Tender For Design, Supply, Installation, Testing, And Commissioning Of Capacity Expansion From 150Mtpd To 300 Mtpd Cattle Feed Plant Including Raw Material Storage Silo System, Molasses Storage Tanks On Turnkey Basis At Mandana Kota Raj.

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Design, Supply, Installation, Testing, And Commissioning Of Capacity Expansion From 150Mtpd To 300 Mtpd Cattle Feed Plant Including Raw Material Storage Silo System, Molasses Storage Tanks On Turnkey Basis At Mandana Kota Raj. , Raw Material Intake Equipments Grain And Dorb Intake And Storage System , Dumping Hopper With Magnetic Grill (Ms) , Aspiration Unit For Dump Hopper , Intake Chain Conveyor With Drive Unit , Bucket Elevator (Intake) With Drive Unit , S.S.304 Diamond Shaped Cascade Magnet With Flow Diverter , Twin Shaft Jute Remover Along With Drive Unit With One Separate Rotor , Drum Sieve With Drive Unit And Accessories Along With Bypass Arrangement For Dorb , Cleaning Machine With Hopper, Feeder Etc. , Bucket Elevator With Drive Unit (Intake To Silo) Along With The Ladder To Climb , Silo Distribution Chain Conveyor Above Silos With Drive Unit , Grain Silo - 500Mt. Hopper Bottom Silos With Discharge System Accessories (Included With Silos) Imported , Dorb - 500Mt. Flat Bottom Silos With Hydrascrew Discharge System And Discharge System Accessories (Included With Silos) , Discharge Bottom Chain Conveyor With Drive Unit , Recirculation Chain Conveyor With Drive Unit , Cross Chain Conveyor (Inside Raw Material Godown) With Drive Unit , Intake Chain Conveyor(Raw Material Godown) With Drive Unit , Bucket Elevator (Intake To Bins) With Drive Unit , Pneumatic Slide Gate , Connecting Chute , Hot Dip Galvanized Supporting Steel Structure For Walk /Cat , Way Etc For Elevator Tower & Its Staircase, Safety Railing, Walk Way Etc. And Gi Chequered Plate For Platforms, Covers Of Trench & Elevator Pit Etc. , Roof Sheeting, Side Cladding In Elevator Tower , Other Material Intake And Day Bin Storage System , Dumping Hopper With Magnetic Grill (Ms) , Aspiration Unit For Dump Hopper , Intake Chain Conveyor With Drive Unit , Cross Chain Conveyor With Drive Unit , Bucket Elevator (Day Bin Intake) With Drive Unit. Max Height 12M. Accordingly Further System To Be Set. , S.S.304 Cascade Magnet , Pneumatic 2-Way Flap , Day Bin Storage (Ms) , Pneumatic Slide Gate , Bucket Elevator (Intake) With Drive Unit , S.S.304 Diamond Shaped Cascade Magnet , Twin Shaft Jute Remover With Drive Unit And One Separate Rotor , Drum Sievewith Drive Unit And Bypass Arragements , Cross Srew Conveyor With Drive Unit , Distribution Screw Conveyor With Drive Unit , Day Bin Storage (Ms) , Day Bin Storage (Ss304)) , Pneumatic Slide Gate , Pneumatic 2-Way Flap , Connecting Chute , Pre- Mix Plant - Capacity 12 Mt / Day - Bypass Protein Plant - 25 Mt/Day , Intake Hopper With Augur - Ms With Drive Unit , Aspiration Unit For Intake Hopper , Intake Inclined Screw Conveyor With Drive Unit , Bucket Elevator (Batch) With Drive Unit (Max. Height 12M. Accordingly Further System To Be Set.) , Hopper Above Blender (Ms) , Ribbon Blender - Ms (Should Be Designed To Handle 1000 Kg) With Drive Unit , Discharge Hopper Cum Day Bin Storage (Ss-304) , Pneumatic Slide Gate , Connecting Chute , Bypass Protein Plant - Complete Including Dumping In The Intake Conveyors , Ball Mill , Bagging Machine For Pre-Mix 1Kg,5 Kg , Batching Equipments , Bin Bottom Discharge Screw Conveyors With Drive Unit , Batch Automatic Weighers (Electronic) With Hoppers, Load Cells, Sensors, Structural Steel, Platform, Etc All , Hopper With Pneumatic Flap Below Batch Weigher , Chain Conveyor With Drive Unit , Bucket Elevator With Drive Unit , Pneumatic Slide Gate , Connecting Chute , Grinding Equipments , Pneumatic Diverter Valve , S.S.304 Cascade Magnet , Mixing Cum Storage Hopper For Hammer Mill With Drive Unit , Feed Hopper For Hammer Mill , Hammer Mill With Feeding Arrangement With Drive Unit , Hammer Mill Aspiration Unit With Drive Unit , Surge Hopper With Conveyor (Suitable For 10 Tph Hammer Mill And Its Aspiration Unit) , Powder Screw Conveyor With Drive Unit , Pneumatic Slide Gate , Connecting Chute , Mixing Equipments , Hopper Above Mixer , Pneumatic Flap For Hopper , Batch Mixer With Pneumatic Flap With Drive Unit , Automatic Intake System - Medicine Dosing System (Loss In Weight Based Automatic) With Level Sensor , Hopper Below Batch Mixer , Mix Feed Chain Conveyor With Drive Unit , Bucket Elevator ( Mixed Feed) With Drive Unit , Pneumatic Slide Gate , Connecting Chute , Molassingequipments , Molasses Unloading Tank (Height Suitable For Unloading From Tanker) , Molasses Unloading Pump , Molasses Storage Tank , Molasses Day Tank - With Steam Heating System (Pre Heating) , Molasses Feeding Pump With Vfd (1 W + 1 S) , Pressure Guage , Loss In Weight Type Molasses Feeding System Including Load Cell As Required, Mixer, Vfd, Control Valve, Tank, Insulation Of Tank, Pumps And All Accessories Etc , Molasses Flow Meter - Mass Type Flow Meter , Molasses Piping With Insulation, Valves & Accessories For Complete Plant, Inter Connecting Ms Structural Walking Platform Between Two Tanks, Piping & Accessories For Molasses Storage Tanks (Incoming, Outgoing, Recirculation And Return Lines Uptothe Unloading Pit), Staircase Etc , Pelleting Equipments , Pneumatic Diverter Valve , Palleting Bins (Bottom Of Bins - Moc - Ss304) , Pneumatic Slide Gate , Feed Hopper For Pellet Mill , Vfd For Pellet Mill Feeder , Feeder For Speed Control , Molasses Mixer (Paddle Type) With Drive Unit , Twin Rotor Conditioner For Pallet Mill With Drive Unit(Designed For 3Mm Pallets) Including Feed Hopper , Pellet Mill With Drive Unit (Designed For 3Mm Pallets) , Rotary Feeder For Pellet Cooler With Drive Unit , Pellet Cooler & Discharge (Counter Current Type With Spreader, Drive Unit And Sensors) , Aspiration Piping For Pellet Cooler In Ss-304 , Pellet Cooler Blower With Vfd And Drive Unit , Pellet Cooler Cyclone In Ss-304 , Airlock In Ss-304 With Drive Unit , Pallet Cooler Fines Collection In Load Cell Based Hopper (Capacity 750 Kgs With Transition Piece, Pipes, Gates For Online Weighting Of Return Fines From Cyclone / Seive , Pallet Fines Screw Conveyor From Hopper To Mix Feed Elevator With Drive Unit , Bypass Ducting For The Mash Product , Pellet Chain Conveyor With Drive Unit , Pellet Elevator (Pellet) With Drive Unit , Pellet Sieve With Drive Unit , Bagging Equipments , Pneumatic Diverter Valve , Storage Bins (Bottom Cone In Ss-304 Contruction) With Sensors , Bin Activator , Bagging Feeding Hopper , Electronic Load Cell Based Semi-Automatic Bagging Off Net Weigher Having Twin Weigher With Common Bagging Chute Suitable For 50 Kg Bags , Bagging Station , Heavy Duty Stitching Machine With Drive Unit , Bag Cleaning Machine , Slat Conveyor - 10M Long With Bag Slider - Width - 600 Mm With Drive Unit , On Line Check Weigher For Finished Feed Bags With Belt Conveyer Of Length 5 M (Approx.), Its Control Panel, Digital Display Etc. In Bagging Line , On Line Metal Detector For Finished Feed Bags With Its Conveying System, Control Panel Etc. , Printer For Bag Printing , Telescopic Conveyor For Distributing Bags In Fgs Area, Loading To The Truck Direclty , Aspiration Equipments , Aspiration System For Storage Bins , Aspiration System For Ground Floor Equipments , Aspiration Unit (Airjet Filter With Fan & Control Unit, Drive Unit Etc.) For Elevators In Production Block & For Pre-Mix , Aspiration Piping , Automation & Instrumentation , High End Plc System , Engineering Station + Operating Station , Scada Software With Logics , Operating System And Application Licenses , Mis Software , Network Hardware, Field Hmi, Automation Accessories , Printers , Instruments , Process Transmitters , Process Guages , Temperature Elements And Transmitter , Process Switches , Flow Meter (Mass /Vortex / Magnetic Type) , Level Transmitter , Control Valve , Load Cell , Production Block Housing , Ms Steel Structure For Main Plant Building And All Other Structure Including Those For Bins, Bagging,Elevators, Cover On Cut-Out In Conveyor Trench In Rmg, Ms Ladder Day Bins/ Conveyor Trench, External Pipe Bridges/ Supports For Service Piping / Electrical Accessories/ Cables, Maintenance / Working Platforms Of Equipment, Safety Railing, Stair Cases & Its Railing, Toe Guard Around Floors And Equipment Cut-Outs Etc. For Complete Plant. Production Block Structure Design And Providing Detail Structural Drawings And Design Models In Stadd Pro Software Along With Boq Details.Cutting, Fabrication, Erection, Installation, And Finalization Of The Production Block Structure Including Fabrication Equipment And Materials Such As Welding Rods, Welding Filler Materials, Etc Along With Painting Of Entire Structure (2 Coast Of Anti Rust Paint + 2 Coats Or Protection Paint). , Ms Chequered Plate (5 Mm Thick) For Flooring Of Plant Building, Platform In Plant Building Including Top Covers On Cut-Out In Conveyor Trenches In Rmg, Below Day Bins, Maintenance Platforms & Staircase /Ladder For Conveyor Trench, Day Bins & Equipment Etc. For Complete Plant. Cutting, Fabrication, Erection, Installation, And Finalization Of The Ms Chequered Plate Structure Including Fabrication Equipment And Materials Such As Welding Rods, Welding Filler Materials, Etc Along With Painting Of Entire Structure (2 Coast Of Anti Rust Pain + 2 Coats Or Protection Paint). , Adjustable Louvers Type Windows 1.5 Mtr X 1 Mtr In Production Block And In Elevator Tower Of Silo , Sheeting (Pre-Coated) - Roof Sheeting, Side Cladding & Acp Cladding In Production Block. , Motorised Winch/Hoist In Production Block , Production Block Internal Electrification And Lighting Works , Product Piping & Fittings , Product Piping Of Ms B Class Pipe With Sacking Off Spout For Pipe & Fittings. , Transition Pieces, Small Hoppers As Required - Ms 3Mm Thk. , Sight Glass For Air Lock , Sight Glass For Batch Piping , Pneumatic Two Way Flap , Pneumatically Operated Slide Gate , Manually Operated Gate At Outlet Of Bins/Hoppers & Other Equipment Of Complete Plant Etc. , Services , Complete Steam Boiler Setup (Solid Fuel Based) , All Common Euiqments Required For Boiler Setup Such As Pollution Control Equipments (Mdc), Id Fans, Chimney, Feed Water Tank, Feed Water Pumps, Etc , Hp/Lp Steam And Condensate Pipes, Valves, Fittings, Supports, Steam Traps & Insulation , Steam Prs System , Ibr Statutory Requirements And Certification Complete , Screw/Tooth Type Air Compressor With Drive Unit (Vfd Operated). For Complete Plant Requirements , Air Receiver With Accessories , Refrigerated Air Dryer For Above 2 Compressors. Common , Compressed Air Distribution Piping, Valves, Fittings & Support For Entire Plant, Fresh Air And Exhaust Ducting For Air Compressors , Water Treatment Plant As Per Specifications (Mgf+Acf+Softner Along With Required Pumping And Automation) , Soft Water Hydro Flow System (2 Pump System With One Working And One Standby System) , Soft Water Distribution Piping, Valves, Fittings & Supports , Application And Sanction Of Power To The Electricity Board. Scope Of Supplier. Official Fees Shall Be Paid By Client , Two / Four Pole Structure , Lightening Arrestors - 3 Nos , Metering “Kiosk” Panel (Keb Side). , Heat Shrinkable Type, Termination Kit(Outdoor Type ) , Heat Shrinkable Type, Termination Kit (Indoor Type) , Ht Panel (Vcb Panel) Suitable With 1 No. Vacuum Circuit Breaker , Ht Cable: A). Over Head 11 Kv, Line & Metering Kiosk- 2 Runs B). Metering Kiosk & Overhead Two-Pole Structure- 2 Runs C). Two-Pole Structure To Incomer Of Ht Panel 1 - 2 Runs D). Ht Panel 1 To Incomer Of Ht Panel 2.- 2 Runs E). Outgoing Of Ht Panel 2 To Hv Side Of 1 No. 1500 Kva Transformer - 2 Runs. , Transformer , L.T. Tpn, 2500 Amps. Rated, 1100 V Grade, 50 C/S. Bus Duct. (Transformers To Pcc Panel) (Sandwiched Type) , Ht Electrical Earthing And Earthing Pits , Gi Earthing Pits , Copper Earthing Pits. , Gi Earthing Strips For Grounding Connections , Copper Earthing Strips For Grounding Connections , Sitc Of Safety Instruments As Below: , Caution Board For 11 Kv , Caution Board For 440 Volts , Hand Gloves Suitable For 11/22 Kv Operation. , Electricaloperating Rod Of Adequate Length( Collapsible Type) Rating 11 Kv , Dry Chemical Powder Type Fire Extinguisher 5 Kg Capacity , Shock Treatment Chart Duly Framed , Dg Set With Amf Panel (Critical Load Only) , L.T. Tpn, 1600 Amps. Rated, 1100 V Grade, 50 C/S. Bus Duct. (Dg Amf/Auto Sync. Panel To Pcc Panel) (Sandwiched Type) , Power Control Centre( Pcc ) , Motor Control Centre (Mccs) , Motor Isolators / Emergency Pbs , Cable Trays & Cable Glands , Lt Power Cables, Control Cables & Instrument Cables. , Rubber Mats For All Panel Boards , Rcps &Jbs : As Per System Requirement , Variable Frequency Drives – Inbuilt In Mcc Panel , Geared Motors , Electric Motors , Earthing For Electrical Power & Automation System , Automatic Power Factor Control Panel , Ups For Control& Automation System (Complete) (Single Phase) , Fire Extinguishers , Control Desk / Modular Cabinet For The Control Room , Air Conditioning Unit For Control Room And Mcc Room , Ancillary Weighing Equipments , Electronic Pit Less Type Weight Bridge With Associated Structurals And Platform. , Electronic Sensing And Recording Equipment Including Load Cells, Computer Hardware, Software, Cables For Data Recording In Scada. , Electronic Platform Weigh Scale , Electronic Platform Weigh Scale , Furniture With Ups, Batteries And Battery Stand In Wb Cabin , Lab Equipments As Per List (Table-D) , One Year Spares For Plant Operation (Table-B) , Workshop Tools As Per List (Table-C) , Training & Service Cover , Extra Items If Any As Per Bidder’S Design