meters will be provided to indicate the parameters set for the samples under test Voltmeter : Range : 0-600V, L.C. : 0.1V,Accuracy : 1% Ammeter : Range : 0-100A, L.C. : 0.1A, Accuracy : 1%Power factor meter : Range : 1 to -1, L.C. : 0.01 Digital Counter : 0-999999 13. The test Set-up is easy to use for various types of Samples operated at the mentioned ratingsof voltage & current.Universal fixture on which all types of MCB/RCCB can be mounted. 14. The complete Test Set up is sufficiently sturdy & powder coated to avoid rusting of the equipment. The cable of proper rating will be used for wiring. 15. Electrical drawings, Operating manual etc. will be provided. 16. Endurance will be divided into 2 parts i.e. a. Main panel (Width2000 X Hight 1770 X Depth 1000) mm which includes inductive load. b. Resistor panel (Width 1800 X Height 1800 X Depth 1000)mm. 17. Also all the safety precautions will be included. a. Key Switch b. Control power switch. c. Reset switch for only air supply. d. Key switch for mechanism doors. (if in running condition mechanism door is opened then whole panel supply will be cutoff) e. Proximity switch on each and every door (if in running condition panel door is opened then whole panel supply will be cutoff). f. Emergency switch on 3 or more position. g. Separate air cutoff for setting the Sample. h. Specific Wire color will be used. All switchings are done with relays, contactors and SSR’s 2 Magnetic test panel for testing MCB up to rating 63 Amp for 10 Times of rated current andautomatic switching on dual current setting upto 630 Amp &Thermal test panel for testing MCB upto 2.5 Times of rated current andautomatic switching on dual current setting upto 630 Amp. complete in all respect with following specification and as per relevent IS strandards. Power Supply: Operates on a 230V AC supply with phase and neutral configuration.Standalone Operation: functions independently after initial parameter configuration.Current Measurement: Equipped with a transient recording meter for precise current measurement and retention.Indication System: Includes lamps on the front panel for quick visual feedback and operational status.Supported MCB Curves: Measures time intervals from 0.1 milliseconds to 200 milliseconds. B, C & D Curve MCB.CT Configuration: Allows CT tap selection through shorting links for flexible testing.Frequency Compatibility: Operates at a frequency of 50/60Hz. 3 Digital compression test Apparatus (load cell accuracy class 1.0 )with height gauge 150 mm with following specification complete in all respect as per relevent IS strandards.Motorised operated,Digital load cell Capacity 300 N. 4 Endurance test apparatus for socket upto 16A for 2 Sockets urea and PC at a time with resistive & inductive load bank all meters digital accuracy class 1.0 with following specification and complete in all respect as per relevent IS strandards, along with portable air compressor with air supply piping toPneumatically operatedmachine and temprature rise equipment.Pneumatically operated PLC (SELEC Make) based Endurance machine to operate 2 Sockets in sequential mode.HMI display to set required parameters like ON Time, Max. No. of Operation (Common for all the 2 stations) and Station selection ON/OFF (To set station operative/idol), Feedback selection AC/By-pass (To set feedback sensing active / inactive i.e. without sensing for feedback from socket.)Faults like Contact Weld / Contact Open will be indicated for all 2 – stations along with buzzer sound.Fault Reset button will be provided to reset the fault temporarily & start the operations on that Operations on faulty socket can be stopped through station selection ON/OFF without disturbing the other Sockets.Test over of all 2-Station will be indicated through buzzer sound.Load Bank of Making Breaking Test & Normal Operation Test for carrying out testing of 2 sockets at a time at Rated Voltage 240V and 250V at Rated current 6A, 10A, 13A, 16A. Voltage will be controlled using Constant Voltage Source results in Constant Current Output. (if there is any variation in Input Voltage there will be no Variation Output Voltage and Current) Load selection, current selection, and switch selection will be done from HMI.Voltage selections will be done through Push Buttons (no selector switch).The Endurance Test equipment for Socket is capable to test Sockets of 6A, 10A, 13A, 16A. -2 nos with power factor 0.8 ± 0.05 lag required for Normal Operation Test as per Cl. 20 of IS 1293: 2019 and 1.10 % of corresponding voltages 1.25 % of corresponding rated current with power factor 0.6 ± 0.05 lag required for Making & Breaking Capacity Test as per Cl.21 of IS1293: 2019. Digital Panel meters will be provided to indicate the parameters set for the Sockets under Voltmeter: Range: 0-600V, L.C. : 0.1V, Accuracy : 1%, Ammeter: Range: 0-100A, L.C. : 0.1A, Accuracy : 1%, Power factor meter: Range: 1 to 1, L.C. : 0.01, Digital Counter: 0-999999, The test Set-up is easy to use for various types of sockets operated at the mentioned ratings of voltage & current.The test set-up is capable of completing required operation as specified is IS 1293: 2019.The complete Test Set up is sufficiently sturdy & powder coated to avoid rusting of the equipment in M.S Square Pipe Fabrication. The cable of proper rating will be used for Panel wiring. Cooling arrangement wherever necessary will be provided.Necessary arrangement for protecting Load in case abnormal operation will be provided.Rolling wheels along with locking system shall be provided for the easy movement of load bank & Panel.Electrical drawings, Operating manual etc. will be provided. Also all the safety precautions will be included. a. Key Switch b. Control power switch. c. Reset switch for only air supply. d. Key switch for mechanism doors. (if in running condition mechanism door is opened then whole panel supply will be cutoff) e. Proximity switch on each and every door (if in running condition panel door is opened then whole panel supply will be cutoff). f. Emergency switch. g. Separate air cutoff for setting the switch. h. Specific Wire color will be used. Temprature rise equipment:- Low voltage high current temprature rise test equipment with clamping unit to carry out temprature rise test equipment on ceiling rose as per Lc 16 of Is 371 , Plugs and socket outlet as per CL 19 of IS 17 of IS 3854. 5 PLC Based pneumetically operatedEndurance test panel with tungesten filament lamp load, Flourescent load A & B apparatus for switch upto32A for 3 Switchs (urea and PC) at a time, with resistive & inductive load bank (all meters digital accuracy class 1.0) with following specification and as per relevent IS strandards. Pneumatically operated PLC (SELEC /GIC/Delta Make) based Endurance machine to operate 3 Switches Sequentially ( Single Phase Supply )10 Inch HMI display to set required parameters like ON Time/OFF Time, Max. No. of Operation (Common for all the 3 station) and Station selection ON/OFF (To set station operative/idol), Feedback selection AC/By-pass (To set feedback sensing active / inactive i.e. without sensing for feedback from switch). HMI display also show the current no. operation on each switch.Separate LED indicator for Fault like Contact Weld / Contact Open will be provided for all 3 – stations along with buzzer sound.Fault Reset button will be provided to reset the fault temporarily & start the operations on that faulty switch and can be stopped through Station selection ON/OFF without disturbing the testing of other Switches.Test over of all 3-Station will be indicated through buzzer sound.The Equipment can test Normal ON/OFF, Bell-Push Type switches & Push to ON/ Push to OFF Switches and 2-Way Switch.Load Bank of Making Breaking Test and Normal Operation for carrying out testing of 3 switches in Sequential mode at Rated Voltage 240V & 250V and at Rated current 6A, 10A, 13A, 16A, 20A, 25A & 32A. Voltage will be controlled using Constant Voltage Source results in Constant Current Output. (if there is any variation in Input Voltage there will be no Variation Output Voltage and Current)Load selection, current selection, and switch type selection is done from HMI.Voltage Selection will be done through Push Buttons (no selector switch).The Endurance Test equipment for Switches is capable to test switches of 6A, 10A, 13A, 16A, 20A, 25A & 32A – 3 nos with power factor 0.6 ± 0.05 lag. required for Normal Operation Test as per Cl. 19.1of IS 3854 : 2023 and 1.10 % of corresponding voltages 1.25 % of corresponding rated current with power factor 0.3 ± 0.05 lag required for Making & Breaking Capacity Test as per Cl.18.1 of IS 3854 : 2023. With Tungsten Filament Lamp Load ( Rating 6A, 10A, 13A, 16A at 240V and 250V) Cl.18.3 of IS 3854:2023With Fluorescent Lamp Load ( Load A&B) (Rating 6A, 10A, 13A & 16A at 240V and 250V & p.f. 0.9).Cl.19.2 of IS 3854:2023Self Ballasted Lamp Load Clause 19.3 (LED Lamp Load) (Rating 6A & 10A, 13A, 16A & 20A at 240V and 250V) 15. Provided with Oscilloscope for Readings of Load in Cl.19.3. a. Digital Storage Oscilloscope. b. 2-Channel. c. Frequency 50MHz along with Probes. Multifunction meter will be provided to indicate the parameters set for the switches under Voltmeter: Range: 0-600V, L.C. : 0.1V, Accuracy : 1%,Ammeter: Range: 0-100A, L.C. : 0.1A, Accuracy : 1%,Power factor meter: Range: 1 to 1, L.C. : 0.01,Digital Counter: 0-999999 . The test Set-up is easy to use for various types of switches operated at the mentioned ratings of voltage & current.The complete Test Set up is sufficiently sturdy & powder coated to avoid rusting of the equipment in Aluminum Profile. The cable of proper rating will be used for wiring. Electrical drawings, Operating manual etc. will be provided.Universal fixture on which all types of switches can be mounted. Also all the safety precautions will be included. a. Key Switch b. Control power switch. c. Reset switch for only air supply. d. Key switch for mechanism doors. (if in running condition mechanism door is opened then whole panel supply will be cutoff) e. Proximity switch on each and every door (if in running condition panel door is opened then whole panel supply will be cutoff). f. Emergency switch. g. Separate air cutoff for setting the switch. h. Specific Wire color will be used.
