Petroleum and Natural Gas Boards / Undertakings / PSU Closing in 0 days TDR #51641209

Tender For Structural Erection, Piping Fabrication & Erection, Equipment Erection, Insulation, Painting And Other Associated Works (Part Ii) For Nrep Project At Numaligarh Refinery Limited

Issued by Boards / Undertakings / PSU · numaligarh, Assam
Tender Value
Ref. Documents
Estimated cost
Bid Submission
24 Oct 2025
0 days left
EMD
1.85 Crore
Bank guarantee accepted
Document Fee
Ref. Documents
Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
numaligarh → Assam
EMD Exemption
Available
Quantity
Not Available

Project Description

Tender For Structural Erection, Piping Fabrication & Erection, Equipment Erection, Insulation, Painting And Other Associated Works (Part Ii) For Nrep Project At Numaligarh Refinery Limited; 1 STRUCTURAL STEEL ERECTION 2 Receipt of Structural Materials from OWNERs Store / Storage yard,loading, local transportation up to either Contractors storage yard / erection site, unloading, assembly,pocket cleaning,foundation chipping,padding, erection, alignment, bolting, weldingof Fabricated and painted Structural Steel Elements / Structural Modules in position along with supply & fixing of all type of Connection Bolts (Hot Dip Galvanised/Non-Galvanised Permanent bolts) as per Specifications, Layouts and Fabrication Drawings released for IFC. Scope shall include all activities like Bolting, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes and / or during fabrication, mechanical / Electrical / Pneumatic Torque Tightening of Bolts, cleaning, giving final touch up paint where ever required as per specification to the welded /fabricatedparts or damage during transportation & erection etc as required complete in all respect. Making necessary arrangement of required labour, equipment, tools & tackles, Cranes, Manlift, steel scaffolding, consumables, etc to execute the works at all heights as per drawings and specifications along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge.(Exclusions: Erection of steel flooring, ladders, stairways, and handrails). Measurement shall be done as per AFC Fabrication drawing weight. Weight oferection bolts shall not be considered for payment. 3 Supply, Fabrication, surface preparation and Painting as per Painting Specificationandinstallation of Structural Steel including plates etc. for Miscellaneous activitieswherever required. Scope also includes preparation of fabrication drawing and getting it approved from owners/consultant. 4 Supply of Structural Steel including plates etc. for Miscellaneous activitieswherever required as per EIC Instruction 5 Fabrication, surface preparation and Painting as per Painting Specificationandinstallation of Structural Steel including plates etc. for Miscellaneous activitieswherever required. Scope also includes preparation of fabrication drawing and getting it approved from owners/consultant. 6 STRUCTURAL MODULE ASSEMBLY AT GROUND,TRANSPORTATION& ERECTION IN MODULE AT SITE :Receipt of Pre Fabricated Structural Materials from OWNERs storage yard, assembly, erection at ground, alignment, bolting, weldingof Fabricated and painted Structural Steel Elements to make Structural Module at yard/site with the pre-fabricated and painted Structural Steel Elements, loading and Transportation of Modules safely through suitable trailer, unloading at erection site and erection of Structural Modules in position along with Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanised/Non-Galvanised Permanent bolts) as per Specifications, Layouts and Fabrication Drawings released for IFC. Scope shall include all activities like Bolting, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes and / or during fabrication, Torque Tightening of Bolts, fixing in line and level,cleaning, giving final touches to the welded parts, etc as required complete in all respect. Making necessary arrangement of required labour, equipment, tools & tackles, with temporary staging and bracing and removal of the same after erection, consumables, etc to execute the works at all heights as per drawings and specifications along with all related works in order that the Structure/module is handed over to the complete satisfaction of the Engineer-in-charge.Maximum sizes of Modules shall bebe of length (~15 m), width (~10 m), height(~15m) and weight shall be ~80 mt. 7 Unloading of pre fabricated structure at owners storage yard /Laydown Area from vendors truck/trailor with all required tool tackle, machinery, labour, cranes tc as per direction of Engineer in charge 8 Shifting of Structural and piping material within refinery premises with all required tool tackle, machinery, labour, cranes etc as per direction of Engineer in charge 9 HANDRAIL ERECTION 10 Receipt of fabricated Materials from OWNERs Store / Storage yard loading, local transportation up to Contractors store / erection site, unloading, assembly, Erection of already fabricated and Painted Handrails as per requirements indicated in Standard Drawings, IFC Layouts and Fabrication Drawings. Scope shall include all activities like Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanized/Non-Galvanized Permanent bolts) as per Specifications, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes, Torque Tightening of Bolts, cleaning, giving final touch up paint as perspecifications tothewelded/fabricated parts,etcasrequired complete with all tools & tackles, equipment and labour,Cranes, Manlift, steel scaffolding for all and heights along with all related works in order that the Handrail is handed over to the complete satisfaction of the Engineer-in-charge. Supply of erection nuts and bolts / fasteners are included in this item.Measurement shall be As per AFC Fabrication Drawings. 11 For straight handrail 12 For stair case/inclined handrail 13 For circular handrail 14 LADDERS/ CAGE / SAFETY GATE/ SAFETY BARRIERERECTION 15 Receipt of Materials from OWNERs Store / Storage yard, loading, local transportation up to Contractors store / erection site, unloading, assembly, Erection of already fabricated & Painted Ladders /Cage / Safety Gates / Chainswith or without cage and safety gatealong with Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanized/Non-Galvanized Permanent bolts) as per Specifications, Layouts and fabrication Drawings. Scope shall include all activities like Bolting, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes, Torque Tightening of Bolts, cleaning, giving final touch up painting as per specifications to the welded/Fabricatedparts, etc. asrequired completewithalltools, equipmentand labour,Cranes, Manlift, steel scaffolding for all heights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge. 16 Same as above and Ladder and cage 17 Same as above and Safety gate / chains 18 Supply, Fabrication & Erection of Structural Steel Materials for Safety Barriers / Gates which are provided at the Entrance of Platforms at any height or location includingsurface preparation, painting as per Specification & transportation to erection site / laydown area complete in all respects. Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanised/Non-Galvanised Permanent bolts) as per Specifications, Layouts and fabrication Drawings. Scope shall include all activities like Bolting, Welding, Aligning, giving final touch up painting as per specifications to the welded /fabricatedparts, etc. asrequired completewithalltools, equipmentand labour,Cranes, Manlift, steel scaffolding for all depths and heights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge. 19 SUPPLY & ERECTION OF BLIND FLOOR 20 Supplying all Materials (M30 Grade Reinforced Concrete with Fe500D Rebars and admixtures & corrosion inhibitors, CGI Deck Sheets, Shear Lugs, etc) as required related to Blind Floors and Installing the same as per Construction Drawings, Specifications at any elevations (20m to 26m approx. ) and as Directed by Engineer-in-charge all complete for Blind Floor below Air Coolers or for any other Requirement in any type of Structures), complete in all respects including Manpower, Consummables, materials, Construction Equipment, Tools & Tackles, ,Cranes, Manlift, steel scaffolding etc. 21 CGI Deck Sheet of thickness 2.0 mm 22 CGI Deck Sheet of thickness 1.0 mm 23 ConcreteGradeM30with Admixtures andCorrosion Inhibitors 24 Reinforcement Of Grade Fe 500D Uncoated Bars 25 SUPPLY, FABRICATION & ERECTION MS CHEQUERED PLATE 26 Supplying MS chequered plate (5 mm to 10 mm thickness), transporting, fabricating, fixing at various levels with help of supports cleat/stiffeners on floors, platforms, stairs, including grinding edges & supplying all bolts, nuts, washers etc., including necessary modification for supporting structure, drilling holes in plates and supporting structure including one coat of inorganic Zinc Silicate primer(Avg. 75 micron thickness), includingforming cutoutsinchequeredplatesand reinforcing edges byM.S.strips; providing toe plate of 50x6 mm height all along the edges, complete as per drawing, specifications & as directed by Engineer in Charge. 27 Supplying MS hot deep galvanized chequered plate (5 mm to 7 mm thickness), transporting, fabricating, fixing at various levels with help of supporting structure/stiffeners(flat/angle) on RCC pit,floors, platforms, stairs, including grinding edges & supplying all bolts, nuts, washers etc., including necessary modification for supporting structure, drilling holes in plates and supporting structures , includingforming cutoutsinchequeredplatesand reinforcing edges byM.S.strips & lifting hooks;complete as per drawing, specifications, standards & as directed by Engineer in Charge. 28 ERECTION OF GRATING 29 Receipt of Materials from OWNERs Store / Storage yard, loading, local transportation up to Contractors store / erection site, unloading, Erection of Pre- fabricated & Painted /Galvanized flooring/Gratings for all types of platforms and as per standard drawings and/or specifications, fixing in line or level, bolting, clamping and welding as necessary ( Ref: TP-1ZZZA-CV-SDD-0003_D2), incorporating cut-outs where shown in drawings, painting as specified and wherever required, repairs of damaged surface coat after erection, complete with all tools, equipment and labour,,Cranes, Manlift, steel scaffolding for all heights as per drawings and as directed by Engineer-in-Charge. Surface as measured on IFC drawing. Openings shall not be deducted if lower than 0.09 m².Cut Outs above 300mm is in the scope of Structural Steel Fabricator Scope. Below 300 mmsize,cut out shall be done by Structural erection Contractor as per relevant standard within quoted Price for Grating Items. 30 For Square/rectangular Gratings 31 For Circular/Curved Gratings (equipment platform) 32 Supplying, erecting and fixing of electroforged hot dip galvanised MS self colured 25x5 mm flat (IS2062 Gr.BR) conforming to standards, as edge protection member for openings in Gratings made at site by contractor, all complete as directed by Engineer in charge. 33 Supplying ,erecting , fixing on RCC pits, Rectangular ditch etc. 40 mm thk. hot dip galvanised MS self colured Gratings (minimum galvanised coating of 900 gm/sq.m) of approved make and any shape/size as per design /drawing/standards with main memberof size 40x6 mm flat @35c/c and secondary member of 8 mm twisted bar @100 mm c/c conforming to standards IS2062 Gr.A, ASTM A36 or equivalent,IS2629, IS4759 etc. as per approved make including preparation of fabrication drawings from approved design and pattern , all complete as per design drawings,standards, specification and as directed by Engineer in charge. 34 STAIR TREADS ERECTION 35 Receipt of Materials from OWNERs Store / Storage yard, loading, local transportation up to Contractors store / erection site, Erection of Treads made up of Gratings as prefabricated panels including delivering the same to the actual site of execution. Scope shall include all activities like Supply and fixing of all type of Connection Bolts (Erection, HotDip Galvanized/Non -Galvanized Permanent bolts) as per Specifications, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes, Torque Tightening of Bolts, cleaning, giving final touch up paints as per specifications to the welded parts, etc as required complete with all tools, equipment and labour,,Cranes, Manlift, steel scaffolding for allheights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge. 36 For Stair Tread of 900X275 mm 37 For Stair Tread of 750X275 mm 38 Supply of Galvanised Grating & Stair Tread 39 SUPPLY, FABRICATION AND ERECTION OF ROOFING & SIDE CLADDING 40 Supplying, Fabrication and Laying in position, cleaning, straightening, cutting if required, providing cutouts for fixing accessories, bending if required and fixing Profiled Precoated colored Galvalume steel sheetswithalloyof zinc and aluminium” AZ 150 conforming to AS 1397 or ASTM 792 & yield strength 550 Mpa ( thicknessof alloy = 150 gm/m2) and coated withSilicon modified polyester paint 20 microns of selected colourover 5 micron primer coat.& Self drillingself tapping screws (having coating of 45 micron thickness of Zinc tin alloy & screws electroplated by cold mechanical plating method , mesh belt furnace heat treated) having caps matching to suit sheetcolourandEPDMseals,complete with flashingsand silicon sealants as required, including making necessary connections with rain water pipes and providing and fixing stop ends/ drop ends etc, apron pieces, 40mm x 6mm M.S. wind ties along the eaves of roof etc, fixing sheeting in walls where necessary with cement mortar 1:3 all complete as per drawings, specifications with asrequired completewithalltools, equipmentand labour,Cranes, Manlift, steel scaffolding for all heights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer in Charge.(Contractor shall submit detailed drawings and samples for approval). (Measurement - Forsheeting,surfacemeasuredonIFCdrawingwith openings below 0.1m² not deductible and over lapping not accounted. For flashings, the running length as measured from IFC drawing. Slopedroofsshallbemeasured along the slope forthe coveredarea and no extra payments will be made for laps) 41 For roofings, wall claddings, side cladding (Minimum 0.50 mm Base metal thickness) 42 For S Type Louvers 43 Supplying, cleaning, straightening,bending if required, andfixingEaves Gutters of thickness minimum 1(One) mm of Precoated colored Steel sheets with alloy of zinc and aluminium material and to required slope as per drawings including accessories like polyester coatedG.I. selfdrillingself tappingscrews having caps matching to suit sheet colourEPDM seals, flashings and all gutter fittings such as drop ends, stop ends, spacers, laps, etc. complete with siliconsealantsasperspecificationsand as directed by Engineer in Charge. (Contractor shall submit detailed drawings and samples for approval) 44 Supplying, cleaning , straightening, bendingif required and fixing Profiled Ridge Capping/ Single Ridge capping/ Apron / Barge capping/ expansion joint cappingof material to suit the roofsheets withnecessarypolyester coated G.I. self drilling screws and self drilling stitchingscrews having caps matching to suit sheet colour and EPDM seals, complete with flashings andsiliconsealants as required, as per drawings, specificationsandasdirected by Engineer in Charge. 45 Supplying and fixing2 mm thick Polycarbonate translucent sheetsof appropriate shape and corrugation to suit roof profile of sheets including self drilling screws, nuts, washers, etc., complete as specified and directed by Engineer in Charge. 46 SupplyingandfixingMS Gutterstraps 40 mm wide x 6 mm thick with polyester coated G.I.fasteners, EPDM seals etc., complete as per drawing, specificationsandasdirectedby Engineer in Charge 47 Supplying, cutting, jointing and fixing in position ( both in concrete & masonary)PVC rain water pipe of specified diameter jointed with bonding solution of approved quality and make with pressure rating of 4kg/cm2 including tools & labor, clamps, connections etc. all as per approved manufacturers details 48 For 110 mm dia O.D. 49 For 160 mm dia O.D. 50 NON-SHRINK/EPOXY GROUT 51 Supply and laying of Non-shrink cementitious groutfor grouting of base plates, under base frames or other anchoring elements for structures and/or machines, including roughening & cleaning of surfaces, form-works, chamfering of edges, smoothing of exposed surfaces, Curing, making flush to the existing RCC surface by chipping & finishing, RCC surface to be made wet for 24 hrs. before grouting, providing all tools and labour necessary to complete the work as per drawings and manufacturer’s specifications and as per the directions of Engineer-in-charge.Volume measured on AFC drawings. 52 Non-shrink cementitious grout as perapproved Vendor List,Drawings and Specifications 53 Epoxy based grout as per approved, Vendor List, Drawings and Specifications 54 ORDINARY CEMENT SAND GROUT 55 Supply and laying of Ordinary Cement Sand grout (1:2) under base plates of cross- overs, short pipe supports (not exceeding 1.5 m height) and small operating platforms (not exceeding 2.0 m height) not supporting any equipment, temporary structure like Barricading (height not exceeding 10m), including roughening & cleaning of surfaces, form-works, chamfering of edges, smoothing of exposed surfaces, Curing, making flush to the existing RCC surface by chipping & finishing, providing all tools and labour necessary to complete the work as per drawings and manufacturer’s specifications and as per the directions of Engineer-in-charge. 56 SUPPLY & APPLICATION OF FIREPROOOFING 57 Supplying and Applying all types of Fireproofing (Vermiculite Based/ in-situ Concrete/ Sprayed Mortar) as per Specifications, Drawings and Standards for any steel element wherever required, such as columns, beams, wind-bracing, girders, equipment legs, skirts and saddles at any height, either “box” or “contour shaped”, including form-works, supply and installation of reinforcement mesh, primer paint on structural / equipment surface, expanded metal sheet/ lath, nuts, fixing of cover plate (MS edge angle) at both side of top exposed structural beam, cover blocks and hooks, studs, mastic sealing between the Fireproofing edges and the structural steel elements all complete including mobilising/ demobilizing all tools, equipment and labour, Cranes, Manlift, steel scaffolding,localised modification and reinstatementof dancing platform, as required to complete the work to the satisfaction of Engineer-in-Charge. Painting over Fireproofed Surfaces (For both Vermiculite and in-situ Concrete/ Sprayed Mortar Fireproofed Elements):Supplying and Applying of Painting over Fireproofed Surfaces after full curing (minimum gap of 28 days) of all types of Fireproofing applied. The Base Coat shall be a sealer coat of Epoxy Polyamide @ 50 – 75 micron DFT. The Finish Coat shall be of two coats of Acrylic Elastomeric or Polyurethane coating @ 100 – 125 micron DFT per coat. The Finish Coat shall be UV resistant coating system (No 1 of NORSOK standard M-501). The Coating System shall be compatible and approved by the Fireproofing Material Vendor. Fireproofing is including of painting on top surface, application of sealant, fixing of cover plate etc. Inspections and Tests as per relevant technical specifications and codes shall be deemed to be included in the scopeMeasurement for Fireproofing:Volume measured on IFC drawings, less the volume of the structure profiles. Coating section type shall be as follows (unless otherwise specified)-Box type, for steel sizes up to max 300 mm. of Sectional Depth.-Contour shape type, for steel sizes bigger than 300 mm. 58 In-situ Cement Concrete (Grade M30) Fireproofing for steel structures, Equipment legs/ saddles 59 Sprayed mortar Fireproofing for steel structures, Equipment legs/ saddles 60 Vermiculite Based Fireproofing for steel structures, Equipment legs/ saddles 61 Same as clause no 11.1 but nut welding and primer painting on structural / equipment surface excluded. 62 In-situ Cement Concrete (Grade M30) Fireproofing for steel structures, Equipment legs/ saddles 63 Sprayed mortar Fireproofing for steel structures, Equipment legs/ saddles 64 Vermiculite Based Fireproofing for steel structures, Equipment legs/ saddles 65 Structural Modification Works MISCELLANEOUS CUTTING/WELDING WORKS (Not applicable for regular works as per issued drawings but applicable only for specific re-works/ modification works / Miscellaneous works as per directions of E-i-C where reasons for Modificationare not attributable to Contractor) 66 Structural steel dismantling 67 Gas cutting in Structural beams,plates etc 68 Grinding in Structural beams, plates at cutting locations etc 69 Welding in Structural beams,plates etc 70 Surface Preparation and Painting as per Specification 71 Re-erection of Structural Steel 72 Handrail modification including pipe bending , welding, grinding and any other work required 73 Grating 74 LADDERS/ CAGE / SAFETY GATE/ SAFETY BARRIERERECTION 75 Supplying & applying finish coats for all heights including cleaning the surface of dust and loose particles, touching up of damaged primer coat, including all labour, scaffolding, tools, consumables, etc.,as per structural steel paints specifications,(TP-1ZZZA-PI-SPE-0003),drawings and as directed by Engineer in Charge. 76 To surface of structural steel 77 To Handrailing 78 Supplying, erecting and fixing of MS Toe Guardconforming to standards / design sketch as edge protection member where ever required, all complete as directed by Engineer in charge. 79 Erection and fixing of MS Toe Guardconforming to standards / design sketch as edge protection member where ever required, all complete wrt. to welding with Grating or handrail or any other structural member, Supply & Application of touch-up Painting/ganvanised paint as directed by Engineer in charge. 80 Supplying, fabricating structural temporary movable barricading with primer painting as per standards/specifications/drawing touse at site where ever reqired as directed by Engineer in Charge. 81 Supply and installation of expansion bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes and fastening as per vendor’s specifications, all complete and as directed by EIC 82 Mechanical Bolts - Anchor Bolt, M12x125/30 (Under Cut) or equivalent 83 Mechanical Bolts -Anchor Bolt, M16x190/40 (Under Cut) or equivalent 84 Mechanical Bolts -Anchor Bolt, M20x250/50 (Under Cut) or equivalent 85 Mechanical Bolts -Anchor Bolt, -M12x25 or equivalent 86 Mechanical Bolts -Anchor Bolt, -M16x25 or equivalent 87 Mechanical Bolts - Anchor Bolt, -M20x30 or equivalent 88 Supply of expansion bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes and fastening as per vendor’s specifications, all complete and as directed by EIC for sizes not covered in 16.1 to 16.6 89 Installation of expansion bolts as per drawings, ,carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes and fastening as per vendor’s specifications, all complete and as directed by EIC for sizes not covered in 16.1 to 16.6 90 Supply and installation of chemical bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes, anchor rodswith nuts and washers, and fastening as per vendor’s specifications, complete and as directed by EIC 91 Chemical Anchor Bolts -Rod M12X160 (threaded rod) &Adhesive Capsule M12x110 or equivalent 92 Chemical AnchorBolts - Rod M16X190 (threaded rod) & Adhesive Capsule M16x125 or equivalent 93 Chemical AnchorBolts -Rod M20X240 (threaded rod) & Adhesive Capsule M20x170 or equivalent 94 Installation of expansion boltsM 24/200 95 Supply of chemical bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes, anchor rodswith nuts and washers, and fastening as per vendor’s specifications, complete and as directed by EIC for sizes not covered in 17.1 to 17.3 96 Installation of chemical bolts including carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes, anchor rodswith nuts and washers, and fastening as per vendor’s specifications, complete and as directed by EIC for sizes not covered in 17.1 to 17.3 97 Drilling ofholes square or circularup to 32 mm diaand depth upto 1000 mm, through reinforced concrete floor or wall and make good complete as directed by Engineer in Charge. 98 RCC Core cutting of dia 150 mm / 200 mm and depth upto1200 mm 99 Erection of Equipment Platforms & Ladders (For Columns and Vertical Vessels etc.)Structural Platforms and Ladders shall be suppliedin loose and shall be assembled at ground / in positionfor erection works. 100 Scaffolding :Supply, Erection and Dismantling of all types of scaffolding :Erection and Dismantling of all types of scaffolding at various location and elevation as per NRL specification and standards including supply of Scaffolding materials, providing platform as required , clamp manpower, tools, tackles etc. required for completion of job as and when required as per EIC instruction including dismantling of the same after completion of job . Supplied Materials shall be onreturnable basis.This line item to be executed only as per instruction of EIC and not covered for above line items or elsewhere mentioned in piping/structural erection /Dismantling etc works 101 Grade slab to & up to 8 meters 102 From above 8 meters to & up to 12 meters M3 103 From above 12 meters to & up to 24 meter 104 From 24 meters & above 105 Scaffolding inside vessels, tanks, Columns etc and any level and elevation with working platform as per EIC instruction 106 PIPING WORKS FOR PROCESS UNITS & OFFSITES & UTILITIES 107 PIPING (ABOVE GROUND) : - Receipt of free issued Materials, transportation of all piping item(s) from Owners storage point to worksite/work shop; unloading, fabrication including cutting, edge preparation, (inclusive of grinding the edges of pipe, fittings, flanges, Graylock Hubs,Valves and any other FIM material to match with the mating edges of uneven/different thickness wherever required); Installation of Graylock couplings & clamps seal rings, prepration of Locking arrangement for valves (CSO, CSC, LO, LC); fitup, bending, preheating wherever required, welding, threading, and laying of pipes of all types, all materialand all thickness as per issued Isometric drawings over overhead on racks and at all elevations, connecting with equipment nozzles; Installation & welding of strainers, sight glass, expansion bellows, orifice assemblies, spray nozzles, rotameters, mixer, special piping inline items, mixer, tappings for pressure gauges, thermowells, sampling system, springs, sample coolers, Bending & fabrication of Steam ring, purging panels and associated tubing, pressure relief valves, desuperheater etc; Fixing of gaskets, bolts, nuts including application of torque wherever required; All other inline instruments and fittings , like elbows, reducers, tees, vents, drains, SW/threaded valves upto 1.5 NB;Bird screen supply & installation at required location; Alignment, Fixing and welding of RF pad measured as 1.5 Times of mother pipe; Cleaning & flushing loop wise and system wise by water/compressed air, hydrostatic & pneumatic including hydrotest with Temporary(Non-Asbestos) gaskets,nut,bolts etc. required to complete the job in all respects, vacuum, spark testing , reinstatement, card board blasting, leak test, inertization, hot bolting if required and any other type of testing as specified; Temporary support required during Piping erection work; Supply, Fabrication & installation ofdummy spool to complete the piping erection work. 108 Draining, drying by compressed air; Providing of PMI Machine and performing Positive Material Identification (PMI) of existing/new lines using alloy analysers by Level-II qualified NDT Technician, completing all such works in all respects as per the specifications, drawings and instructions of Engineer-In-Charge. Contractor to note that supply and safe upkeep of PMI Machine is Contractors responsibility and no separate payment shall be made for PMI Testing, In addition to the project PMI specification requirement carbon steel materials of class 600 and above PMI is mandatory and contractor should include the same in quoted rate for Piping fabrication /erection rate for piping towards PMI testing; Taking IBR approvals for the required IBR systems; Rates for tubing (if any) shall include rates for valves, fittings, all in line instruments and testing etc. Quoted rates includes Contractors all Tools & Tackles, Construction equipments, Steel Scaffolding (till pre-commissioning) as per safety norms, all consumables including welding rods, filler materialsetc., local barricading / welding booths etc.required for completion of Works. Erection/reerection of Graylock coupling. Welding & Erection of Cladded Pipes & pipe fittings and all consumables including welding rods, filler materials. Erection of Thermal sleeves. Erection of Low Friction Pads (Teflon/ Graphite/ SS 304 mirror finish) is inclusive in the quoted Price. Contractor is required to take preventive measures for protection of painted Spools by using Pipe rigging FRP roller or any appropriate method for pulling the Pipes. Nothing extra shall be payable in this regard. Rates shall include shifting of Fabricated and painted spools to NDT yard/laydown yard, stacking of spools and further shifting to erction site. Preparation of Hydrotest Pack Files as per marked-up P&ID is part of Contractors scope including necessary stationay and printing arrangements etc. Requirement of butt weld and fillet weld govern with piping material specification. Generally upto 1.5 inch piping is socket welded except 900# and above, amine, caustic, corrosive service & Rpad connections. Contractor to follow the ferrite test (by using ferrite scope) for SS.Deployment of specialist for coordination with Spool Vendor site team for sequence of required materialat site and get the material in sequence with respect to erection sequence. Pre-fabricated spools modification if required will be done by mechanical contractor against modification & cutting line items. 109 THK. <= 10MM 110 CARBON STEEL PIPING (NON IBR); 111 FABRICATION 112 NB UPTO 24 INCH 113 NB ABOVE 24 INCH 114 ERECTION 115 NB UPTO 14 INCH 116 NB 16 INCH - 24 INCH 117 NB ABOVE 24 INCH 118 CARBON STEEL PIPING (NACE); 119 FABRICATION 120 NB UPTO 24 INCH 121 NB ABOVE 24 INCH 122 ERECTION 123 NB UPTO 14 INCH 124 NB 16 INCH - 24 INCH 125 NB ABOVE 24 INCH 126 CARBON STEEL PIPING (IBR); 127 FABRICATION 128 NB UPTO 14 INCH 129 NB 16 INCH - 24 INCH 130 NB 26 INCH - 30 INCH 131 NB ABOVE 30 INCH 132 ERECTION 133 NB UPTO 14 INCH 134 NB 16 INCH - 30 INCH 135 NB ABOVE 30 INCH 136 CARBON STEEL PIPING (H2); 137 FABRICATION 138 NB UPTO 14 INCH 139 NB ABOVE 14 INCH 140 ERECTION 141 NB UPTO 14 INCH 142 NB ABOVE 14 INCH 143 ALLOY STEEL PIPING (SOUR); 144 FABRICATION 145 NB UPTO 14 INCH 146 NB 16 INCH - 24 INCH 147 NB ABOVE 24 INCH 148 ERECTION 149 NB UPTO 14 INCH 150 NB 16 INCH - 24 INCH 151 NB ABOVE 24 INCH 152 ALLOY STEEL PIPING (NON IBR); 153 FABRICATION 154 NB UPTO 14 INCH 155 NB ABOVE 14 INCH 156 ERECTION 157 NB UPTO 14 INCH 158 NB ABOVE 14 INCH 159 ALLOY STEEL PIPING (IBR); 160 FABRICATION 161 NB UPTO 6 INCH 162 NB ABOVE 6 INCH 163 ERECTION 164 NB UPTO 6 INCH 165 NB ABOVE 6 INCH 166 STANLESS STEEL PIPING (NON IBR); 167 FABRICATION 168 NB UPTO 6 INCH 169 NB ABOVE 6 INCH 170 ERECTION 171 NB UPTO 6 INCH 172 NB ABOVE 6 INCH 173 STANLESS STEEL PIPING (NACE); 174 FABRICATION 175 NB UPTO 14 INCH 176 NB 16 INCH - 24 INCH 177 NB ABOVE 24 INCH 178 ERECTION 179 NB UPTO 14 INCH 180 NB 16 INCH - 24 INCH 181 NB ABOVE 24 INCH 182 NICKEL ALLOY PIPING (NACE); 183 FABRICATION 184 NB UPTO 14 INCH 185 NB 16 INCH - 24 INCH 186 NB ABOVE 24 INCH 187 ERECTION 188 NB UPTO 14 INCH 189 NB 16 INCH - 24 INCH 190 NB ABOVE 24 INCH 191 HASTALLOY PIPING (NACE); 192 FABRICATION 193 NB UPTO 14 INCH 194 NB 16 INCH - 24 INCH 195 NB ABOVE 24 INCH 196 ERECTION 197 NB UPTO 14 INCH 198 NB 16 INCH - 24 INCH 199 NB ABOVE 24 INCH 200 CARBON STEEL PIPING (Internal Epoxy Coated); 201 FABRICATION 202 NB 4 INCH - 24 INCH 203 NB ABOVE 24 INCH 204 ERECTION 205 NB 4 INCH - 14 INCH 206 NB 16 INCH - 24 INCH 207 NB ABOVE 24 INCH 208 CPVC PIPING;erection of complete CPVC piping as per the isometric issued by EPCM2 in mechanical contractor scopeMTO to be issued at later stage by EPCM2 for procurement of CPVC piping. The CPVC pipes and its installation shall conform to IS 15778, 209 ERECTION (Laying & installation) 210 NB UPTO 1.5 INCH 211 NB 2 INCH - 4 INCH 212 GALVANISED CARBON STEEL PIPING (THREADED and Seal weld )Transportation of all piping items from Owners Storage point to worksite/work shop; fabrication including cutting, threading, welding, Hot/Cold Bending and laying of pipes of all types and thickness overhead on racks and at all elevations. 213 FABRICATION 214 NB UPTO 3 INCH 215 ERECTION 216 NB UPTO 3 INCH 217 THK. > 10MM AND <= 20MM 218 CARBON STEEL PIPING (NON IBR); 219 FABRICATION 220 NB UPTO 24 INCH 221 NB 26 INCH - 30 INCH 222 NB ABOVE 30 INCH 223 ERECTION 224 NB UPTO 14 INCH 225 NB 16 INCH - 30 INCH 226 NB ABOVE 30 INCH 227 CARBON STEEL PIPING (NACE); 228 FABRICATION 229 NB UPTO 14 INCH 230 NB 16 INCH - 24 INCH 231 NB 26 INCH - 30 INCH 232 NB 32 INCH - 48 INCH 233 NB 60 INCH - 80 INCH 234 NB ABOVE 80 INCH 235 ERECTION 236 NB UPTO 14 INCH 237 NB 16 INCH - 30 INCH 238 NB 32 INCH - 48 INCH 239 ABOVE 48 INCH 240 CARBON STEEL PIPING (IBR); 241 FABRICATION 242 NB UPTO 14 INCH 243 NB ABOVE 24 INCH 244 ERECTION 245 NB UPTO 14 INCH 246 NB ABOVE 24 INCH 247 CARBON STEEL PIPING (H2); 248 FABRICATION 249 NB 2 INCH - 14 INCH 250 NB ABOVE 14 INCH 251 ERECTION 252 NB 2 INCH - 14 INCH 253 NB ABOVE 14 INCH 254 ALLOY STEEL PIPING (SOUR); 255 FABRICATION 256 NB UPTO 6 INCH 257 NB ABOVE 6 INCH 258 ERECTION 259 NB UPTO 6 INCH 260 NB 26 INCH - 30 INCH 261 NB ABOVE 30 INCH 262 ALLOY STEEL PIPING (NON IBR); 263 FABRICATION 264 NB UPTO 14 INCH 265 NB 16 INCH - 24 INCH 266 NB ABOVE 24 INCH 267 ERECTION 268 NB UPTO 6 INCH 269 NB 8 INCH - 24 INCH 270 NB ABOVE 24 INCH 271 ALLOY STEEL PIPING (IBR); 272 FABRICATION 273 NB 2 INCH - 14 INCH 274 NB ABOVE 14 INCH 275 ERECTION 276 NB 2 INCH - 14 INCH 277 NB ABOVE 14 INCH 278 STANLESS STEEL PIPING (NON IBR); 279 FABRICATION 280 NB UPTO 6 INCH 281 NB ABOVE 6 INCH 282 ERECTION 283 NB UPTO 6 INCH 284 NB ABOVE 6 INCH 285 STANLESS STEEL PIPING (NACE); 286 FABRICATION 287 NB UPTO 6 INCH 288 NB 8 INCH - 24 INCH 289 NB 26 INCH - 48 INCH 290 ABOVE 48 INCH 291 ERECTION 292 NB UPTO 14 INCH 293 NB 16 INCH AND ABOVE 294 NICKEL ALLOY PIPING (NACE); 295 FABRICATION 296 NB 2 INCH - 6 INCH 297 NB 8 INCH - 14 INCH 298 ABOVE 14 INCH 299 ERECTION 300 NB 2 INCH - 14 INCH 301 ABOVE 14 INCH 302 CARBON STEEL PIPING (Internal Epoxy Coated); 303 FABRICATION 304 NB 26 INCH - 30 INCH 305 NB 32 INCH - 48 INCH 306 ABOVE 48 INCH 307 ERECTION 308 NB 26 INCH - 30 INCH 309 NB 32 INCH - 48 INCH 310 ABOVE 48 INCH 311 THK. > 20MM AND <= 30MM 312 CARBON STEEL PIPING (NON IBR); 313 FABRICATION 314 NB 2 INCH - 14 INCH 315 ABOVE 14 INCH 316 ERECTION 317 NB 2 INCH - 14 INCH 318 ABOVE 14 INCH 319 CARBON STEEL PIPING (NACE); 320 FABRICATION 321 NB 2 INCH - 14 INCH 322 NB 32 INCH - 48 INCH 323 ABOVE 48 INCH 324 ERECTION 325 NB 2 INCH - 14 INCH 326 NB 32 INCH - 48 INCH 327 ABOVE 48 INCH 328 CARBON STEEL PIPING (H2); 329 FABRICATION 330 NB 8 INCH - 14 INCH 331 ABOVE 14 INCH 332 ERECTION 333 NB 8 INCH - 14 INCH 334 ABOVE 14 INCH 335 ALLOY STEEL PIPING (SOUR); 336 FABRICATION 337 NB 2 INCH - 6 INCH 338 NB 8 INCH - 14 INCH 339 ABOVE 14 INCH 340 ERECTION 341 NB 2 INCH - 6 INCH 342 NB 8 INCH - 14 INCH 343 ABOVE 14 INCH 344 ALLOY STEEL PIPING (NON IBR); 345 FABRICATION 346 NB 2 INCH - 6 INCH 347 ABOVE 6 INCH 348 ERECTION 349 NB 2 INCH - 6 INCH 350 ABOVE 6 INCH 351 ALLOY STEEL PIPING (IBR); 352 FABRICATION 353 NB 8 INCH - 14 INCH 354 NB 16 INCH - 24 INCH 355 ABOVE 24 INCH 356 ERECTION 357 NB 8 INCH - 14 INCH 358 NB 16 INCH - 24 INCH 359 ABOVE 24 INCH 360 STANLESS STEEL PIPING (NACE); 361 FABRICATION 362 NB 2 INCH - 14 INCH 363 ABOVE 14 INCH 364 ERECTION 365 NB 2 INCH - 14 INCH 366 ABOVE 14 INCH 367 NICKEL ALLOY PIPING (NACE); 368 FABRICATION 369 NB 8 INCH - 14 INCH 370 ABOVE 14 INCH 371 ERECTION 372 NB 8 INCH - 14 INCH 373 ABOVE 14 INCH 374 STANLESS STEEL PIPING (NON IBR); 375 FABRICATION 376 NB 2 INCH - 6 INCH 377 ABOVE 6 INCH 378 ERECTION 379 NB 2 INCH - 6 INCH 380 ABOVE 6 INCH 381 THK. > 30MM AND <= 50MM 382 CARBON STEEL PIPING (NON IBR); 383 FABRICATION 384 NB 8 INCH - 14 INCH 385 ABOVE 14 INCH 386 ERECTION 387 NB 8 INCH - 14 INCH 388 ABOVE 14 INCH 389 CARBON STEEL PIPING (NACE); 390 FABRICATION 391 NB 8 INCH - 14 INCH 392 NB 16 INCH - 24 INCH 393 ABOVE 24 INCH 394 ERECTION 395 NB 8 INCH - 24 INCH 396 ABOVE 24 INCH 397 ALLOY STEEL PIPING (SOUR); 398 FABRICATION 399 ABOVE 14 INCH 400 ERECTION 401 ABOVE 14 INCH 402 ALLOY STEEL PIPING (NON IBR); 403 FABRICATION 404 NB 8 INCH - 14 INCH 405 ABOVE 14 INCH 406 ERECTION 407 NB 8 INCH - 14 INCH 408 ABOVE 14 INCH 409 STANLESS STEEL PIPING (NACE); 410 FABRICATION 411 NB 8 INCH - 14 INCH 412 NB 16 INCH - 24 INCH 413 ABOVE 24 INCH 414 ERECTION 415 NB 8 INCH - 24 INCH 416 ABOVE 24 INCH 417 STANLESS STEEL PIPING (NON IBR); 418 FABRICATION 419 NB 8 INCH - 14 INCH 420 ABOVE 14 INCH 421 ERECTION 422 NB 8 INCH - 14 INCH 423 ABOVE 14 INCH 424 STEAM TRACING 425 Steam Tracing of Pipes / Instruments : Complete steam tracing package including Fabrication and Erection of Steam tracing lines (Lead, Trail & tracer) including cutting, edge preparation, Cold/Hot Bending, welding, branch connections, vent, drains, instrument tracing upto isolation valves, any sample point connection, traps, strainers, fabrication and erection of related supports and connection accessories, Starting from steam manifolds to condensate manifold as per direction of Engg in charge. Necessary welding qualification tests shall be carried out as part of this work. All Other Accessories required for the Steam tracing activities shall be in Contractor scope.Lead, Trail & Tracer Line - up to 0.75 size:The listed below following activities are also to be performed by contractor.a) Warehouse storage, handling, loading and unloading, unpacking, on site transportation, Surface preparation of process piping, Dirt, rust and scale removal with a wire brush. Oil and grease films may be removed with a rag and suitable solvent, Making necessary connections with manifolds etc as per manifold location plan . b) Installation of the steam tracing in the correct position as per tracing isometric drawing / Engineering teaminstruction & fixing the tracing in position as per details as per specification NR-0ZZZZ-PI-SPE-0005.c) Application of heat transfer compound, Tracer Bonding with heat transfer cement, weather proofing, spacers, supporting (rest, guide & anchoring) of steam tracing wherever required by using primary or secondary steel.d) Measurement for payment under this item shall be as per running metre length installed at site.Steam supply lines from steam header to Steam manifold & Condensate return line from condensate manifolds to condensate header shall be Free issue to Contractor and isometric to be issued to contractor.(Quoted rates shall include welding, threading, bending activities and also installation of Steam Supply manifold and Condensate manifold as well(Approx 900 Nos) 426 Lead & Trail Pre-insulated lines - up to 0.75 size:Installation and Erection of tracers Pre-insulated lines (Lead & Trail) including cutting, edge preparation, Bending, welding, branch connections, Supporting and Connection accessories starting from steam manifolds to tracer pipe up to 0.75 and tracer pipe up to 0.75 to condensate manifold as per direction of Engg in charge. Necessary Connection (Compression fittings) shall be carried out as part of this work. All Other Accessories required for the Steam tracing activities shall be in Contractor scope.The listed below following activities are also to be performed by contractor.a) Warehouse storage, handling, loading and unloading, unpacking, on site transportation, Making necessary connections with manifolds etc as per manifold location plan . b) Installation of the Lead and trail pre-insulated lines in the correct position as per tracing isometric drawing / Engineering team.c) Supporting (U-bolt, clamp, rest, guide & anchoring) of Lead and trail pre-insulated lines wherever required by using primary or secondary steel (Supply & erection) in is contractor scope.d) Measurement for payment under this item shall be as per running metre length installed at site.(Quoted rates must include welding, threading, bending) 427 Installation of strainers at any Platform /Grade level (All type & All Rating - Buttwelded & Socketwelded) 428 0.5 to 1.5 429 2 to 4 430 6 to 8 431 10 to 14 432 16 to 20 433 VALVES: - Receipt and local Transportation of all types of valves (including special & Gear operated valves, flanged Valves, welded Valves, Control valves, on/off valves, safety valves etc.)from Owners Storage point to contractors stores /worksite and installation of valves at any platform elevation & grade for all rating including assembly of valves accessories, if any, fixing of gaskets bolts/nuts wherever required and performing Positive Material Identification (PMI) using alloy analysers as per specification, drawings and directions of Engineer-In-charge. Note: i) For all Butt Welded, Socketwelded & Seal welded Valves, welding shall be considered in respective Piping Inch dia for payment purpose. ii) Quoted rates shall also includes dismounting / re-installation of installed valves (up to three times) during testing of lines / inspection / in case of leakage or any defects and remounting the same after testing and calibration as the case may be. 434 All Types of Valves such as Gate, Globe, Check, Butterfly, Ball, Plug, Control valves, on/off valves, safety valves etc. up to # 2500 class 435 VALVE RATING: 150# to 600# 436 NB.2 INCH 437 NB.3 INCH 438 NB.4 INCH 439 NB.6 INCH 440 NB.8 INCH 441 NB.10 INCH 442 NB.12 INCH 443 NB.14 INCH 444 NB.16 INCH 445 NB.18 INCH 446 NB.20 INCH 447 NB.24 INCH 448 NB. 26 INCH 449 NB.28 INCH 450 NB.30 INCH 451 NB.32 INCH 452 NB.34 INCH 453 NB.36 INCH 454 NB.40 INCH 455 NB.44 INCH 456 NB.60 INCH 457 VALVE RATINGS: 900# to 2500# 458 NB.2 INCH 459 NB.3 INCH 460 NB.4 INCH 461 NB.6 INCH 462 NB.8 INCH 463 NB.10 INCH 464 NB.12 INCH 465 NB.14 INCH 466 NB.16 INCH 467 NB.18 INCH 468 NB.20 INCH 469 All Types of Valves (Butt welded and Socket welded) such as Gate, Globe, Check, Butterfly, Ball, Plug,Control valves, on/off valves, safety valves etc. ( All Ratings) for small bore 470 NB.0.5 INCH 471 NB.0.75 INCH 472 NB.1 INCH 473 NB.1.5 INCH 474 Bolt Tensioning - Carrying out controlled hydraulic tensioning/tighteningof bolted joints on all types of piping as called for in specification TP-1ZZZA-PI-SPE-0005 on already erected system including carrying out alignment of flanges, cleaning of flange surface, supply of all materials for Bolt tensioning, , recording devices, instruments etc; Providing all necessary normal and special equipment, tools & tackles and gadgets, skilled / unskilled labour, specialist, supervisory staff and completing the work in all respects as per specifications and instructions of engineer-in-charge. Some joints may require bolt tensioning more than once, but, payment for one joint shall be made only once. Quoted price also includes requirement of scaffolding, working platforms and all consumables as required for this work. Bolt Tensioning works includes pipeline flanged joints, pipeline to vessel joints including manway covers to girth flanges, equipment joints, tie in joints flange with other related jobs and package vendors at all elevations. Measurement shall be on the basis of no. of flanged joints / pair of flanges. 475 150# JOINTS 476 NB.14 INCH 477 NB.16 INCH 478 NB.18 INCH 479 NB.20 INCH 480 NB.24 INCH 481 NB.26 INCH 482 NB.28 INCH 483 NB.30 INCH 484 NB.34 INCH 485 NB.36 INCH 486 NB.40 INCH 487 300# JOINTS 488 NB.10 INCH 489 NB.12 INCH 490 NB.14 INCH 491 NB.16 INCH 492 NB.18 INCH 493 NB.20 INCH 494 NB.24 INCH 495 NB.26 INCH 496 NB.28 INCH 497 NB.30 INCH 498 NB.32 INCH 499 NB.36 INCH 500 NB.40 INCH 501 NB.44 INCH 502 NB.56 INCH 503 NB.60 INCH 504 600# JOINTS 505 NB.6 INCH 506 NB.8 INCH 507 NB.10 INCH 508 NB.12 INCH 509 NB.14 INCH 510 NB.16 INCH 511 NB.18 INCH 512 NB.60 INCH 513 900# JOINTS 514 NB.4 INCH 515 NB.6 INCH 516 NB.8 INCH 517 NB.10 INCH 518 NB.12 INCH 519 NB.14 INCH 520 NB.18 INCH 521 1500# JOINTS 522 NB.1.5 INCH 523 NB.3 INCH 524 NB.4 INCH 525 NB.6 INCH 526 NB.8 INCH 527 NB.10 INCH 528 NB.12 INCH 529 NB.14 INCH 530 NB.16 INCH 531 NB.18 INCH 532 2500# JOINTS 533 NB.1.5 INCH 534 NB.2 INCH 535 NB.3 INCH 536 NB.4 INCH 537 NB.6 INCH 538 NB.8 INCH 539 NB.10 INCH 540 NB.12 INCH 541 NB.14 INCH 542 NB.16 INCH 543 NB.18 INCH 544 NB.20 INCH 545 Dissimilar Pipe Welding 546 Dissimilar Welding between SS and CS Pipe (All thickness) 547 Dissimilar Welding between AS and CS Pipe (All thickness) 548 Dissimilar Welding between SS and AS Pipe (All thickness) 549 NON DESTRUCTIVE TESTING 550 RADIOGRAPHY: - Performance of radiographic inspection on piping of all types & thickness including providing or hiring of all necessary equipment and whatever else even though not explicitly mentioned but required to perform the work as per specifications and instructions of Engineer-in-charge. Rates are inclusive of radiography machine, manpower, consumables etc.and all other equipments required to perform the radiography at all heights including staging Scaffolding to the satisfaction of Engineer-in-charge. Radiographs shall be submitted to the Engineer-in-charge. (Repeat Radiography due to defective radiograph on repaired joints due to Contractors fault and for additional radiography necessitated due to poor performance of contractors welders shall be done at contractors cost and nothing shall be paid as extra) 551 Film Radiography by Gamma rays / X Rays 552 Radiography using Close Proximity method with Selenium (Se 75) source / Equivalent source. 553 Radiography by Digital method (Contractor to provide the Film in digital mode as well as hard copy print of the Film) 554 DYE PENETRATION/ MAGNETIC PARTICLE TEST : - Performance of Magnetic particle/ dye penetrant test including supply of all necessary materials; equipments and labour for carrying out the work as per specification and directions of Engineer-in-charge. 555 DYE PENETRATION TEST 556 MAGNETIC PARTICLE TEST 557 ULTRASONIC TESTING 558 Ultrasonic Testing by Advance Method (PAUT). Contractor shall ensure interpretaion of PAUT throughNDT Level-III Inspector approved by ASNT. 559 STRESS RELIEVING : - Carrying out stress relieving of weld joints on all types of piping as called for on shop/site fabricated already erected system including supply of materials, consumables,recording devices, insulation materials, all electrical boards with safety devices safety equipments, instruments etc. providing all normal & special equipment and gadgets, skilled / unskilled labour, specialist, supervisory staff and completing the work in all respects as per specifications and instructions of Engineer-in-charge. Repeat performance due to defective stress relieving or any other account shall be on Contractors cost (Payment shall be done only after submission and approval of charts. Stress relieving shall be followed by hardness Testing and measurement of hardness and no separate payment shall be made for this). Note: Unit for stress relieving quantity is Nos. of circumferential weld joints 560 NB.0.5 INCH 561 NB.0.75 INCH 562 NB.1 INCH 563 NB.1.5 INCH 564 NB.2 INCH 565 NB.3 INCH 566 NB.4 INCH 567 NB.6 INCH 568 NB.8 INCH 569 NB.10 INCH 570 NB.12 INCH 571 NB.14 INCH 572 NB.16 INCH 573 NB.18 INCH 574 NB.20 INCH 575 NB.24 INCH 576 NB.26 INCH 577 NB.28 INCH 578 NB.30 INCH 579 NB.32 INCH 580 NB.34 INCH 581 NB.36 INCH 582 NB.40 INCH 583 NB.44 INCH 584 NB.56 INCH 585 NB.60 INCH 586 NB.74 INCH 587 NB.80 INCH 588 HOT INSULATION (Supply & installation) : - Providing thermal insulation including supply of all insulating and ancillary materials, vapour barrier, weather protective coverings, consumables and other necessary materials, testing of materials as required, including transportation of materials to work site, duly inspected by TEN inspector at manufacturers shop & sample check/inspection at site by TEN Construction team, binding, tying, lacing, stitching and/or otherwise securing, finishing with sheet cladding as per spec, providing bolts, rivets and self tapping screws wherever specified, providing inspection windows, end seals for flanges etc., colour coding and identification. Providing steel scaffolding,localised modification and reinstatementof dancing platform if required,all tools, tackles, equipments etc., labour, supervision and completing the work in allrespect, at all heights as per drawings, specificationsNR-0ZZZZ-PI-SPE-0003 and instructions of Engineer-in charge. 589 INSULATION TYPE:IH / IT, SURFACE MATERIAL :CS & AS, OPERATING TEMP RANGE: UPTO 125 DEG C, INSULATION MATERIAL: ROCKWOOL 590 NB 0.5-0.75 INCHES, THICKNESS 25 MM 591 NB 1 INCHES, THICKNESS 25 MM 592 NB 1.5 INCHES, THICKNESS 25 MM 593 NB 2 INCHES, THICKNESS 25 MM 594 NB 3 INCHES, THICKNESS 25 MM 595 NB 4 INCHES, THICKNESS 25 MM 596 NB 6 INCHES, THICKNESS 25 MM 597 NB 8 INCHES, THICKNESS 25 MM 598 NB 10 INCHES, THICKNESS 25 MM 599 NB 12 INCHES, THICKNESS 25 MM 600 NB 16 INCHES, THICKNESS 25 MM 601 NB 18 INCHES, THICKNESS 25 MM 602 NB 20 INCHES, THICKNESS 25 MM 603 NB 24 INCHES, THICKNESS 25 MM 604 NB 32 INCHES, THICKNESS 25 MM 605 NB 34 INCHES, THICKNESS 25 MM 606 NB 48 INCHES, THICKNESS 25 MM 607 NB 52 INCHES, THICKNESS 25 MM 608 NB 68 INCHES, THICKNESS 25 MM 609 NB 90 INCHES, THICKNESS 25 MM 610 INSULATION TYPE: IH / IT, SURFACE MATERIAL :CS & AS, OPERATING TEMP RANGE: ABOVE 125 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOLINSULATION TYPE:IS, SURFACE MATERIAL :CS & AS, OPERATING TEMP RANGE: ABOVE 350 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOL 611 NB 0.5-0.75 INCHES, THICKNESS 25 MM 612 NB 0.5-0.75 INCHES, THICKNESS 40 MM 613 NB 0.5-0.75 INCHES, THICKNESS 50 MM 614 NB 0.5-0.75 INCHES, THICKNESS 65 MM 615 NB 0.5-0.75 INCHES, THICKNESS 90 MM 616 NB 1 INCHES, THICKNESS 25 MM 617 NB 1 INCHES, THICKNESS 40 MM 618 NB 1 INCHES, THICKNESS 50 MM 619 NB 1 INCHES, THICKNESS 65 MM 620 NB 1 INCHES, THICKNESS 75 MM 621 NB 1 INCHES, THICKNESS 90 MM 622 NB 1.5 INCHES, THICKNESS 100 MM 623 NB 1.5 INCHES, THICKNESS 25 MM 624 NB 1.5 INCHES, THICKNESS 40 MM 625 NB 1.5 INCHES, THICKNESS 50 MM 626 NB 1.5 INCHES, THICKNESS 65 MM 627 NB 1.5 INCHES, THICKNESS 75 MM 628 NB 1.5 INCHES, THICKNESS 90 MM 629 NB 2 INCHES, THICKNESS 115 MM 630 NB 2 INCHES, THICKNESS 25 MM 631 NB 2 INCHES, THICKNESS 40 MM 632 NB 2 INCHES, THICKNESS 50 MM 633 NB 2 INCHES, THICKNESS 55 MM 634 NB 2 INCHES, THICKNESS 65 MM 635 NB 2 INCHES, THICKNESS 90 MM 636 NB 3 INCHES, THICKNESS 115 MM 637 NB 3 INCHES, THICKNESS 100 MM 638 NB 3 INCHES, THICKNESS 25 MM 639 NB 3 INCHES, THICKNESS 40 MM 640 NB 3 INCHES, THICKNESS 50 MM 641 NB 3 INCHES, THICKNESS 55 MM 642 NB 3 INCHES, THICKNESS 75 MM 643 NB 3 INCHES, THICKNESS 90 MM 644 NB 4 INCHES, THICKNESS 115 MM 645 NB 4 INCHES, THICKNESS 125 MM 646 NB 4 INCHES, THICKNESS 25 MM 647 NB 4 INCHES, THICKNESS 40 MM 648 NB 4 INCHES, THICKNESS 55 MM 649 NB 4 INCHES, THICKNESS 65 MM 650 NB 4 INCHES, THICKNESS 75 MM 651 NB 4 INCHES, THICKNESS 90 MM 652 NB 6 INCHES, THICKNESS 100 MM 653 NB 6 INCHES, THICKNESS 115 MM 654 NB 6 INCHES, THICKNESS 140 MM 655 NB 6 INCHES, THICKNESS 40 MM 656 NB 6 INCHES, THICKNESS 55 MM 657 NB 6 INCHES, THICKNESS 65 MM 658 NB 8 INCHES, THICKNESS 100 MM 659 NB 8 INCHES, THICKNESS 125 MM 660 NB 8 INCHES, THICKNESS 140 MM 661 NB 8 INCHES, THICKNESS 40 MM 662 NB 8 INCHES, THICKNESS 50 MM 663 NB 8 INCHES, THICKNESS 65 MM 664 NB 8 INCHES, THICKNESS 75 MM 665 NB 8 INCHES, THICKNESS 90 MM 666 NB 10 INCHES, THICKNESS 115 MM 667 NB 10 INCHES, THICKNESS 125 MM 668 NB 10 INCHES, THICKNESS 140 MM 669 NB 10 INCHES, THICKNESS 40 MM 670 NB 10 INCHES, THICKNESS 50 MM 671 NB 10 INCHES, THICKNESS 65 MM 672 NB 10 INCHES, THICKNESS 75 MM 673 NB 10 INCHES, THICKNESS 90 MM 674 NB 12 INCHES, THICKNESS 115 MM 675 NB 12 INCHES, THICKNESS 125 MM 676 NB 12 INCHES, THICKNESS 40 MM 677 NB 12 INCHES, THICKNESS 50 MM 678 NB 12 INCHES, THICKNESS 65 MM 679 NB 12 INCHES, THICKNESS 75 MM 680 NB 14 INCHES, THICKNESS 115 MM 681 NB 14 INCHES, THICKNESS 40 MM 682 NB 14 INCHES, THICKNESS 50 MM 683 NB 14 INCHES, THICKNESS 65 MM 684 NB 14 INCHES, THICKNESS 75 MM 685 NB 14 INCHES, THICKNESS 90 MM 686 NB 16 INCHES, THICKNESS 115 MM 687 NB 16 INCHES, THICKNESS 40 MM 688 NB 16 INCHES, THICKNESS 50 MM 689 NB 16 INCHES, THICKNESS 65 MM 690 NB 16 INCHES, THICKNESS 75 MM 691 NB 16 INCHES, THICKNESS 90 MM 692 NB 18 INCHES, THICKNESS 140 MM 693 NB 18 INCHES, THICKNESS 155 MM 694 NB 18 INCHES, THICKNESS 50 MM 695 NB 18 INCHES, THICKNESS 65 MM 696 NB 18 INCHES, THICKNESS 75 MM 697 NB 20 INCHES, THICKNESS 40 MM 698 NB 20 INCHES, THICKNESS 50 MM 699 NB 20 INCHES, THICKNESS 75 MM 700 NB 24 INCHES, THICKNESS 75 MM 701 NB 26 INCHES, THICKNESS 75 MM 702 NB 26 INCHES, THICKNESS 50 MM 703 NB 28 INCHES, THICKNESS 50 MM 704 NB 30 INCHES, THICKNESS 75 MM 705 NB 36 INCHES, THICKNESS 75 MM 706 INSULATION TYPE:IH / IT, SURFACE MATERIAL : SS, OPERATING TEMP RANGE: UPTO 125 DEG C, INSULATION MATERIAL: ROCKWOOL 707 NB 0.5-0.75 INCHES, THICKNESS 25 MM 708 NB 1 INCHES, THICKNESS 25 MM 709 NB 2 INCHES, THICKNESS 25 MM 710 NB 3 INCHES, THICKNESS 25 MM 711 NB 4 INCHES, THICKNESS 25 MM 712 NB 6 INCHES, THICKNESS 100 MM 713 NB 6 INCHES, THICKNESS 25 MM 714 NB 8 INCHES, THICKNESS 25 MM 715 NB 10 INCHES, THICKNESS 25 MM 716 INSULATION TYPE: IH / IT, SURFACE MATERIAL : SS, OPERATING TEMP RANGE: ABOVE 125 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOLINSULATION TYPE:IS, SURFACE MATERIAL :SS, OPERATING TEMP RANGE: ABOVE 350 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOL 717 NB 0.5-0.75 INCHES, THICKNESS 25 MM 718 NB 0.5-0.75 INCHES, THICKNESS 40 MM 719 NB 0.5-0.75 INCHES, THICKNESS 65 MM 720 NB 0.5-0.75 INCHES, THICKNESS 75 MM 721 NB 1 INCHES, THICKNESS 25 MM 722 NB 1 INCHES, THICKNESS 40 MM 723 NB 1 INCHES, THICKNESS 50 MM 724 NB 1 INCHES, THICKNESS 65 MM 725 NB 1 INCHES, THICKNESS 75 MM 726 NB 1 INCHES, THICKNESS 90 MM 727 NB 1.5 INCHES, THICKNESS 25 MM 728 NB 1.5 INCHES, THICKNESS 40 MM 729 NB 1.5 INCHES, THICKNESS 50 MM 730 NB 1.5 INCHES, THICKNESS 65 MM 731 NB 1.5 INCHES, THICKNESS 75 MM 732 NB 1.5 INCHES, THICKNESS 90 MM 733 NB 2 INCHES, THICKNESS 25 MM 734 NB 2 INCHES, THICKNESS 40 MM 735 NB 2 INCHES, THICKNESS 50 MM 736 NB 2 INCHES, THICKNESS 55 MM 737 NB 2 INCHES, THICKNESS 65 MM 738 NB 2 INCHES, THICKNESS 90 MM 739 NB 3 INCHES, THICKNESS 100 MM 740 NB 3 INCHES, THICKNESS 25 MM 741 NB 3 INCHES, THICKNESS 40 MM 742 NB 3 INCHES, THICKNESS 50 MM 743 NB 3 INCHES, THICKNESS 55 MM 744 NB 3 INCHES, THICKNESS 75 MM 745 NB 3 INCHES, THICKNESS 90 MM 746 NB 4 INCHES, THICKNESS 115 MM 747 NB 4 INCHES, THICKNESS 40 MM 748 NB 4 INCHES, THICKNESS 55 MM 749 NB 4 INCHES, THICKNESS 65 MM 750 NB 4 INCHES, THICKNESS 75 MM 751 NB 4 INCHES, THICKNESS 90 MM 752 NB 6 INCHES, THICKNESS 140 MM 753 NB 6 INCHES, THICKNESS 100 MM 754 NB 6 INCHES, THICKNESS 115 MM 755 NB 6 INCHES, THICKNESS 40 MM 756 NB 6 INCHES, THICKNESS 55 MM 757 NB 6 INCHES, THICKNESS 65 MM 758 NB 6 INCHES, THICKNESS 90 MM 759 NB 8 INCHES, THICKNESS 100 MM 760 NB 8 INCHES, THICKNESS 125 MM 761 NB 8 INCHES, THICKNESS 140 MM 762 NB 8 INCHES, THICKNESS 50 MM 763 NB 8 INCHES, THICKNESS 65 MM 764 NB 8 INCHES, THICKNESS 75 MM 765 NB 8 INCHES, THICKNESS 90 MM 766 NB 10 INCHES, THICKNESS 115 MM 767 NB 10 INCHES, THICKNESS 125 MM 768 NB 10 INCHES, THICKNESS 65 MM 769 NB 10 INCHES, THICKNESS 75 MM 770 NB 10 INCHES, THICKNESS 90 MM 771 NB 12 INCHES, THICKNESS 115 MM 772 NB 12 INCHES, THICKNESS 125 MM 773 NB 12 INCHES, THICKNESS 50 MM 774 NB 12 INCHES, THICKNESS 65 MM 775 NB 12 INCHES, THICKNESS 75 MM 776 NB 12 INCHES, THICKNESS 90 MM 777 NB 14 INCHES, THICKNESS 115 MM 778 NB 14 INCHES, THICKNESS 140 MM 779 NB 14 INCHES, THICKNESS 50 MM 780 NB 14 INCHES, THICKNESS 65 MM 781 NB 14 INCHES, THICKNESS 75 MM 782 NB 16 INCHES, THICKNESS 140 MM 783 NB 16 INCHES, THICKNESS 65 MM 784 NB 16 INCHES, THICKNESS 75 MM 785 NB 18 INCHES, THICKNESS 115 MM 786 NB 18 INCHES, THICKNESS 140 MM 787 NB 18 INCHES, THICKNESS 90 MM 788 NB 20 INCHES, THICKNESS 100 MM 789 NB 20 INCHES, THICKNESS 115 MM 790 NB 20 INCHES, THICKNESS 140 MM 791 NB 20 INCHES, THICKNESS 50 MM 792 NB 20 INCHES, THICKNESS 65 MM 793 NB 20 INCHES, THICKNESS 75 MM 794 NB 24 INCHES, THICKNESS 75 MM 795 NB 72 INCHES, THICKNESS 115 MM 796 INSULATION TYPE: IS, SURFACE MATERIAL : CS & AS, OPERATING TEMP RANGE: UPTO 350 DEG C, INSULATION MATERIAL: CELLULAR GLASS 797 NB 0.5-0.75 INCHES, THICKNESS 25 MM 798 NB 0.5-0.75 INCHES, THICKNESS 40 MM 799 NB 1 INCHES, THICKNESS 25 MM 800 NB 1.5 INCHES, THICKNESS 25 MM 801 NB 2 INCHES, THICKNESS 25 MM 802 NB 3 INCHES, THICKNESS 25 MM 803 NB 3 INCHES, THICKNESS 40 MM 804 NB 4 INCHES, THICKNESS 25 MM 805 NB 4 INCHES, THICKNESS 50 MM 806 NB 6 INCHES, THICKNESS 25 MM 807 NB 6 INCHES, THICKNESS 50 MM 808 NB 8 INCHES, THICKNESS 25 MM 809 NB 10 INCHES, THICKNESS 25 MM 810 NB 10 INCHES, THICKNESS 40 MM 811 NB 10 INCHES, THICKNESS 65 MM 812 NB 12 INCHES, THICKNESS 25 MM 813 NB 14 INCHES, THICKNESS 25 MM 814 NB 16 INCHES, THICKNESS 25 MM 815 NB 18 INCHES, THICKNESS 25 MM 816 NB 20 INCHES, THICKNESS 25 MM 817 NB 24 INCHES, THICKNESS 25 MM 818 NB 36 INCHES, THICKNESS 25 MM 819 NB 52 INCHES, THICKNESS 25 MM 820 NB 72 INCHES, THICKNESS 25 MM 821 NB 80 INCHES, THICKNESS 25 MM 822 INSULATION TYPE: IS, SURFACE MATERIAL : SS, OPERATING TEMP RANGE: UPTO 350 DEG C, INSULATION MATERIAL: CELLULAR GLASS 823 NB 0.5-0.75 INCHES, THICKNESS 25 MM 824 NB 1 INCHES, THICKNESS 25 MM 825 NB 1.5 INCHES, THICKNESS 25 MM 826 NB 2 INCHES, THICKNESS 25 MM 827 NB 3 INCHES, THICKNESS 25 MM 828 NB 4 INCHES, THICKNESS 25 MM 829 NB 6 INCHES, THICKNESS 25 MM 830 NB 8 INCHES, THICKNESS 25 MM 831 NB 10 INCHES, THICKNESS 25 MM 832 NB 12 INCHES, THICKNESS 25 MM 833 NB 14 INCHES, THICKNESS 25 MM 834 NB 16 INCHES, THICKNESS 25 MM 835 NB 18 INCHES, THICKNESS 25 MM 836 NB 20 INCHES, THICKNESS 25 MM 837 NB 24 INCHES, THICKNESS 25 MM 838 INSULATION TYPE:IH, SURFACE MATERIAL : AS, OPERATING TEMP RANGE: ABOVE 451 DEG C UPTO 500 DEG C,INSULATION MATERIAL : Inner Layer: Rock Wool / Mineral Wool (ASTM C592 / ASTM C547 as applicable) and Outer Layer: Aerogel (ASTM C1728, Type III, Grade 1) 839 NB 0.5-0.75 INCHES, THICKNESS 75 (65 MM +10 MM) 840 NB 1 INCHES, THICKNESS 75 (65 MM +10 MM) 841 NB 1.5 INCHES, THICKNESS 85 (75 MM +10 MM) 842 NB 2 INCHES, THICKNESS 100 (90 MM +10 MM) 843 NB 3 INCHES, THICKNESS 100 (90 MM +10 MM) 844 NB 4 INCHES, THICKNESS 110 (100 MM +10 MM) 845 NB 6 INCHES, THICKNESS 125 (115 MM +10 MM) 846 NB 8 INCHES, THICKNESS 125 (115 MM +10 MM) 847 NB 10 INCHES, THICKNESS 125 (115 MM +10 MM) 848 NB 12 INCHES, THICKNESS 135 (125 MM +10 MM) 849 NB 14 INCHES, THICKNESS 135 (125 MM +10 MM) 850 NB 16 INCHES, THICKNESS 135 (125 MM +10 MM) 851 NB 18 INCHES, THICKNESS 150 (140 MM +10 MM) 852 INSULATION TYPE: Accoustic, SURFACE MATERIAL : CS, OPERATING TEMP RANGE: Upto 427 Deg C* For Pipelines above 18 , Three layers of Rockwool insulation with two layers of Galvanised Steel sheet jacketing tio build up a total thiockness of 150 mm shall be provided, * For Line sizes upto 18,Three layers of Rockwool insulation with two layers of Galvanised Steel sheet jacketing tio build up a total thiockness of 140 mm shall be provided ROCKWOOL INSULATION MATERIAL : Lightly resin bonded mattres of 150 Kg/m3 density backed with one side wire netting 3/4 X 24 SWG conforming to IS 8183, the thickness of insulation per layer shall not exceed 50 mm.JACKETING MATERIAL : Shall be plain GI sheet 0.7 mm Thk Class IV(275 GSM) conforming to IS 277 and in Two layers 853 Upto NB 10 INCHES, THICKNESS 140 MM 854 NB 12 to 16 INCHES, THICKNESS 140 MM 855 NB 20 to 26 INCHES, THICKNESS 150 MM 856 NB 32 to 40 INCHES, THICKNESS 150 MM 857 NB 44 INCHES, THICKNESS 150 MM 858 NB 56 INCHES, THICKNESS 150 MM 859 NB 74 INCHES, THICKNESS 150 MM 860 NB 102 INCHES, THICKNESS 150 MM 861 PIPE SUPPORTS 862 PIPE SUPPORTS (MATERIAL SUPPLIED BY OWNER): Fabrication, erection (at all elevations) of all types of pipe supports like shoes, wear pads, cradles, hangers, clamps etc. (of all sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides, special supports, pads and trunnion supports, teflon platesetc. of all types including shot blasting, supply and application of one coat of primer, intermediate & final paint, all necessary equipments, consumables, labour, returning surplus materials and scraps etc. to OWNERs storage point and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustments/alignment during precommissioning, commissioning as per the instructions of Engineer-in-charge. Installation of Spring hangers shall be in contractors scope. The scope of Works also includes grouting of supports, if required as part of Pipe Supports Works within the quoted price which includes supply of grouting materials also and nothing extra shall be payable in this regard. While fabricating the supporting elements the Contractor will ensure that dimensions shown in the drawings match with the site conditions. Additional supports as necessary with the site condition shall be fabricated and erected in accordance with the Standard. The measurement shall be done in MT of finished support. Wastage shall not be considered. Also unlocking of the Spring / hangers / and /or adjusting of turn buckles etc. during commissioning shall be in the scope of Contractor within the quoted price. Welding, Erection, NDT, PWHT of supports with mother pipe shall be included in erection rate for Pipe Supports on MT basis. 863 Pipe Supports for C.S. 864 Pipe Supports for A.S. 865 Pipe Supports for S.S. 866 Pipe Supports for NICKEL ALLOY/Hastalloy 867 PIPE SUPPORTS (MATERIAL SUPPLIED BY CONTRACTOR): Supply, Fabrication, erection (at all elevations) of pipe supports like shoes, wear pads, cradles, hangers, clamps, U-Bolts, turn buckles, saddles, guides, special supports, pads, T post, brackets and trunnion supports etc. of all types including supply and application, shot blasting,one coat of primer, intermediate & final paint, all necessary equipments, consumables, labour,and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustments/alignment during precommissioning, commissioning as per the instructions of Engineer-in-charge. Installation of Spring hangers/strut/sliding plates/Snubber & tie rod shall be in contractors scope .The scope of Works also includes grouting of supports, if required as part of Pipe Supports Works within the quoted price which includes supply of grouting materials also and nothing extra shall be payable in this regard. While fabricating the supporting elements the Contractor will ensure that dimensions shown in the drawings match with the site conditions. Additional supports as necessary with the site condition shall be fabricated and erected in accordance with the Standard. The measurement shall be done in MT of finished support. Wastage shall not be considered. Also unlocking of the Spring / hangers / and /or adjusting of turn buckles etc. during commissioning shall be in the scope of Contractor within the quoted price. Material Supply, Fabrication/Welding, Erection, NDT, PWHT of supports shall be included in quoted rate for Pipe Supports on MT basis. 868 Carbon Steel Supports 869 Alloy Steel Supports 870 Stainless Steel Supports 871 NICKEL ALLOY/Hastalloy Steel Supports 872 PIPE SUPPORTS (ERECTION BY CONTRACTOR AT PRE FABRICATED SPOOL): Erection (at all elevations) of pipe supports like shoes, wear pads, cradles, hangers, clamps, U-Bolts, turn buckles, saddles, guides, special supports, pads, T post, brackets and trunnion supports ets, shot blasting,one coat of primer, intermediate & final paint, all necessary equipments, consumables, labour,and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustments/alignment during precommissioning, commissioning as per the instructions of Engineer-in-charge. Installation of Spring hangers/strut/sliding plates/Snubber & tie rod shall be in contractors scope. The scope of Works also includes grouting of supports, if required as part of Pipe Supports Works within the quoted price which includes supply of grouting materials also and nothing extra shall be payable in this regard. While fabricating the supporting elements the Contractor will ensure that dimensions shown in the drawings match with the site conditions. Additional supports as necessary with the site condition shall be fabricated and erected in accordance with the Standard. The measurement shall be done in MT of finished support. Wastage shall not be considered. Also unlocking of the Spring / hangers / and /or adjusting of turn buckles etc. during commissioning shall be in the scope of Contractor within the quoted price. Welding, Erection, NDT, PWHT of supports shall be included in quoted rate for Pipe Supports on MT basis. 873 Carbon Steel Supports 874 Alloy Steel Supports 875 Stainless Steel Supports 876 NICKEL ALLOY/Hastalloy Steel Supports 877 PAINTING 878 Supply of paints and primers, preparation of surfaces and application of primer and finish paints, identification ( Line numbering), lettering, stencilling of equipment/piping, colour bands, colour coding, miscellaneous demarcation required as per site engineer such as marking on grade for underground lines/cable trays/trenches etc. As specified including rubdown and touch up of shop primer wherever required, providing scaffolding for all heights, labour, material, tools and tackles, consumables supervision etc. to complete the work in all respects as per Job spec. TP-1ZZZA-PI-SPE-0003 drawings and direction of Engineer-in-Charge for all type of uninsulated piping and insulated piping as specified including pipes, fittings, flanges, supports, valves etc. Surface preparation by blast cleaning and application of first coat of primer (as specified in Painting spec) shall be done in fabrication yard prior to erection. For insulated piping wherever blast cleaning with no primer application is specified (insulated SS), in such cases finish paints shall also be applied in the fabrication yard. The identification marks of the piping and joints shall be noted before blasting and the same shall be transferred on primed surface as per the instructions of Engineer-in-charge.In addition to that any work related which is required for welding of prefabricated free issued pipe spool i.e. paint removing of welding and and repaint as per the isometric requirement. 879 Notes: 1. All joints (fabrication as well as erection joints) shall be left unpainted till hydrotesting. 2. No extra payment shall be made for identification (line numbering etc.) of insulated and uninsulated lines. 3. Quoted rate for Painting of Piping also includes Lettering, Stenciling, colour Bands & Colour Coding etc. as per site requirement and Technical Specifications and nothing extra shall be payable in this regard. 880 PAINTING OF UNINSULATED CS/ LTCS/ AS PIPING 881 OPERATING TEMP GROUP (TABLE-1, 1.2): -14 TO 100 (DEG C) SSPC-SP-10, Primer - Inorganic Zinc Silicate (FP-6), 1 coat, 65 - 75 μm,Primer - Epoxy High build (FP-3A), 1 coat, 170 μm, Primer - Acrylic Polyurethane (FP-1), 1 coat, 40 μmTotal Primer DFT= 285 μmFinish Coat - Acrylic Polyurethane (FP-1) - 40 μm will apply after pressure water wash & surface rubbingCumulative DFT = 325 μm 882 NB 0.5 - 0.75 INCHES 883 NB 1 INCHES 884 NB 1.5 INCHES 885 NB 2 INCHES 886 NB 3 INCHES 887 NB 4 INCHES 888 NB 6 INCHES 889 NB 8 INCHES 890 NB 10 INCHES 891 NB 12 INCHES 892 NB 14 INCHES 893 NB 16 INCHES 894 NB 18 INCHES 895 NB 20 INCHES 896 NB 24 INCHES 897 NB 26 INCHES 898 NB 28 INCHES 899 NB 30 INCHES 900 NB 34 INCHES 901 NB 40 INCHES 902 OPERATING TEMP GROUP (TABLE-1, 1.3): 101 TO 400 (DEG C) SSPC-SP-10, Primer - Inorganic Zinc Silicate (FP-6), 1 coat, 65 to 75 μmFinish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 105 - 115 μm 903 NB 0.5-0.75 INCHES 904 NB 1 INCHES 905 NB 1.5 INCHES 906 NB 2 INCHES 907 NB 3 INCHES 908 NB 4 INCHES 909 NB 6 INCHES 910 NB 8 INCHES 911 NB 10 INCHES 912 NB 12 INCHES 913 NB 14 INCHES 914 NB 16 INCHES 915 NB 18 INCHES 916 NB 20 INCHES 917 NB 24 INCHES 918 NB 26 INCHES 919 NB 28 INCHES 920 NB 30 INCHES 921 NB 36 INCHES 922 OPERATING TEMP GROUP (TABLE-1, 1.4): 401 TO 550 (DEG C) SSPC-SP-10, Primer -Silicone Aluminium Paint (FP-8), 1 coat, 20 μmFinish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 60 μm 923 NB 0.5 - 0.75 INCHES 924 NB 1 INCHES 925 NB1.5 INCHES 926 NB2 INCHES 927 NB3 INCHES 928 NB4 INCHES 929 NB6 INCHES 930 NB8 INCHES 931 NB10INCHES 932 PAINTING UNDER INSULATION OF CS/ LTCS/ AS PIPING : 933 OPERATING TEMP GROUP (TABLE-2, 2.1.1): -45 TO 200 (DEG C) SSPC-SP-10, Primer - Epoxy Phenolic (FP-10), 1 coat, 125 μmFinish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 250 μm 934 NB 0.5-0.75 INCHES 935 NB 1 INCHES 936 NB 1.5 INCHES 937 NB 2 INCHES 938 NB 3 INCHES 939 NB 4 INCHES 940 NB 6 INCHES 941 NB 8 INCHES 942 NB 10 INCHES 943 NB 12 INCHES 944 NB 14 INCHES 945 NB 16 INCHES 946 NB 18 INCHES 947 NB 20 INCHES 948 NB 24 INCHES 949 NB 26 INCHES 950 NB 28 INCHES 951 NB 32 INCHES 952 NB 34 INCHES 953 NB 36 INCHES 954 NB 40 INCHES 955 NB 48 INCHES 956 NB 52 INCHES 957 NB 68 INCHES 958 NB 72 INCHES 959 NB 80 INCHES 960 NB 102 INCHES 961 OPERATING TEMP GROUP (TABLE-2, 2.1.2): -201 TO 540 (DEG C) SSPC-SP-10, Primer - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmFinish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 300 μm 962 NB 0.5-0.75 INCHES 963 NB 1 INCHES 964 NB 1.5 INCHES 965 NB 2 INCHES 966 NB 3 INCHES 967 NB 4 INCHES 968 NB 6 INCHES 969 NB 8 INCHES 970 NB 10 INCHES 971 NB 12 INCHES 972 NB 14 INCHES 973 NB 16 INCHES 974 NB 18 INCHES 975 NB 20 INCHES 976 NB 24 INCHES 977 NB 26 INCHES 978 NB 30 INCHES 979 NB 36 INCHES 980 PAINTING UNDER INSULATION OF SS PIPING 981 OPERATING TEMP GROUP (TABLE-2, 2.2.1): -45 TO 200 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1Primer - Epoxy Phenolic (FP-10), 1 coat, 125 μmFinish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 250 μm 982 NB 0.5-0.75 INCHES 983 NB 1 INCHES 984 NB 1.5 INCHES 985 NB 2 INCHES 986 NB 3 INCHES 987 NB 4 INCHES 988 NB 6 INCHES 989 NB 8 INCHES 990 NB 10 INCHES 991 NB 12 INCHES 992 NB 14 INCHES 993 NB 16 INCHES 994 NB 18 INCHES 995 NB 20 INCHES 996 NB 24 INCHES 997 OPERATING TEMP GROUP (TABLE-2, 2.2.2): 201 TO 600 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1, With non-chloride solventPrimer - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmFinish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 300 μm 998 NB 0.5-0.75 INCHES 999 NB 1 INCHES 1000 NB 1.5 INCHES 1001 NB 2 INCHES 1002 NB 3 INCHES 1003 NB 4 INCHES 1004 NB 6 INCHES 1005 NB 8 INCHES 1006 NB 10 INCHES 1007 NB 12 INCHES 1008 NB 14 INCHES 1009 NB 16 INCHES 1010 NB 18 INCHES 1011 NB 20 INCHES 1012 NB 24 INCHES 1013 NB 72 INCHES 1014 Contractor will follow Technical specification for Coating of Cooling/Firewater Water Lines. For internal coated pipes, item rates shall be inclusive of application of coating of Weld joints min. 200 mm on both side (400 mm total) as per Technical specification. The contractor shall provide a detailed field joint lining procedure for review and approval. The procedure shall conform to the requirements of coating Specifications. 1015 FABRICATION(Internal Epoxy Coated); 1016 NB 4 Inch to 6 Inch 1017 NB 8 Inch to 14 Inch 1018 NB 16 Inch to 24 Inch 1019 NB 26 Inch to 30 Inch 1020 NB 32 Inch to 48 Inch 1021 Supply & application of finish paints, miscellaneous demarcation required as per site engineer. wherever required, providing scaffolding for all heights & elevation, labour, material, tools and tackles, consumables supervision etc. to complete the work in all respects as per Job spec. TP-1ZZZA-PI-SPE-0003 & direction of Engineer-in-Charge for all type of uninsulated piping and insulated piping as specified including pipes, fittings, flanges, supports, valves etc. 1022 OPERATING TEMP GROUP (TABLE-1, 1.2): -14 TO 100 (DEG C) SSPC-SP-10, Finish Coat - Acrylic Polyurethane (FP-1) - 40 μm will apply after pressure water wash & surface rubbingCumulative DFT = 40 μm 1023 OPERATING TEMP GROUP (TABLE-1, 1.3): 101 TO 400 (DEG C) SSPC-SP-10, Finish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 40 μm 1024 OPERATING TEMP GROUP (TABLE-1, 1.4): 401 TO 550 (DEG C) SSPC-SP-10, Finish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 40 μm 1025 OPERATING TEMP GROUP (TABLE-2, 2.1.1): -45 TO 200 (DEG C) SSPC-SP-10, Finish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 125 μm 1026 OPERATING TEMP GROUP (TABLE-2, 2.1.2): -201 TO 540 (DEG C) SSPC-SP-10, Finish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 150 μm 1027 OPERATING TEMP GROUP (TABLE-2, 2.2.1): -45 TO 200 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1Finish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 125 μm 1028 OPERATING TEMP GROUP (TABLE-2, 2.2.2): 201 TO 600 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1, With non-chloride solventFinish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 150 μm 1029 Misc. Works (Related to Piping Fabrication and Erection) 1030 MODIFICATION / HOOK-UPS :Cutting, bevelling, fit up, welding of different sizes of CS(IBR/ NON IBR)/AS/SS/Alloy 825/Hastalloy piping of all types and thicknesses in shop, in position, on ground/overhead on rack and at all elevations; transportation of pipes, fittings, flanges etc from owners storage point to work site/ work shop, making necessary scaffoldings, consumables, machinery, tools, tackles, labour, hydrotesting upto the nearest isolation point and supervision including attending repairs, arranging dewatering pump,hookup with existing lines for completing the work as per the instruction of Engineer-in-charge. 1031 Flame Cutting C.S. Piping IBR/Non IBR 1032 Hacksaw cutting C.S. Piping IBR/Non IBR 1033 Bevelling C.S. Piping IBR/Non IBR (Whether for 01 joint or for two end) 1034 Fitup & welding C.S. Piping IBR/Non IBR 1035 Hydrotesting, flushing, drying etc. of existing lines C.S. Piping IBR/Non IBR including Blinding and Deblinding of existing lines 1036 Flame Cutting SS, NICKEL, HASTALLOY Piping IBR/Non IBR 1037 Hacksaw cutting SS, NICKEL, HASTALLOY Piping IBR/Non IBR 1038 Bevelling SS, NICKEL, HASTALLOY Piping IBR/Non IBR 1039 Fitup & welding SS, NICKEL, HASTALLOY Piping IBR/Non IBR 1040 Hydrotesting, flushing, drying etc. of existing lines SS, NICKEL, HASTALLOY Piping IBR/Non IBR including Blinding and Deblinding of existing lines 1041 Flame cutting A.S. Piping IBR/Non IBR 1042 Hacksaw cutting A.S. Piping IBR/Non IBR 1043 Bevelling A.S. Piping IBR/Non IBR 1044 Fitup & welding A.S. Piping IBR/Non IBR 1045 Hydrotesting, flushing, drying etc. of existing lines A.S. Piping IBR/Non IBR including Blinding and Deblinding of existing lines 1046 Grating Cutting / Modification / Removal 1047 Grinding at weld joint of Dur-O-Lock coupling for Smooth finish to the extent acceptable to Consultant / Licensor. 1048 Supply and Installation of Removable weather shield cover 1049 All material required for weather shielding for flanged joints and pipe including job at site with all required tools to perform job shall be in contractor scope, Job shall be performed as per standard NR-0ZZZZ-PI-SPE-0003. 1050 At nozzle for 4 & below size 1051 At nozzle from 6 to 12 size 1052 At nozzle from 14 to 24 size 1053 Fabrication and Installation of Piping Adaptors for flushing of pipelines before handing over of systems for Piping Works during shutdown.Piping Adaptor Material shall be Free issue to Contractor. 1054 HIRING OF CRANES (OPTIONAL ITEM) INCLUDING MOBILIZATION AND DEMOBILIZATION CHARGES, CRANE OPERATORS, FUEL, LUBRICANTS, ALL CONSUMMABLES AND ACCESSORIES ETC. (10 HRS. IN DAY BASIS). USES FOR MORE THAN 10 HRS. IN A DAY SHALL BE PAYABLE ON NORMAL RATE PRORATE BASIS. The deployment of Cranes under this item is for the special cases and for Scope of work other than normal scope of work mentioned in items of this SOR. The requirement of hiring of Crane shall be as decided by OWNER & CONSULTANT and shall be communicated accordingly during execution of Work. 1055 CRAWLER / HYDRAULIC CRANE OF CAPACITY 200-250 MT 1056 CRAWLER / HYDRAULIC CRANE OF CAPACITY 100-150 MT 1057 CRAWLER / HYDRAULIC CRANE OF CAPACITY 75-100 MT 1058 FIRE WATER PIPING (ABOVE GROUND) 1059 Receipt of Materials, Transportation of all piping items from Owners storage point to worksite /work shop, fabrication including cutting, edge preparation (including the grinding of edges of pipe, fittings, flanges etc. to match with the mating edges of uneven / different thickness wherever required); fit up, bending, preheating, wherever required, welding, treading and laying of pipes of all types and thicknesses over sleepers, overhead on racks and at all elevations and fixing of gaskets, bolts, nuts including application of torque where ever required& all other inline instruments and fittings like elbows, reducers, tees, piping specials such as mitres and fabricated fittings, vents, drains (but excluding reinforcing Pads), SW valves up to 1.5 NB, alignment, cleaning & flushing by water /compressed air, hydrostatic, pneumatic, vacuum, spark testing and any other type of testing as specified, draining, during by compressed air, performing Positive Materials Identification Tests using alloy analyzers, completing all such Works in all respects as per the specifications, drawings and instructions of Engineer-in-charge.Contractor will follow Technical specification for Coating of Fire Water Line. For coated pipes, item rates shall be inclusive of application of coating of Weld joints (internal & external) as per Technical specification. The contractor shall provide a detailed field joint lining procedure for review and approval. The procedure shall conform to the requirements of coating Specifications. Erection of Low Friction Pads (Teflon/ Graphite/ SS 304 mirror finish) is inclusive in the quoted Price. 1060 COATED CARBON STEEL PIPING (Galvanized & internal Epoxy) 1061 FABRICATION : BUTT WELD-internal Epoxy 1062 NB 4 Inch to 6 Inch 1063 NB 8 Inch to 14 Inch 1064 NB 16 Inch to 24 Inch 1065 FABRICATION :Galvanized ( Threaded-Seal Weld) 1066 NB up to 1.5 Inch 1067 NB 2 Inch to 3 Inch 1068 ERECTION 1069 NB up to 1.5 Inch 1070 NB 2 Inch to 3 Inch 1071 NB 4 Inch to 6 Inch 1072 NB 8 Inch to 14 Inch 1073 NB 16 Inch to 24 Inch 1074 Spool Drawings preparation for Piping Fabrication using latest Piping Spool Gen Software through specialized agency. Contractor will keep required Technical Manpower at site along with required hardware/computers. Contractor need to update the report on daily basis. Contractor will submit Past track record and take approval of specialized Agency for spooling design and drawing preparation prior to order placement and mobilization of Agency at site. 1075 Supply and Installation of Dancing Platform all aroud below first Tier of Pipe Racks. Quoted rates includes all required Modification. All other Scaffolding requirements are part of Contractors Scope within quoted rates for Piping. Supplied Materials shall be on returnable basis. 1076 Suspended / Hanging Type (First time supply, installation and retention up to the required period) including dismantling of the same after completion of Piping, Painting and Insulation Worksas per instruction of EIC. 1077 Hiring of 01 No. Pick Up Vehicle with Driver for minimum 2000 KM in a Month basis (Round the clock duty) . Beyond 2000 KM, extra amount shall be payable on Prorate basis. 1078 Hiring of 01 No. Pick Up Vehicle with Driverfor minimum 2000 KM in a Month basis for 12 Hours in day. Beyond 2000 KM, extra amount shall be payable on Prorate basis. 1079 Hiring of 01 No. Passenger Vehicle (XUV 300 / Bolero / Scorpio) with Driver for minimum 3000 KM in a Month basis for 12 Hours in day . Beyond 3000 KM, extra amount shall be payable on Prorate basis. 1080 Supply ofSpecial Piping Bulk item, All necessary specifications are applicable for procurement. 1081 80 IN x 20.62MM Cap, Seamless, Prj Std, ASTM A234 Gr.WPB + Sour Service, BW Ends, -, -, 1082 102 IN x 26.97MM Cap, Seamless, Prj Std, ASTM A234 Gr.WPB + Sour Service, BW Ends, -, -, 1083 72 IN x 19.05MM Cap, Seamless, Prj Std, ASTM A403 Gr.WP321 + Sour Service, BW Ends, -, -, 1084 80 IN x 20.62MM Equal tee, Welded + 100% RT, Prj Std, ASTM A234 Gr.WPB + Sour Service, BW Ends, -, -, 1085 20 IN x S-40 EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1086 32 IN x S-30 EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1087 44 IN x 20.62MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1088 56 IN x 25.4MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1089 60 IN x 26.97MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1090 74 IN x 19.05MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1091 80 IN x 20.62MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1092 102 IN x 26.97MM EFW + 100% RT, Pipes, Mnf Std, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1093 24 IN x S-80S EFW + 100% RT, Pipes, ASME B36.19/B36.10, ASTM A358 Gr.321 Cl.1 + Sour Service, BE, -, -, -, 1094 36 IN x S-30 EFW + 100% RT, Pipes, ASME B36.19/B36.10, ASTM A358 Gr.321 Cl.1 + Sour Service, BE, -, -, -, 1095 72 IN x 19.05MM EFW + 100% RT, Pipes, ASME B36.19/B36.10, ASTM A358 Gr.321 Cl.1 + Sour Service, BE, -, -, -, 1096 32 IN x S-30 Weldneck Flange, ASME B16.47 Series A, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -, 1097 44 IN x 20.62MM Weldneck Flange, ASME B16.47 Series A, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -, 1098 60 IN x 26.97MM Weldneck Flange, ASME B16.47 Series A, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -, 1099 16 IN x S-XS Weldneck Flange, ASME B16.5, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -, 1100 80 IN x 20.62MM Weldneck Flange, Prj Std, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, as per project drawing, 1101 24 IN Blind Flange, ASME B16.5, ASTM A182 Gr.F321 + Sour Service, 300 Lbs, RF, -, -, -, 1102 24 IN x S-80S Weldneck Flange, ASME B16.5, ASTM A182 Gr.F321 + Sour Service, 300 Lbs, RF/BW End, -, -, -, 1103 72 IN x 19.05MM Weldneck Flange, Prj Std, ASTM A182 Gr.F321 + Sour Service, 300 Lbs, RF/BW End, -, -, -, 1104 0.5 IN x S-XS Seamless, Pipes, ASME B36.10, ASTM A106 Gr.B, BE, -, -, -, 1105 Contractor is required to take care the alignment / torquing of spools which are already erectedwithout alignment / torquing by other contractor 1106 Contractor is required to take care the requirement of all type of material required for Hydrotesting of spools already erectedby other contractor 1107 Supply of Fasteners for alignment of spools during erection work Contractor to take care the requirement of fasterners for erection activity as per the listed material upto 48 mm Dia and any length. 1108 Stud Bolts - B7/2H 1109 Stud Bolts - B7M/2HM 1110 Stud Bolts - B16/16 1111 Stud Bolts - L7/7 1112 Machine Bolt - A307 Grade B 1113 Chemical Bolts for Supports erection 1114 Hydrotesting of spools (Existing erected lines/Spools supplied by other contractor) 1115 Hydrotesting of spools (Existing erected lines/Spools supplied by other contractor)Hydrotesting/Flushing/Reinstatement/documentation (Loop prepartion) (All thickness)Hydrotest for Modified Piping/additional works/ new line (only on EIC instruction not part of above or elsewhere mentioned piping works) includingpunch listing clearing ,loop clearance / dilution of punch list, flushing, testing, drying, final documentation etc.Contractor is required to take care of the requirement of all type of material required for Hydrotesting of spools, Scope including hydrotest with Temporary gaskets,nut,bolts etc. required to complete the job in all respects, reinstatement of line, If required Temporary support , dummy spools etc. to be provided for completion of Hydrotest.This line item to be executed only as per instruction of EIC and not covered for above or elsewhere mentioned piping works (excluding scope of piping works) 1116 Supply of Gasket (As per EIC Instruction)Gasket Sheet - Non Mettalic SheetSupply of Non-metallic Compressed Non-Asbestos Jointing Sheet (Eco friendly) for maximum continuous service temperature of 250 Deg C Max. Operating Pressure of 80 bar.Sheet size: 1.5Mx4.5M. Service: Medium like Hydrocarbon, Steam, Gas; Champion Style AF139 or equivalent. Service: Medium Service Condition like Hydrocarbon, Steam, Gas; Champion Style AF139 or equivalent.This line item to be executed only as per instruction of EIC and not covered for above or elsewhere mentioned piping works (excluding scope of piping works) 1117 3mm Thick x 1.5 Meter x 4.5Meter 1118 4mm Thick x 1.5 Meter x 4.5Meter 1119 6mm Thick x 1.5 Meter x 4.5Meter 1120 Supply of Gasket (As per EIC Instruction)Gasket Sheet - Mettallic SheetSupply of Metallic Compressed Non-Asbestos Jointing Sheet (Eco friendly) fortemperature 450 Deg C Max. Operating Pressure :160 bar. Sheet size: 1.5Mx4.5M.. Service: Medium like Hydrocarbon, Steam, Gas; Champion Style AF139 or equivalent. Service: Medium Service Condition like Hydrocarbon, Steam, Gas;equivalent.This line item to be executed only as per instruction of EIC and not covered for above or elsewhere mentioned piping works (excluding scope of piping works) 1121 3mm Thick x 1.5 Meter x 4.5Meter 1122 4 mm Thick x 1.5 Meter x 4.5Meter 1123 6 mm Thick x 1.5 Meter x 4.5Meter 1124 CHEMICAL CLEANING OF SS PIPING 1125 Picking & Passivation 1126 NB up to 1.5 Inch 1127 NB 2 Inch to 24 Inch 1128 NB 26 Inch and Above 1129 Installation of Clamp On Type Steam Tracing (includinginstallation of steam and condensate manifold, lead and trail pipe, tracers etc.) as per Installation drawing No. XXXX 1130 UNDER GROUND PIPING WORKS (UGP) 1131 Fabrication and laying of Carbon Steel U/G piping works (including NACE & H2 services) including blasting, primer painting, wrapping and coatingn as per specification including hydrotesting and all associated works 1132 Fabrication of UG Piping for all thickness 1133 Erection of UG piping (All thickness) 1134 Wrapping and coating of Piping spools including field joint as per the specifications including supply of all materials, tools and tackles, etc. (inner/outer wrap tape with primer) 1135 3LPE coated (Only Field Joints) including primer as per the specifications including supply of all materials, tools and tackles, etc. 1136 Supply and filling river sand around UG piping for padding as per Std dwg 1137 Supply of Pipes,fittings,flanges,valves as per MSL(Master supplier list) in line with project specification andcomplying with all testing requirementsp 1138 Supply of Carbon steel pipes,fittings,flanges,valves - Non IBR 1139 Supply of Carbon steel pipes,fittings,flanges,valves - IBR 1140 Supply of Carbon steel pipes,fittings,flanges,valves - Nace +H2 1141 Supply of Alloy steel pipes,fittings,flanges,valves - Non IBR 1142 Supply of Alloy steel pipes,fittings,flanges,valves - IBR 1143 Supply of Alloy steel pipes,fittings,flanges,valves - Nace +H2 1144 Supply of Stainless steel pipes,fittings,flanges,valves 1145 Supply of Stainless steel pipes,fittings,flanges,valves - Nace +H2 1146 ROTARY EQUIPMENTS (PUMPS,COMPRESSORS & ASSOCIATED ITEMS) 1147 Description of Work : Receipt of materials from OWNERs store / yard / storage point, loading on truck / trailer, local Transportation of Rotating Equipment & Associated items, unloading at site, preparation of erection scheme for approval, carrying out necessary drilling/machining, if required, enlarging of coupling bores, assembly of subassemblies, placing the equipments(including alignment of associated pump,motor / trubine as per OEM instruction manual) on foundations at all heights and locations,fabrication, erection, bolting, welding & testing of interconnecting piping (including lube oil piping,cooling water piping etc. as per approved drawings & specification to be paid separately as per respective Piping Inch Dia Rate), levelling, aligning with and without pipes, blue matching and lapping as per vendors recommendation, including chipping and dressing of foundations, grouting and providing manpower for testing, installation of mechanical seal, preparation of no load run test, first fill of lubricant /mechanical seal pot liquid supplied as free issue, rectifying defects if any and completing the work in all respects as per drawings / specifications enclosed in the Tender document and instruction of Engineer-in Charge. The quoted rates shall include cost towards supply of all consumables, cleaning agents, CS and SS packing plates / machined shims / wedges / any other materials required for completion etc, fixing of dowell pins, stoppers, guards, etc. wherever applicable. Grouting of frame and placement of machine on the frame shall be carried out only after blue matching of HT Motor driven / high speed equipment. Associated Piping Works and Grouting Works shall be paid as per Piping Price Schedule Items and Civil & Structural Grouting Items respectively. All the required Tools & Tackles, Lifting equipments, Cranes, Scaffolding, Consumables etc. is in the scope of Contractor within his quoted Price. Touch up paint to be done as and when required as per Equipment Manufacturers specification. Touch up Paint material will be provided by equipment vendor and will be provided to Contractor. 1148 PUMPS - CENTRIFUGAL HORIZONTAL 1149 Centrifugal Pump (Horizontal) -OH2, BB2,BB5 & OH6 1150 PUMPS - CENTRIFUGAL VERTICALTYPE 1151 Centrifugal Pump (Vertical Pit Mounted / Vessel Mounted ) 1152 PUMP - RECIPROCATING 1153 Catalyst Transport Oil Pumps (1P30-PA-2801A/B) 1154 HP Purge Oil Pumps (1P30-PA-2809A/B) 1155 PUMP -EBULLATING 1156 Ebullating Pump with Auxiliary skid 1157 COMPRESSOR - RECIPROCATING 1158 Reciprocating Compressor along with auxiliaries skid (1P30-KA-2782 A/B/C) & KODs,Vendors scope related Piping & Intercooler.All piping erection works shall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose. 1159 COMPRESSOR - CENTRIFUGAL 1160 Recycle Gas Compressor, 1P31-KA-2783 ( Steam Turbine driven) along with lube oil skid and seal gas skid and associated auxiliaries.All piping erection works shall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose. 1161 Sour Gas Compressor, 1P30-KA-1781 ( motor driven) along with lube oil skid and seal gas skid and associated auxiliaries.All piping erection works shall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose. 1162 PACKAGES 1163 Description of Work : Receipt of Packaged Equipments (Packaged equipments are the units consists of more than one equipment i.e. Static & Rotary as well as Piping with accessories), Transportation of package equipment & Associated items from owners storage points to work site/ contractors stores, assembly of sub-assemblies, placing the equipments on foundations, fabrication, erection, welding & testing of interconnecting piping (including lube oil piping,cooling water piping etc. as per approved drawings & specification),fabrication and erection of pipe supports, levelling, aligning, including chipping and dressing of foundations, grouting and providing manpower for testingin presence of vendor according to the drawings specification, rectifying defects if any and completing the work in all respects as per drawings / specifications enclosed in the Tender document and instruction of Engineer-in Charge. Quoted rates also includes assistance to Vendors during Pre commissioning activities. Associated Piping and Grouting Works shall be paid as per respectivePiping and GroutingPrice Schedule Items. All the required Tools & Tackles, Lifting equipments, Cranes, Scaffolding, Consumables etc. is in the scope of Contractor within his quoted Price.Touch up paint to be done as and when required as per Equipment Manufacturers specification. Touch up paint material will be provided by equipment vendor and will be provided to Contractor.All piping erection works associated with Packaged equipmentshall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose. 1164 PSA PACKAGE INCLUDING 1165 a. Valves Skid – 60 MT 1166 b. Adsorber Vessel – 15.2 MT per unit, For total 7 nos: 106.4 MT 1167 c. Tail Gas Drum – 55 MT 1168 d. Product Filters: 2 MT 1169 e. PLC Panel – 2 MT 1170 f. Adsorbent Quantity (98 MT for 7 nos of Adsorber Vessels) - 98 MT 1171 CHEMICAL DOSING PACKAGE 1172 MEMBRANE PACKAGE 1173 LIFTING EQUPMENTS 1174 Installation of Lifting Equipment: Transportation of EOT Cranes and its accessories from Owners warehouse / yard to worksite, assembly / sub assembly of the cranes, fixing rails and other electrical ancillaries (trailing cable, bus bar etc as applicable) including load testing at site, arranging necessary loads including their transportation to site and completing the job in all respect as per specifications and to the satisfaction of OWNER /CONSULTANT. Contractors scope of Work also include certification of EOT Crane from external competent authority. 1175 5 MT- EOT Crane 1176 20 MT- EOT Crane 1177 30 MT- EOT Crane 1178 MATERIAL HANDLING EQUIPMENT ERECTION-CP BLOCKS/ELECTRIC HOISTS 1179 CP Block- For Heat Exchanger bundle removal & Pumps Maintenance 1180 CP Block - 2 Ton 1181 CP Block - 3 Ton 1182 CP Block - 5 Ton 1183 CP Block - 7.5 Ton 1184 CP Block - 10 Ton 1185 Electric Hoists-For Heat Exchanger bundle removal & Pumps maintenance (HOLD) 1186 EH - 20 Ton 1187 PRESERVATION OF EQUIPMENT (Nitrogen filling for preservation) 1188 Contractor has to do necessary preservation of Equipment Post receipt of equipment and up to handing over during plant commissioning as per Preservation Procedure attached with the Tender Document. Nitrogen cylinder will be provided by OWNER. 1189 STATIC EQUIPMENTS (REACTOR, COLUMNS, VESSELS, HEAT EXCHANGERS, AIR COOLERS ETC.) 1190 Description of Work : Receiptand Transportation of static equipments (Vessels,Reactors, Heat Exchangers, columns etc.) and associated items from owners Stores / storage yard /storage point to work site, local Transportation up to erection site,unloading at site, assembly of parts, sub assemblies, erection at all elevations, aligning, vertically checking, grouting, tightening of foundation bolts, welding of washer on anchor chairs, installation of demister, internal gratings, pipe davit, installation of mixer, cleaning and flushing by water, draining, drying by compressed air, providing all tools, tackles, machinery, consumables, transportation equipment, Scaffolding as per safety norms, erection equipment, instruments, labour, anclitiary etc. to complete the work in all respects as per drawings, equipment detail, specifications and instruction of the Engineer-in Charge. Quoted price also includes preparation of detailed erection plan for approval of OWNER/CONSULTANT, mobilization of required Crane of suitable capacity, trailing cranes, assembly of Cranes / trailing cranes, all other required Tools & Tackles and supply of all other materials / arrangements required for safe erection of Equipment. Quoted rates also include providing sand bags, sleepers, steel plates, crane mats and supply & placing of liner plates etc.as required for safe placement of equipment at site before erection and providing protection / preservation against damage / rain during construction/installation. In case of Equipments directly reaching at Project erection site by Transporter Truck / Trailer, in that case unloading at site for erection Worksis in the scope of Contractor within the quoted Price for equipment erection. Depurging of Nitrogen from New equipment supplied by Vendor is also in the scope of Contractor. Grouting shall be measured for payment purpose as per relevant item for Grouting Works. PLS. REFER ENCLOSED ATTACHMENT-02 TO STATIC EQUIPMENT SOR FOR FURTHERTAG WISE DETAILS OF EQUIPMENT. 1191 Pressure Vessels / Separators / Columns (All type) 1192 Up to 10MT 1193 Above 10 MT and up to 30 MT 1194 Above 30 MT and up to 50 MT 1195 Above 50 MT and up to 100 MT 1196 Above 100 MT 1197 COLUMN INTERNALS AND TRAYS INSTALLATIONINSTALLATION. Installation of Trays,Demister/ packing including seal welding with consumable wherever required etc. in Columns /Towers etc. including receipt of materials from Owners store, local transportation, handling,carting,mock-up assembly and installation as per drawings /instruction of Owner / Consultant and under supervision of Vendor. 1198 Up to 10MT 1199 Above 10 MT and up to 30 MT 1200 Heat Exchangers / Air Coolers / Miscellaneous (Strainers, Mixer & Filters)(All type) 1201 Up to 10MT 1202 Above 10 MT and up to 30 MT 1203 Above 30 MT and up to 50 MT 1204 Above 50 MT and up to 100 MT 1205 PACKAGES 1206 Description of Work : Receipt of Packaged Equipments (Packaged equipments are the units consists of more than one equipment i.e. Static & Rotary as well as Piping with accessories), Transportation of package equipment & Associated items from owners storage points to work site/ contractors stores, assembly of sub-assemblies, placing the equipments on foundations, fabrication, erection, welding & testing of interconnecting piping (including lube oil piping,cooling water piping etc. as per approved drawings & specification),fabrication and erection of pipe supports, levelling, aligning, including chipping and dressing of foundations, grouting and providing manpower for testingin presence of vendor according to the drawings specification, rectifying defects if any and completing the work in all respects as per drawings / specifications enclosed in the Tender document and instruction of Engineer-in Charge. Quoted rates also includes assistance to Vendors during Pre commissioning activities. Associated Piping and Grouting Works shall be paid as per respectivePiping and GroutingPrice Schedule Items. All the required Tools & Tackles, Lifting equipments, Cranes, Scaffolding, Consumables etc. is in the scope of Contractor within his quoted Price. 1207 Above 10 MT and up to 30 MT 1208 Above 100 MT 1209 UNLOADING OF EQUIPMENT AT SITE (OPTIONAL ITEM) 1210 All inclusive charges for unloading ofEquipments from Vehicles arrived at Project Sitefrom outside directly, local Transportation (if any) upto Project Warehouse / Storage point at site, gas cutting of tack welding on the Trucks / trailers, unpacking, stacking etc. as required and as per instruction of Engineer-in-charge. 1211 Up to 10MT 1212 Above 10 MT and up to 30 MT 1213 Above 30 MT and up to 100 MT 1214 HYDROTESTING / RE HYDROTESTING OF HEAT EXCHANGERS/ AIR COOLERS By Erection contractor 1215 Hydrostatic testing of HEAT EXCHANGERS (shell and tube )including dismantling and reassembling of piping connections wherever required, providing blinds and gaskets on nozzles, piping, water hoses, gauges, valves, test pumps and all other temporary arrangement, labour and materials, drying by hot compressed air as per specifications and instructions of Engineer-in-charge. In case, if leakage is found in gaskets and gaskets are replaced, then re hydrotest to be done with new gasket after reassembly. 1216 Hydrotesting of Shell side [1P30-E-1258; 1P30-E-7956 & 1P31-E-9556] 1217 Hydrotesting of Tube Side[1P30-E-1258; 1P30-E-7956 & 1P31-E-9556] 1218 Insulation of Equipment: 1)Providing thermal insulation including supply of all insulating and ancillary material, heat resistant paint/foils, weather protective covering, consumables and other necessary materials, testing of the material as required including transportation of the materials to work sites, applying insulation on surfaces as specified, including all preparatory works thereon, all binding, tying, lacing, stitching and/or otherwise securing, finishing with plain/corrugated sheet cladding or as specified, providing bolts, rivets, self tapping screws wherever specified, providing inspection windows etc., providing necessary scaffolding, all tools and tackles, equipment, apparatus etc., labour & supervision andcompleting the work in all respect at all heights as per drawings, specifications and instructions of Engineer-in-charge.The above requirement shall be considered according to Insulation specification for hot insulation of vessels, piping & Equipments (NR-0ZZZZ-PI-SPE-0003, Rev. D2).2)Insulation area as specified below based on the equipment bare surface. 1219 Insulation Type :- HC 1220 INSULATION THICKNESS :- 25 mm 1221 INSULATION THICKNESS :- 32 mm 1222 INSULATION THICKNESS :- 40 mm 1223 INSULATION THICKNESS :- 45 mm 1224 INSULATION THICKNESS :- 50 mm 1225 INSULATION THICKNESS :- 60 mm 1226 INSULATION THICKNESS :- 65 mm 1227 INSULATION THICKNESS :- 75 mm 1228 INSULATION THICKNESS :- 85 mm 1229 INSULATION THICKNESS :- 100 mm 1230 INSULATION THICKNESS :- 115 mm 1231 INSULATION THICKNESS :- 125 mm 1232 INSULATION THICKNESS :- 140 mm 1233 INSULATION THICKNESS :- 152 mm 1234 Insulation Type :- PP 1235 INSULATION THICKNESS :- 25 mm 1236 Touch-up Painting of Equipment: (Optional Items) 1237 Touch-up Painting of Equipment:(Uninsulated Equipment): Supply and application of Touch-uppaint on C.S., L.T.C.S. & low alloy steel vertical vessels, horizontal vessels,drums,heat exchangers, mixers including rubdown wherever required as per specification, providing scaffolding for all heights, labour, materials, tools and tackles, consumables, supervision etc. to complete the work in all respect as per specifications, drawings, equipment details for painting and direction of Engineer-in-Charge for all type of uninsulated equipments. 1238 LICENSOR PROPRIETARY / NON-PROPRIETARY INTERNAL INSTALLATION FOR VGO REACTOR [1P31-RB-2821] 1239 Installation of internals such as interbed assembly, including catalyst support beam, grid tray & screen assembly for catalyst bed nozzle, perforated trays with beam for catalyst bed, collection tray & mixing chamber for catalyst bed, quench pipe assemble for catalyst bed, inlet basket, consumable for the seal welding if required etc including receipt of materials from Owners store, local transportation, handling, carting, installation as per drawings / instruction of Owner / Consultant and in presence of CLG Licensor / L&T Reactor fabricator.Above internal work shall be inspected by CLG Licensor with presence of L&T Reactor fabricator. 1240 INSTALLATION OF INSTRUMENTATION FOR ALL REACTORS [1P30-RB-2221 / 2222 & 1P31-RB-2821] 1241 Installation of all instrumentation such as thermowell assembly / multipoint thermocouple, skin thermocouple for all Reactors (1P30-RB-2221 / 2222 & 1P31-RB-2821) including receipt of materials from Owners store, local transportation, handling, carting, installation as per drawings / instruction of Owner / Consultant and in presence of Reactor thermocouple vendor supervision. 1242 FIRE FIGHTING EQUIPMENT - SUPPLY AND ERECTION WORK 1243 FIRE FIGTING EQUIPMENT :SUPPLY(As per EIC instruction) and ERECTION of fire fighting equipment and spares including transportation of equipments from Contractors store to works site,supplying and fixing of nuts, bolts, washers, gaskets (as per specs.) needed for fixing the equipment with matching flange etc. 1244 Supply & Installation of Double headed stand post type Fire hydrant valves 1245 Stand post 1246 Hydrant valves 1247 Restriction orifice 1248 Supply of Double headed stand post type Fire hydrant valves 1249 Stand post 1250 Hydrant valves 1251 Restriction orifice 1252 Installation of Double headed stand post type Fire hydrant valves 1253 Stand post 1254 Hydrant valves 1255 Restriction orifice 1256 Supply & Installation of Landing valves for Double Headed Fire Hydrant at technological structures and building 1257 Hydrant valves 1258 Restriction orifice 1259 Supply & Installation of Hose Box – Double Door Self-Standing Type for Process Area 1260 Supply & Installation of Hose Box – Double Door Wall-mounting Type for Technological structures and building 1261 Hose Reel – Floor mounting type for Process Area 1262 Hose Reel – Wall-mounting Type for Process Area/Technological structures and building 1263 Water cum foam monitor (750 GPM) 1264 Supply & Installation of High Volume Long Range Water cum Foam Monitor(1000-1500-2000 GPM) 1265 Supply & Installation of Medium Velocity Water Spray Nozzles 1266 Angle-120 (Process Area) 1267 Angle-120 (Cable Cellar) 1268 Supply & Installation of High Velocity Water Spray Nozzles 1269 Angle- 100 1270 Quartzite Bulb Detector (Dry system) 1271 Air Release Valve 1272 Supply & Installation of First-Aid Fire Fighting Equipment 1273 Dry Chemical Powder Extinguisher – 6 kg 1274 Dry Chemical Powder Extinguisher – 9 kg 1275 Dry Chemical Powder Extinguisher – 50 kg 1276 Carbon-Di-Oxide Extinguisher – 4.5 kg 1277 Sand bucket ( 4 buckets in row) 1278 First Aid Kit 1279 Safety shower & Eye wash station 1280 Eye wash station 1281 Windsock 1282 FIRE FIGHTING EQUIPMENT -ERECTION WORK 1283 FIRE FIGTING EQUIPMENT :ERECTION of fire fighting equipment including transportation of equipments from owners store to works site, supplying and fixing of nuts, bolts, washers, gaskets (as per specs.) needed for fixing the equipment with matching flange etc. 1284 Automatic deluge valve 1285 200NB 1286 150NB 1287 100NB 1288 75NB 1289 50NB 1290 COMMISSIONING ASSISTANCE WORKS FOR RECID PROCESSING TREATING UNIT (RPTU) 1291 Supply of Manpower Services including all Hand Tools including non sparking Tools, recommneded safety PPEs, consummables etc. for Pre Commissioning and Commissioning Assistance Works on Man day basis. Note: Following Works are not considered in Manpower Services as the same is already included in Contractors Scope of Work as per respective WorksPrice Items in the Price Schedule. For detail, Contractor to refer Price Schedule, Scope of Work, and SCC :1)Preservation of Piping & Equipment2) Contractor shall support pre-commissioning activities up to and including preliminary leak check.3) All lines flushing/blowing cleaning (steam lines blowing if any) in sub contractor scope until cleanliness signed off by owner/EPCM Consultant . This will include making temporary arrangements, required if any.4) Rotary Equipment works shall be supported by Contractoruntil handover and therefore no Contractor man power considered for rotary.5) Mechanical Contractor scope includes supply of man power and fabrication of hardwares including jumpovers as and when required for catalyst loading and other PCC works.10) No Contractor manpower assumed for any pre-commissioning activities on the basis that these are included in Mechanical Contractors scope as per respective Scope of Work. 11) All hand tools (including brass tools), grease etc. are in Contractors scope. 1292 Foreman / Supervisor 1293 Skilled Manpower (with Hand Tools, Equipment / Machinery, Consumables) 1294 Semi Skilled Manpower (with Hand Tools) 1295 Helper / Unskilled Manpower 1296 CHEMICAL CLEANING OF EQUIPMENT AND PIPING 1297 Supply of Materials, Chemical Cleaning and pickling of Equipment / Pipeline including preparation of circulating loop, supply of Temporary piping, pumps, heater coils, gaskets, thermometer, hydrometer, valve, test coupon, spares, laboratory facilities with all accessories for conducting Test, chemicals, safety accessories PPE and also providing of hiring all necessary equipments and whatever else even though not expressly mentioned herein and in specifications but required to perform the Works as per instructions of Engineer-in-charge. 1298 Cooling water passivation cum on stream cleaning of cooling water system 1299 Chemical Cleaning of Compressor Suction Drums and associated pipings 1300 LUBE OIL SYSTEM FLUSHING(31KA-2783,30KA-2782,30KA-1781 ) 1301 Providing Independent Steel Scaffolding 1302 Providing and installing independent steel scaffoldings at various locations and elevations and making working platforms as per the projectsafety specifications to use as optional item during Pre Commissioning / commissioning / any inspection by EPCM Consultant / OWNER / Licensorof the plant, if required, for the items not covered in the schedule of rates. Quoted rates also include dismantling and transporting it back tocontractors lay down area after the use. The quoted rates shall also include,manpower,supervision,detaining of the scaffolds at any given time and location/ elevations for a period of 8 (Eight) weeks. Retention of Scaffoldings for a further period beyond 8 weeks on instructions of E-I-C shall be paid separately as per pro rate basis. In case of Total Scaffolding height more than 18 Metre height, say 30 Metre then up to 18 Metre shall be paid as per below item No. 4.1.1 and for balance 12 Metres, shall be paid as per item No. 4.1.2. 1303 Up to 18 Metre height 1304 Above 18 Metre height 1305 Opening and Boxup of valves / Flanges 1306 Opening or Boxing up of Flanges with new gsket, basket replacement after cleaning of Gasket faces < cutting of gasket from sheets wherever required > inserting or removal of spedacle blind/tail blind wherever necessary to isolate piping, equipments such as column; furnace etc; including supply of tools tackles and manpower necessary to complete the job up to the satisfaction of Engineer In charge, if hot bolting is required it is to be done without any extra cost. 1307 VALVE/FLANGE RATING: 150# to 600# 1308 2 Inch to 3 Inch 1309 4 Inch to 8 Inch 1310 10 Inch to 14 Inch 1311 16 Inch to 18 Inch 1312 20 Inch to 40 Inch 1313 VALVE/FLANGE RATING: 900# to 2500# 1314 2 Inch to 3 Inch 1315 4 Inch to 8 Inch 1316 10 Inch to 14 Inch 1317 16 Inch to 18 Inch 1318 20 Inch to 40 Inch 1319 Decoupling / Coupling of Pumps 1320 Spacer type : Decoupling & Coupling of spacer type flexible coupling excluding spider type for all equipments including removal and box up of coupling guard, all arrangements of tool and tackels, manpower as may be required; Cleaning of parts, checking/ changing spares 1321 Alignment of Pumps 1322 Spacer typ & other coupling: Alignment of equipment with spacer type and other type coupling excluding spider type coupling using suitable method including both cold and hot alingment; includes all arrangements of tools and tackels, manpower as may be required;Cleaning of parts, checking / changing spares Offering NRL for inspection

Corrigendum

Sr No Corrigendum Date Corrigendum Type New Submission Date
1 17-Oct-2025 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 24-Oct-2025

BOQ

Name of Work:Structural Erection, Piping Fabrication & Erection, Equipment Erection, Insulation, Painting and other Associated Works (Part II) for NREP Project at Numaligarh Refinery Limited
Sl. No. Item Description
1STRUCTURAL STEEL ERECTION
2Receipt of Structural Materials from OWNER\"s Store / Storage yard,loading, local transportation up to either Contractor\"s storage yard / erection site, unloading, assembly,pocket cleaning,foundation chipping,padding, erection, alignment, bolting, weldingof Fabricated and painted Structural Steel Elements / Structural Modules in position along with supply & fixing of all type of Connection Bolts (Hot Dip Galvanised/Non-Galvanised Permanent bolts) as per Specifications, Layouts and Fabrication Drawings released for IFC. Scope shall include all activities like Bolting, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes and / or during fabrication, mechanical / Electrical / Pneumatic Torque Tightening of Bolts, cleaning, giving final touch up paint where ever required as per specification to the welded /fabricatedparts or damage during transportation & erection etc as required complete in all respect. Making necessary arrangement of required labour, equipment, tools & tackles, Cranes, Manlift, steel scaffolding, consumables, etc to execute the works at all heights as per drawings and specifications along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge.(Exclusions: Erection of steel flooring, ladders, stairways, and handrails). Measurement shall be done as per AFC Fabrication drawing weight. Weight oferection bolts shall not be considered for payment.
3Supply, Fabrication, surface preparation and Painting as per Painting Specificationandinstallation of Structural Steel including plates etc. for Miscellaneous activitieswherever required. Scope also includes preparation of fabrication drawing and getting it approved from owners/consultant.
4Supply of Structural Steel including plates etc. for Miscellaneous activitieswherever required as per EIC Instruction
5Fabrication, surface preparation and Painting as per Painting Specificationandinstallation of Structural Steel including plates etc. for Miscellaneous activitieswherever required. Scope also includes preparation of fabrication drawing and getting it approved from owners/consultant.
6STRUCTURAL MODULE ASSEMBLY AT GROUND,TRANSPORTATION& ERECTION IN MODULE AT SITE :Receipt of Pre Fabricated Structural Materials from OWNER\"s storage yard, assembly, erection at ground, alignment, bolting, weldingof Fabricated and painted Structural Steel Elements to make Structural Module at yard/site with the pre-fabricated and painted Structural Steel Elements, loading and Transportation of Modules safely through suitable trailer, unloading at erection site and erection of Structural Modules in position along with Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanised/Non-Galvanised Permanent bolts) as per Specifications, Layouts and Fabrication Drawings released for IFC. Scope shall include all activities like Bolting, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes and / or during fabrication, Torque Tightening of Bolts, fixing in line and level,cleaning, giving final touches to the welded parts, etc as required complete in all respect. Making necessary arrangement of required labour, equipment, tools & tackles, with temporary staging and bracing and removal of the same after erection, consumables, etc to execute the works at all heights as per drawings and specifications along with all related works in order that the Structure/module is handed over to the complete satisfaction of the Engineer-in-charge.Maximum sizes of Modules shall bebe of length (~15 m), width (~10 m), height(~15m) and weight shall be ~80 mt.
7Unloading of pre fabricated structure at owner\"s storage yard /Laydown Area from vendor\"s truck/trailor with all required tool tackle, machinery, labour, cranes tc as per direction of Engineer in charge
8Shifting of Structural and piping material within refinery premises with all required tool tackle, machinery, labour, cranes etc as per direction of Engineer in charge
9HANDRAIL ERECTION
10Receipt of fabricated Materials from OWNER\"s Store / Storage yard loading, local transportation up to Contractor\"s store / erection site, unloading, assembly, Erection of already fabricated and Painted Handrails as per requirements indicated in Standard Drawings, IFC Layouts and Fabrication Drawings. Scope shall include all activities like Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanized/Non-Galvanized Permanent bolts) as per Specifications, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes, Torque Tightening of Bolts, cleaning, giving final touch up paint as perspecifications tothewelded/fabricated parts,etcasrequired complete with all tools & tackles, equipment and labour,Cranes, Manlift, steel scaffolding for all and heights along with all related works in order that the Handrail is handed over to the complete satisfaction of the Engineer-in-charge. Supply of erection nuts and bolts / fasteners are included in this item.Measurement shall be As per AFC Fabrication Drawings.
11For straight handrail
12For stair case/inclined handrail
13For circular handrail
14LADDERS/ CAGE / SAFETY GATE/ SAFETY BARRIERERECTION
15Receipt of Materials from OWNER\"s Store / Storage yard, loading, local transportation up to Contractor\"s store / erection site, unloading, assembly, Erection of already fabricated & Painted Ladders /Cage / Safety Gates / Chainswith or without cage and safety gatealong with Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanized/Non-Galvanized Permanent bolts) as per Specifications, Layouts and fabrication Drawings. Scope shall include all activities like Bolting, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes, Torque Tightening of Bolts, cleaning, giving final touch up painting as per specifications to the welded/Fabricatedparts, etc. asrequired completewithalltools, equipmentand labour,Cranes, Manlift, steel scaffolding for all heights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge.
16Same as above and Ladder and cage
17Same as above and Safety gate / chains
18Supply, Fabrication & Erection of Structural Steel Materials for Safety Barriers / Gates which are provided at the Entrance of Platforms at any height or location includingsurface preparation, painting as per Specification & transportation to erection site / laydown area complete in all respects. Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanised/Non-Galvanised Permanent bolts) as per Specifications, Layouts and fabrication Drawings. Scope shall include all activities like Bolting, Welding, Aligning, giving final touch up painting as per specifications to the welded /fabricatedparts, etc. asrequired completewithalltools, equipmentand labour,Cranes, Manlift, steel scaffolding for all depths and heights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge.
19SUPPLY & ERECTION OF BLIND FLOOR
20Supplying all Materials (M30 Grade Reinforced Concrete with Fe500D Rebars and admixtures & corrosion inhibitors, CGI Deck Sheets, Shear Lugs, etc) as required related to Blind Floors and Installing the same as per Construction Drawings, Specifications at any elevations (20m to 26m approx. ) and as Directed by Engineer-in-charge all complete for Blind Floor below Air Coolers or for any other Requirement in any type of Structures), complete in all respects including Manpower, Consummables, materials, Construction Equipment, Tools & Tackles, ,Cranes, Manlift, steel scaffolding etc.
21CGI Deck Sheet of thickness 2.0 mm
22CGI Deck Sheet of thickness 1.0 mm
23ConcreteGradeM30with Admixtures andCorrosion Inhibitors
24Reinforcement Of Grade Fe 500D Uncoated Bars
25SUPPLY, FABRICATION & ERECTION MS CHEQUERED PLATE
26Supplying MS chequered plate (5 mm to 10 mm thickness), transporting, fabricating, fixing at various levels with help of supports cleat/stiffeners on floors, platforms, stairs, including grinding edges & supplying all bolts, nuts, washers etc., including necessary modification for supporting structure, drilling holes in plates and supporting structure including one coat of inorganic Zinc Silicate primer(Avg. 75 micron thickness), includingforming cutoutsinchequeredplatesand reinforcing edges byM.S.strips; providing toe plate of 50x6 mm height all along the edges, complete as per drawing, specifications & as directed by Engineer in Charge.
27Supplying MS hot deep galvanized chequered plate (5 mm to 7 mm thickness), transporting, fabricating, fixing at various levels with help of supporting structure/stiffeners(flat/angle) on RCC pit,floors, platforms, stairs, including grinding edges & supplying all bolts, nuts, washers etc., including necessary modification for supporting structure, drilling holes in plates and supporting structures , includingforming cutoutsinchequeredplatesand reinforcing edges byM.S.strips & lifting hooks;complete as per drawing, specifications, standards & as directed by Engineer in Charge.
28ERECTION OF GRATING
29Receipt of Materials from OWNER\"s Store / Storage yard, loading, local transportation up to Contractor\"s store / erection site, unloading, Erection of Pre- fabricated & Painted /Galvanized flooring/Gratings for all types of platforms and as per standard drawings and/or specifications, fixing in line or level, bolting, clamping and welding as necessary ( Ref: TP-1ZZZA-CV-SDD-0003_D2), incorporating cut-outs where shown in drawings, painting as specified and wherever required, repairs of damaged surface coat after erection, complete with all tools, equipment and labour,,Cranes, Manlift, steel scaffolding for all heights as per drawings and as directed by Engineer-in-Charge. Surface as measured on IFC drawing. Openings shall not be deducted if lower than 0.09 m².Cut Outs above 300mm is in the scope of Structural Steel Fabricator Scope. Below 300 mmsize,cut out shall be done by Structural erection Contractor as per relevant standard within quoted Price for Grating Items.
30For Square/rectangular Gratings
31For Circular/Curved Gratings (equipment platform)
32Supplying, erecting and fixing of electroforged hot dip galvanised MS self colured 25x5 mm flat (IS2062 Gr.BR) conforming to standards, as edge protection member for openings in Gratings made at site by contractor, all complete as directed by Engineer in charge.
33Supplying ,erecting , fixing on RCC pits, Rectangular ditch etc. 40 mm thk. hot dip galvanised MS self colured Gratings (minimum galvanised coating of 900 gm/sq.m) of approved make and any shape/size as per design /drawing/standards with main memberof size 40x6 mm flat @35c/c and secondary member of 8 mm twisted bar @100 mm c/c conforming to standards IS2062 Gr.A, ASTM A36 or equivalent,IS2629, IS4759 etc. as per approved make including preparation of fabrication drawings from approved design and pattern , all complete as per design drawings,standards, specification and as directed by Engineer in charge.
34STAIR TREADS ERECTION
35Receipt of Materials from OWNER\"s Store / Storage yard, loading, local transportation up to Contractor\"s store / erection site, Erection of Treads made up of Gratings as prefabricated panels including delivering the same to the actual site of execution. Scope shall include all activities like Supply and fixing of all type of Connection Bolts (Erection, HotDip Galvanized/Non -Galvanized Permanent bolts) as per Specifications, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes, Torque Tightening of Bolts, cleaning, giving final touch up paints as per specifications to the welded parts, etc as required complete with all tools, equipment and labour,,Cranes, Manlift, steel scaffolding for allheights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge.
36For Stair Tread of 900X275 mm
37For Stair Tread of 750X275 mm
38Supply of Galvanised Grating & Stair Tread
39SUPPLY, FABRICATION AND ERECTION OF ROOFING & SIDE CLADDING
40Supplying, Fabrication and Laying in position, cleaning, straightening, cutting if required, providing cutouts for fixing accessories, bending if required and fixing \"Profiled Precoated colored Galvalume steel sheets\"withalloyof zinc and aluminium” AZ 150 conforming to AS 1397 or ASTM 792 & yield strength 550 Mpa ( thicknessof alloy = 150 gm/m2) and coated withSilicon modified polyester paint 20 microns of selected colourover 5 micron primer coat.& Self drillingself tapping screws (having coating of 45 micron thickness of Zinc tin alloy & screws electroplated by cold mechanical plating method , mesh belt furnace heat treated) having caps matching to suit sheetcolourandEPDMseals,complete with flashingsand silicon sealants as required, including making necessary connections with rain water pipes and providing and fixing stop ends/ drop ends etc, apron pieces, 40mm x 6mm M.S. wind ties along the eaves of roof etc, fixing sheeting in walls where necessary with cement mortar 1:3 all complete as per drawings, specifications with asrequired completewithalltools, equipmentand labour,Cranes, Manlift, steel scaffolding for all heights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer in Charge.(Contractor shall submit detailed drawings and samples for approval). (Measurement - Forsheeting,surfacemeasuredonIFCdrawingwith openings below 0.1m² not deductible and over lapping not accounted. For flashings, the running length as measured from IFC drawing. Slopedroofsshallbemeasured along the slope forthe coveredarea and no extra payments will be made for laps)
41For roofings, wall claddings, side cladding (Minimum 0.50 mm Base metal thickness)
42For \"S\" Type Louvers
43Supplying, cleaning, straightening,bending if required, andfixing\"Eaves Gutters\" of thickness minimum 1(One) mm of Precoated colored Steel sheets with alloy of zinc and aluminium material and to required slope as per drawings including accessories like polyester coatedG.I. selfdrillingself tappingscrews having caps matching to suit sheet colourEPDM seals, flashings and all gutter fittings such as drop ends, stop ends, spacers, laps, etc. complete with siliconsealantsasperspecificationsand as directed by Engineer in Charge. (Contractor shall submit detailed drawings and samples for approval)
44Supplying, cleaning , straightening, bendingif required and fixing \"Profiled Ridge Capping/ Single Ridge capping/ Apron / Barge capping/ expansion joint capping\"of material to suit the roofsheets withnecessarypolyester coated G.I. self drilling screws and self drilling stitchingscrews having caps matching to suit sheet colour and EPDM seals, complete with flashings andsiliconsealants as required, as per drawings, specificationsandasdirected by Engineer in Charge.
45Supplying and fixing2 mm thick Polycarbonate translucent sheetsof appropriate shape and corrugation to suit roof profile of sheets including self drilling screws, nuts, washers, etc., complete as specified and directed by Engineer in Charge.
46SupplyingandfixingMS Gutterstraps 40 mm wide x 6 mm thick with polyester coated G.I.fasteners, EPDM seals etc., complete as per drawing, specificationsandasdirectedby Engineer in Charge
47Supplying, cutting, jointing and fixing in position ( both in concrete & masonary)PVC rain water pipe of specified diameter jointed with bonding solution of approved quality and make with pressure rating of 4kg/cm2 including tools & labor, clamps, connections etc. all as per approved manufacturer\"s details
48For 110 mm dia O.D.
49For 160 mm dia O.D.
50NON-SHRINK/EPOXY GROUT
51Supply and laying of Non-shrink cementitious groutfor grouting of base plates, under base frames or other anchoring elements for structures and/or machines, including roughening & cleaning of surfaces, form-works, chamfering of edges, smoothing of exposed surfaces, Curing, making flush to the existing RCC surface by chipping & finishing, RCC surface to be made wet for 24 hrs. before grouting, providing all tools and labour necessary to complete the work as per drawings and manufacturer’s specifications and as per the directions of Engineer-in-charge.Volume measured on AFC drawings.
52Non-shrink cementitious grout as perapproved Vendor List,Drawings and Specifications
53Epoxy based grout as per approved, Vendor List, Drawings and Specifications
54ORDINARY CEMENT SAND GROUT
55Supply and laying of Ordinary Cement Sand grout (1:2) under base plates of cross- overs, short pipe supports (not exceeding 1.5 m height) and small operating platforms (not exceeding 2.0 m height) not supporting any equipment, temporary structure like Barricading (height not exceeding 10m), including roughening & cleaning of surfaces, form-works, chamfering of edges, smoothing of exposed surfaces, Curing, making flush to the existing RCC surface by chipping & finishing, providing all tools and labour necessary to complete the work as per drawings and manufacturer’s specifications and as per the directions of Engineer-in-charge.
56SUPPLY & APPLICATION OF FIREPROOOFING
57Supplying and Applying all types of Fireproofing (Vermiculite Based/ in-situ Concrete/ Sprayed Mortar) as per Specifications, Drawings and Standards for any steel element wherever required, such as columns, beams, wind-bracing, girders, equipment legs, skirts and saddles at any height, either “box” or “contour shaped”, including form-works, supply and installation of reinforcement mesh, primer paint on structural / equipment surface, expanded metal sheet/ lath, nuts, fixing of cover plate (MS edge angle) at both side of top exposed structural beam, cover blocks and hooks, studs, mastic sealing between the Fireproofing edges and the structural steel elements all complete including mobilising/ demobilizing all tools, equipment and labour, Cranes, Manlift, steel scaffolding,localised modification and reinstatementof dancing platform, as required to complete the work to the satisfaction of Engineer-in-Charge. Painting over Fireproofed Surfaces (For both Vermiculite and in-situ Concrete/ Sprayed Mortar Fireproofed Elements):Supplying and Applying of Painting over Fireproofed Surfaces after full curing (minimum gap of 28 days) of all types of Fireproofing applied. The Base Coat shall be a sealer coat of Epoxy Polyamide @ 50 – 75 micron DFT. The Finish Coat shall be of two coats of Acrylic Elastomeric or Polyurethane coating @ 100 – 125 micron DFT per coat. The Finish Coat shall be UV resistant coating system (No 1 of NORSOK standard M-501). The Coating System shall be compatible and approved by the Fireproofing Material Vendor. Fireproofing is including of painting on top surface, application of sealant, fixing of cover plate etc. Inspections and Tests as per relevant technical specifications and codes shall be deemed to be included in the scopeMeasurement for Fireproofing:Volume measured on IFC drawings, less the volume of the structure profiles. Coating section type shall be as follows (unless otherwise specified)-Box type, for steel sizes up to max 300 mm. of Sectional Depth.-Contour shape type, for steel sizes bigger than 300 mm.
58In-situ Cement Concrete (Grade M30) Fireproofing for steel structures, Equipment legs/ saddles
59Sprayed mortar Fireproofing for steel structures, Equipment legs/ saddles
60Vermiculite Based Fireproofing for steel structures, Equipment legs/ saddles
61Same as clause no 11.1 but nut welding and primer painting on structural / equipment surface excluded.
62In-situ Cement Concrete (Grade M30) Fireproofing for steel structures, Equipment legs/ saddles
63Sprayed mortar Fireproofing for steel structures, Equipment legs/ saddles
64Vermiculite Based Fireproofing for steel structures, Equipment legs/ saddles
65Structural Modification Works MISCELLANEOUS CUTTING/WELDING WORKS (Not applicable for regular works as per issued drawings but applicable only for specific re-works/ modification works / Miscellaneous works as per directions of E-i-C where reasons for Modificationare not attributable to Contractor)
66Structural steel dismantling
67Gas cutting in Structural beams,plates etc
68Grinding in Structural beams, plates at cutting locations etc
69Welding in Structural beams,plates etc
70Surface Preparation and Painting as per Specification
71Re-erection of Structural Steel
72Handrail modification including pipe bending , welding, grinding and any other work required
73Grating
74LADDERS/ CAGE / SAFETY GATE/ SAFETY BARRIERERECTION
75Supplying & applying finish coats for all heights including cleaning the surface of dust and loose particles, touching up of damaged primer coat, including all labour, scaffolding, tools, consumables, etc.,as per structural steel paints specifications,(TP-1ZZZA-PI-SPE-0003),drawings and as directed by Engineer in Charge.
76To surface of structural steel
77To Handrailing
78Supplying, erecting and fixing of MS Toe Guardconforming to standards / design sketch as edge protection member where ever required, all complete as directed by Engineer in charge.
79Erection and fixing of MS Toe Guardconforming to standards / design sketch as edge protection member where ever required, all complete wrt. to welding with Grating or handrail or any other structural member, Supply & Application of touch-up Painting/ganvanised paint as directed by Engineer in charge.
80Supplying, fabricating structural temporary movable barricading with primer painting as per standards/specifications/drawing touse at site where ever reqired as directed by Engineer in Charge.
81Supply and installation of expansion bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes and fastening as per vendor’s specifications, all complete and as directed by EIC
82Mechanical Bolts - Anchor Bolt, M12x125/30 (Under Cut) or equivalent
83Mechanical Bolts -Anchor Bolt, M16x190/40 (Under Cut) or equivalent
84Mechanical Bolts -Anchor Bolt, M20x250/50 (Under Cut) or equivalent
85Mechanical Bolts -Anchor Bolt, -M12x25 or equivalent
86Mechanical Bolts -Anchor Bolt, -M16x25 or equivalent
87Mechanical Bolts - Anchor Bolt, -M20x30 or equivalent
88Supply of expansion bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes and fastening as per vendor’s specifications, all complete and as directed by EIC for sizes not covered in 16.1 to 16.6
89Installation of expansion bolts as per drawings, ,carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes and fastening as per vendor’s specifications, all complete and as directed by EIC for sizes not covered in 16.1 to 16.6
90Supply and installation of chemical bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes, anchor rodswith nuts and washers, and fastening as per vendor’s specifications, complete and as directed by EIC
91Chemical Anchor Bolts -Rod M12X160 (threaded rod) &Adhesive Capsule M12x110 or equivalent
92Chemical AnchorBolts - Rod M16X190 (threaded rod) & Adhesive Capsule M16x125 or equivalent
93Chemical AnchorBolts -Rod M20X240 (threaded rod) & Adhesive Capsule M20x170 or equivalent
94Installation of expansion boltsM 24/200
95Supply of chemical bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes, anchor rodswith nuts and washers, and fastening as per vendor’s specifications, complete and as directed by EIC for sizes not covered in 17.1 to 17.3
96Installation of chemical bolts including carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes, anchor rodswith nuts and washers, and fastening as per vendor’s specifications, complete and as directed by EIC for sizes not covered in 17.1 to 17.3
97Drilling ofholes square or circularup to 32 mm diaand depth upto 1000 mm, through reinforced concrete floor or wall and make good complete as directed by Engineer in Charge.
98RCC Core cutting of dia 150 mm / 200 mm and depth upto1200 mm
99Erection of Equipment Platforms & Ladders (For Columns and Vertical Vessels etc.)Structural Platforms and Ladders shall be suppliedin loose and shall be assembled at ground / in positionfor erection works.
100Scaffolding :Supply, Erection and Dismantling of all types of scaffolding :Erection and Dismantling of all types of scaffolding at various location and elevation as per NRL specification and standards including supply of Scaffolding materials, providing platform as required , clamp manpower, tools, tackles etc. required for completion of job as and when required as per EIC instruction including dismantling of the same after completion of job . Supplied Materials shall be onreturnable basis.This line item to be executed only as per instruction of EIC and not covered for above line items or elsewhere mentioned in piping/structural erection /Dismantling etc works
101Grade slab to & up to 8 meters
102From above 8 meters to & up to 12 meters M3
103From above 12 meters to & up to 24 meter
104From 24 meters & above
105Scaffolding inside vessels, tanks, Columns etc and any level and elevation with working platform as per EIC instruction
106PIPING WORKS FOR PROCESS UNITS & OFFSITES & UTILITIES
107PIPING (ABOVE GROUND) : - Receipt of free issued Materials, transportation of all piping item(s) from Owner\"s storage point to worksite/work shop; unloading, fabrication including cutting, edge preparation, (inclusive of grinding the edges of pipe, fittings, flanges, Graylock Hubs,Valves and any other FIM material to match with the mating edges of uneven/different thickness wherever required); Installation of Graylock couplings & clamps seal rings, prepration of Locking arrangement for valves (CSO, CSC, LO, LC); fitup, bending, preheating wherever required, welding, threading, and laying of pipes of all types, all materialand all thickness as per issued Isometric drawings over overhead on racks and at all elevations, connecting with equipment nozzles; Installation & welding of strainers, sight glass, expansion bellows, orifice assemblies, spray nozzles, rotameters, mixer, special piping inline items, mixer, tappings for pressure gauges, thermowells, sampling system, springs, sample coolers, Bending & fabrication of Steam ring, purging panels and associated tubing, pressure relief valves, desuperheater etc; Fixing of gaskets, bolts, nuts including application of torque wherever required; All other inline instruments and fittings , like elbows, reducers, tees, vents, drains, SW/threaded valves upto 1.5 NB;Bird screen supply & installation at required location; Alignment, Fixing and welding of RF pad measured as 1.5 Times of mother pipe; Cleaning & flushing loop wise and system wise by water/compressed air, hydrostatic & pneumatic including hydrotest with Temporary(Non-Asbestos) gaskets,nut,bolts etc. required to complete the job in all respects, vacuum, spark testing , reinstatement, card board blasting, leak test, inertization, hot bolting if required and any other type of testing as specified; Temporary support required during Piping erection work; Supply, Fabrication & installation ofdummy spool to complete the piping erection work.
108Draining, drying by compressed air; Providing of PMI Machine and performing Positive Material Identification (PMI) of existing/new lines using alloy analysers by Level-II qualified NDT Technician, completing all such works in all respects as per the specifications, drawings and instructions of Engineer-In-Charge. Contractor to note that supply and safe upkeep of PMI Machine is Contractor\"s responsibility and no separate payment shall be made for PMI Testing, In addition to the project PMI specification requirement carbon steel materials of class 600 and above PMI is mandatory and contractor should include the same in quoted rate for Piping fabrication /erection rate for piping towards PMI testing; Taking IBR approvals for the required IBR systems; Rates for tubing (if any) shall include rates for valves, fittings, all in line instruments and testing etc. Quoted rates includes Contractor\"s all Tools & Tackles, Construction equipments, Steel Scaffolding (till pre-commissioning) as per safety norms, all consumables including welding rods, filler materialsetc., local barricading / welding booths etc.required for completion of Works. Erection/reerection of Graylock coupling. Welding & Erection of Cladded Pipes & pipe fittings and all consumables including welding rods, filler materials. Erection of Thermal sleeves. Erection of Low Friction Pads (Teflon/ Graphite/ SS 304 mirror finish) is inclusive in the quoted Price. Contractor is required to take preventive measures for protection of painted Spools by using Pipe rigging FRP roller or any appropriate method for pulling the Pipes. Nothing extra shall be payable in this regard. Rates shall include shifting of Fabricated and painted spools to NDT yard/laydown yard, stacking of spools and further shifting to erction site. Preparation of Hydrotest Pack Files as per marked-up P&ID is part of Contractor\"s scope including necessary stationay and printing arrangements etc. Requirement of butt weld and fillet weld govern with piping material specification. Generally upto 1.5 inch piping is socket welded except 900# and above, amine, caustic, corrosive service & Rpad connections. Contractor to follow the ferrite test (by using ferrite scope) for SS.Deployment of specialist for coordination with Spool Vendor site team for sequence of required materialat site and get the material in sequence with respect to erection sequence. Pre-fabricated spools modification if required will be done by mechanical contractor against modification & cutting line items.
109THK. <= 10MM
110CARBON STEEL PIPING (NON IBR);
111FABRICATION
112NB UPTO 24 INCH
113NB ABOVE 24 INCH
114ERECTION
115NB UPTO 14 INCH
116NB 16 INCH - 24 INCH
117NB ABOVE 24 INCH
118CARBON STEEL PIPING (NACE);
119FABRICATION
120NB UPTO 24 INCH
121NB ABOVE 24 INCH
122ERECTION
123NB UPTO 14 INCH
124NB 16 INCH - 24 INCH
125NB ABOVE 24 INCH
126CARBON STEEL PIPING (IBR);
127FABRICATION
128NB UPTO 14 INCH
129NB 16 INCH - 24 INCH
130NB 26 INCH - 30 INCH
131NB ABOVE 30 INCH
132ERECTION
133NB UPTO 14 INCH
134NB 16 INCH - 30 INCH
135NB ABOVE 30 INCH
136CARBON STEEL PIPING (H2);
137FABRICATION
138NB UPTO 14 INCH
139NB ABOVE 14 INCH
140ERECTION
141NB UPTO 14 INCH
142NB ABOVE 14 INCH
143ALLOY STEEL PIPING (SOUR);
144FABRICATION
145NB UPTO 14 INCH
146NB 16 INCH - 24 INCH
147NB ABOVE 24 INCH
148ERECTION
149NB UPTO 14 INCH
150NB 16 INCH - 24 INCH
151NB ABOVE 24 INCH
152ALLOY STEEL PIPING (NON IBR);
153FABRICATION
154NB UPTO 14 INCH
155NB ABOVE 14 INCH
156ERECTION
157NB UPTO 14 INCH
158NB ABOVE 14 INCH
159ALLOY STEEL PIPING (IBR);
160FABRICATION
161NB UPTO 6 INCH
162NB ABOVE 6 INCH
163ERECTION
164NB UPTO 6 INCH
165NB ABOVE 6 INCH
166STANLESS STEEL PIPING (NON IBR);
167FABRICATION
168NB UPTO 6 INCH
169NB ABOVE 6 INCH
170ERECTION
171NB UPTO 6 INCH
172NB ABOVE 6 INCH
173STANLESS STEEL PIPING (NACE);
174FABRICATION
175NB UPTO 14 INCH
176NB 16 INCH - 24 INCH
177NB ABOVE 24 INCH
178ERECTION
179NB UPTO 14 INCH
180NB 16 INCH - 24 INCH
181NB ABOVE 24 INCH
182NICKEL ALLOY PIPING (NACE);
183FABRICATION
184NB UPTO 14 INCH
185NB 16 INCH - 24 INCH
186NB ABOVE 24 INCH
187ERECTION
188NB UPTO 14 INCH
189NB 16 INCH - 24 INCH
190NB ABOVE 24 INCH
191HASTALLOY PIPING (NACE);
192FABRICATION
193NB UPTO 14 INCH
194NB 16 INCH - 24 INCH
195NB ABOVE 24 INCH
196ERECTION
197NB UPTO 14 INCH
198NB 16 INCH - 24 INCH
199NB ABOVE 24 INCH
200CARBON STEEL PIPING (Internal Epoxy Coated);
201FABRICATION
202NB 4 INCH - 24 INCH
203NB ABOVE 24 INCH
204ERECTION
205NB 4 INCH - 14 INCH
206NB 16 INCH - 24 INCH
207NB ABOVE 24 INCH
208CPVC PIPING;erection of complete CPVC piping as per the isometric issued by EPCM2 in mechanical contractor scopeMTO to be issued at later stage by EPCM2 for procurement of CPVC piping. The CPVC pipes and its installation shall conform to IS 15778,
209ERECTION (Laying & installation)
210NB UPTO 1.5 INCH
211NB 2 INCH - 4 INCH
212GALVANISED CARBON STEEL PIPING (THREADED and Seal weld )Transportation of all piping items from Owner\"s Storage point to worksite/work shop; fabrication including cutting, threading, welding, Hot/Cold Bending and laying of pipes of all types and thickness overhead on racks and at all elevations.
213FABRICATION
214NB UPTO 3 INCH
215ERECTION
216NB UPTO 3 INCH
217THK. > 10MM AND <= 20MM
218CARBON STEEL PIPING (NON IBR);
219FABRICATION
220NB UPTO 24 INCH
221NB 26 INCH - 30 INCH
222NB ABOVE 30 INCH
223ERECTION
224NB UPTO 14 INCH
225NB 16 INCH - 30 INCH
226NB ABOVE 30 INCH
227CARBON STEEL PIPING (NACE);
228FABRICATION
229NB UPTO 14 INCH
230NB 16 INCH - 24 INCH
231NB 26 INCH - 30 INCH
232NB 32 INCH - 48 INCH
233NB 60 INCH - 80 INCH
234NB ABOVE 80 INCH
235ERECTION
236NB UPTO 14 INCH
237NB 16 INCH - 30 INCH
238NB 32 INCH - 48 INCH
239ABOVE 48 INCH
240CARBON STEEL PIPING (IBR);
241FABRICATION
242NB UPTO 14 INCH
243NB ABOVE 24 INCH
244ERECTION
245NB UPTO 14 INCH
246NB ABOVE 24 INCH
247CARBON STEEL PIPING (H2);
248FABRICATION
249NB 2 INCH - 14 INCH
250NB ABOVE 14 INCH
251ERECTION
252NB 2 INCH - 14 INCH
253NB ABOVE 14 INCH
254ALLOY STEEL PIPING (SOUR);
255FABRICATION
256NB UPTO 6 INCH
257NB ABOVE 6 INCH
258ERECTION
259NB UPTO 6 INCH
260NB 26 INCH - 30 INCH
261NB ABOVE 30 INCH
262ALLOY STEEL PIPING (NON IBR);
263FABRICATION
264NB UPTO 14 INCH
265NB 16 INCH - 24 INCH
266NB ABOVE 24 INCH
267ERECTION
268NB UPTO 6 INCH
269NB 8 INCH - 24 INCH
270NB ABOVE 24 INCH
271ALLOY STEEL PIPING (IBR);
272FABRICATION
273NB 2 INCH - 14 INCH
274NB ABOVE 14 INCH
275ERECTION
276NB 2 INCH - 14 INCH
277NB ABOVE 14 INCH
278STANLESS STEEL PIPING (NON IBR);
279FABRICATION
280NB UPTO 6 INCH
281NB ABOVE 6 INCH
282ERECTION
283NB UPTO 6 INCH
284NB ABOVE 6 INCH
285STANLESS STEEL PIPING (NACE);
286FABRICATION
287NB UPTO 6 INCH
288NB 8 INCH - 24 INCH
289NB 26 INCH - 48 INCH
290ABOVE 48 INCH
291ERECTION
292NB UPTO 14 INCH
293NB 16 INCH AND ABOVE
294NICKEL ALLOY PIPING (NACE);
295FABRICATION
296NB 2 INCH - 6 INCH
297NB 8 INCH - 14 INCH
298ABOVE 14 INCH
299ERECTION
300NB 2 INCH - 14 INCH
301ABOVE 14 INCH
302CARBON STEEL PIPING (Internal Epoxy Coated);
303FABRICATION
304NB 26 INCH - 30 INCH
305NB 32 INCH - 48 INCH
306ABOVE 48 INCH
307ERECTION
308NB 26 INCH - 30 INCH
309NB 32 INCH - 48 INCH
310ABOVE 48 INCH
311THK. > 20MM AND <= 30MM
312CARBON STEEL PIPING (NON IBR);
313FABRICATION
314NB 2 INCH - 14 INCH
315ABOVE 14 INCH
316ERECTION
317NB 2 INCH - 14 INCH
318ABOVE 14 INCH
319CARBON STEEL PIPING (NACE);
320FABRICATION
321NB 2 INCH - 14 INCH
322NB 32 INCH - 48 INCH
323ABOVE 48 INCH
324ERECTION
325NB 2 INCH - 14 INCH
326NB 32 INCH - 48 INCH
327ABOVE 48 INCH
328CARBON STEEL PIPING (H2);
329FABRICATION
330NB 8 INCH - 14 INCH
331ABOVE 14 INCH
332ERECTION
333NB 8 INCH - 14 INCH
334ABOVE 14 INCH
335ALLOY STEEL PIPING (SOUR);
336FABRICATION
337NB 2 INCH - 6 INCH
338NB 8 INCH - 14 INCH
339ABOVE 14 INCH
340ERECTION
341NB 2 INCH - 6 INCH
342NB 8 INCH - 14 INCH
343ABOVE 14 INCH
344ALLOY STEEL PIPING (NON IBR);
345FABRICATION
346NB 2 INCH - 6 INCH
347ABOVE 6 INCH
348ERECTION
349NB 2 INCH - 6 INCH
350ABOVE 6 INCH
351ALLOY STEEL PIPING (IBR);
352FABRICATION
353NB 8 INCH - 14 INCH
354NB 16 INCH - 24 INCH
355ABOVE 24 INCH
356ERECTION
357NB 8 INCH - 14 INCH
358NB 16 INCH - 24 INCH
359ABOVE 24 INCH
360STANLESS STEEL PIPING (NACE);
361FABRICATION
362NB 2 INCH - 14 INCH
363ABOVE 14 INCH
364ERECTION
365NB 2 INCH - 14 INCH
366ABOVE 14 INCH
367NICKEL ALLOY PIPING (NACE);
368FABRICATION
369NB 8 INCH - 14 INCH
370ABOVE 14 INCH
371ERECTION
372NB 8 INCH - 14 INCH
373ABOVE 14 INCH
374STANLESS STEEL PIPING (NON IBR);
375FABRICATION
376NB 2 INCH - 6 INCH
377ABOVE 6 INCH
378ERECTION
379NB 2 INCH - 6 INCH
380ABOVE 6 INCH
381THK. > 30MM AND <= 50MM
382CARBON STEEL PIPING (NON IBR);
383FABRICATION
384NB 8 INCH - 14 INCH
385ABOVE 14 INCH
386ERECTION
387NB 8 INCH - 14 INCH
388ABOVE 14 INCH
389CARBON STEEL PIPING (NACE);
390FABRICATION
391NB 8 INCH - 14 INCH
392NB 16 INCH - 24 INCH
393ABOVE 24 INCH
394ERECTION
395NB 8 INCH - 24 INCH
396ABOVE 24 INCH
397ALLOY STEEL PIPING (SOUR);
398FABRICATION
399ABOVE 14 INCH
400ERECTION
401ABOVE 14 INCH
402ALLOY STEEL PIPING (NON IBR);
403FABRICATION
404NB 8 INCH - 14 INCH
405ABOVE 14 INCH
406ERECTION
407NB 8 INCH - 14 INCH
408ABOVE 14 INCH
409STANLESS STEEL PIPING (NACE);
410FABRICATION
411NB 8 INCH - 14 INCH
412NB 16 INCH - 24 INCH
413ABOVE 24 INCH
414ERECTION
415NB 8 INCH - 24 INCH
416ABOVE 24 INCH
417STANLESS STEEL PIPING (NON IBR);
418FABRICATION
419NB 8 INCH - 14 INCH
420ABOVE 14 INCH
421ERECTION
422NB 8 INCH - 14 INCH
423ABOVE 14 INCH
424STEAM TRACING
425Steam Tracing of Pipes / Instruments : Complete steam tracing package including Fabrication and Erection of Steam tracing lines (Lead, Trail & tracer) including cutting, edge preparation, Cold/Hot Bending, welding, branch connections, vent, drains, instrument tracing upto isolation valves, any sample point connection, traps, strainers, fabrication and erection of related supports and connection accessories, Starting from steam manifolds to condensate manifold as per direction of Engg in charge. Necessary welding qualification tests shall be carried out as part of this work. All Other Accessories required for the Steam tracing activities shall be in Contractor scope.Lead, Trail & Tracer Line - up to 0.75\" size:The listed below following activities are also to be performed by contractor.a) Warehouse storage, handling, loading and unloading, unpacking, on site transportation, Surface preparation of process piping, Dirt, rust and scale removal with a wire brush. Oil and grease films may be removed with a rag and suitable solvent, Making necessary connections with manifolds etc as per manifold location plan . b) Installation of the steam tracing in the correct position as per tracing isometric drawing / Engineering teaminstruction & fixing the tracing in position as per details as per specification NR-0ZZZZ-PI-SPE-0005.c) Application of heat transfer compound, Tracer Bonding with heat transfer cement, weather proofing, spacers, supporting (rest, guide & anchoring) of steam tracing wherever required by using primary or secondary steel.d) Measurement for payment under this item shall be as per running metre length installed at site.Steam supply lines from steam header to Steam manifold & Condensate return line from condensate manifolds to condensate header shall be Free issue to Contractor and isometric to be issued to contractor.(Quoted rates shall include welding, threading, bending activities and also installation of Steam Supply manifold and Condensate manifold as well(Approx 900 Nos)
426Lead & Trail Pre-insulated lines - up to 0.75\" size:Installation and Erection of tracers Pre-insulated lines (Lead & Trail) including cutting, edge preparation, Bending, welding, branch connections, Supporting and Connection accessories starting from steam manifolds to tracer pipe up to 0.75\" and tracer pipe up to 0.75\" to condensate manifold as per direction of Engg in charge. Necessary Connection (Compression fittings) shall be carried out as part of this work. All Other Accessories required for the Steam tracing activities shall be in Contractor scope.The listed below following activities are also to be performed by contractor.a) Warehouse storage, handling, loading and unloading, unpacking, on site transportation, Making necessary connections with manifolds etc as per manifold location plan . b) Installation of the Lead and trail pre-insulated lines in the correct position as per tracing isometric drawing / Engineering team.c) Supporting (U-bolt, clamp, rest, guide & anchoring) of Lead and trail pre-insulated lines wherever required by using primary or secondary steel (Supply & erection) in is contractor scope.d) Measurement for payment under this item shall be as per running metre length installed at site.(Quoted rates must include welding, threading, bending)
427Installation of strainers at any Platform /Grade level (All type & All Rating - Buttwelded & Socketwelded)
4280.5\" to 1.5\"
4292\" to 4\"
4306\" to 8\"
43110\" to 14\"
43216\" to 20\"
433VALVES: - Receipt and local Transportation of all types of valves (including special & Gear operated valves, flanged Valves, welded Valves, Control valves, on/off valves, safety valves etc.)from Owner\"s Storage point to contractor\"s stores /worksite and installation of valves at any platform elevation & grade for all rating including assembly of valves accessories, if any, fixing of gaskets bolts/nuts wherever required and performing Positive Material Identification (PMI) using alloy analysers as per specification, drawings and directions of Engineer-In-charge. Note: i) For all Butt Welded, Socketwelded & Seal welded Valves, welding shall be considered in respective Piping Inch dia for payment purpose. ii) Quoted rates shall also includes dismounting / re-installation of installed valves (up to three times) during testing of lines / inspection / in case of leakage or any defects and remounting the same after testing and calibration as the case may be.
434All Types of Valves such as Gate, Globe, Check, Butterfly, Ball, Plug, Control valves, on/off valves, safety valves etc. up to # 2500 class
435VALVE RATING: 150# to 600#
436NB.2 INCH
437NB.3 INCH
438NB.4 INCH
439NB.6 INCH
440NB.8 INCH
441NB.10 INCH
442NB.12 INCH
443NB.14 INCH
444NB.16 INCH
445NB.18 INCH
446NB.20 INCH
447NB.24 INCH
448NB. 26 INCH
449NB.28 INCH
450NB.30 INCH
451NB.32 INCH
452NB.34 INCH
453NB.36 INCH
454NB.40 INCH
455NB.44 INCH
456NB.60 INCH
457VALVE RATINGS: 900# to 2500#
458NB.2 INCH
459NB.3 INCH
460NB.4 INCH
461NB.6 INCH
462NB.8 INCH
463NB.10 INCH
464NB.12 INCH
465NB.14 INCH
466NB.16 INCH
467NB.18 INCH
468NB.20 INCH
469All Types of Valves (Butt welded and Socket welded) such as Gate, Globe, Check, Butterfly, Ball, Plug,Control valves, on/off valves, safety valves etc. ( All Ratings) for small bore
470NB.0.5 INCH
471NB.0.75 INCH
472NB.1 INCH
473NB.1.5 INCH
474Bolt Tensioning - Carrying out controlled hydraulic tensioning/tighteningof bolted joints on all types of piping as called for in specification TP-1ZZZA-PI-SPE-0005 on already erected system including carrying out alignment of flanges, cleaning of flange surface, supply of all materials for Bolt tensioning, , recording devices, instruments etc; Providing all necessary normal and special equipment, tools & tackles and gadgets, skilled / unskilled labour, specialist, supervisory staff and completing the work in all respects as per specifications and instructions of engineer-in-charge. Some joints may require bolt tensioning more than once, but, payment for one joint shall be made only once. Quoted price also includes requirement of scaffolding, working platforms and all consumables as required for this work. Bolt Tensioning works includes pipeline flanged joints, pipeline to vessel joints including manway covers to girth flanges, equipment joints, tie in joints flange with other related jobs and package vendors at all elevations. Measurement shall be on the basis of no. of flanged joints / pair of flanges.
475150# JOINTS
476NB.14 INCH
477NB.16 INCH
478NB.18 INCH
479NB.20 INCH
480NB.24 INCH
481NB.26 INCH
482NB.28 INCH
483NB.30 INCH
484NB.34 INCH
485NB.36 INCH
486NB.40 INCH
487300# JOINTS
488NB.10 INCH
489NB.12 INCH
490NB.14 INCH
491NB.16 INCH
492NB.18 INCH
493NB.20 INCH
494NB.24 INCH
495NB.26 INCH
496NB.28 INCH
497NB.30 INCH
498NB.32 INCH
499NB.36 INCH
500NB.40 INCH
501NB.44 INCH
502NB.56 INCH
503NB.60 INCH
504600# JOINTS
505NB.6 INCH
506NB.8 INCH
507NB.10 INCH
508NB.12 INCH
509NB.14 INCH
510NB.16 INCH
511NB.18 INCH
512NB.60 INCH
513900# JOINTS
514NB.4 INCH
515NB.6 INCH
516NB.8 INCH
517NB.10 INCH
518NB.12 INCH
519NB.14 INCH
520NB.18 INCH
5211500# JOINTS
522NB.1.5 INCH
523NB.3 INCH
524NB.4 INCH
525NB.6 INCH
526NB.8 INCH
527NB.10 INCH
528NB.12 INCH
529NB.14 INCH
530NB.16 INCH
531NB.18 INCH
5322500# JOINTS
533NB.1.5 INCH
534NB.2 INCH
535NB.3 INCH
536NB.4 INCH
537NB.6 INCH
538NB.8 INCH
539NB.10 INCH
540NB.12 INCH
541NB.14 INCH
542NB.16 INCH
543NB.18 INCH
544NB.20 INCH
545Dissimilar Pipe Welding
546Dissimilar Welding between SS and CS Pipe (All thickness)
547Dissimilar Welding between AS and CS Pipe (All thickness)
548Dissimilar Welding between SS and AS Pipe (All thickness)
549NON DESTRUCTIVE TESTING
550RADIOGRAPHY: - Performance of radiographic inspection on piping of all types & thickness including providing or hiring of all necessary equipment and whatever else even though not explicitly mentioned but required to perform the work as per specifications and instructions of Engineer-in-charge. Rates are inclusive of radiography machine, manpower, consumables etc.and all other equipments required to perform the radiography at all heights including staging Scaffolding to the satisfaction of Engineer-in-charge. Radiographs shall be submitted to the Engineer-in-charge. (Repeat Radiography due to defective radiograph on repaired joints due to Contractor\"s fault and for additional radiography necessitated due to poor performance of contractor\"s welders shall be done at contractor\"s cost and nothing shall be paid as extra)
551Film Radiography by Gamma rays / X Rays
552Radiography using Close Proximity method with Selenium (Se 75) source / Equivalent source.
553Radiography by Digital method (Contractor to provide the Film in digital mode as well as hard copy print of the Film)
554DYE PENETRATION/ MAGNETIC PARTICLE TEST : - Performance of Magnetic particle/ dye penetrant test including supply of all necessary materials; equipments and labour for carrying out the work as per specification and directions of Engineer-in-charge.
555DYE PENETRATION TEST
556MAGNETIC PARTICLE TEST
557ULTRASONIC TESTING
558Ultrasonic Testing by Advance Method (PAUT). Contractor shall ensure interpretaion of PAUT throughNDT Level-III Inspector approved by ASNT.
559STRESS RELIEVING : - Carrying out stress relieving of weld joints on all types of piping as called for on shop/site fabricated already erected system including supply of materials, consumables,recording devices, insulation materials, all electrical boards with safety devices safety equipments, instruments etc. providing all normal & special equipment and gadgets, skilled / unskilled labour, specialist, supervisory staff and completing the work in all respects as per specifications and instructions of Engineer-in-charge. Repeat performance due to defective stress relieving or any other account shall be on Contractor\"s cost (Payment shall be done only after submission and approval of charts. Stress relieving shall be followed by hardness Testing and measurement of hardness and no separate payment shall be made for this). Note: Unit for stress relieving quantity is \" Nos. of circumferential weld joints\"
560NB.0.5 INCH
561NB.0.75 INCH
562NB.1 INCH
563NB.1.5 INCH
564NB.2 INCH
565NB.3 INCH
566NB.4 INCH
567NB.6 INCH
568NB.8 INCH
569NB.10 INCH
570NB.12 INCH
571NB.14 INCH
572NB.16 INCH
573NB.18 INCH
574NB.20 INCH
575NB.24 INCH
576NB.26 INCH
577NB.28 INCH
578NB.30 INCH
579NB.32 INCH
580NB.34 INCH
581NB.36 INCH
582NB.40 INCH
583NB.44 INCH
584NB.56 INCH
585NB.60 INCH
586NB.74 INCH
587NB.80 INCH
588HOT INSULATION (Supply & installation) : - Providing thermal insulation including supply of all insulating and ancillary materials, vapour barrier, weather protective coverings, consumables and other necessary materials, testing of materials as required, including transportation of materials to work site, duly inspected by TEN inspector at manufacturer\"s shop & sample check/inspection at site by TEN Construction team, binding, tying, lacing, stitching and/or otherwise securing, finishing with sheet cladding as per spec, providing bolts, rivets and self tapping screws wherever specified, providing inspection windows, end seals for flanges etc., colour coding and identification. Providing steel scaffolding,localised modification and reinstatementof dancing platform if required,all tools, tackles, equipments etc., labour, supervision and completing the work in allrespect, at all heights as per drawings, specificationsNR-0ZZZZ-PI-SPE-0003 and instructions of Engineer-in charge.
589INSULATION TYPE:IH / IT, SURFACE MATERIAL :CS & AS, OPERATING TEMP RANGE: UPTO 125 DEG C, INSULATION MATERIAL: ROCKWOOL
590NB 0.5-0.75 INCHES, THICKNESS 25 MM
591NB 1 INCHES, THICKNESS 25 MM
592NB 1.5 INCHES, THICKNESS 25 MM
593NB 2 INCHES, THICKNESS 25 MM
594NB 3 INCHES, THICKNESS 25 MM
595NB 4 INCHES, THICKNESS 25 MM
596NB 6 INCHES, THICKNESS 25 MM
597NB 8 INCHES, THICKNESS 25 MM
598NB 10 INCHES, THICKNESS 25 MM
599NB 12 INCHES, THICKNESS 25 MM
600NB 16 INCHES, THICKNESS 25 MM
601NB 18 INCHES, THICKNESS 25 MM
602NB 20 INCHES, THICKNESS 25 MM
603NB 24 INCHES, THICKNESS 25 MM
604NB 32 INCHES, THICKNESS 25 MM
605NB 34 INCHES, THICKNESS 25 MM
606NB 48 INCHES, THICKNESS 25 MM
607NB 52 INCHES, THICKNESS 25 MM
608NB 68 INCHES, THICKNESS 25 MM
609NB 90 INCHES, THICKNESS 25 MM
610INSULATION TYPE: IH / IT, SURFACE MATERIAL :CS & AS, OPERATING TEMP RANGE: ABOVE 125 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOLINSULATION TYPE:IS, SURFACE MATERIAL :CS & AS, OPERATING TEMP RANGE: ABOVE 350 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOL
611NB 0.5-0.75 INCHES, THICKNESS 25 MM
612NB 0.5-0.75 INCHES, THICKNESS 40 MM
613NB 0.5-0.75 INCHES, THICKNESS 50 MM
614NB 0.5-0.75 INCHES, THICKNESS 65 MM
615NB 0.5-0.75 INCHES, THICKNESS 90 MM
616NB 1 INCHES, THICKNESS 25 MM
617NB 1 INCHES, THICKNESS 40 MM
618NB 1 INCHES, THICKNESS 50 MM
619NB 1 INCHES, THICKNESS 65 MM
620NB 1 INCHES, THICKNESS 75 MM
621NB 1 INCHES, THICKNESS 90 MM
622NB 1.5 INCHES, THICKNESS 100 MM
623NB 1.5 INCHES, THICKNESS 25 MM
624NB 1.5 INCHES, THICKNESS 40 MM
625NB 1.5 INCHES, THICKNESS 50 MM
626NB 1.5 INCHES, THICKNESS 65 MM
627NB 1.5 INCHES, THICKNESS 75 MM
628NB 1.5 INCHES, THICKNESS 90 MM
629NB 2 INCHES, THICKNESS 115 MM
630NB 2 INCHES, THICKNESS 25 MM
631NB 2 INCHES, THICKNESS 40 MM
632NB 2 INCHES, THICKNESS 50 MM
633NB 2 INCHES, THICKNESS 55 MM
634NB 2 INCHES, THICKNESS 65 MM
635NB 2 INCHES, THICKNESS 90 MM
636NB 3 INCHES, THICKNESS 115 MM
637NB 3 INCHES, THICKNESS 100 MM
638NB 3 INCHES, THICKNESS 25 MM
639NB 3 INCHES, THICKNESS 40 MM
640NB 3 INCHES, THICKNESS 50 MM
641NB 3 INCHES, THICKNESS 55 MM
642NB 3 INCHES, THICKNESS 75 MM
643NB 3 INCHES, THICKNESS 90 MM
644NB 4 INCHES, THICKNESS 115 MM
645NB 4 INCHES, THICKNESS 125 MM
646NB 4 INCHES, THICKNESS 25 MM
647NB 4 INCHES, THICKNESS 40 MM
648NB 4 INCHES, THICKNESS 55 MM
649NB 4 INCHES, THICKNESS 65 MM
650NB 4 INCHES, THICKNESS 75 MM
651NB 4 INCHES, THICKNESS 90 MM
652NB 6 INCHES, THICKNESS 100 MM
653NB 6 INCHES, THICKNESS 115 MM
654NB 6 INCHES, THICKNESS 140 MM
655NB 6 INCHES, THICKNESS 40 MM
656NB 6 INCHES, THICKNESS 55 MM
657NB 6 INCHES, THICKNESS 65 MM
658NB 8 INCHES, THICKNESS 100 MM
659NB 8 INCHES, THICKNESS 125 MM
660NB 8 INCHES, THICKNESS 140 MM
661NB 8 INCHES, THICKNESS 40 MM
662NB 8 INCHES, THICKNESS 50 MM
663NB 8 INCHES, THICKNESS 65 MM
664NB 8 INCHES, THICKNESS 75 MM
665NB 8 INCHES, THICKNESS 90 MM
666NB 10 INCHES, THICKNESS 115 MM
667NB 10 INCHES, THICKNESS 125 MM
668NB 10 INCHES, THICKNESS 140 MM
669NB 10 INCHES, THICKNESS 40 MM
670NB 10 INCHES, THICKNESS 50 MM
671NB 10 INCHES, THICKNESS 65 MM
672NB 10 INCHES, THICKNESS 75 MM
673NB 10 INCHES, THICKNESS 90 MM
674NB 12 INCHES, THICKNESS 115 MM
675NB 12 INCHES, THICKNESS 125 MM
676NB 12 INCHES, THICKNESS 40 MM
677NB 12 INCHES, THICKNESS 50 MM
678NB 12 INCHES, THICKNESS 65 MM
679NB 12 INCHES, THICKNESS 75 MM
680NB 14 INCHES, THICKNESS 115 MM
681NB 14 INCHES, THICKNESS 40 MM
682NB 14 INCHES, THICKNESS 50 MM
683NB 14 INCHES, THICKNESS 65 MM
684NB 14 INCHES, THICKNESS 75 MM
685NB 14 INCHES, THICKNESS 90 MM
686NB 16 INCHES, THICKNESS 115 MM
687NB 16 INCHES, THICKNESS 40 MM
688NB 16 INCHES, THICKNESS 50 MM
689NB 16 INCHES, THICKNESS 65 MM
690NB 16 INCHES, THICKNESS 75 MM
691NB 16 INCHES, THICKNESS 90 MM
692NB 18 INCHES, THICKNESS 140 MM
693NB 18 INCHES, THICKNESS 155 MM
694NB 18 INCHES, THICKNESS 50 MM
695NB 18 INCHES, THICKNESS 65 MM
696NB 18 INCHES, THICKNESS 75 MM
697NB 20 INCHES, THICKNESS 40 MM
698NB 20 INCHES, THICKNESS 50 MM
699NB 20 INCHES, THICKNESS 75 MM
700NB 24 INCHES, THICKNESS 75 MM
701NB 26 INCHES, THICKNESS 75 MM
702NB 26 INCHES, THICKNESS 50 MM
703NB 28 INCHES, THICKNESS 50 MM
704NB 30 INCHES, THICKNESS 75 MM
705NB 36 INCHES, THICKNESS 75 MM
706INSULATION TYPE:IH / IT, SURFACE MATERIAL : SS, OPERATING TEMP RANGE: UPTO 125 DEG C, INSULATION MATERIAL: ROCKWOOL
707NB 0.5-0.75 INCHES, THICKNESS 25 MM
708NB 1 INCHES, THICKNESS 25 MM
709NB 2 INCHES, THICKNESS 25 MM
710NB 3 INCHES, THICKNESS 25 MM
711NB 4 INCHES, THICKNESS 25 MM
712NB 6 INCHES, THICKNESS 100 MM
713NB 6 INCHES, THICKNESS 25 MM
714NB 8 INCHES, THICKNESS 25 MM
715NB 10 INCHES, THICKNESS 25 MM
716INSULATION TYPE: IH / IT, SURFACE MATERIAL : SS, OPERATING TEMP RANGE: ABOVE 125 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOLINSULATION TYPE:IS, SURFACE MATERIAL :SS, OPERATING TEMP RANGE: ABOVE 350 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOL
717NB 0.5-0.75 INCHES, THICKNESS 25 MM
718NB 0.5-0.75 INCHES, THICKNESS 40 MM
719NB 0.5-0.75 INCHES, THICKNESS 65 MM
720NB 0.5-0.75 INCHES, THICKNESS 75 MM
721NB 1 INCHES, THICKNESS 25 MM
722NB 1 INCHES, THICKNESS 40 MM
723NB 1 INCHES, THICKNESS 50 MM
724NB 1 INCHES, THICKNESS 65 MM
725NB 1 INCHES, THICKNESS 75 MM
726NB 1 INCHES, THICKNESS 90 MM
727NB 1.5 INCHES, THICKNESS 25 MM
728NB 1.5 INCHES, THICKNESS 40 MM
729NB 1.5 INCHES, THICKNESS 50 MM
730NB 1.5 INCHES, THICKNESS 65 MM
731NB 1.5 INCHES, THICKNESS 75 MM
732NB 1.5 INCHES, THICKNESS 90 MM
733NB 2 INCHES, THICKNESS 25 MM
734NB 2 INCHES, THICKNESS 40 MM
735NB 2 INCHES, THICKNESS 50 MM
736NB 2 INCHES, THICKNESS 55 MM
737NB 2 INCHES, THICKNESS 65 MM
738NB 2 INCHES, THICKNESS 90 MM
739NB 3 INCHES, THICKNESS 100 MM
740NB 3 INCHES, THICKNESS 25 MM
741NB 3 INCHES, THICKNESS 40 MM
742NB 3 INCHES, THICKNESS 50 MM
743NB 3 INCHES, THICKNESS 55 MM
744NB 3 INCHES, THICKNESS 75 MM
745NB 3 INCHES, THICKNESS 90 MM
746NB 4 INCHES, THICKNESS 115 MM
747NB 4 INCHES, THICKNESS 40 MM
748NB 4 INCHES, THICKNESS 55 MM
749NB 4 INCHES, THICKNESS 65 MM
750NB 4 INCHES, THICKNESS 75 MM
751NB 4 INCHES, THICKNESS 90 MM
752NB 6 INCHES, THICKNESS 140 MM
753NB 6 INCHES, THICKNESS 100 MM
754NB 6 INCHES, THICKNESS 115 MM
755NB 6 INCHES, THICKNESS 40 MM
756NB 6 INCHES, THICKNESS 55 MM
757NB 6 INCHES, THICKNESS 65 MM
758NB 6 INCHES, THICKNESS 90 MM
759NB 8 INCHES, THICKNESS 100 MM
760NB 8 INCHES, THICKNESS 125 MM
761NB 8 INCHES, THICKNESS 140 MM
762NB 8 INCHES, THICKNESS 50 MM
763NB 8 INCHES, THICKNESS 65 MM
764NB 8 INCHES, THICKNESS 75 MM
765NB 8 INCHES, THICKNESS 90 MM
766NB 10 INCHES, THICKNESS 115 MM
767NB 10 INCHES, THICKNESS 125 MM
768NB 10 INCHES, THICKNESS 65 MM
769NB 10 INCHES, THICKNESS 75 MM
770NB 10 INCHES, THICKNESS 90 MM
771NB 12 INCHES, THICKNESS 115 MM
772NB 12 INCHES, THICKNESS 125 MM
773NB 12 INCHES, THICKNESS 50 MM
774NB 12 INCHES, THICKNESS 65 MM
775NB 12 INCHES, THICKNESS 75 MM
776NB 12 INCHES, THICKNESS 90 MM
777NB 14 INCHES, THICKNESS 115 MM
778NB 14 INCHES, THICKNESS 140 MM
779NB 14 INCHES, THICKNESS 50 MM
780NB 14 INCHES, THICKNESS 65 MM
781NB 14 INCHES, THICKNESS 75 MM
782NB 16 INCHES, THICKNESS 140 MM
783NB 16 INCHES, THICKNESS 65 MM
784NB 16 INCHES, THICKNESS 75 MM
785NB 18 INCHES, THICKNESS 115 MM
786NB 18 INCHES, THICKNESS 140 MM
787NB 18 INCHES, THICKNESS 90 MM
788NB 20 INCHES, THICKNESS 100 MM
789NB 20 INCHES, THICKNESS 115 MM
790NB 20 INCHES, THICKNESS 140 MM
791NB 20 INCHES, THICKNESS 50 MM
792NB 20 INCHES, THICKNESS 65 MM
793NB 20 INCHES, THICKNESS 75 MM
794NB 24 INCHES, THICKNESS 75 MM
795NB 72 INCHES, THICKNESS 115 MM
796INSULATION TYPE: IS, SURFACE MATERIAL : CS & AS, OPERATING TEMP RANGE: UPTO 350 DEG C, INSULATION MATERIAL: CELLULAR GLASS
797NB 0.5-0.75 INCHES, THICKNESS 25 MM
798NB 0.5-0.75 INCHES, THICKNESS 40 MM
799NB 1 INCHES, THICKNESS 25 MM
800NB 1.5 INCHES, THICKNESS 25 MM
801NB 2 INCHES, THICKNESS 25 MM
802NB 3 INCHES, THICKNESS 25 MM
803NB 3 INCHES, THICKNESS 40 MM
804NB 4 INCHES, THICKNESS 25 MM
805NB 4 INCHES, THICKNESS 50 MM
806NB 6 INCHES, THICKNESS 25 MM
807NB 6 INCHES, THICKNESS 50 MM
808NB 8 INCHES, THICKNESS 25 MM
809NB 10 INCHES, THICKNESS 25 MM
810NB 10 INCHES, THICKNESS 40 MM
811NB 10 INCHES, THICKNESS 65 MM
812NB 12 INCHES, THICKNESS 25 MM
813NB 14 INCHES, THICKNESS 25 MM
814NB 16 INCHES, THICKNESS 25 MM
815NB 18 INCHES, THICKNESS 25 MM
816NB 20 INCHES, THICKNESS 25 MM
817NB 24 INCHES, THICKNESS 25 MM
818NB 36 INCHES, THICKNESS 25 MM
819NB 52 INCHES, THICKNESS 25 MM
820NB 72 INCHES, THICKNESS 25 MM
821NB 80 INCHES, THICKNESS 25 MM
822INSULATION TYPE: IS, SURFACE MATERIAL : SS, OPERATING TEMP RANGE: UPTO 350 DEG C, INSULATION MATERIAL: CELLULAR GLASS
823NB 0.5-0.75 INCHES, THICKNESS 25 MM
824NB 1 INCHES, THICKNESS 25 MM
825NB 1.5 INCHES, THICKNESS 25 MM
826NB 2 INCHES, THICKNESS 25 MM
827NB 3 INCHES, THICKNESS 25 MM
828NB 4 INCHES, THICKNESS 25 MM
829NB 6 INCHES, THICKNESS 25 MM
830NB 8 INCHES, THICKNESS 25 MM
831NB 10 INCHES, THICKNESS 25 MM
832NB 12 INCHES, THICKNESS 25 MM
833NB 14 INCHES, THICKNESS 25 MM
834NB 16 INCHES, THICKNESS 25 MM
835NB 18 INCHES, THICKNESS 25 MM
836NB 20 INCHES, THICKNESS 25 MM
837NB 24 INCHES, THICKNESS 25 MM
838INSULATION TYPE:IH, SURFACE MATERIAL : AS, OPERATING TEMP RANGE: ABOVE 451 DEG C UPTO 500 DEG C,INSULATION MATERIAL : Inner Layer: Rock Wool / Mineral Wool (ASTM C592 / ASTM C547 as applicable) and Outer Layer: Aerogel (ASTM C1728, Type III, Grade 1)
839NB 0.5-0.75 INCHES, THICKNESS 75 (65 MM +10 MM)
840NB 1 INCHES, THICKNESS 75 (65 MM +10 MM)
841NB 1.5 INCHES, THICKNESS 85 (75 MM +10 MM)
842NB 2 INCHES, THICKNESS 100 (90 MM +10 MM)
843NB 3 INCHES, THICKNESS 100 (90 MM +10 MM)
844NB 4 INCHES, THICKNESS 110 (100 MM +10 MM)
845NB 6 INCHES, THICKNESS 125 (115 MM +10 MM)
846NB 8 INCHES, THICKNESS 125 (115 MM +10 MM)
847NB 10 INCHES, THICKNESS 125 (115 MM +10 MM)
848NB 12 INCHES, THICKNESS 135 (125 MM +10 MM)
849NB 14 INCHES, THICKNESS 135 (125 MM +10 MM)
850NB 16 INCHES, THICKNESS 135 (125 MM +10 MM)
851NB 18 INCHES, THICKNESS 150 (140 MM +10 MM)
852INSULATION TYPE: Accoustic, SURFACE MATERIAL : CS, OPERATING TEMP RANGE: Upto 427 Deg C* For Pipelines above 18\" , Three layers of Rockwool insulation with two layers of Galvanised Steel sheet jacketing tio build up a total thiockness of 150 mm shall be provided, * For Line sizes upto 18\",Three layers of Rockwool insulation with two layers of Galvanised Steel sheet jacketing tio build up a total thiockness of 140 mm shall be provided ROCKWOOL INSULATION MATERIAL : Lightly resin bonded mattres of 150 Kg/m3 density backed with one side wire netting 3/4\" X 24 SWG conforming to IS 8183, the thickness of insulation per layer shall not exceed 50 mm.JACKETING MATERIAL : Shall be plain GI sheet 0.7 mm Thk Class IV(275 GSM) conforming to IS 277 and in Two layers
853Upto NB 10 INCHES, THICKNESS 140 MM
854NB 12 to 16 INCHES, THICKNESS 140 MM
855NB 20 to 26 INCHES, THICKNESS 150 MM
856NB 32 to 40 INCHES, THICKNESS 150 MM
857NB 44 INCHES, THICKNESS 150 MM
858NB 56 INCHES, THICKNESS 150 MM
859NB 74 INCHES, THICKNESS 150 MM
860NB 102 INCHES, THICKNESS 150 MM
861PIPE SUPPORTS
862PIPE SUPPORTS (MATERIAL SUPPLIED BY OWNER): Fabrication, erection (at all elevations) of all types of pipe supports like shoes, wear pads, cradles, hangers, clamps etc. (of all sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides, special supports, pads and trunnion supports, teflon platesetc. of all types including shot blasting, supply and application of one coat of primer, intermediate & final paint, all necessary equipments, consumables, labour, returning surplus materials and scraps etc. to OWNER\"s storage point and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustments/alignment during precommissioning, commissioning as per the instructions of Engineer-in-charge. Installation of Spring hangers shall be in contractor\"s scope. The scope of Works also includes grouting of supports, if required as part of Pipe Supports Works within the quoted price which includes supply of grouting materials also and nothing extra shall be payable in this regard. While fabricating the supporting elements the Contractor will ensure that dimensions shown in the drawings match with the site conditions. Additional supports as necessary with the site condition shall be fabricated and erected in accordance with the Standard. The measurement shall be done in MT of finished support. Wastage shall not be considered. Also unlocking of the Spring / hangers / and /or adjusting of turn buckles etc. during commissioning shall be in the scope of Contractor within the quoted price. Welding, Erection, NDT, PWHT of supports with mother pipe shall be included in erection rate for Pipe Supports on MT basis.
863Pipe Supports for C.S.
864Pipe Supports for A.S.
865Pipe Supports for S.S.
866Pipe Supports for NICKEL ALLOY/Hastalloy
867PIPE SUPPORTS (MATERIAL SUPPLIED BY CONTRACTOR): Supply, Fabrication, erection (at all elevations) of pipe supports like shoes, wear pads, cradles, hangers, clamps, U-Bolts, turn buckles, saddles, guides, special supports, pads, T post, brackets and trunnion supports etc. of all types including supply and application, shot blasting,one coat of primer, intermediate & final paint, all necessary equipments, consumables, labour,and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustments/alignment during precommissioning, commissioning as per the instructions of Engineer-in-charge. Installation of Spring hangers/strut/sliding plates/Snubber & tie rod shall be in contractor\"s scope .The scope of Works also includes grouting of supports, if required as part of Pipe Supports Works within the quoted price which includes supply of grouting materials also and nothing extra shall be payable in this regard. While fabricating the supporting elements the Contractor will ensure that dimensions shown in the drawings match with the site conditions. Additional supports as necessary with the site condition shall be fabricated and erected in accordance with the Standard. The measurement shall be done in MT of finished support. Wastage shall not be considered. Also unlocking of the Spring / hangers / and /or adjusting of turn buckles etc. during commissioning shall be in the scope of Contractor within the quoted price. Material Supply, Fabrication/Welding, Erection, NDT, PWHT of supports shall be included in quoted rate for Pipe Supports on MT basis.
868Carbon Steel Supports
869Alloy Steel Supports
870Stainless Steel Supports
871NICKEL ALLOY/Hastalloy Steel Supports
872PIPE SUPPORTS (ERECTION BY CONTRACTOR AT PRE FABRICATED SPOOL): Erection (at all elevations) of pipe supports like shoes, wear pads, cradles, hangers, clamps, U-Bolts, turn buckles, saddles, guides, special supports, pads, T post, brackets and trunnion supports ets, shot blasting,one coat of primer, intermediate & final paint, all necessary equipments, consumables, labour,and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustments/alignment during precommissioning, commissioning as per the instructions of Engineer-in-charge. Installation of Spring hangers/strut/sliding plates/Snubber & tie rod shall be in contractor\"s scope. The scope of Works also includes grouting of supports, if required as part of Pipe Supports Works within the quoted price which includes supply of grouting materials also and nothing extra shall be payable in this regard. While fabricating the supporting elements the Contractor will ensure that dimensions shown in the drawings match with the site conditions. Additional supports as necessary with the site condition shall be fabricated and erected in accordance with the Standard. The measurement shall be done in MT of finished support. Wastage shall not be considered. Also unlocking of the Spring / hangers / and /or adjusting of turn buckles etc. during commissioning shall be in the scope of Contractor within the quoted price. Welding, Erection, NDT, PWHT of supports shall be included in quoted rate for Pipe Supports on MT basis.
873Carbon Steel Supports
874Alloy Steel Supports
875Stainless Steel Supports
876NICKEL ALLOY/Hastalloy Steel Supports
877PAINTING
878Supply of paints and primers, preparation of surfaces and application of primer and finish paints, identification ( Line numbering), lettering, stencilling of equipment/piping, colour bands, colour coding, miscellaneous demarcation required as per site engineer such as marking on grade for underground lines/cable trays/trenches etc. As specified including rubdown and touch up of shop primer wherever required, providing scaffolding for all heights, labour, material, tools and tackles, consumables supervision etc. to complete the work in all respects as per Job spec. TP-1ZZZA-PI-SPE-0003 drawings and direction of Engineer-in-Charge for all type of uninsulated piping and insulated piping as specified including pipes, fittings, flanges, supports, valves etc. Surface preparation by blast cleaning and application of first coat of primer (as specified in Painting spec) shall be done in fabrication yard prior to erection. For insulated piping wherever blast cleaning with no primer application is specified (insulated SS), in such cases finish paints shall also be applied in the fabrication yard. The identification marks of the piping and joints shall be noted before blasting and the same shall be transferred on primed surface as per the instructions of Engineer-in-charge.In addition to that any work related which is required for welding of prefabricated free issued pipe spool i.e. paint removing of welding and and repaint as per the isometric requirement.
879Notes: 1. All joints (fabrication as well as erection joints) shall be left unpainted till hydrotesting. 2. No extra payment shall be made for identification (line numbering etc.) of insulated and uninsulated lines. 3. Quoted rate for Painting of Piping also includes Lettering, Stenciling, colour Bands & Colour Coding etc. as per site requirement and Technical Specifications and nothing extra shall be payable in this regard.
880PAINTING OF UNINSULATED CS/ LTCS/ AS PIPING
881OPERATING TEMP GROUP (TABLE-1, 1.2): -14 TO 100 (DEG C) SSPC-SP-10, Primer - Inorganic Zinc Silicate (FP-6), 1 coat, 65 - 75 μm,Primer - Epoxy High build (FP-3A), 1 coat, 170 μm, Primer - Acrylic Polyurethane (FP-1), 1 coat, 40 μmTotal Primer DFT= 285 μmFinish Coat - Acrylic Polyurethane (FP-1) - 40 μm will apply after pressure water wash & surface rubbingCumulative DFT = 325 μm
882NB 0.5 - 0.75 INCHES
883NB 1 INCHES
884NB 1.5 INCHES
885NB 2 INCHES
886NB 3 INCHES
887NB 4 INCHES
888NB 6 INCHES
889NB 8 INCHES
890NB 10 INCHES
891NB 12 INCHES
892NB 14 INCHES
893NB 16 INCHES
894NB 18 INCHES
895NB 20 INCHES
896NB 24 INCHES
897NB 26 INCHES
898NB 28 INCHES
899NB 30 INCHES
900NB 34 INCHES
901NB 40 INCHES
902OPERATING TEMP GROUP (TABLE-1, 1.3): 101 TO 400 (DEG C) SSPC-SP-10, Primer - Inorganic Zinc Silicate (FP-6), 1 coat, 65 to 75 μmFinish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 105 - 115 μm
903NB 0.5-0.75 INCHES
904NB 1 INCHES
905NB 1.5 INCHES
906NB 2 INCHES
907NB 3 INCHES
908NB 4 INCHES
909NB 6 INCHES
910NB 8 INCHES
911NB 10 INCHES
912NB 12 INCHES
913NB 14 INCHES
914NB 16 INCHES
915NB 18 INCHES
916NB 20 INCHES
917NB 24 INCHES
918NB 26 INCHES
919NB 28 INCHES
920NB 30 INCHES
921NB 36 INCHES
922OPERATING TEMP GROUP (TABLE-1, 1.4): 401 TO 550 (DEG C) SSPC-SP-10, Primer -Silicone Aluminium Paint (FP-8), 1 coat, 20 μmFinish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 60 μm
923NB 0.5 - 0.75 INCHES
924NB 1 INCHES
925NB1.5 INCHES
926NB2 INCHES
927NB3 INCHES
928NB4 INCHES
929NB6 INCHES
930NB8 INCHES
931NB10INCHES
932PAINTING UNDER INSULATION OF CS/ LTCS/ AS PIPING :
933OPERATING TEMP GROUP (TABLE-2, 2.1.1): -45 TO 200 (DEG C) SSPC-SP-10, Primer - Epoxy Phenolic (FP-10), 1 coat, 125 μmFinish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 250 μm
934NB 0.5-0.75 INCHES
935NB 1 INCHES
936NB 1.5 INCHES
937NB 2 INCHES
938NB 3 INCHES
939NB 4 INCHES
940NB 6 INCHES
941NB 8 INCHES
942NB 10 INCHES
943NB 12 INCHES
944NB 14 INCHES
945NB 16 INCHES
946NB 18 INCHES
947NB 20 INCHES
948NB 24 INCHES
949NB 26 INCHES
950NB 28 INCHES
951NB 32 INCHES
952NB 34 INCHES
953NB 36 INCHES
954NB 40 INCHES
955NB 48 INCHES
956NB 52 INCHES
957NB 68 INCHES
958NB 72 INCHES
959NB 80 INCHES
960NB 102 INCHES
961OPERATING TEMP GROUP (TABLE-2, 2.1.2): -201 TO 540 (DEG C) SSPC-SP-10, Primer - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmFinish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 300 μm
962NB 0.5-0.75 INCHES
963NB 1 INCHES
964NB 1.5 INCHES
965NB 2 INCHES
966NB 3 INCHES
967NB 4 INCHES
968NB 6 INCHES
969NB 8 INCHES
970NB 10 INCHES
971NB 12 INCHES
972NB 14 INCHES
973NB 16 INCHES
974NB 18 INCHES
975NB 20 INCHES
976NB 24 INCHES
977NB 26 INCHES
978NB 30 INCHES
979NB 36 INCHES
980PAINTING UNDER INSULATION OF SS PIPING
981OPERATING TEMP GROUP (TABLE-2, 2.2.1): -45 TO 200 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1Primer - Epoxy Phenolic (FP-10), 1 coat, 125 μmFinish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 250 μm
982NB 0.5-0.75 INCHES
983NB 1 INCHES
984NB 1.5 INCHES
985NB 2 INCHES
986NB 3 INCHES
987NB 4 INCHES
988NB 6 INCHES
989NB 8 INCHES
990NB 10 INCHES
991NB 12 INCHES
992NB 14 INCHES
993NB 16 INCHES
994NB 18 INCHES
995NB 20 INCHES
996NB 24 INCHES
997OPERATING TEMP GROUP (TABLE-2, 2.2.2): 201 TO 600 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1, With non-chloride solventPrimer - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmFinish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 300 μm
998NB 0.5-0.75 INCHES
999NB 1 INCHES
1000NB 1.5 INCHES
1001NB 2 INCHES
1002NB 3 INCHES
1003NB 4 INCHES
1004NB 6 INCHES
1005NB 8 INCHES
1006NB 10 INCHES
1007NB 12 INCHES
1008NB 14 INCHES
1009NB 16 INCHES
1010NB 18 INCHES
1011NB 20 INCHES
1012NB 24 INCHES
1013NB 72 INCHES
1014Contractor will follow Technical specification for \"Coating of Cooling/Firewater Water Lines\". For internal coated pipes, item rates shall be inclusive of application of coating of Weld joints min. 200 mm on both side (400 mm total) as per Technical specification. The contractor shall provide a detailed field joint lining procedure for review and approval. The procedure shall conform to the requirements of coating Specifications.
1015FABRICATION(Internal Epoxy Coated);
1016NB 4 Inch to 6 Inch
1017NB 8 Inch to 14 Inch
1018NB 16 Inch to 24 Inch
1019NB 26 Inch to 30 Inch
1020NB 32 Inch to 48 Inch
1021Supply & application of finish paints, miscellaneous demarcation required as per site engineer. wherever required, providing scaffolding for all heights & elevation, labour, material, tools and tackles, consumables supervision etc. to complete the work in all respects as per Job spec. TP-1ZZZA-PI-SPE-0003 & direction of Engineer-in-Charge for all type of uninsulated piping and insulated piping as specified including pipes, fittings, flanges, supports, valves etc.
1022OPERATING TEMP GROUP (TABLE-1, 1.2): -14 TO 100 (DEG C) SSPC-SP-10, Finish Coat - Acrylic Polyurethane (FP-1) - 40 μm will apply after pressure water wash & surface rubbingCumulative DFT = 40 μm
1023OPERATING TEMP GROUP (TABLE-1, 1.3): 101 TO 400 (DEG C) SSPC-SP-10, Finish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 40 μm
1024OPERATING TEMP GROUP (TABLE-1, 1.4): 401 TO 550 (DEG C) SSPC-SP-10, Finish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 40 μm
1025OPERATING TEMP GROUP (TABLE-2, 2.1.1): -45 TO 200 (DEG C) SSPC-SP-10, Finish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 125 μm
1026OPERATING TEMP GROUP (TABLE-2, 2.1.2): -201 TO 540 (DEG C) SSPC-SP-10, Finish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 150 μm
1027OPERATING TEMP GROUP (TABLE-2, 2.2.1): -45 TO 200 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1Finish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 125 μm
1028OPERATING TEMP GROUP (TABLE-2, 2.2.2): 201 TO 600 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1, With non-chloride solventFinish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 150 μm
1029Misc. Works (Related to Piping Fabrication and Erection)
1030MODIFICATION / HOOK-UPS :Cutting, bevelling, fit up, welding of different sizes of CS(IBR/ NON IBR)/AS/SS/Alloy 825/Hastalloy piping of all types and thicknesses in shop, in position, on ground/overhead on rack and at all elevations; transportation of pipes, fittings, flanges etc from owner\"s storage point to work site/ work shop, making necessary scaffoldings, consumables, machinery, tools, tackles, labour, hydrotesting upto the nearest isolation point and supervision including attending repairs, arranging dewatering pump,hookup with existing lines for completing the work as per the instruction of Engineer-in-charge.
1031Flame Cutting C.S. Piping IBR/Non IBR
1032Hacksaw cutting C.S. Piping IBR/Non IBR
1033Bevelling C.S. Piping IBR/Non IBR (Whether for 01 joint or for two end)
1034Fitup & welding C.S. Piping IBR/Non IBR
1035Hydrotesting, flushing, drying etc. of existing lines C.S. Piping IBR/Non IBR including Blinding and Deblinding of existing lines
1036Flame Cutting SS, NICKEL, HASTALLOY Piping IBR/Non IBR
1037Hacksaw cutting SS, NICKEL, HASTALLOY Piping IBR/Non IBR
1038Bevelling SS, NICKEL, HASTALLOY Piping IBR/Non IBR
1039Fitup & welding SS, NICKEL, HASTALLOY Piping IBR/Non IBR
1040Hydrotesting, flushing, drying etc. of existing lines SS, NICKEL, HASTALLOY Piping IBR/Non IBR including Blinding and Deblinding of existing lines
1041Flame cutting A.S. Piping IBR/Non IBR
1042Hacksaw cutting A.S. Piping IBR/Non IBR
1043Bevelling A.S. Piping IBR/Non IBR
1044Fitup & welding A.S. Piping IBR/Non IBR
1045Hydrotesting, flushing, drying etc. of existing lines A.S. Piping IBR/Non IBR including Blinding and Deblinding of existing lines
1046Grating Cutting / Modification / Removal
1047Grinding at weld joint of Dur-O-Lock coupling for Smooth finish to the extent acceptable to Consultant / Licensor.
1048Supply and Installation of Removable weather shield cover
1049All material required for weather shielding for flanged joints and pipe including job at site with all required tools to perform job shall be in contractor scope, Job shall be performed as per standard NR-0ZZZZ-PI-SPE-0003.
1050At nozzle for 4\" & below size
1051At nozzle from 6\" to 12\" size
1052At nozzle from 14\" to 24\" size
1053Fabrication and Installation of Piping Adaptors for flushing of pipelines before handing over of systems for Piping Works during shutdown.Piping Adaptor Material shall be Free issue to Contractor.
1054HIRING OF CRANES (OPTIONAL ITEM) INCLUDING MOBILIZATION AND DEMOBILIZATION CHARGES, CRANE OPERATORS, FUEL, LUBRICANTS, ALL CONSUMMABLES AND ACCESSORIES ETC. (10 HRS. IN DAY BASIS). USES FOR MORE THAN 10 HRS. IN A DAY SHALL BE PAYABLE ON NORMAL RATE PRORATE BASIS. The deployment of Cranes under this item is for the special cases and for Scope of work other than normal scope of work mentioned in items of this SOR. The requirement of hiring of Crane shall be as decided by OWNER & CONSULTANT and shall be communicated accordingly during execution of Work.
1055CRAWLER / HYDRAULIC CRANE OF CAPACITY 200-250 MT
1056CRAWLER / HYDRAULIC CRANE OF CAPACITY 100-150 MT
1057CRAWLER / HYDRAULIC CRANE OF CAPACITY 75-100 MT
1058FIRE WATER PIPING (ABOVE GROUND)
1059Receipt of Materials, Transportation of all piping items from Owner\"s storage point to worksite /work shop, fabrication including cutting, edge preparation (including the grinding of edges of pipe, fittings, flanges etc. to match with the mating edges of uneven / different thickness wherever required); fit up, bending, preheating, wherever required, welding, treading and laying of pipes of all types and thicknesses over sleepers, overhead on racks and at all elevations and fixing of gaskets, bolts, nuts including application of torque where ever required& all other inline instruments and fittings like elbows, reducers, tees, piping specials such as mitres and fabricated fittings, vents, drains (but excluding reinforcing Pads), SW valves up to 1.5 NB, alignment, cleaning & flushing by water /compressed air, hydrostatic, pneumatic, vacuum, spark testing and any other type of testing as specified, draining, during by compressed air, performing Positive Materials Identification Tests using alloy analyzers, completing all such Works in all respects as per the specifications, drawings and instructions of Engineer-in-charge.Contractor will follow Technical specification for \"Coating of Fire Water Line\". For coated pipes, item rates shall be inclusive of application of coating of Weld joints (internal & external) as per Technical specification. The contractor shall provide a detailed field joint lining procedure for review and approval. The procedure shall conform to the requirements of coating Specifications. Erection of Low Friction Pads (Teflon/ Graphite/ SS 304 mirror finish) is inclusive in the quoted Price.
1060COATED CARBON STEEL PIPING (Galvanized & internal Epoxy)
1061FABRICATION : BUTT WELD-internal Epoxy
1062NB 4 Inch to 6 Inch
1063NB 8 Inch to 14 Inch
1064NB 16 Inch to 24 Inch
1065FABRICATION :Galvanized ( Threaded-Seal Weld)
1066NB up to 1.5 Inch
1067NB 2 Inch to 3 Inch
1068ERECTION
1069NB up to 1.5 Inch
1070NB 2 Inch to 3 Inch
1071NB 4 Inch to 6 Inch
1072NB 8 Inch to 14 Inch
1073NB 16 Inch to 24 Inch
1074Spool Drawings preparation for Piping Fabrication using latest Piping Spool Gen Software through specialized agency. Contractor will keep required Technical Manpower at site along with required hardware/computers. Contractor need to update the report on daily basis. Contractor will submit Past track record and take approval of specialized Agency for spooling design and drawing preparation prior to order placement and mobilization of Agency at site.
1075Supply and Installation of Dancing Platform all aroud below first Tier of Pipe Racks. Quoted rates includes all required Modification. All other Scaffolding requirements are part of Contractor\"s Scope within quoted rates for Piping. Supplied Materials shall be on returnable basis.
1076Suspended / Hanging Type (First time supply, installation and retention up to the required period) including dismantling of the same after completion of Piping, Painting and Insulation Worksas per instruction of EIC.
1077Hiring of 01 No. Pick Up Vehicle with Driver for minimum 2000 KM in a Month basis (Round the clock duty) . Beyond 2000 KM, extra amount shall be payable on Prorate basis.
1078Hiring of 01 No. Pick Up Vehicle with Driverfor minimum 2000 KM in a Month basis for 12 Hours in day. Beyond 2000 KM, extra amount shall be payable on Prorate basis.
1079Hiring of 01 No. Passenger Vehicle (XUV 300 / Bolero / Scorpio) with Driver for minimum 3000 KM in a Month basis for 12 Hours in day . Beyond 3000 KM, extra amount shall be payable on Prorate basis.
1080Supply ofSpecial Piping Bulk item, All necessary specifications are applicable for procurement.
108180 IN x 20.62MM Cap, Seamless, Prj Std, ASTM A234 Gr.WPB + Sour Service, BW Ends, -, -,
1082102 IN x 26.97MM Cap, Seamless, Prj Std, ASTM A234 Gr.WPB + Sour Service, BW Ends, -, -,
108372 IN x 19.05MM Cap, Seamless, Prj Std, ASTM A403 Gr.WP321 + Sour Service, BW Ends, -, -,
108480 IN x 20.62MM Equal tee, Welded + 100% RT, Prj Std, ASTM A234 Gr.WPB + Sour Service, BW Ends, -, -,
108520 IN x S-40 EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -,
108632 IN x S-30 EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -,
108744 IN x 20.62MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -,
108856 IN x 25.4MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -,
108960 IN x 26.97MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -,
109074 IN x 19.05MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -,
109180 IN x 20.62MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -,
1092102 IN x 26.97MM EFW + 100% RT, Pipes, Mnf Std, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -,
109324 IN x S-80S EFW + 100% RT, Pipes, ASME B36.19/B36.10, ASTM A358 Gr.321 Cl.1 + Sour Service, BE, -, -, -,
109436 IN x S-30 EFW + 100% RT, Pipes, ASME B36.19/B36.10, ASTM A358 Gr.321 Cl.1 + Sour Service, BE, -, -, -,
109572 IN x 19.05MM EFW + 100% RT, Pipes, ASME B36.19/B36.10, ASTM A358 Gr.321 Cl.1 + Sour Service, BE, -, -, -,
109632 IN x S-30 Weldneck Flange, ASME B16.47 Series A, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -,
109744 IN x 20.62MM Weldneck Flange, ASME B16.47 Series A, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -,
109860 IN x 26.97MM Weldneck Flange, ASME B16.47 Series A, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -,
109916 IN x S-XS Weldneck Flange, ASME B16.5, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -,
110080 IN x 20.62MM Weldneck Flange, Prj Std, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, as per project drawing,
110124 IN Blind Flange, ASME B16.5, ASTM A182 Gr.F321 + Sour Service, 300 Lbs, RF, -, -, -,
110224 IN x S-80S Weldneck Flange, ASME B16.5, ASTM A182 Gr.F321 + Sour Service, 300 Lbs, RF/BW End, -, -, -,
110372 IN x 19.05MM Weldneck Flange, Prj Std, ASTM A182 Gr.F321 + Sour Service, 300 Lbs, RF/BW End, -, -, -,
11040.5 IN x S-XS Seamless, Pipes, ASME B36.10, ASTM A106 Gr.B, BE, -, -, -,
1105Contractor is required to take care the alignment / torquing of spools which are already erectedwithout alignment / torquing by other contractor
1106Contractor is required to take care the requirement of all type of material required for Hydrotesting of spools already erectedby other contractor
1107Supply of Fasteners for alignment of spools during erection work Contractor to take care the requirement of fasterners for erection activity as per the listed material upto 48 mm Dia and any length.
1108Stud Bolts - B7/2H
1109Stud Bolts - B7M/2HM
1110Stud Bolts - B16/16
1111Stud Bolts - L7/7
1112Machine Bolt - A307 Grade B
1113Chemical Bolts for Supports erection
1114Hydrotesting of spools (Existing erected lines/Spools supplied by other contractor)
1115Hydrotesting of spools (Existing erected lines/Spools supplied by other contractor)Hydrotesting/Flushing/Reinstatement/documentation (Loop prepartion) (All thickness)Hydrotest for Modified Piping/additional works/ new line (only on EIC instruction not part of above or elsewhere mentioned piping works) includingpunch listing clearing ,loop clearance / dilution of punch list, flushing, testing, drying, final documentation etc.Contractor is required to take care of the requirement of all type of material required for Hydrotesting of spools, Scope including hydrotest with Temporary gaskets,nut,bolts etc. required to complete the job in all respects, reinstatement of line, If required Temporary support , dummy spools etc. to be provided for completion of Hydrotest.This line item to be executed only as per instruction of EIC and not covered for above or elsewhere mentioned piping works (excluding scope of piping works)
1116Supply of Gasket (As per EIC Instruction)Gasket Sheet - Non Mettalic SheetSupply of Non-metallic Compressed Non-Asbestos Jointing Sheet (Eco friendly) for maximum continuous service temperature of 250 Deg C Max. Operating Pressure of 80 bar.Sheet size: 1.5Mx4.5M. Service: Medium like Hydrocarbon, Steam, Gas; Champion Style AF139 or equivalent. Service: Medium Service Condition like Hydrocarbon, Steam, Gas; Champion Style AF139 or equivalent.This line item to be executed only as per instruction of EIC and not covered for above or elsewhere mentioned piping works (excluding scope of piping works)
11173mm Thick x 1.5 Meter x 4.5Meter
11184mm Thick x 1.5 Meter x 4.5Meter
11196mm Thick x 1.5 Meter x 4.5Meter
1120Supply of Gasket (As per EIC Instruction)Gasket Sheet - Mettallic SheetSupply of Metallic Compressed Non-Asbestos Jointing Sheet (Eco friendly) fortemperature 450 Deg C Max. Operating Pressure :160 bar. Sheet size: 1.5Mx4.5M.. Service: Medium like Hydrocarbon, Steam, Gas; Champion Style AF139 or equivalent. Service: Medium Service Condition like Hydrocarbon, Steam, Gas;equivalent.This line item to be executed only as per instruction of EIC and not covered for above or elsewhere mentioned piping works (excluding scope of piping works)
11213mm Thick x 1.5 Meter x 4.5Meter
11224 mm Thick x 1.5 Meter x 4.5Meter
11236 mm Thick x 1.5 Meter x 4.5Meter
1124CHEMICAL CLEANING OF SS PIPING
1125Picking & Passivation
1126NB up to 1.5 Inch
1127NB 2 Inch to 24 Inch
1128NB 26 Inch and Above
1129Installation of Clamp On Type Steam Tracing (includinginstallation of steam and condensate manifold, lead and trail pipe, tracers etc.) as per Installation drawing No. XXXX
1130UNDER GROUND PIPING WORKS (UGP)
1131Fabrication and laying of Carbon Steel U/G piping works (including NACE & H2 services) including blasting, primer painting, wrapping and coatingn as per specification including hydrotesting and all associated works
1132Fabrication of UG Piping for all thickness
1133Erection of UG piping (All thickness)
1134Wrapping and coating of Piping spools including field joint as per the specifications including supply of all materials, tools and tackles, etc. (inner/outer wrap tape with primer)
11353LPE coated (Only Field Joints) including primer as per the specifications including supply of all materials, tools and tackles, etc.
1136Supply and filling river sand around UG piping for padding as per Std dwg
1137Supply of Pipes,fittings,flanges,valves as per MSL(Master supplier list) in line with project specification andcomplying with all testing requirementsp
1138Supply of Carbon steel pipes,fittings,flanges,valves - Non IBR
1139Supply of Carbon steel pipes,fittings,flanges,valves - IBR
1140Supply of Carbon steel pipes,fittings,flanges,valves - Nace +H2
1141Supply of Alloy steel pipes,fittings,flanges,valves - Non IBR
1142Supply of Alloy steel pipes,fittings,flanges,valves - IBR
1143Supply of Alloy steel pipes,fittings,flanges,valves - Nace +H2
1144Supply of Stainless steel pipes,fittings,flanges,valves
1145Supply of Stainless steel pipes,fittings,flanges,valves - Nace +H2
1146ROTARY EQUIPMENTS (PUMPS,COMPRESSORS & ASSOCIATED ITEMS)
1147Description of Work : Receipt of materials from OWNER\"s store / yard / storage point, loading on truck / trailer, local Transportation of Rotating Equipment & Associated items, unloading at site, preparation of erection scheme for approval, carrying out necessary drilling/machining, if required, enlarging of coupling bores, assembly of subassemblies, placing the equipments(including alignment of associated pump,motor / trubine as per OEM instruction manual) on foundations at all heights and locations,fabrication, erection, bolting, welding & testing of interconnecting piping (including lube oil piping,cooling water piping etc. as per approved drawings & specification to be paid separately as per respective Piping Inch Dia Rate), levelling, aligning with and without pipes, blue matching and lapping as per vendors recommendation, including chipping and dressing of foundations, grouting and providing manpower for testing, installation of mechanical seal, preparation of no load run test, first fill of lubricant /mechanical seal pot liquid supplied as free issue, rectifying defects if any and completing the work in all respects as per drawings / specifications enclosed in the Tender document and instruction of Engineer-in Charge. The quoted rates shall include cost towards supply of all consumables, cleaning agents, CS and SS packing plates / machined shims / wedges / any other materials required for completion etc, fixing of dowell pins, stoppers, guards, etc. wherever applicable. Grouting of frame and placement of machine on the frame shall be carried out only after blue matching of HT Motor driven / high speed equipment. Associated Piping Works and Grouting Works shall be paid as per Piping Price Schedule Items and Civil & Structural Grouting Items respectively. All the required Tools & Tackles, Lifting equipments, Cranes, Scaffolding, Consumables etc. is in the scope of Contractor within his quoted Price. Touch up paint to be done as and when required as per Equipment Manufacturer\"s specification. Touch up Paint material will be provided by equipment vendor and will be provided to Contractor.
1148PUMPS - CENTRIFUGAL HORIZONTAL
1149Centrifugal Pump (Horizontal) -OH2, BB2,BB5 & OH6
1150PUMPS - CENTRIFUGAL VERTICALTYPE
1151Centrifugal Pump (Vertical Pit Mounted / Vessel Mounted )
1152PUMP - RECIPROCATING
1153Catalyst Transport Oil Pumps (1P30-PA-2801A/B)
1154HP Purge Oil Pumps (1P30-PA-2809A/B)
1155PUMP -EBULLATING
1156Ebullating Pump with Auxiliary skid
1157COMPRESSOR - RECIPROCATING
1158Reciprocating Compressor along with auxiliaries skid (1P30-KA-2782 A/B/C) & KOD\"s,Vendor\"s scope related Piping & Intercooler.All piping erection works shall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose.
1159COMPRESSOR - CENTRIFUGAL
1160Recycle Gas Compressor, 1P31-KA-2783 ( Steam Turbine driven) along with lube oil skid and seal gas skid and associated auxiliaries.All piping erection works shall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose.
1161Sour Gas Compressor, 1P30-KA-1781 ( motor driven) along with lube oil skid and seal gas skid and associated auxiliaries.All piping erection works shall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose.
1162PACKAGES
1163Description of Work : Receipt of Packaged Equipments (Packaged equipments are the units consists of more than one equipment i.e. Static & Rotary as well as Piping with accessories), Transportation of package equipment & Associated items from owner\"s storage points to work site/ contractor\"s stores, assembly of sub-assemblies, placing the equipments on foundations, fabrication, erection, welding & testing of interconnecting piping (including lube oil piping,cooling water piping etc. as per approved drawings & specification),fabrication and erection of pipe supports, levelling, aligning, including chipping and dressing of foundations, grouting and providing manpower for testingin presence of vendor according to the drawings specification, rectifying defects if any and completing the work in all respects as per drawings / specifications enclosed in the Tender document and instruction of Engineer-in Charge. Quoted rates also includes assistance to Vendors during Pre commissioning activities. Associated Piping and Grouting Works shall be paid as per respectivePiping and GroutingPrice Schedule Items. All the required Tools & Tackles, Lifting equipments, Cranes, Scaffolding, Consumables etc. is in the scope of Contractor within his quoted Price.Touch up paint to be done as and when required as per Equipment Manufacturer\"s specification. Touch up paint material will be provided by equipment vendor and will be provided to Contractor.All piping erection works associated with Packaged equipmentshall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose.
1164PSA PACKAGE INCLUDING
1165a. Valves Skid – 60 MT
1166b. Adsorber Vessel – 15.2 MT per unit, For total 7 nos: 106.4 MT
1167c. Tail Gas Drum – 55 MT
1168d. Product Filters: 2 MT
1169e. PLC Panel – 2 MT
1170f. Adsorbent Quantity (98 MT for 7 nos of Adsorber Vessels) - 98 MT
1171CHEMICAL DOSING PACKAGE
1172MEMBRANE PACKAGE
1173LIFTING EQUPMENTS
1174Installation of Lifting Equipment: Transportation of EOT Cranes and its accessories from Owner\"s warehouse / yard to worksite, assembly / sub assembly of the cranes, fixing rails and other electrical ancillaries (trailing cable, bus bar etc as applicable) including load testing at site, arranging necessary loads including their transportation to site and completing the job in all respect as per specifications and to the satisfaction of OWNER /CONSULTANT. Contractor\"s scope of Work also include certification of EOT Crane from external competent authority.
11755 MT- EOT Crane
117620 MT- EOT Crane
117730 MT- EOT Crane
1178MATERIAL HANDLING EQUIPMENT ERECTION-CP BLOCKS/ELECTRIC HOISTS
1179CP Block- For Heat Exchanger bundle removal & Pumps Maintenance
1180CP Block - 2 Ton
1181CP Block - 3 Ton
1182CP Block - 5 Ton
1183CP Block - 7.5 Ton
1184CP Block - 10 Ton
1185Electric Hoists-For Heat Exchanger bundle removal & Pumps maintenance (HOLD)
1186EH - 20 Ton
1187PRESERVATION OF EQUIPMENT (Nitrogen filling for preservation)
1188Contractor has to do necessary preservation of Equipment Post receipt of equipment and up to handing over during plant commissioning as per Preservation Procedure attached with the Tender Document. Nitrogen cylinder will be provided by OWNER.
1189STATIC EQUIPMENTS (REACTOR, COLUMNS, VESSELS, HEAT EXCHANGERS, AIR COOLERS ETC.)
1190Description of Work : Receiptand Transportation of static equipments (Vessels,Reactors, Heat Exchangers, columns etc.) and associated items from owner\"s Stores / storage yard /storage point to work site, local Transportation up to erection site,unloading at site, assembly of parts, sub assemblies, erection at all elevations, aligning, vertically checking, grouting, tightening of foundation bolts, welding of washer on anchor chairs, installation of demister, internal gratings, pipe davit, installation of mixer, cleaning and flushing by water, draining, drying by compressed air, providing all tools, tackles, machinery, consumables, transportation equipment, Scaffolding as per safety norms, erection equipment, instruments, labour, anclitiary etc. to complete the work in all respects as per drawings, equipment detail, specifications and instruction of the Engineer-in Charge. Quoted price also includes preparation of detailed erection plan for approval of OWNER/CONSULTANT, mobilization of required Crane of suitable capacity, trailing cranes, assembly of Cranes / trailing cranes, all other required Tools & Tackles and supply of all other materials / arrangements required for safe erection of Equipment. Quoted rates also include providing sand bags, sleepers, steel plates, crane mats and supply & placing of liner plates etc.as required for safe placement of equipment at site before erection and providing protection / preservation against damage / rain during construction/installation. In case of Equipments directly reaching at Project erection site by Transporter Truck / Trailer, in that case unloading at site for erection Worksis in the scope of Contractor within the quoted Price for equipment erection. Depurging of Nitrogen from New equipment supplied by Vendor is also in the scope of Contractor. Grouting shall be measured for payment purpose as per relevant item for Grouting Works. PLS. REFER ENCLOSED ATTACHMENT-02 TO STATIC EQUIPMENT SOR FOR FURTHERTAG WISE DETAILS OF EQUIPMENT.
1191Pressure Vessels / Separators / Columns (All type)
1192Up to 10MT
1193Above 10 MT and up to 30 MT
1194Above 30 MT and up to 50 MT
1195Above 50 MT and up to 100 MT
1196Above 100 MT
1197COLUMN INTERNALS AND TRAYS INSTALLATIONINSTALLATION. Installation of Trays,Demister/ packing including seal welding with consumable wherever required etc. in Columns /Towers etc. including receipt of materials from Owner\"s store, local transportation, handling,carting,mock-up assembly and installation as per drawings /instruction of Owner / Consultant and under supervision of Vendor.
1198Up to 10MT
1199Above 10 MT and up to 30 MT
1200Heat Exchangers / Air Coolers / Miscellaneous (Strainers, Mixer & Filters)(All type)
1201Up to 10MT
1202Above 10 MT and up to 30 MT
1203Above 30 MT and up to 50 MT
1204Above 50 MT and up to 100 MT
1205PACKAGES
1206Description of Work : Receipt of Packaged Equipments (Packaged equipments are the units consists of more than one equipment i.e. Static & Rotary as well as Piping with accessories), Transportation of package equipment & Associated items from owner\"s storage points to work site/ contractor\"s stores, assembly of sub-assemblies, placing the equipments on foundations, fabrication, erection, welding & testing of interconnecting piping (including lube oil piping,cooling water piping etc. as per approved drawings & specification),fabrication and erection of pipe supports, levelling, aligning, including chipping and dressing of foundations, grouting and providing manpower for testingin presence of vendor according to the drawings specification, rectifying defects if any and completing the work in all respects as per drawings / specifications enclosed in the Tender document and instruction of Engineer-in Charge. Quoted rates also includes assistance to Vendors during Pre commissioning activities. Associated Piping and Grouting Works shall be paid as per respectivePiping and GroutingPrice Schedule Items. All the required Tools & Tackles, Lifting equipments, Cranes, Scaffolding, Consumables etc. is in the scope of Contractor within his quoted Price.
1207Above 10 MT and up to 30 MT
1208Above 100 MT
1209UNLOADING OF EQUIPMENT AT SITE (OPTIONAL ITEM)
1210All inclusive charges for unloading ofEquipments from Vehicles arrived at Project Sitefrom outside directly, local Transportation (if any) upto Project Warehouse / Storage point at site, gas cutting of tack welding on the Trucks / trailers, unpacking, stacking etc. as required and as per instruction of Engineer-in-charge.
1211Up to 10MT
1212Above 10 MT and up to 30 MT
1213Above 30 MT and up to 100 MT
1214HYDROTESTING / RE HYDROTESTING OF HEAT EXCHANGERS/ AIR COOLERS By Erection contractor
1215Hydrostatic testing of HEAT EXCHANGERS (shell and tube )including dismantling and reassembling of piping connections wherever required, providing blinds and gaskets on nozzles, piping, water hoses, gauges, valves, test pumps and all other temporary arrangement, labour and materials, drying by hot compressed air as per specifications and instructions of Engineer-in-charge. In case, if leakage is found in gaskets and gaskets are replaced, then re hydrotest to be done with new gasket after reassembly.
1216Hydrotesting of Shell side [1P30-E-1258; 1P30-E-7956 & 1P31-E-9556]
1217Hydrotesting of Tube Side[1P30-E-1258; 1P30-E-7956 & 1P31-E-9556]
1218Insulation of Equipment: 1)Providing thermal insulation including supply of all insulating and ancillary material, heat resistant paint/foils, weather protective covering, consumables and other necessary materials, testing of the material as required including transportation of the materials to work sites, applying insulation on surfaces as specified, including all preparatory works thereon, all binding, tying, lacing, stitching and/or otherwise securing, finishing with plain/corrugated sheet cladding or as specified, providing bolts, rivets, self tapping screws wherever specified, providing inspection windows etc., providing necessary scaffolding, all tools and tackles, equipment, apparatus etc., labour & supervision andcompleting the work in all respect at all heights as per drawings, specifications and instructions of Engineer-in-charge.The above requirement shall be considered according to Insulation specification for hot insulation of vessels, piping & Equipments (NR-0ZZZZ-PI-SPE-0003, Rev. D2).2)Insulation area as specified below based on the equipment bare surface.
1219Insulation Type :- HC
1220INSULATION THICKNESS :- 25 mm
1221INSULATION THICKNESS :- 32 mm
1222INSULATION THICKNESS :- 40 mm
1223INSULATION THICKNESS :- 45 mm
1224INSULATION THICKNESS :- 50 mm
1225INSULATION THICKNESS :- 60 mm
1226INSULATION THICKNESS :- 65 mm
1227INSULATION THICKNESS :- 75 mm
1228INSULATION THICKNESS :- 85 mm
1229INSULATION THICKNESS :- 100 mm
1230INSULATION THICKNESS :- 115 mm
1231INSULATION THICKNESS :- 125 mm
1232INSULATION THICKNESS :- 140 mm
1233INSULATION THICKNESS :- 152 mm
1234Insulation Type :- PP
1235INSULATION THICKNESS :- 25 mm
1236Touch-up Painting of Equipment: (Optional Items)
1237Touch-up Painting of Equipment:(Uninsulated Equipment): Supply and application of Touch-uppaint on C.S., L.T.C.S. & low alloy steel vertical vessels, horizontal vessels,drums,heat exchangers, mixers including rubdown wherever required as per specification, providing scaffolding for all heights, labour, materials, tools and tackles, consumables, supervision etc. to complete the work in all respect as per specifications, drawings, equipment details for painting and direction of Engineer-in-Charge for all type of uninsulated equipments.
1238LICENSOR PROPRIETARY / NON-PROPRIETARY INTERNAL INSTALLATION FOR VGO REACTOR [1P31-RB-2821]
1239Installation of internals such as interbed assembly, including catalyst support beam, grid tray & screen assembly for catalyst bed nozzle, perforated trays with beam for catalyst bed, collection tray & mixing chamber for catalyst bed, quench pipe assemble for catalyst bed, inlet basket, consumable for the seal welding if required etc including receipt of materials from Owner\"s store, local transportation, handling, carting, installation as per drawings / instruction of Owner / Consultant and in presence of CLG Licensor / L&T Reactor fabricator.Above internal work shall be inspected by CLG Licensor with presence of L&T Reactor fabricator.
1240INSTALLATION OF INSTRUMENTATION FOR ALL REACTORS [1P30-RB-2221 / 2222 & 1P31-RB-2821]
1241Installation of all instrumentation such as thermowell assembly / multipoint thermocouple, skin thermocouple for all Reactors (1P30-RB-2221 / 2222 & 1P31-RB-2821) including receipt of materials from Owner\"s store, local transportation, handling, carting, installation as per drawings / instruction of Owner / Consultant and in presence of Reactor thermocouple vendor supervision.
1242FIRE FIGHTING EQUIPMENT - SUPPLY AND ERECTION WORK
1243FIRE FIGTING EQUIPMENT :SUPPLY(As per EIC instruction) and ERECTION of fire fighting equipment and spares including transportation of equipments from Contractor\"s store to works site,supplying and fixing of nuts, bolts, washers, gaskets (as per specs.) needed for fixing the equipment with matching flange etc.
1244Supply & Installation of Double headed stand post type Fire hydrant valves
1245Stand post
1246Hydrant valves
1247Restriction orifice
1248Supply of Double headed stand post type Fire hydrant valves
1249Stand post
1250Hydrant valves
1251Restriction orifice
1252Installation of Double headed stand post type Fire hydrant valves
1253Stand post
1254Hydrant valves
1255Restriction orifice
1256Supply & Installation of Landing valves for Double Headed Fire Hydrant at technological structures and building
1257Hydrant valves
1258Restriction orifice
1259Supply & Installation of Hose Box – Double Door Self-Standing Type for Process Area
1260Supply & Installation of Hose Box – Double Door Wall-mounting Type for Technological structures and building
1261Hose Reel – Floor mounting type for Process Area
1262Hose Reel – Wall-mounting Type for Process Area/Technological structures and building
1263Water cum foam monitor (750 GPM)
1264Supply & Installation of High Volume Long Range Water cum Foam Monitor(1000-1500-2000 GPM)
1265Supply & Installation of Medium Velocity Water Spray Nozzles
1266Angle-120 (Process Area)
1267Angle-120 (Cable Cellar)
1268Supply & Installation of High Velocity Water Spray Nozzles
1269Angle- 100
1270Quartzite Bulb Detector (Dry system)
1271Air Release Valve
1272Supply & Installation of First-Aid Fire Fighting Equipment
1273Dry Chemical Powder Extinguisher – 6 kg
1274Dry Chemical Powder Extinguisher – 9 kg
1275Dry Chemical Powder Extinguisher – 50 kg
1276Carbon-Di-Oxide Extinguisher – 4.5 kg
1277Sand bucket ( 4 buckets in row)
1278First Aid Kit
1279Safety shower & Eye wash station
1280Eye wash station
1281Windsock
1282FIRE FIGHTING EQUIPMENT -ERECTION WORK
1283FIRE FIGTING EQUIPMENT :ERECTION of fire fighting equipment including transportation of equipments from owner\"s store to works site, supplying and fixing of nuts, bolts, washers, gaskets (as per specs.) needed for fixing the equipment with matching flange etc.
1284Automatic deluge valve
1285200NB
1286150NB
1287100NB
128875NB
128950NB
1290COMMISSIONING ASSISTANCE WORKS FOR RECID PROCESSING TREATING UNIT (RPTU)
1291Supply of Manpower Services including all Hand Tools including non sparking Tools, recommneded safety PPEs, consummables etc. for Pre Commissioning and Commissioning Assistance Works on Man day basis. Note: Following Works are not considered in Manpower Services as the same is already included in Contractor\"s Scope of Work as per respective WorksPrice Items in the Price Schedule. For detail, Contractor to refer Price Schedule, Scope of Work, and SCC :1)Preservation of Piping & Equipment2) Contractor shall support pre-commissioning activities up to and including preliminary leak check.3) All lines flushing/blowing cleaning (steam lines blowing if any) in sub contractor scope until cleanliness signed off by owner/EPCM Consultant . This will include making temporary arrangements, required if any.4) Rotary Equipment works shall be supported by Contractoruntil handover and therefore no Contractor man power considered for rotary.5) Mechanical Contractor scope includes supply of man power and fabrication of hardwares including jumpovers as and when required for catalyst loading and other PCC works.10) No Contractor manpower assumed for any pre-commissioning activities on the basis that these are included in Mechanical Contractor\"s scope as per respective Scope of Work. 11) All hand tools (including brass tools), grease etc. are in Contractor\"s scope.
1292Foreman / Supervisor
1293Skilled Manpower (with Hand Tools, Equipment / Machinery, Consumables)
1294Semi Skilled Manpower (with Hand Tools)
1295Helper / Unskilled Manpower
1296CHEMICAL CLEANING OF EQUIPMENT AND PIPING
1297Supply of Materials, Chemical Cleaning and pickling of Equipment / Pipeline including preparation of circulating loop, supply of Temporary piping, pumps, heater coils, gaskets, thermometer, hydrometer, valve, test coupon, spares, laboratory facilities with all accessories for conducting Test, chemicals, safety accessories PPE and also providing of hiring all necessary equipments and whatever else even though not expressly mentioned herein and in specifications but required to perform the Works as per instructions of Engineer-in-charge.
1298Cooling water passivation cum on stream cleaning of cooling water system
1299Chemical Cleaning of Compressor Suction Drums and associated pipings
1300LUBE OIL SYSTEM FLUSHING(31KA-2783,30KA-2782,30KA-1781 )
1301Providing Independent Steel Scaffolding
1302Providing and installing independent steel scaffoldings at various locations and elevations and making working platforms as per the projectsafety specifications to use as optional item during Pre Commissioning / commissioning / any inspection by EPCM Consultant / OWNER / Licensorof the plant, if required, for the items not covered in the schedule of rates. Quoted rates also include dismantling and transporting it back tocontractor\"s lay down area after the use. The quoted rates shall also include,manpower,supervision,detaining of the scaffolds at any given time and location/ elevations for a period of 8 (Eight) weeks. Retention of Scaffoldings for a further period beyond 8 weeks on instructions of E-I-C shall be paid separately as per pro rate basis. In case of Total Scaffolding height more than 18 Metre height, say 30 Metre then up to 18 Metre shall be paid as per below item No. 4.1.1 and for balance 12 Metres, shall be paid as per item No. 4.1.2.
1303Up to 18 Metre height
1304Above 18 Metre height
1305Opening and Boxup of valves / Flanges
1306Opening or Boxing up of Flanges with new gsket, basket replacement after cleaning of Gasket faces < cutting of gasket from sheets wherever required > inserting or removal of spedacle blind/tail blind wherever necessary to isolate piping, equipments such as column; furnace etc; including supply of tools tackles and manpower necessary to complete the job up to the satisfaction of Engineer In charge, if hot bolting is required it is to be done without any extra cost.
1307VALVE/FLANGE RATING: 150# to 600#
13082 Inch to 3 Inch
13094 Inch to 8 Inch
131010 Inch to 14 Inch
131116 Inch to 18 Inch
131220 Inch to 40 Inch
1313VALVE/FLANGE RATING: 900# to 2500#
13142 Inch to 3 Inch
13154 Inch to 8 Inch
131610 Inch to 14 Inch
131716 Inch to 18 Inch
131820 Inch to 40 Inch
1319Decoupling / Coupling of Pumps
1320Spacer type : Decoupling & Coupling of spacer type flexible coupling excluding spider type for all equipments including removal and box up of coupling guard, all arrangements of tool and tackels, manpower as may be required; Cleaning of parts, checking/ changing spares
1321Alignment of Pumps
1322Spacer typ & other coupling: Alignment of equipment with spacer type and other type coupling excluding spider type coupling using suitable method including both cold and hot alingment; includes all arrangements of tools and tackels, manpower as may be required;Cleaning of parts, checking / changing spares Offering NRL for inspection

AI Tender Summary

OUR REF NO 51641209
AUTHORITY Boards / Undertakings / PSU
TENDER VALUE Ref. Documents
LAST DATE 24-10-2025
Authority
Authority Name Numaligarh Refinery Limited
Work Description Tender For Structural Erection, Piping Fabrication & Erection, Equipment Erection, Insulation, Painting And Other Associated Works (Part Ii) For Nrep Project At Numaligarh Refinery Limited; 1 STRUCTURAL STEEL ERECTION 2 Receipt of Structural Materials from OWNERs Store / Storage yard,loading, local transportation up to either Contractors storage yard / erection site, unloading, assembly,pocket cleaning,foundation chipping,padding, erection, alignment, bolting, weldingof Fabricated and painted Structural Steel Elements / Structural Modules in position along with supply & fixing of all type of Connection Bolts (Hot Dip Galvanised/Non-Galvanised Permanent bolts) as per Specifications, Layouts and Fabrication Drawings released for IFC. Scope shall include all activities like Bolting, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes and / or during fabrication, mechanical / Electrical / Pneumatic Torque Tightening of Bolts, cleaning, giving final touch up paint where ever required as per specification to the welded /fabricatedparts or damage during transportation & erection etc as required complete in all respect. Making necessary arrangement of required labour, equipment, tools & tackles, Cranes, Manlift, steel scaffolding, consumables, etc to execute the works at all heights as per drawings and specifications along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge.(Exclusions: Erection of steel flooring, ladders, stairways, and handrails). Measurement shall be done as per AFC Fabrication drawing weight. Weight oferection bolts shall not be considered for payment. 3 Supply, Fabrication, surface preparation and Painting as per Painting Specificationandinstallation of Structural Steel including plates etc. for Miscellaneous activitieswherever required. Scope also includes preparation of fabrication drawing and getting it approved from owners/consultant. 4 Supply of Structural Steel including plates etc. for Miscellaneous activitieswherever required as per EIC Instruction 5 Fabrication, surface preparation and Painting as per Painting Specificationandinstallation of Structural Steel including plates etc. for Miscellaneous activitieswherever required. Scope also includes preparation of fabrication drawing and getting it approved from owners/consultant. 6 STRUCTURAL MODULE ASSEMBLY AT GROUND,TRANSPORTATION& ERECTION IN MODULE AT SITE :Receipt of Pre Fabricated Structural Materials from OWNERs storage yard, assembly, erection at ground, alignment, bolting, weldingof Fabricated and painted Structural Steel Elements to make Structural Module at yard/site with the pre-fabricated and painted Structural Steel Elements, loading and Transportation of Modules safely through suitable trailer, unloading at erection site and erection of Structural Modules in position along with Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanised/Non-Galvanised Permanent bolts) as per Specifications, Layouts and Fabrication Drawings released for IFC. Scope shall include all activities like Bolting, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes and / or during fabrication, Torque Tightening of Bolts, fixing in line and level,cleaning, giving final touches to the welded parts, etc as required complete in all respect. Making necessary arrangement of required labour, equipment, tools & tackles, with temporary staging and bracing and removal of the same after erection, consumables, etc to execute the works at all heights as per drawings and specifications along with all related works in order that the Structure/module is handed over to the complete satisfaction of the Engineer-in-charge.Maximum sizes of Modules shall bebe of length (~15 m), width (~10 m), height(~15m) and weight shall be ~80 mt. 7 Unloading of pre fabricated structure at owners storage yard /Laydown Area from vendors truck/trailor with all required tool tackle, machinery, labour, cranes tc as per direction of Engineer in charge 8 Shifting of Structural and piping material within refinery premises with all required tool tackle, machinery, labour, cranes etc as per direction of Engineer in charge 9 HANDRAIL ERECTION 10 Receipt of fabricated Materials from OWNERs Store / Storage yard loading, local transportation up to Contractors store / erection site, unloading, assembly, Erection of already fabricated and Painted Handrails as per requirements indicated in Standard Drawings, IFC Layouts and Fabrication Drawings. Scope shall include all activities like Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanized/Non-Galvanized Permanent bolts) as per Specifications, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes, Torque Tightening of Bolts, cleaning, giving final touch up paint as perspecifications tothewelded/fabricated parts,etcasrequired complete with all tools & tackles, equipment and labour,Cranes, Manlift, steel scaffolding for all and heights along with all related works in order that the Handrail is handed over to the complete satisfaction of the Engineer-in-charge. Supply of erection nuts and bolts / fasteners are included in this item.Measurement shall be As per AFC Fabrication Drawings. 11 For straight handrail 12 For stair case/inclined handrail 13 For circular handrail 14 LADDERS/ CAGE / SAFETY GATE/ SAFETY BARRIERERECTION 15 Receipt of Materials from OWNERs Store / Storage yard, loading, local transportation up to Contractors store / erection site, unloading, assembly, Erection of already fabricated & Painted Ladders /Cage / Safety Gates / Chainswith or without cage and safety gatealong with Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanized/Non-Galvanized Permanent bolts) as per Specifications, Layouts and fabrication Drawings. Scope shall include all activities like Bolting, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes, Torque Tightening of Bolts, cleaning, giving final touch up painting as per specifications to the welded/Fabricatedparts, etc. asrequired completewithalltools, equipmentand labour,Cranes, Manlift, steel scaffolding for all heights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge. 16 Same as above and Ladder and cage 17 Same as above and Safety gate / chains 18 Supply, Fabrication & Erection of Structural Steel Materials for Safety Barriers / Gates which are provided at the Entrance of Platforms at any height or location includingsurface preparation, painting as per Specification & transportation to erection site / laydown area complete in all respects. Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanised/Non-Galvanised Permanent bolts) as per Specifications, Layouts and fabrication Drawings. Scope shall include all activities like Bolting, Welding, Aligning, giving final touch up painting as per specifications to the welded /fabricatedparts, etc. asrequired completewithalltools, equipmentand labour,Cranes, Manlift, steel scaffolding for all depths and heights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge. 19 SUPPLY & ERECTION OF BLIND FLOOR 20 Supplying all Materials (M30 Grade Reinforced Concrete with Fe500D Rebars and admixtures & corrosion inhibitors, CGI Deck Sheets, Shear Lugs, etc) as required related to Blind Floors and Installing the same as per Construction Drawings, Specifications at any elevations (20m to 26m approx. ) and as Directed by Engineer-in-charge all complete for Blind Floor below Air Coolers or for any other Requirement in any type of Structures), complete in all respects including Manpower, Consummables, materials, Construction Equipment, Tools & Tackles, ,Cranes, Manlift, steel scaffolding etc. 21 CGI Deck Sheet of thickness 2.0 mm 22 CGI Deck Sheet of thickness 1.0 mm 23 ConcreteGradeM30with Admixtures andCorrosion Inhibitors 24 Reinforcement Of Grade Fe 500D Uncoated Bars 25 SUPPLY, FABRICATION & ERECTION MS CHEQUERED PLATE 26 Supplying MS chequered plate (5 mm to 10 mm thickness), transporting, fabricating, fixing at various levels with help of supports cleat/stiffeners on floors, platforms, stairs, including grinding edges & supplying all bolts, nuts, washers etc., including necessary modification for supporting structure, drilling holes in plates and supporting structure including one coat of inorganic Zinc Silicate primer(Avg. 75 micron thickness), includingforming cutoutsinchequeredplatesand reinforcing edges byM.S.strips; providing toe plate of 50x6 mm height all along the edges, complete as per drawing, specifications & as directed by Engineer in Charge. 27 Supplying MS hot deep galvanized chequered plate (5 mm to 7 mm thickness), transporting, fabricating, fixing at various levels with help of supporting structure/stiffeners(flat/angle) on RCC pit,floors, platforms, stairs, including grinding edges & supplying all bolts, nuts, washers etc., including necessary modification for supporting structure, drilling holes in plates and supporting structures , includingforming cutoutsinchequeredplatesand reinforcing edges byM.S.strips & lifting hooks;complete as per drawing, specifications, standards & as directed by Engineer in Charge. 28 ERECTION OF GRATING 29 Receipt of Materials from OWNERs Store / Storage yard, loading, local transportation up to Contractors store / erection site, unloading, Erection of Pre- fabricated & Painted /Galvanized flooring/Gratings for all types of platforms and as per standard drawings and/or specifications, fixing in line or level, bolting, clamping and welding as necessary ( Ref: TP-1ZZZA-CV-SDD-0003_D2), incorporating cut-outs where shown in drawings, painting as specified and wherever required, repairs of damaged surface coat after erection, complete with all tools, equipment and labour,,Cranes, Manlift, steel scaffolding for all heights as per drawings and as directed by Engineer-in-Charge. Surface as measured on IFC drawing. Openings shall not be deducted if lower than 0.09 m².Cut Outs above 300mm is in the scope of Structural Steel Fabricator Scope. Below 300 mmsize,cut out shall be done by Structural erection Contractor as per relevant standard within quoted Price for Grating Items. 30 For Square/rectangular Gratings 31 For Circular/Curved Gratings (equipment platform) 32 Supplying, erecting and fixing of electroforged hot dip galvanised MS self colured 25x5 mm flat (IS2062 Gr.BR) conforming to standards, as edge protection member for openings in Gratings made at site by contractor, all complete as directed by Engineer in charge. 33 Supplying ,erecting , fixing on RCC pits, Rectangular ditch etc. 40 mm thk. hot dip galvanised MS self colured Gratings (minimum galvanised coating of 900 gm/sq.m) of approved make and any shape/size as per design /drawing/standards with main memberof size 40x6 mm flat @35c/c and secondary member of 8 mm twisted bar @100 mm c/c conforming to standards IS2062 Gr.A, ASTM A36 or equivalent,IS2629, IS4759 etc. as per approved make including preparation of fabrication drawings from approved design and pattern , all complete as per design drawings,standards, specification and as directed by Engineer in charge. 34 STAIR TREADS ERECTION 35 Receipt of Materials from OWNERs Store / Storage yard, loading, local transportation up to Contractors store / erection site, Erection of Treads made up of Gratings as prefabricated panels including delivering the same to the actual site of execution. Scope shall include all activities like Supply and fixing of all type of Connection Bolts (Erection, HotDip Galvanized/Non -Galvanized Permanent bolts) as per Specifications, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes, Torque Tightening of Bolts, cleaning, giving final touch up paints as per specifications to the welded parts, etc as required complete with all tools, equipment and labour,,Cranes, Manlift, steel scaffolding for allheights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge. 36 For Stair Tread of 900X275 mm 37 For Stair Tread of 750X275 mm 38 Supply of Galvanised Grating & Stair Tread 39 SUPPLY, FABRICATION AND ERECTION OF ROOFING & SIDE CLADDING 40 Supplying, Fabrication and Laying in position, cleaning, straightening, cutting if required, providing cutouts for fixing accessories, bending if required and fixing Profiled Precoated colored Galvalume steel sheetswithalloyof zinc and aluminium” AZ 150 conforming to AS 1397 or ASTM 792 & yield strength 550 Mpa ( thicknessof alloy = 150 gm/m2) and coated withSilicon modified polyester paint 20 microns of selected colourover 5 micron primer coat.& Self drillingself tapping screws (having coating of 45 micron thickness of Zinc tin alloy & screws electroplated by cold mechanical plating method , mesh belt furnace heat treated) having caps matching to suit sheetcolourandEPDMseals,complete with flashingsand silicon sealants as required, including making necessary connections with rain water pipes and providing and fixing stop ends/ drop ends etc, apron pieces, 40mm x 6mm M.S. wind ties along the eaves of roof etc, fixing sheeting in walls where necessary with cement mortar 1:3 all complete as per drawings, specifications with asrequired completewithalltools, equipmentand labour,Cranes, Manlift, steel scaffolding for all heights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer in Charge.(Contractor shall submit detailed drawings and samples for approval). (Measurement - Forsheeting,surfacemeasuredonIFCdrawingwith openings below 0.1m² not deductible and over lapping not accounted. For flashings, the running length as measured from IFC drawing. Slopedroofsshallbemeasured along the slope forthe coveredarea and no extra payments will be made for laps) 41 For roofings, wall claddings, side cladding (Minimum 0.50 mm Base metal thickness) 42 For S Type Louvers 43 Supplying, cleaning, straightening,bending if required, andfixingEaves Gutters of thickness minimum 1(One) mm of Precoated colored Steel sheets with alloy of zinc and aluminium material and to required slope as per drawings including accessories like polyester coatedG.I. selfdrillingself tappingscrews having caps matching to suit sheet colourEPDM seals, flashings and all gutter fittings such as drop ends, stop ends, spacers, laps, etc. complete with siliconsealantsasperspecificationsand as directed by Engineer in Charge. (Contractor shall submit detailed drawings and samples for approval) 44 Supplying, cleaning , straightening, bendingif required and fixing Profiled Ridge Capping/ Single Ridge capping/ Apron / Barge capping/ expansion joint cappingof material to suit the roofsheets withnecessarypolyester coated G.I. self drilling screws and self drilling stitchingscrews having caps matching to suit sheet colour and EPDM seals, complete with flashings andsiliconsealants as required, as per drawings, specificationsandasdirected by Engineer in Charge. 45 Supplying and fixing2 mm thick Polycarbonate translucent sheetsof appropriate shape and corrugation to suit roof profile of sheets including self drilling screws, nuts, washers, etc., complete as specified and directed by Engineer in Charge. 46 SupplyingandfixingMS Gutterstraps 40 mm wide x 6 mm thick with polyester coated G.I.fasteners, EPDM seals etc., complete as per drawing, specificationsandasdirectedby Engineer in Charge 47 Supplying, cutting, jointing and fixing in position ( both in concrete & masonary)PVC rain water pipe of specified diameter jointed with bonding solution of approved quality and make with pressure rating of 4kg/cm2 including tools & labor, clamps, connections etc. all as per approved manufacturers details 48 For 110 mm dia O.D. 49 For 160 mm dia O.D. 50 NON-SHRINK/EPOXY GROUT 51 Supply and laying of Non-shrink cementitious groutfor grouting of base plates, under base frames or other anchoring elements for structures and/or machines, including roughening & cleaning of surfaces, form-works, chamfering of edges, smoothing of exposed surfaces, Curing, making flush to the existing RCC surface by chipping & finishing, RCC surface to be made wet for 24 hrs. before grouting, providing all tools and labour necessary to complete the work as per drawings and manufacturer’s specifications and as per the directions of Engineer-in-charge.Volume measured on AFC drawings. 52 Non-shrink cementitious grout as perapproved Vendor List,Drawings and Specifications 53 Epoxy based grout as per approved, Vendor List, Drawings and Specifications 54 ORDINARY CEMENT SAND GROUT 55 Supply and laying of Ordinary Cement Sand grout (1:2) under base plates of cross- overs, short pipe supports (not exceeding 1.5 m height) and small operating platforms (not exceeding 2.0 m height) not supporting any equipment, temporary structure like Barricading (height not exceeding 10m), including roughening & cleaning of surfaces, form-works, chamfering of edges, smoothing of exposed surfaces, Curing, making flush to the existing RCC surface by chipping & finishing, providing all tools and labour necessary to complete the work as per drawings and manufacturer’s specifications and as per the directions of Engineer-in-charge. 56 SUPPLY & APPLICATION OF FIREPROOOFING 57 Supplying and Applying all types of Fireproofing (Vermiculite Based/ in-situ Concrete/ Sprayed Mortar) as per Specifications, Drawings and Standards for any steel element wherever required, such as columns, beams, wind-bracing, girders, equipment legs, skirts and saddles at any height, either “box” or “contour shaped”, including form-works, supply and installation of reinforcement mesh, primer paint on structural / equipment surface, expanded metal sheet/ lath, nuts, fixing of cover plate (MS edge angle) at both side of top exposed structural beam, cover blocks and hooks, studs, mastic sealing between the Fireproofing edges and the structural steel elements all complete including mobilising/ demobilizing all tools, equipment and labour, Cranes, Manlift, steel scaffolding,localised modification and reinstatementof dancing platform, as required to complete the work to the satisfaction of Engineer-in-Charge. Painting over Fireproofed Surfaces (For both Vermiculite and in-situ Concrete/ Sprayed Mortar Fireproofed Elements):Supplying and Applying of Painting over Fireproofed Surfaces after full curing (minimum gap of 28 days) of all types of Fireproofing applied. The Base Coat shall be a sealer coat of Epoxy Polyamide @ 50 – 75 micron DFT. The Finish Coat shall be of two coats of Acrylic Elastomeric or Polyurethane coating @ 100 – 125 micron DFT per coat. The Finish Coat shall be UV resistant coating system (No 1 of NORSOK standard M-501). The Coating System shall be compatible and approved by the Fireproofing Material Vendor. Fireproofing is including of painting on top surface, application of sealant, fixing of cover plate etc. Inspections and Tests as per relevant technical specifications and codes shall be deemed to be included in the scopeMeasurement for Fireproofing:Volume measured on IFC drawings, less the volume of the structure profiles. Coating section type shall be as follows (unless otherwise specified)-Box type, for steel sizes up to max 300 mm. of Sectional Depth.-Contour shape type, for steel sizes bigger than 300 mm. 58 In-situ Cement Concrete (Grade M30) Fireproofing for steel structures, Equipment legs/ saddles 59 Sprayed mortar Fireproofing for steel structures, Equipment legs/ saddles 60 Vermiculite Based Fireproofing for steel structures, Equipment legs/ saddles 61 Same as clause no 11.1 but nut welding and primer painting on structural / equipment surface excluded. 62 In-situ Cement Concrete (Grade M30) Fireproofing for steel structures, Equipment legs/ saddles 63 Sprayed mortar Fireproofing for steel structures, Equipment legs/ saddles 64 Vermiculite Based Fireproofing for steel structures, Equipment legs/ saddles 65 Structural Modification Works MISCELLANEOUS CUTTING/WELDING WORKS (Not applicable for regular works as per issued drawings but applicable only for specific re-works/ modification works / Miscellaneous works as per directions of E-i-C where reasons for Modificationare not attributable to Contractor) 66 Structural steel dismantling 67 Gas cutting in Structural beams,plates etc 68 Grinding in Structural beams, plates at cutting locations etc 69 Welding in Structural beams,plates etc 70 Surface Preparation and Painting as per Specification 71 Re-erection of Structural Steel 72 Handrail modification including pipe bending , welding, grinding and any other work required 73 Grating 74 LADDERS/ CAGE / SAFETY GATE/ SAFETY BARRIERERECTION 75 Supplying & applying finish coats for all heights including cleaning the surface of dust and loose particles, touching up of damaged primer coat, including all labour, scaffolding, tools, consumables, etc.,as per structural steel paints specifications,(TP-1ZZZA-PI-SPE-0003),drawings and as directed by Engineer in Charge. 76 To surface of structural steel 77 To Handrailing 78 Supplying, erecting and fixing of MS Toe Guardconforming to standards / design sketch as edge protection member where ever required, all complete as directed by Engineer in charge. 79 Erection and fixing of MS Toe Guardconforming to standards / design sketch as edge protection member where ever required, all complete wrt. to welding with Grating or handrail or any other structural member, Supply & Application of touch-up Painting/ganvanised paint as directed by Engineer in charge. 80 Supplying, fabricating structural temporary movable barricading with primer painting as per standards/specifications/drawing touse at site where ever reqired as directed by Engineer in Charge. 81 Supply and installation of expansion bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes and fastening as per vendor’s specifications, all complete and as directed by EIC 82 Mechanical Bolts - Anchor Bolt, M12x125/30 (Under Cut) or equivalent 83 Mechanical Bolts -Anchor Bolt, M16x190/40 (Under Cut) or equivalent 84 Mechanical Bolts -Anchor Bolt, M20x250/50 (Under Cut) or equivalent 85 Mechanical Bolts -Anchor Bolt, -M12x25 or equivalent 86 Mechanical Bolts -Anchor Bolt, -M16x25 or equivalent 87 Mechanical Bolts - Anchor Bolt, -M20x30 or equivalent 88 Supply of expansion bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes and fastening as per vendor’s specifications, all complete and as directed by EIC for sizes not covered in 16.1 to 16.6 89 Installation of expansion bolts as per drawings, ,carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes and fastening as per vendor’s specifications, all complete and as directed by EIC for sizes not covered in 16.1 to 16.6 90 Supply and installation of chemical bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes, anchor rodswith nuts and washers, and fastening as per vendor’s specifications, complete and as directed by EIC 91 Chemical Anchor Bolts -Rod M12X160 (threaded rod) &Adhesive Capsule M12x110 or equivalent 92 Chemical AnchorBolts - Rod M16X190 (threaded rod) & Adhesive Capsule M16x125 or equivalent 93 Chemical AnchorBolts -Rod M20X240 (threaded rod) & Adhesive Capsule M20x170 or equivalent 94 Installation of expansion boltsM 24/200 95 Supply of chemical bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes, anchor rodswith nuts and washers, and fastening as per vendor’s specifications, complete and as directed by EIC for sizes not covered in 17.1 to 17.3 96 Installation of chemical bolts including carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes, anchor rodswith nuts and washers, and fastening as per vendor’s specifications, complete and as directed by EIC for sizes not covered in 17.1 to 17.3 97 Drilling ofholes square or circularup to 32 mm diaand depth upto 1000 mm, through reinforced concrete floor or wall and make good complete as directed by Engineer in Charge. 98 RCC Core cutting of dia 150 mm / 200 mm and depth upto1200 mm 99 Erection of Equipment Platforms & Ladders (For Columns and Vertical Vessels etc.)Structural Platforms and Ladders shall be suppliedin loose and shall be assembled at ground / in positionfor erection works. 100 Scaffolding :Supply, Erection and Dismantling of all types of scaffolding :Erection and Dismantling of all types of scaffolding at various location and elevation as per NRL specification and standards including supply of Scaffolding materials, providing platform as required , clamp manpower, tools, tackles etc. required for completion of job as and when required as per EIC instruction including dismantling of the same after completion of job . Supplied Materials shall be onreturnable basis.This line item to be executed only as per instruction of EIC and not covered for above line items or elsewhere mentioned in piping/structural erection /Dismantling etc works 101 Grade slab to & up to 8 meters 102 From above 8 meters to & up to 12 meters M3 103 From above 12 meters to & up to 24 meter 104 From 24 meters & above 105 Scaffolding inside vessels, tanks, Columns etc and any level and elevation with working platform as per EIC instruction 106 PIPING WORKS FOR PROCESS UNITS & OFFSITES & UTILITIES 107 PIPING (ABOVE GROUND) : - Receipt of free issued Materials, transportation of all piping item(s) from Owners storage point to worksite/work shop; unloading, fabrication including cutting, edge preparation, (inclusive of grinding the edges of pipe, fittings, flanges, Graylock Hubs,Valves and any other FIM material to match with the mating edges of uneven/different thickness wherever required); Installation of Graylock couplings & clamps seal rings, prepration of Locking arrangement for valves (CSO, CSC, LO, LC); fitup, bending, preheating wherever required, welding, threading, and laying of pipes of all types, all materialand all thickness as per issued Isometric drawings over overhead on racks and at all elevations, connecting with equipment nozzles; Installation & welding of strainers, sight glass, expansion bellows, orifice assemblies, spray nozzles, rotameters, mixer, special piping inline items, mixer, tappings for pressure gauges, thermowells, sampling system, springs, sample coolers, Bending & fabrication of Steam ring, purging panels and associated tubing, pressure relief valves, desuperheater etc; Fixing of gaskets, bolts, nuts including application of torque wherever required; All other inline instruments and fittings , like elbows, reducers, tees, vents, drains, SW/threaded valves upto 1.5 NB;Bird screen supply & installation at required location; Alignment, Fixing and welding of RF pad measured as 1.5 Times of mother pipe; Cleaning & flushing loop wise and system wise by water/compressed air, hydrostatic & pneumatic including hydrotest with Temporary(Non-Asbestos) gaskets,nut,bolts etc. required to complete the job in all respects, vacuum, spark testing , reinstatement, card board blasting, leak test, inertization, hot bolting if required and any other type of testing as specified; Temporary support required during Piping erection work; Supply, Fabrication & installation ofdummy spool to complete the piping erection work. 108 Draining, drying by compressed air; Providing of PMI Machine and performing Positive Material Identification (PMI) of existing/new lines using alloy analysers by Level-II qualified NDT Technician, completing all such works in all respects as per the specifications, drawings and instructions of Engineer-In-Charge. Contractor to note that supply and safe upkeep of PMI Machine is Contractors responsibility and no separate payment shall be made for PMI Testing, In addition to the project PMI specification requirement carbon steel materials of class 600 and above PMI is mandatory and contractor should include the same in quoted rate for Piping fabrication /erection rate for piping towards PMI testing; Taking IBR approvals for the required IBR systems; Rates for tubing (if any) shall include rates for valves, fittings, all in line instruments and testing etc. Quoted rates includes Contractors all Tools & Tackles, Construction equipments, Steel Scaffolding (till pre-commissioning) as per safety norms, all consumables including welding rods, filler materialsetc., local barricading / welding booths etc.required for completion of Works. Erection/reerection of Graylock coupling. Welding & Erection of Cladded Pipes & pipe fittings and all consumables including welding rods, filler materials. Erection of Thermal sleeves. Erection of Low Friction Pads (Teflon/ Graphite/ SS 304 mirror finish) is inclusive in the quoted Price. Contractor is required to take preventive measures for protection of painted Spools by using Pipe rigging FRP roller or any appropriate method for pulling the Pipes. Nothing extra shall be payable in this regard. Rates shall include shifting of Fabricated and painted spools to NDT yard/laydown yard, stacking of spools and further shifting to erction site. Preparation of Hydrotest Pack Files as per marked-up P&ID is part of Contractors scope including necessary stationay and printing arrangements etc. Requirement of butt weld and fillet weld govern with piping material specification. Generally upto 1.5 inch piping is socket welded except 900# and above, amine, caustic, corrosive service & Rpad connections. Contractor to follow the ferrite test (by using ferrite scope) for SS.Deployment of specialist for coordination with Spool Vendor site team for sequence of required materialat site and get the material in sequence with respect to erection sequence. Pre-fabricated spools modification if required will be done by mechanical contractor against modification & cutting line items. 109 THK. <= 10MM 110 CARBON STEEL PIPING (NON IBR); 111 FABRICATION 112 NB UPTO 24 INCH 113 NB ABOVE 24 INCH 114 ERECTION 115 NB UPTO 14 INCH 116 NB 16 INCH - 24 INCH 117 NB ABOVE 24 INCH 118 CARBON STEEL PIPING (NACE); 119 FABRICATION 120 NB UPTO 24 INCH 121 NB ABOVE 24 INCH 122 ERECTION 123 NB UPTO 14 INCH 124 NB 16 INCH - 24 INCH 125 NB ABOVE 24 INCH 126 CARBON STEEL PIPING (IBR); 127 FABRICATION 128 NB UPTO 14 INCH 129 NB 16 INCH - 24 INCH 130 NB 26 INCH - 30 INCH 131 NB ABOVE 30 INCH 132 ERECTION 133 NB UPTO 14 INCH 134 NB 16 INCH - 30 INCH 135 NB ABOVE 30 INCH 136 CARBON STEEL PIPING (H2); 137 FABRICATION 138 NB UPTO 14 INCH 139 NB ABOVE 14 INCH 140 ERECTION 141 NB UPTO 14 INCH 142 NB ABOVE 14 INCH 143 ALLOY STEEL PIPING (SOUR); 144 FABRICATION 145 NB UPTO 14 INCH 146 NB 16 INCH - 24 INCH 147 NB ABOVE 24 INCH 148 ERECTION 149 NB UPTO 14 INCH 150 NB 16 INCH - 24 INCH 151 NB ABOVE 24 INCH 152 ALLOY STEEL PIPING (NON IBR); 153 FABRICATION 154 NB UPTO 14 INCH 155 NB ABOVE 14 INCH 156 ERECTION 157 NB UPTO 14 INCH 158 NB ABOVE 14 INCH 159 ALLOY STEEL PIPING (IBR); 160 FABRICATION 161 NB UPTO 6 INCH 162 NB ABOVE 6 INCH 163 ERECTION 164 NB UPTO 6 INCH 165 NB ABOVE 6 INCH 166 STANLESS STEEL PIPING (NON IBR); 167 FABRICATION 168 NB UPTO 6 INCH 169 NB ABOVE 6 INCH 170 ERECTION 171 NB UPTO 6 INCH 172 NB ABOVE 6 INCH 173 STANLESS STEEL PIPING (NACE); 174 FABRICATION 175 NB UPTO 14 INCH 176 NB 16 INCH - 24 INCH 177 NB ABOVE 24 INCH 178 ERECTION 179 NB UPTO 14 INCH 180 NB 16 INCH - 24 INCH 181 NB ABOVE 24 INCH 182 NICKEL ALLOY PIPING (NACE); 183 FABRICATION 184 NB UPTO 14 INCH 185 NB 16 INCH - 24 INCH 186 NB ABOVE 24 INCH 187 ERECTION 188 NB UPTO 14 INCH 189 NB 16 INCH - 24 INCH 190 NB ABOVE 24 INCH 191 HASTALLOY PIPING (NACE); 192 FABRICATION 193 NB UPTO 14 INCH 194 NB 16 INCH - 24 INCH 195 NB ABOVE 24 INCH 196 ERECTION 197 NB UPTO 14 INCH 198 NB 16 INCH - 24 INCH 199 NB ABOVE 24 INCH 200 CARBON STEEL PIPING (Internal Epoxy Coated); 201 FABRICATION 202 NB 4 INCH - 24 INCH 203 NB ABOVE 24 INCH 204 ERECTION 205 NB 4 INCH - 14 INCH 206 NB 16 INCH - 24 INCH 207 NB ABOVE 24 INCH 208 CPVC PIPING;erection of complete CPVC piping as per the isometric issued by EPCM2 in mechanical contractor scopeMTO to be issued at later stage by EPCM2 for procurement of CPVC piping. The CPVC pipes and its installation shall conform to IS 15778, 209 ERECTION (Laying & installation) 210 NB UPTO 1.5 INCH 211 NB 2 INCH - 4 INCH 212 GALVANISED CARBON STEEL PIPING (THREADED and Seal weld )Transportation of all piping items from Owners Storage point to worksite/work shop; fabrication including cutting, threading, welding, Hot/Cold Bending and laying of pipes of all types and thickness overhead on racks and at all elevations. 213 FABRICATION 214 NB UPTO 3 INCH 215 ERECTION 216 NB UPTO 3 INCH 217 THK. > 10MM AND <= 20MM 218 CARBON STEEL PIPING (NON IBR); 219 FABRICATION 220 NB UPTO 24 INCH 221 NB 26 INCH - 30 INCH 222 NB ABOVE 30 INCH 223 ERECTION 224 NB UPTO 14 INCH 225 NB 16 INCH - 30 INCH 226 NB ABOVE 30 INCH 227 CARBON STEEL PIPING (NACE); 228 FABRICATION 229 NB UPTO 14 INCH 230 NB 16 INCH - 24 INCH 231 NB 26 INCH - 30 INCH 232 NB 32 INCH - 48 INCH 233 NB 60 INCH - 80 INCH 234 NB ABOVE 80 INCH 235 ERECTION 236 NB UPTO 14 INCH 237 NB 16 INCH - 30 INCH 238 NB 32 INCH - 48 INCH 239 ABOVE 48 INCH 240 CARBON STEEL PIPING (IBR); 241 FABRICATION 242 NB UPTO 14 INCH 243 NB ABOVE 24 INCH 244 ERECTION 245 NB UPTO 14 INCH 246 NB ABOVE 24 INCH 247 CARBON STEEL PIPING (H2); 248 FABRICATION 249 NB 2 INCH - 14 INCH 250 NB ABOVE 14 INCH 251 ERECTION 252 NB 2 INCH - 14 INCH 253 NB ABOVE 14 INCH 254 ALLOY STEEL PIPING (SOUR); 255 FABRICATION 256 NB UPTO 6 INCH 257 NB ABOVE 6 INCH 258 ERECTION 259 NB UPTO 6 INCH 260 NB 26 INCH - 30 INCH 261 NB ABOVE 30 INCH 262 ALLOY STEEL PIPING (NON IBR); 263 FABRICATION 264 NB UPTO 14 INCH 265 NB 16 INCH - 24 INCH 266 NB ABOVE 24 INCH 267 ERECTION 268 NB UPTO 6 INCH 269 NB 8 INCH - 24 INCH 270 NB ABOVE 24 INCH 271 ALLOY STEEL PIPING (IBR); 272 FABRICATION 273 NB 2 INCH - 14 INCH 274 NB ABOVE 14 INCH 275 ERECTION 276 NB 2 INCH - 14 INCH 277 NB ABOVE 14 INCH 278 STANLESS STEEL PIPING (NON IBR); 279 FABRICATION 280 NB UPTO 6 INCH 281 NB ABOVE 6 INCH 282 ERECTION 283 NB UPTO 6 INCH 284 NB ABOVE 6 INCH 285 STANLESS STEEL PIPING (NACE); 286 FABRICATION 287 NB UPTO 6 INCH 288 NB 8 INCH - 24 INCH 289 NB 26 INCH - 48 INCH 290 ABOVE 48 INCH 291 ERECTION 292 NB UPTO 14 INCH 293 NB 16 INCH AND ABOVE 294 NICKEL ALLOY PIPING (NACE); 295 FABRICATION 296 NB 2 INCH - 6 INCH 297 NB 8 INCH - 14 INCH 298 ABOVE 14 INCH 299 ERECTION 300 NB 2 INCH - 14 INCH 301 ABOVE 14 INCH 302 CARBON STEEL PIPING (Internal Epoxy Coated); 303 FABRICATION 304 NB 26 INCH - 30 INCH 305 NB 32 INCH - 48 INCH 306 ABOVE 48 INCH 307 ERECTION 308 NB 26 INCH - 30 INCH 309 NB 32 INCH - 48 INCH 310 ABOVE 48 INCH 311 THK. > 20MM AND <= 30MM 312 CARBON STEEL PIPING (NON IBR); 313 FABRICATION 314 NB 2 INCH - 14 INCH 315 ABOVE 14 INCH 316 ERECTION 317 NB 2 INCH - 14 INCH 318 ABOVE 14 INCH 319 CARBON STEEL PIPING (NACE); 320 FABRICATION 321 NB 2 INCH - 14 INCH 322 NB 32 INCH - 48 INCH 323 ABOVE 48 INCH 324 ERECTION 325 NB 2 INCH - 14 INCH 326 NB 32 INCH - 48 INCH 327 ABOVE 48 INCH 328 CARBON STEEL PIPING (H2); 329 FABRICATION 330 NB 8 INCH - 14 INCH 331 ABOVE 14 INCH 332 ERECTION 333 NB 8 INCH - 14 INCH 334 ABOVE 14 INCH 335 ALLOY STEEL PIPING (SOUR); 336 FABRICATION 337 NB 2 INCH - 6 INCH 338 NB 8 INCH - 14 INCH 339 ABOVE 14 INCH 340 ERECTION 341 NB 2 INCH - 6 INCH 342 NB 8 INCH - 14 INCH 343 ABOVE 14 INCH 344 ALLOY STEEL PIPING (NON IBR); 345 FABRICATION 346 NB 2 INCH - 6 INCH 347 ABOVE 6 INCH 348 ERECTION 349 NB 2 INCH - 6 INCH 350 ABOVE 6 INCH 351 ALLOY STEEL PIPING (IBR); 352 FABRICATION 353 NB 8 INCH - 14 INCH 354 NB 16 INCH - 24 INCH 355 ABOVE 24 INCH 356 ERECTION 357 NB 8 INCH - 14 INCH 358 NB 16 INCH - 24 INCH 359 ABOVE 24 INCH 360 STANLESS STEEL PIPING (NACE); 361 FABRICATION 362 NB 2 INCH - 14 INCH 363 ABOVE 14 INCH 364 ERECTION 365 NB 2 INCH - 14 INCH 366 ABOVE 14 INCH 367 NICKEL ALLOY PIPING (NACE); 368 FABRICATION 369 NB 8 INCH - 14 INCH 370 ABOVE 14 INCH 371 ERECTION 372 NB 8 INCH - 14 INCH 373 ABOVE 14 INCH 374 STANLESS STEEL PIPING (NON IBR); 375 FABRICATION 376 NB 2 INCH - 6 INCH 377 ABOVE 6 INCH 378 ERECTION 379 NB 2 INCH - 6 INCH 380 ABOVE 6 INCH 381 THK. > 30MM AND <= 50MM 382 CARBON STEEL PIPING (NON IBR); 383 FABRICATION 384 NB 8 INCH - 14 INCH 385 ABOVE 14 INCH 386 ERECTION 387 NB 8 INCH - 14 INCH 388 ABOVE 14 INCH 389 CARBON STEEL PIPING (NACE); 390 FABRICATION 391 NB 8 INCH - 14 INCH 392 NB 16 INCH - 24 INCH 393 ABOVE 24 INCH 394 ERECTION 395 NB 8 INCH - 24 INCH 396 ABOVE 24 INCH 397 ALLOY STEEL PIPING (SOUR); 398 FABRICATION 399 ABOVE 14 INCH 400 ERECTION 401 ABOVE 14 INCH 402 ALLOY STEEL PIPING (NON IBR); 403 FABRICATION 404 NB 8 INCH - 14 INCH 405 ABOVE 14 INCH 406 ERECTION 407 NB 8 INCH - 14 INCH 408 ABOVE 14 INCH 409 STANLESS STEEL PIPING (NACE); 410 FABRICATION 411 NB 8 INCH - 14 INCH 412 NB 16 INCH - 24 INCH 413 ABOVE 24 INCH 414 ERECTION 415 NB 8 INCH - 24 INCH 416 ABOVE 24 INCH 417 STANLESS STEEL PIPING (NON IBR); 418 FABRICATION 419 NB 8 INCH - 14 INCH 420 ABOVE 14 INCH 421 ERECTION 422 NB 8 INCH - 14 INCH 423 ABOVE 14 INCH 424 STEAM TRACING 425 Steam Tracing of Pipes / Instruments : Complete steam tracing package including Fabrication and Erection of Steam tracing lines (Lead, Trail & tracer) including cutting, edge preparation, Cold/Hot Bending, welding, branch connections, vent, drains, instrument tracing upto isolation valves, any sample point connection, traps, strainers, fabrication and erection of related supports and connection accessories, Starting from steam manifolds to condensate manifold as per direction of Engg in charge. Necessary welding qualification tests shall be carried out as part of this work. All Other Accessories required for the Steam tracing activities shall be in Contractor scope.Lead, Trail & Tracer Line - up to 0.75 size:The listed below following activities are also to be performed by contractor.a) Warehouse storage, handling, loading and unloading, unpacking, on site transportation, Surface preparation of process piping, Dirt, rust and scale removal with a wire brush. Oil and grease films may be removed with a rag and suitable solvent, Making necessary connections with manifolds etc as per manifold location plan . b) Installation of the steam tracing in the correct position as per tracing isometric drawing / Engineering teaminstruction & fixing the tracing in position as per details as per specification NR-0ZZZZ-PI-SPE-0005.c) Application of heat transfer compound, Tracer Bonding with heat transfer cement, weather proofing, spacers, supporting (rest, guide & anchoring) of steam tracing wherever required by using primary or secondary steel.d) Measurement for payment under this item shall be as per running metre length installed at site.Steam supply lines from steam header to Steam manifold & Condensate return line from condensate manifolds to condensate header shall be Free issue to Contractor and isometric to be issued to contractor.(Quoted rates shall include welding, threading, bending activities and also installation of Steam Supply manifold and Condensate manifold as well(Approx 900 Nos) 426 Lead & Trail Pre-insulated lines - up to 0.75 size:Installation and Erection of tracers Pre-insulated lines (Lead & Trail) including cutting, edge preparation, Bending, welding, branch connections, Supporting and Connection accessories starting from steam manifolds to tracer pipe up to 0.75 and tracer pipe up to 0.75 to condensate manifold as per direction of Engg in charge. Necessary Connection (Compression fittings) shall be carried out as part of this work. All Other Accessories required for the Steam tracing activities shall be in Contractor scope.The listed below following activities are also to be performed by contractor.a) Warehouse storage, handling, loading and unloading, unpacking, on site transportation, Making necessary connections with manifolds etc as per manifold location plan . b) Installation of the Lead and trail pre-insulated lines in the correct position as per tracing isometric drawing / Engineering team.c) Supporting (U-bolt, clamp, rest, guide & anchoring) of Lead and trail pre-insulated lines wherever required by using primary or secondary steel (Supply & erection) in is contractor scope.d) Measurement for payment under this item shall be as per running metre length installed at site.(Quoted rates must include welding, threading, bending) 427 Installation of strainers at any Platform /Grade level (All type & All Rating - Buttwelded & Socketwelded) 428 0.5 to 1.5 429 2 to 4 430 6 to 8 431 10 to 14 432 16 to 20 433 VALVES: - Receipt and local Transportation of all types of valves (including special & Gear operated valves, flanged Valves, welded Valves, Control valves, on/off valves, safety valves etc.)from Owners Storage point to contractors stores /worksite and installation of valves at any platform elevation & grade for all rating including assembly of valves accessories, if any, fixing of gaskets bolts/nuts wherever required and performing Positive Material Identification (PMI) using alloy analysers as per specification, drawings and directions of Engineer-In-charge. Note: i) For all Butt Welded, Socketwelded & Seal welded Valves, welding shall be considered in respective Piping Inch dia for payment purpose. ii) Quoted rates shall also includes dismounting / re-installation of installed valves (up to three times) during testing of lines / inspection / in case of leakage or any defects and remounting the same after testing and calibration as the case may be. 434 All Types of Valves such as Gate, Globe, Check, Butterfly, Ball, Plug, Control valves, on/off valves, safety valves etc. up to # 2500 class 435 VALVE RATING: 150# to 600# 436 NB.2 INCH 437 NB.3 INCH 438 NB.4 INCH 439 NB.6 INCH 440 NB.8 INCH 441 NB.10 INCH 442 NB.12 INCH 443 NB.14 INCH 444 NB.16 INCH 445 NB.18 INCH 446 NB.20 INCH 447 NB.24 INCH 448 NB. 26 INCH 449 NB.28 INCH 450 NB.30 INCH 451 NB.32 INCH 452 NB.34 INCH 453 NB.36 INCH 454 NB.40 INCH 455 NB.44 INCH 456 NB.60 INCH 457 VALVE RATINGS: 900# to 2500# 458 NB.2 INCH 459 NB.3 INCH 460 NB.4 INCH 461 NB.6 INCH 462 NB.8 INCH 463 NB.10 INCH 464 NB.12 INCH 465 NB.14 INCH 466 NB.16 INCH 467 NB.18 INCH 468 NB.20 INCH 469 All Types of Valves (Butt welded and Socket welded) such as Gate, Globe, Check, Butterfly, Ball, Plug,Control valves, on/off valves, safety valves etc. ( All Ratings) for small bore 470 NB.0.5 INCH 471 NB.0.75 INCH 472 NB.1 INCH 473 NB.1.5 INCH 474 Bolt Tensioning - Carrying out controlled hydraulic tensioning/tighteningof bolted joints on all types of piping as called for in specification TP-1ZZZA-PI-SPE-0005 on already erected system including carrying out alignment of flanges, cleaning of flange surface, supply of all materials for Bolt tensioning, , recording devices, instruments etc; Providing all necessary normal and special equipment, tools & tackles and gadgets, skilled / unskilled labour, specialist, supervisory staff and completing the work in all respects as per specifications and instructions of engineer-in-charge. Some joints may require bolt tensioning more than once, but, payment for one joint shall be made only once. Quoted price also includes requirement of scaffolding, working platforms and all consumables as required for this work. Bolt Tensioning works includes pipeline flanged joints, pipeline to vessel joints including manway covers to girth flanges, equipment joints, tie in joints flange with other related jobs and package vendors at all elevations. Measurement shall be on the basis of no. of flanged joints / pair of flanges. 475 150# JOINTS 476 NB.14 INCH 477 NB.16 INCH 478 NB.18 INCH 479 NB.20 INCH 480 NB.24 INCH 481 NB.26 INCH 482 NB.28 INCH 483 NB.30 INCH 484 NB.34 INCH 485 NB.36 INCH 486 NB.40 INCH 487 300# JOINTS 488 NB.10 INCH 489 NB.12 INCH 490 NB.14 INCH 491 NB.16 INCH 492 NB.18 INCH 493 NB.20 INCH 494 NB.24 INCH 495 NB.26 INCH 496 NB.28 INCH 497 NB.30 INCH 498 NB.32 INCH 499 NB.36 INCH 500 NB.40 INCH 501 NB.44 INCH 502 NB.56 INCH 503 NB.60 INCH 504 600# JOINTS 505 NB.6 INCH 506 NB.8 INCH 507 NB.10 INCH 508 NB.12 INCH 509 NB.14 INCH 510 NB.16 INCH 511 NB.18 INCH 512 NB.60 INCH 513 900# JOINTS 514 NB.4 INCH 515 NB.6 INCH 516 NB.8 INCH 517 NB.10 INCH 518 NB.12 INCH 519 NB.14 INCH 520 NB.18 INCH 521 1500# JOINTS 522 NB.1.5 INCH 523 NB.3 INCH 524 NB.4 INCH 525 NB.6 INCH 526 NB.8 INCH 527 NB.10 INCH 528 NB.12 INCH 529 NB.14 INCH 530 NB.16 INCH 531 NB.18 INCH 532 2500# JOINTS 533 NB.1.5 INCH 534 NB.2 INCH 535 NB.3 INCH 536 NB.4 INCH 537 NB.6 INCH 538 NB.8 INCH 539 NB.10 INCH 540 NB.12 INCH 541 NB.14 INCH 542 NB.16 INCH 543 NB.18 INCH 544 NB.20 INCH 545 Dissimilar Pipe Welding 546 Dissimilar Welding between SS and CS Pipe (All thickness) 547 Dissimilar Welding between AS and CS Pipe (All thickness) 548 Dissimilar Welding between SS and AS Pipe (All thickness) 549 NON DESTRUCTIVE TESTING 550 RADIOGRAPHY: - Performance of radiographic inspection on piping of all types & thickness including providing or hiring of all necessary equipment and whatever else even though not explicitly mentioned but required to perform the work as per specifications and instructions of Engineer-in-charge. Rates are inclusive of radiography machine, manpower, consumables etc.and all other equipments required to perform the radiography at all heights including staging Scaffolding to the satisfaction of Engineer-in-charge. Radiographs shall be submitted to the Engineer-in-charge. (Repeat Radiography due to defective radiograph on repaired joints due to Contractors fault and for additional radiography necessitated due to poor performance of contractors welders shall be done at contractors cost and nothing shall be paid as extra) 551 Film Radiography by Gamma rays / X Rays 552 Radiography using Close Proximity method with Selenium (Se 75) source / Equivalent source. 553 Radiography by Digital method (Contractor to provide the Film in digital mode as well as hard copy print of the Film) 554 DYE PENETRATION/ MAGNETIC PARTICLE TEST : - Performance of Magnetic particle/ dye penetrant test including supply of all necessary materials; equipments and labour for carrying out the work as per specification and directions of Engineer-in-charge. 555 DYE PENETRATION TEST 556 MAGNETIC PARTICLE TEST 557 ULTRASONIC TESTING 558 Ultrasonic Testing by Advance Method (PAUT). Contractor shall ensure interpretaion of PAUT throughNDT Level-III Inspector approved by ASNT. 559 STRESS RELIEVING : - Carrying out stress relieving of weld joints on all types of piping as called for on shop/site fabricated already erected system including supply of materials, consumables,recording devices, insulation materials, all electrical boards with safety devices safety equipments, instruments etc. providing all normal & special equipment and gadgets, skilled / unskilled labour, specialist, supervisory staff and completing the work in all respects as per specifications and instructions of Engineer-in-charge. Repeat performance due to defective stress relieving or any other account shall be on Contractors cost (Payment shall be done only after submission and approval of charts. Stress relieving shall be followed by hardness Testing and measurement of hardness and no separate payment shall be made for this). Note: Unit for stress relieving quantity is Nos. of circumferential weld joints 560 NB.0.5 INCH 561 NB.0.75 INCH 562 NB.1 INCH 563 NB.1.5 INCH 564 NB.2 INCH 565 NB.3 INCH 566 NB.4 INCH 567 NB.6 INCH 568 NB.8 INCH 569 NB.10 INCH 570 NB.12 INCH 571 NB.14 INCH 572 NB.16 INCH 573 NB.18 INCH 574 NB.20 INCH 575 NB.24 INCH 576 NB.26 INCH 577 NB.28 INCH 578 NB.30 INCH 579 NB.32 INCH 580 NB.34 INCH 581 NB.36 INCH 582 NB.40 INCH 583 NB.44 INCH 584 NB.56 INCH 585 NB.60 INCH 586 NB.74 INCH 587 NB.80 INCH 588 HOT INSULATION (Supply & installation) : - Providing thermal insulation including supply of all insulating and ancillary materials, vapour barrier, weather protective coverings, consumables and other necessary materials, testing of materials as required, including transportation of materials to work site, duly inspected by TEN inspector at manufacturers shop & sample check/inspection at site by TEN Construction team, binding, tying, lacing, stitching and/or otherwise securing, finishing with sheet cladding as per spec, providing bolts, rivets and self tapping screws wherever specified, providing inspection windows, end seals for flanges etc., colour coding and identification. Providing steel scaffolding,localised modification and reinstatementof dancing platform if required,all tools, tackles, equipments etc., labour, supervision and completing the work in allrespect, at all heights as per drawings, specificationsNR-0ZZZZ-PI-SPE-0003 and instructions of Engineer-in charge. 589 INSULATION TYPE:IH / IT, SURFACE MATERIAL :CS & AS, OPERATING TEMP RANGE: UPTO 125 DEG C, INSULATION MATERIAL: ROCKWOOL 590 NB 0.5-0.75 INCHES, THICKNESS 25 MM 591 NB 1 INCHES, THICKNESS 25 MM 592 NB 1.5 INCHES, THICKNESS 25 MM 593 NB 2 INCHES, THICKNESS 25 MM 594 NB 3 INCHES, THICKNESS 25 MM 595 NB 4 INCHES, THICKNESS 25 MM 596 NB 6 INCHES, THICKNESS 25 MM 597 NB 8 INCHES, THICKNESS 25 MM 598 NB 10 INCHES, THICKNESS 25 MM 599 NB 12 INCHES, THICKNESS 25 MM 600 NB 16 INCHES, THICKNESS 25 MM 601 NB 18 INCHES, THICKNESS 25 MM 602 NB 20 INCHES, THICKNESS 25 MM 603 NB 24 INCHES, THICKNESS 25 MM 604 NB 32 INCHES, THICKNESS 25 MM 605 NB 34 INCHES, THICKNESS 25 MM 606 NB 48 INCHES, THICKNESS 25 MM 607 NB 52 INCHES, THICKNESS 25 MM 608 NB 68 INCHES, THICKNESS 25 MM 609 NB 90 INCHES, THICKNESS 25 MM 610 INSULATION TYPE: IH / IT, SURFACE MATERIAL :CS & AS, OPERATING TEMP RANGE: ABOVE 125 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOLINSULATION TYPE:IS, SURFACE MATERIAL :CS & AS, OPERATING TEMP RANGE: ABOVE 350 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOL 611 NB 0.5-0.75 INCHES, THICKNESS 25 MM 612 NB 0.5-0.75 INCHES, THICKNESS 40 MM 613 NB 0.5-0.75 INCHES, THICKNESS 50 MM 614 NB 0.5-0.75 INCHES, THICKNESS 65 MM 615 NB 0.5-0.75 INCHES, THICKNESS 90 MM 616 NB 1 INCHES, THICKNESS 25 MM 617 NB 1 INCHES, THICKNESS 40 MM 618 NB 1 INCHES, THICKNESS 50 MM 619 NB 1 INCHES, THICKNESS 65 MM 620 NB 1 INCHES, THICKNESS 75 MM 621 NB 1 INCHES, THICKNESS 90 MM 622 NB 1.5 INCHES, THICKNESS 100 MM 623 NB 1.5 INCHES, THICKNESS 25 MM 624 NB 1.5 INCHES, THICKNESS 40 MM 625 NB 1.5 INCHES, THICKNESS 50 MM 626 NB 1.5 INCHES, THICKNESS 65 MM 627 NB 1.5 INCHES, THICKNESS 75 MM 628 NB 1.5 INCHES, THICKNESS 90 MM 629 NB 2 INCHES, THICKNESS 115 MM 630 NB 2 INCHES, THICKNESS 25 MM 631 NB 2 INCHES, THICKNESS 40 MM 632 NB 2 INCHES, THICKNESS 50 MM 633 NB 2 INCHES, THICKNESS 55 MM 634 NB 2 INCHES, THICKNESS 65 MM 635 NB 2 INCHES, THICKNESS 90 MM 636 NB 3 INCHES, THICKNESS 115 MM 637 NB 3 INCHES, THICKNESS 100 MM 638 NB 3 INCHES, THICKNESS 25 MM 639 NB 3 INCHES, THICKNESS 40 MM 640 NB 3 INCHES, THICKNESS 50 MM 641 NB 3 INCHES, THICKNESS 55 MM 642 NB 3 INCHES, THICKNESS 75 MM 643 NB 3 INCHES, THICKNESS 90 MM 644 NB 4 INCHES, THICKNESS 115 MM 645 NB 4 INCHES, THICKNESS 125 MM 646 NB 4 INCHES, THICKNESS 25 MM 647 NB 4 INCHES, THICKNESS 40 MM 648 NB 4 INCHES, THICKNESS 55 MM 649 NB 4 INCHES, THICKNESS 65 MM 650 NB 4 INCHES, THICKNESS 75 MM 651 NB 4 INCHES, THICKNESS 90 MM 652 NB 6 INCHES, THICKNESS 100 MM 653 NB 6 INCHES, THICKNESS 115 MM 654 NB 6 INCHES, THICKNESS 140 MM 655 NB 6 INCHES, THICKNESS 40 MM 656 NB 6 INCHES, THICKNESS 55 MM 657 NB 6 INCHES, THICKNESS 65 MM 658 NB 8 INCHES, THICKNESS 100 MM 659 NB 8 INCHES, THICKNESS 125 MM 660 NB 8 INCHES, THICKNESS 140 MM 661 NB 8 INCHES, THICKNESS 40 MM 662 NB 8 INCHES, THICKNESS 50 MM 663 NB 8 INCHES, THICKNESS 65 MM 664 NB 8 INCHES, THICKNESS 75 MM 665 NB 8 INCHES, THICKNESS 90 MM 666 NB 10 INCHES, THICKNESS 115 MM 667 NB 10 INCHES, THICKNESS 125 MM 668 NB 10 INCHES, THICKNESS 140 MM 669 NB 10 INCHES, THICKNESS 40 MM 670 NB 10 INCHES, THICKNESS 50 MM 671 NB 10 INCHES, THICKNESS 65 MM 672 NB 10 INCHES, THICKNESS 75 MM 673 NB 10 INCHES, THICKNESS 90 MM 674 NB 12 INCHES, THICKNESS 115 MM 675 NB 12 INCHES, THICKNESS 125 MM 676 NB 12 INCHES, THICKNESS 40 MM 677 NB 12 INCHES, THICKNESS 50 MM 678 NB 12 INCHES, THICKNESS 65 MM 679 NB 12 INCHES, THICKNESS 75 MM 680 NB 14 INCHES, THICKNESS 115 MM 681 NB 14 INCHES, THICKNESS 40 MM 682 NB 14 INCHES, THICKNESS 50 MM 683 NB 14 INCHES, THICKNESS 65 MM 684 NB 14 INCHES, THICKNESS 75 MM 685 NB 14 INCHES, THICKNESS 90 MM 686 NB 16 INCHES, THICKNESS 115 MM 687 NB 16 INCHES, THICKNESS 40 MM 688 NB 16 INCHES, THICKNESS 50 MM 689 NB 16 INCHES, THICKNESS 65 MM 690 NB 16 INCHES, THICKNESS 75 MM 691 NB 16 INCHES, THICKNESS 90 MM 692 NB 18 INCHES, THICKNESS 140 MM 693 NB 18 INCHES, THICKNESS 155 MM 694 NB 18 INCHES, THICKNESS 50 MM 695 NB 18 INCHES, THICKNESS 65 MM 696 NB 18 INCHES, THICKNESS 75 MM 697 NB 20 INCHES, THICKNESS 40 MM 698 NB 20 INCHES, THICKNESS 50 MM 699 NB 20 INCHES, THICKNESS 75 MM 700 NB 24 INCHES, THICKNESS 75 MM 701 NB 26 INCHES, THICKNESS 75 MM 702 NB 26 INCHES, THICKNESS 50 MM 703 NB 28 INCHES, THICKNESS 50 MM 704 NB 30 INCHES, THICKNESS 75 MM 705 NB 36 INCHES, THICKNESS 75 MM 706 INSULATION TYPE:IH / IT, SURFACE MATERIAL : SS, OPERATING TEMP RANGE: UPTO 125 DEG C, INSULATION MATERIAL: ROCKWOOL 707 NB 0.5-0.75 INCHES, THICKNESS 25 MM 708 NB 1 INCHES, THICKNESS 25 MM 709 NB 2 INCHES, THICKNESS 25 MM 710 NB 3 INCHES, THICKNESS 25 MM 711 NB 4 INCHES, THICKNESS 25 MM 712 NB 6 INCHES, THICKNESS 100 MM 713 NB 6 INCHES, THICKNESS 25 MM 714 NB 8 INCHES, THICKNESS 25 MM 715 NB 10 INCHES, THICKNESS 25 MM 716 INSULATION TYPE: IH / IT, SURFACE MATERIAL : SS, OPERATING TEMP RANGE: ABOVE 125 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOLINSULATION TYPE:IS, SURFACE MATERIAL :SS, OPERATING TEMP RANGE: ABOVE 350 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOL 717 NB 0.5-0.75 INCHES, THICKNESS 25 MM 718 NB 0.5-0.75 INCHES, THICKNESS 40 MM 719 NB 0.5-0.75 INCHES, THICKNESS 65 MM 720 NB 0.5-0.75 INCHES, THICKNESS 75 MM 721 NB 1 INCHES, THICKNESS 25 MM 722 NB 1 INCHES, THICKNESS 40 MM 723 NB 1 INCHES, THICKNESS 50 MM 724 NB 1 INCHES, THICKNESS 65 MM 725 NB 1 INCHES, THICKNESS 75 MM 726 NB 1 INCHES, THICKNESS 90 MM 727 NB 1.5 INCHES, THICKNESS 25 MM 728 NB 1.5 INCHES, THICKNESS 40 MM 729 NB 1.5 INCHES, THICKNESS 50 MM 730 NB 1.5 INCHES, THICKNESS 65 MM 731 NB 1.5 INCHES, THICKNESS 75 MM 732 NB 1.5 INCHES, THICKNESS 90 MM 733 NB 2 INCHES, THICKNESS 25 MM 734 NB 2 INCHES, THICKNESS 40 MM 735 NB 2 INCHES, THICKNESS 50 MM 736 NB 2 INCHES, THICKNESS 55 MM 737 NB 2 INCHES, THICKNESS 65 MM 738 NB 2 INCHES, THICKNESS 90 MM 739 NB 3 INCHES, THICKNESS 100 MM 740 NB 3 INCHES, THICKNESS 25 MM 741 NB 3 INCHES, THICKNESS 40 MM 742 NB 3 INCHES, THICKNESS 50 MM 743 NB 3 INCHES, THICKNESS 55 MM 744 NB 3 INCHES, THICKNESS 75 MM 745 NB 3 INCHES, THICKNESS 90 MM 746 NB 4 INCHES, THICKNESS 115 MM 747 NB 4 INCHES, THICKNESS 40 MM 748 NB 4 INCHES, THICKNESS 55 MM 749 NB 4 INCHES, THICKNESS 65 MM 750 NB 4 INCHES, THICKNESS 75 MM 751 NB 4 INCHES, THICKNESS 90 MM 752 NB 6 INCHES, THICKNESS 140 MM 753 NB 6 INCHES, THICKNESS 100 MM 754 NB 6 INCHES, THICKNESS 115 MM 755 NB 6 INCHES, THICKNESS 40 MM 756 NB 6 INCHES, THICKNESS 55 MM 757 NB 6 INCHES, THICKNESS 65 MM 758 NB 6 INCHES, THICKNESS 90 MM 759 NB 8 INCHES, THICKNESS 100 MM 760 NB 8 INCHES, THICKNESS 125 MM 761 NB 8 INCHES, THICKNESS 140 MM 762 NB 8 INCHES, THICKNESS 50 MM 763 NB 8 INCHES, THICKNESS 65 MM 764 NB 8 INCHES, THICKNESS 75 MM 765 NB 8 INCHES, THICKNESS 90 MM 766 NB 10 INCHES, THICKNESS 115 MM 767 NB 10 INCHES, THICKNESS 125 MM 768 NB 10 INCHES, THICKNESS 65 MM 769 NB 10 INCHES, THICKNESS 75 MM 770 NB 10 INCHES, THICKNESS 90 MM 771 NB 12 INCHES, THICKNESS 115 MM 772 NB 12 INCHES, THICKNESS 125 MM 773 NB 12 INCHES, THICKNESS 50 MM 774 NB 12 INCHES, THICKNESS 65 MM 775 NB 12 INCHES, THICKNESS 75 MM 776 NB 12 INCHES, THICKNESS 90 MM 777 NB 14 INCHES, THICKNESS 115 MM 778 NB 14 INCHES, THICKNESS 140 MM 779 NB 14 INCHES, THICKNESS 50 MM 780 NB 14 INCHES, THICKNESS 65 MM 781 NB 14 INCHES, THICKNESS 75 MM 782 NB 16 INCHES, THICKNESS 140 MM 783 NB 16 INCHES, THICKNESS 65 MM 784 NB 16 INCHES, THICKNESS 75 MM 785 NB 18 INCHES, THICKNESS 115 MM 786 NB 18 INCHES, THICKNESS 140 MM 787 NB 18 INCHES, THICKNESS 90 MM 788 NB 20 INCHES, THICKNESS 100 MM 789 NB 20 INCHES, THICKNESS 115 MM 790 NB 20 INCHES, THICKNESS 140 MM 791 NB 20 INCHES, THICKNESS 50 MM 792 NB 20 INCHES, THICKNESS 65 MM 793 NB 20 INCHES, THICKNESS 75 MM 794 NB 24 INCHES, THICKNESS 75 MM 795 NB 72 INCHES, THICKNESS 115 MM 796 INSULATION TYPE: IS, SURFACE MATERIAL : CS & AS, OPERATING TEMP RANGE: UPTO 350 DEG C, INSULATION MATERIAL: CELLULAR GLASS 797 NB 0.5-0.75 INCHES, THICKNESS 25 MM 798 NB 0.5-0.75 INCHES, THICKNESS 40 MM 799 NB 1 INCHES, THICKNESS 25 MM 800 NB 1.5 INCHES, THICKNESS 25 MM 801 NB 2 INCHES, THICKNESS 25 MM 802 NB 3 INCHES, THICKNESS 25 MM 803 NB 3 INCHES, THICKNESS 40 MM 804 NB 4 INCHES, THICKNESS 25 MM 805 NB 4 INCHES, THICKNESS 50 MM 806 NB 6 INCHES, THICKNESS 25 MM 807 NB 6 INCHES, THICKNESS 50 MM 808 NB 8 INCHES, THICKNESS 25 MM 809 NB 10 INCHES, THICKNESS 25 MM 810 NB 10 INCHES, THICKNESS 40 MM 811 NB 10 INCHES, THICKNESS 65 MM 812 NB 12 INCHES, THICKNESS 25 MM 813 NB 14 INCHES, THICKNESS 25 MM 814 NB 16 INCHES, THICKNESS 25 MM 815 NB 18 INCHES, THICKNESS 25 MM 816 NB 20 INCHES, THICKNESS 25 MM 817 NB 24 INCHES, THICKNESS 25 MM 818 NB 36 INCHES, THICKNESS 25 MM 819 NB 52 INCHES, THICKNESS 25 MM 820 NB 72 INCHES, THICKNESS 25 MM 821 NB 80 INCHES, THICKNESS 25 MM 822 INSULATION TYPE: IS, SURFACE MATERIAL : SS, OPERATING TEMP RANGE: UPTO 350 DEG C, INSULATION MATERIAL: CELLULAR GLASS 823 NB 0.5-0.75 INCHES, THICKNESS 25 MM 824 NB 1 INCHES, THICKNESS 25 MM 825 NB 1.5 INCHES, THICKNESS 25 MM 826 NB 2 INCHES, THICKNESS 25 MM 827 NB 3 INCHES, THICKNESS 25 MM 828 NB 4 INCHES, THICKNESS 25 MM 829 NB 6 INCHES, THICKNESS 25 MM 830 NB 8 INCHES, THICKNESS 25 MM 831 NB 10 INCHES, THICKNESS 25 MM 832 NB 12 INCHES, THICKNESS 25 MM 833 NB 14 INCHES, THICKNESS 25 MM 834 NB 16 INCHES, THICKNESS 25 MM 835 NB 18 INCHES, THICKNESS 25 MM 836 NB 20 INCHES, THICKNESS 25 MM 837 NB 24 INCHES, THICKNESS 25 MM 838 INSULATION TYPE:IH, SURFACE MATERIAL : AS, OPERATING TEMP RANGE: ABOVE 451 DEG C UPTO 500 DEG C,INSULATION MATERIAL : Inner Layer: Rock Wool / Mineral Wool (ASTM C592 / ASTM C547 as applicable) and Outer Layer: Aerogel (ASTM C1728, Type III, Grade 1) 839 NB 0.5-0.75 INCHES, THICKNESS 75 (65 MM +10 MM) 840 NB 1 INCHES, THICKNESS 75 (65 MM +10 MM) 841 NB 1.5 INCHES, THICKNESS 85 (75 MM +10 MM) 842 NB 2 INCHES, THICKNESS 100 (90 MM +10 MM) 843 NB 3 INCHES, THICKNESS 100 (90 MM +10 MM) 844 NB 4 INCHES, THICKNESS 110 (100 MM +10 MM) 845 NB 6 INCHES, THICKNESS 125 (115 MM +10 MM) 846 NB 8 INCHES, THICKNESS 125 (115 MM +10 MM) 847 NB 10 INCHES, THICKNESS 125 (115 MM +10 MM) 848 NB 12 INCHES, THICKNESS 135 (125 MM +10 MM) 849 NB 14 INCHES, THICKNESS 135 (125 MM +10 MM) 850 NB 16 INCHES, THICKNESS 135 (125 MM +10 MM) 851 NB 18 INCHES, THICKNESS 150 (140 MM +10 MM) 852 INSULATION TYPE: Accoustic, SURFACE MATERIAL : CS, OPERATING TEMP RANGE: Upto 427 Deg C* For Pipelines above 18 , Three layers of Rockwool insulation with two layers of Galvanised Steel sheet jacketing tio build up a total thiockness of 150 mm shall be provided, * For Line sizes upto 18,Three layers of Rockwool insulation with two layers of Galvanised Steel sheet jacketing tio build up a total thiockness of 140 mm shall be provided ROCKWOOL INSULATION MATERIAL : Lightly resin bonded mattres of 150 Kg/m3 density backed with one side wire netting 3/4 X 24 SWG conforming to IS 8183, the thickness of insulation per layer shall not exceed 50 mm.JACKETING MATERIAL : Shall be plain GI sheet 0.7 mm Thk Class IV(275 GSM) conforming to IS 277 and in Two layers 853 Upto NB 10 INCHES, THICKNESS 140 MM 854 NB 12 to 16 INCHES, THICKNESS 140 MM 855 NB 20 to 26 INCHES, THICKNESS 150 MM 856 NB 32 to 40 INCHES, THICKNESS 150 MM 857 NB 44 INCHES, THICKNESS 150 MM 858 NB 56 INCHES, THICKNESS 150 MM 859 NB 74 INCHES, THICKNESS 150 MM 860 NB 102 INCHES, THICKNESS 150 MM 861 PIPE SUPPORTS 862 PIPE SUPPORTS (MATERIAL SUPPLIED BY OWNER): Fabrication, erection (at all elevations) of all types of pipe supports like shoes, wear pads, cradles, hangers, clamps etc. (of all sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides, special supports, pads and trunnion supports, teflon platesetc. of all types including shot blasting, supply and application of one coat of primer, intermediate & final paint, all necessary equipments, consumables, labour, returning surplus materials and scraps etc. to OWNERs storage point and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustments/alignment during precommissioning, commissioning as per the instructions of Engineer-in-charge. Installation of Spring hangers shall be in contractors scope. The scope of Works also includes grouting of supports, if required as part of Pipe Supports Works within the quoted price which includes supply of grouting materials also and nothing extra shall be payable in this regard. While fabricating the supporting elements the Contractor will ensure that dimensions shown in the drawings match with the site conditions. Additional supports as necessary with the site condition shall be fabricated and erected in accordance with the Standard. The measurement shall be done in MT of finished support. Wastage shall not be considered. Also unlocking of the Spring / hangers / and /or adjusting of turn buckles etc. during commissioning shall be in the scope of Contractor within the quoted price. Welding, Erection, NDT, PWHT of supports with mother pipe shall be included in erection rate for Pipe Supports on MT basis. 863 Pipe Supports for C.S. 864 Pipe Supports for A.S. 865 Pipe Supports for S.S. 866 Pipe Supports for NICKEL ALLOY/Hastalloy 867 PIPE SUPPORTS (MATERIAL SUPPLIED BY CONTRACTOR): Supply, Fabrication, erection (at all elevations) of pipe supports like shoes, wear pads, cradles, hangers, clamps, U-Bolts, turn buckles, saddles, guides, special supports, pads, T post, brackets and trunnion supports etc. of all types including supply and application, shot blasting,one coat of primer, intermediate & final paint, all necessary equipments, consumables, labour,and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustments/alignment during precommissioning, commissioning as per the instructions of Engineer-in-charge. Installation of Spring hangers/strut/sliding plates/Snubber & tie rod shall be in contractors scope .The scope of Works also includes grouting of supports, if required as part of Pipe Supports Works within the quoted price which includes supply of grouting materials also and nothing extra shall be payable in this regard. While fabricating the supporting elements the Contractor will ensure that dimensions shown in the drawings match with the site conditions. Additional supports as necessary with the site condition shall be fabricated and erected in accordance with the Standard. The measurement shall be done in MT of finished support. Wastage shall not be considered. Also unlocking of the Spring / hangers / and /or adjusting of turn buckles etc. during commissioning shall be in the scope of Contractor within the quoted price. Material Supply, Fabrication/Welding, Erection, NDT, PWHT of supports shall be included in quoted rate for Pipe Supports on MT basis. 868 Carbon Steel Supports 869 Alloy Steel Supports 870 Stainless Steel Supports 871 NICKEL ALLOY/Hastalloy Steel Supports 872 PIPE SUPPORTS (ERECTION BY CONTRACTOR AT PRE FABRICATED SPOOL): Erection (at all elevations) of pipe supports like shoes, wear pads, cradles, hangers, clamps, U-Bolts, turn buckles, saddles, guides, special supports, pads, T post, brackets and trunnion supports ets, shot blasting,one coat of primer, intermediate & final paint, all necessary equipments, consumables, labour,and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustments/alignment during precommissioning, commissioning as per the instructions of Engineer-in-charge. Installation of Spring hangers/strut/sliding plates/Snubber & tie rod shall be in contractors scope. The scope of Works also includes grouting of supports, if required as part of Pipe Supports Works within the quoted price which includes supply of grouting materials also and nothing extra shall be payable in this regard. While fabricating the supporting elements the Contractor will ensure that dimensions shown in the drawings match with the site conditions. Additional supports as necessary with the site condition shall be fabricated and erected in accordance with the Standard. The measurement shall be done in MT of finished support. Wastage shall not be considered. Also unlocking of the Spring / hangers / and /or adjusting of turn buckles etc. during commissioning shall be in the scope of Contractor within the quoted price. Welding, Erection, NDT, PWHT of supports shall be included in quoted rate for Pipe Supports on MT basis. 873 Carbon Steel Supports 874 Alloy Steel Supports 875 Stainless Steel Supports 876 NICKEL ALLOY/Hastalloy Steel Supports 877 PAINTING 878 Supply of paints and primers, preparation of surfaces and application of primer and finish paints, identification ( Line numbering), lettering, stencilling of equipment/piping, colour bands, colour coding, miscellaneous demarcation required as per site engineer such as marking on grade for underground lines/cable trays/trenches etc. As specified including rubdown and touch up of shop primer wherever required, providing scaffolding for all heights, labour, material, tools and tackles, consumables supervision etc. to complete the work in all respects as per Job spec. TP-1ZZZA-PI-SPE-0003 drawings and direction of Engineer-in-Charge for all type of uninsulated piping and insulated piping as specified including pipes, fittings, flanges, supports, valves etc. Surface preparation by blast cleaning and application of first coat of primer (as specified in Painting spec) shall be done in fabrication yard prior to erection. For insulated piping wherever blast cleaning with no primer application is specified (insulated SS), in such cases finish paints shall also be applied in the fabrication yard. The identification marks of the piping and joints shall be noted before blasting and the same shall be transferred on primed surface as per the instructions of Engineer-in-charge.In addition to that any work related which is required for welding of prefabricated free issued pipe spool i.e. paint removing of welding and and repaint as per the isometric requirement. 879 Notes: 1. All joints (fabrication as well as erection joints) shall be left unpainted till hydrotesting. 2. No extra payment shall be made for identification (line numbering etc.) of insulated and uninsulated lines. 3. Quoted rate for Painting of Piping also includes Lettering, Stenciling, colour Bands & Colour Coding etc. as per site requirement and Technical Specifications and nothing extra shall be payable in this regard. 880 PAINTING OF UNINSULATED CS/ LTCS/ AS PIPING 881 OPERATING TEMP GROUP (TABLE-1, 1.2): -14 TO 100 (DEG C) SSPC-SP-10, Primer - Inorganic Zinc Silicate (FP-6), 1 coat, 65 - 75 μm,Primer - Epoxy High build (FP-3A), 1 coat, 170 μm, Primer - Acrylic Polyurethane (FP-1), 1 coat, 40 μmTotal Primer DFT= 285 μmFinish Coat - Acrylic Polyurethane (FP-1) - 40 μm will apply after pressure water wash & surface rubbingCumulative DFT = 325 μm 882 NB 0.5 - 0.75 INCHES 883 NB 1 INCHES 884 NB 1.5 INCHES 885 NB 2 INCHES 886 NB 3 INCHES 887 NB 4 INCHES 888 NB 6 INCHES 889 NB 8 INCHES 890 NB 10 INCHES 891 NB 12 INCHES 892 NB 14 INCHES 893 NB 16 INCHES 894 NB 18 INCHES 895 NB 20 INCHES 896 NB 24 INCHES 897 NB 26 INCHES 898 NB 28 INCHES 899 NB 30 INCHES 900 NB 34 INCHES 901 NB 40 INCHES 902 OPERATING TEMP GROUP (TABLE-1, 1.3): 101 TO 400 (DEG C) SSPC-SP-10, Primer - Inorganic Zinc Silicate (FP-6), 1 coat, 65 to 75 μmFinish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 105 - 115 μm 903 NB 0.5-0.75 INCHES 904 NB 1 INCHES 905 NB 1.5 INCHES 906 NB 2 INCHES 907 NB 3 INCHES 908 NB 4 INCHES 909 NB 6 INCHES 910 NB 8 INCHES 911 NB 10 INCHES 912 NB 12 INCHES 913 NB 14 INCHES 914 NB 16 INCHES 915 NB 18 INCHES 916 NB 20 INCHES 917 NB 24 INCHES 918 NB 26 INCHES 919 NB 28 INCHES 920 NB 30 INCHES 921 NB 36 INCHES 922 OPERATING TEMP GROUP (TABLE-1, 1.4): 401 TO 550 (DEG C) SSPC-SP-10, Primer -Silicone Aluminium Paint (FP-8), 1 coat, 20 μmFinish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 60 μm 923 NB 0.5 - 0.75 INCHES 924 NB 1 INCHES 925 NB1.5 INCHES 926 NB2 INCHES 927 NB3 INCHES 928 NB4 INCHES 929 NB6 INCHES 930 NB8 INCHES 931 NB10INCHES 932 PAINTING UNDER INSULATION OF CS/ LTCS/ AS PIPING : 933 OPERATING TEMP GROUP (TABLE-2, 2.1.1): -45 TO 200 (DEG C) SSPC-SP-10, Primer - Epoxy Phenolic (FP-10), 1 coat, 125 μmFinish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 250 μm 934 NB 0.5-0.75 INCHES 935 NB 1 INCHES 936 NB 1.5 INCHES 937 NB 2 INCHES 938 NB 3 INCHES 939 NB 4 INCHES 940 NB 6 INCHES 941 NB 8 INCHES 942 NB 10 INCHES 943 NB 12 INCHES 944 NB 14 INCHES 945 NB 16 INCHES 946 NB 18 INCHES 947 NB 20 INCHES 948 NB 24 INCHES 949 NB 26 INCHES 950 NB 28 INCHES 951 NB 32 INCHES 952 NB 34 INCHES 953 NB 36 INCHES 954 NB 40 INCHES 955 NB 48 INCHES 956 NB 52 INCHES 957 NB 68 INCHES 958 NB 72 INCHES 959 NB 80 INCHES 960 NB 102 INCHES 961 OPERATING TEMP GROUP (TABLE-2, 2.1.2): -201 TO 540 (DEG C) SSPC-SP-10, Primer - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmFinish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 300 μm 962 NB 0.5-0.75 INCHES 963 NB 1 INCHES 964 NB 1.5 INCHES 965 NB 2 INCHES 966 NB 3 INCHES 967 NB 4 INCHES 968 NB 6 INCHES 969 NB 8 INCHES 970 NB 10 INCHES 971 NB 12 INCHES 972 NB 14 INCHES 973 NB 16 INCHES 974 NB 18 INCHES 975 NB 20 INCHES 976 NB 24 INCHES 977 NB 26 INCHES 978 NB 30 INCHES 979 NB 36 INCHES 980 PAINTING UNDER INSULATION OF SS PIPING 981 OPERATING TEMP GROUP (TABLE-2, 2.2.1): -45 TO 200 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1Primer - Epoxy Phenolic (FP-10), 1 coat, 125 μmFinish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 250 μm 982 NB 0.5-0.75 INCHES 983 NB 1 INCHES 984 NB 1.5 INCHES 985 NB 2 INCHES 986 NB 3 INCHES 987 NB 4 INCHES 988 NB 6 INCHES 989 NB 8 INCHES 990 NB 10 INCHES 991 NB 12 INCHES 992 NB 14 INCHES 993 NB 16 INCHES 994 NB 18 INCHES 995 NB 20 INCHES 996 NB 24 INCHES 997 OPERATING TEMP GROUP (TABLE-2, 2.2.2): 201 TO 600 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1, With non-chloride solventPrimer - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmFinish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 300 μm 998 NB 0.5-0.75 INCHES 999 NB 1 INCHES 1000 NB 1.5 INCHES 1001 NB 2 INCHES 1002 NB 3 INCHES 1003 NB 4 INCHES 1004 NB 6 INCHES 1005 NB 8 INCHES 1006 NB 10 INCHES 1007 NB 12 INCHES 1008 NB 14 INCHES 1009 NB 16 INCHES 1010 NB 18 INCHES 1011 NB 20 INCHES 1012 NB 24 INCHES 1013 NB 72 INCHES 1014 Contractor will follow Technical specification for Coating of Cooling/Firewater Water Lines. For internal coated pipes, item rates shall be inclusive of application of coating of Weld joints min. 200 mm on both side (400 mm total) as per Technical specification. The contractor shall provide a detailed field joint lining procedure for review and approval. The procedure shall conform to the requirements of coating Specifications. 1015 FABRICATION(Internal Epoxy Coated); 1016 NB 4 Inch to 6 Inch 1017 NB 8 Inch to 14 Inch 1018 NB 16 Inch to 24 Inch 1019 NB 26 Inch to 30 Inch 1020 NB 32 Inch to 48 Inch 1021 Supply & application of finish paints, miscellaneous demarcation required as per site engineer. wherever required, providing scaffolding for all heights & elevation, labour, material, tools and tackles, consumables supervision etc. to complete the work in all respects as per Job spec. TP-1ZZZA-PI-SPE-0003 & direction of Engineer-in-Charge for all type of uninsulated piping and insulated piping as specified including pipes, fittings, flanges, supports, valves etc. 1022 OPERATING TEMP GROUP (TABLE-1, 1.2): -14 TO 100 (DEG C) SSPC-SP-10, Finish Coat - Acrylic Polyurethane (FP-1) - 40 μm will apply after pressure water wash & surface rubbingCumulative DFT = 40 μm 1023 OPERATING TEMP GROUP (TABLE-1, 1.3): 101 TO 400 (DEG C) SSPC-SP-10, Finish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 40 μm 1024 OPERATING TEMP GROUP (TABLE-1, 1.4): 401 TO 550 (DEG C) SSPC-SP-10, Finish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 40 μm 1025 OPERATING TEMP GROUP (TABLE-2, 2.1.1): -45 TO 200 (DEG C) SSPC-SP-10, Finish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 125 μm 1026 OPERATING TEMP GROUP (TABLE-2, 2.1.2): -201 TO 540 (DEG C) SSPC-SP-10, Finish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 150 μm 1027 OPERATING TEMP GROUP (TABLE-2, 2.2.1): -45 TO 200 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1Finish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 125 μm 1028 OPERATING TEMP GROUP (TABLE-2, 2.2.2): 201 TO 600 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1, With non-chloride solventFinish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 150 μm 1029 Misc. Works (Related to Piping Fabrication and Erection) 1030 MODIFICATION / HOOK-UPS :Cutting, bevelling, fit up, welding of different sizes of CS(IBR/ NON IBR)/AS/SS/Alloy 825/Hastalloy piping of all types and thicknesses in shop, in position, on ground/overhead on rack and at all elevations; transportation of pipes, fittings, flanges etc from owners storage point to work site/ work shop, making necessary scaffoldings, consumables, machinery, tools, tackles, labour, hydrotesting upto the nearest isolation point and supervision including attending repairs, arranging dewatering pump,hookup with existing lines for completing the work as per the instruction of Engineer-in-charge. 1031 Flame Cutting C.S. Piping IBR/Non IBR 1032 Hacksaw cutting C.S. Piping IBR/Non IBR 1033 Bevelling C.S. Piping IBR/Non IBR (Whether for 01 joint or for two end) 1034 Fitup & welding C.S. Piping IBR/Non IBR 1035 Hydrotesting, flushing, drying etc. of existing lines C.S. Piping IBR/Non IBR including Blinding and Deblinding of existing lines 1036 Flame Cutting SS, NICKEL, HASTALLOY Piping IBR/Non IBR 1037 Hacksaw cutting SS, NICKEL, HASTALLOY Piping IBR/Non IBR 1038 Bevelling SS, NICKEL, HASTALLOY Piping IBR/Non IBR 1039 Fitup & welding SS, NICKEL, HASTALLOY Piping IBR/Non IBR 1040 Hydrotesting, flushing, drying etc. of existing lines SS, NICKEL, HASTALLOY Piping IBR/Non IBR including Blinding and Deblinding of existing lines 1041 Flame cutting A.S. Piping IBR/Non IBR 1042 Hacksaw cutting A.S. Piping IBR/Non IBR 1043 Bevelling A.S. Piping IBR/Non IBR 1044 Fitup & welding A.S. Piping IBR/Non IBR 1045 Hydrotesting, flushing, drying etc. of existing lines A.S. Piping IBR/Non IBR including Blinding and Deblinding of existing lines 1046 Grating Cutting / Modification / Removal 1047 Grinding at weld joint of Dur-O-Lock coupling for Smooth finish to the extent acceptable to Consultant / Licensor. 1048 Supply and Installation of Removable weather shield cover 1049 All material required for weather shielding for flanged joints and pipe including job at site with all required tools to perform job shall be in contractor scope, Job shall be performed as per standard NR-0ZZZZ-PI-SPE-0003. 1050 At nozzle for 4 & below size 1051 At nozzle from 6 to 12 size 1052 At nozzle from 14 to 24 size 1053 Fabrication and Installation of Piping Adaptors for flushing of pipelines before handing over of systems for Piping Works during shutdown.Piping Adaptor Material shall be Free issue to Contractor. 1054 HIRING OF CRANES (OPTIONAL ITEM) INCLUDING MOBILIZATION AND DEMOBILIZATION CHARGES, CRANE OPERATORS, FUEL, LUBRICANTS, ALL CONSUMMABLES AND ACCESSORIES ETC. (10 HRS. IN DAY BASIS). USES FOR MORE THAN 10 HRS. IN A DAY SHALL BE PAYABLE ON NORMAL RATE PRORATE BASIS. The deployment of Cranes under this item is for the special cases and for Scope of work other than normal scope of work mentioned in items of this SOR. The requirement of hiring of Crane shall be as decided by OWNER & CONSULTANT and shall be communicated accordingly during execution of Work. 1055 CRAWLER / HYDRAULIC CRANE OF CAPACITY 200-250 MT 1056 CRAWLER / HYDRAULIC CRANE OF CAPACITY 100-150 MT 1057 CRAWLER / HYDRAULIC CRANE OF CAPACITY 75-100 MT 1058 FIRE WATER PIPING (ABOVE GROUND) 1059 Receipt of Materials, Transportation of all piping items from Owners storage point to worksite /work shop, fabrication including cutting, edge preparation (including the grinding of edges of pipe, fittings, flanges etc. to match with the mating edges of uneven / different thickness wherever required); fit up, bending, preheating, wherever required, welding, treading and laying of pipes of all types and thicknesses over sleepers, overhead on racks and at all elevations and fixing of gaskets, bolts, nuts including application of torque where ever required& all other inline instruments and fittings like elbows, reducers, tees, piping specials such as mitres and fabricated fittings, vents, drains (but excluding reinforcing Pads), SW valves up to 1.5 NB, alignment, cleaning & flushing by water /compressed air, hydrostatic, pneumatic, vacuum, spark testing and any other type of testing as specified, draining, during by compressed air, performing Positive Materials Identification Tests using alloy analyzers, completing all such Works in all respects as per the specifications, drawings and instructions of Engineer-in-charge.Contractor will follow Technical specification for Coating of Fire Water Line. For coated pipes, item rates shall be inclusive of application of coating of Weld joints (internal & external) as per Technical specification. The contractor shall provide a detailed field joint lining procedure for review and approval. The procedure shall conform to the requirements of coating Specifications. Erection of Low Friction Pads (Teflon/ Graphite/ SS 304 mirror finish) is inclusive in the quoted Price. 1060 COATED CARBON STEEL PIPING (Galvanized & internal Epoxy) 1061 FABRICATION : BUTT WELD-internal Epoxy 1062 NB 4 Inch to 6 Inch 1063 NB 8 Inch to 14 Inch 1064 NB 16 Inch to 24 Inch 1065 FABRICATION :Galvanized ( Threaded-Seal Weld) 1066 NB up to 1.5 Inch 1067 NB 2 Inch to 3 Inch 1068 ERECTION 1069 NB up to 1.5 Inch 1070 NB 2 Inch to 3 Inch 1071 NB 4 Inch to 6 Inch 1072 NB 8 Inch to 14 Inch 1073 NB 16 Inch to 24 Inch 1074 Spool Drawings preparation for Piping Fabrication using latest Piping Spool Gen Software through specialized agency. Contractor will keep required Technical Manpower at site along with required hardware/computers. Contractor need to update the report on daily basis. Contractor will submit Past track record and take approval of specialized Agency for spooling design and drawing preparation prior to order placement and mobilization of Agency at site. 1075 Supply and Installation of Dancing Platform all aroud below first Tier of Pipe Racks. Quoted rates includes all required Modification. All other Scaffolding requirements are part of Contractors Scope within quoted rates for Piping. Supplied Materials shall be on returnable basis. 1076 Suspended / Hanging Type (First time supply, installation and retention up to the required period) including dismantling of the same after completion of Piping, Painting and Insulation Worksas per instruction of EIC. 1077 Hiring of 01 No. Pick Up Vehicle with Driver for minimum 2000 KM in a Month basis (Round the clock duty) . Beyond 2000 KM, extra amount shall be payable on Prorate basis. 1078 Hiring of 01 No. Pick Up Vehicle with Driverfor minimum 2000 KM in a Month basis for 12 Hours in day. Beyond 2000 KM, extra amount shall be payable on Prorate basis. 1079 Hiring of 01 No. Passenger Vehicle (XUV 300 / Bolero / Scorpio) with Driver for minimum 3000 KM in a Month basis for 12 Hours in day . Beyond 3000 KM, extra amount shall be payable on Prorate basis. 1080 Supply ofSpecial Piping Bulk item, All necessary specifications are applicable for procurement. 1081 80 IN x 20.62MM Cap, Seamless, Prj Std, ASTM A234 Gr.WPB + Sour Service, BW Ends, -, -, 1082 102 IN x 26.97MM Cap, Seamless, Prj Std, ASTM A234 Gr.WPB + Sour Service, BW Ends, -, -, 1083 72 IN x 19.05MM Cap, Seamless, Prj Std, ASTM A403 Gr.WP321 + Sour Service, BW Ends, -, -, 1084 80 IN x 20.62MM Equal tee, Welded + 100% RT, Prj Std, ASTM A234 Gr.WPB + Sour Service, BW Ends, -, -, 1085 20 IN x S-40 EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1086 32 IN x S-30 EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1087 44 IN x 20.62MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1088 56 IN x 25.4MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1089 60 IN x 26.97MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1090 74 IN x 19.05MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1091 80 IN x 20.62MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1092 102 IN x 26.97MM EFW + 100% RT, Pipes, Mnf Std, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, 1093 24 IN x S-80S EFW + 100% RT, Pipes, ASME B36.19/B36.10, ASTM A358 Gr.321 Cl.1 + Sour Service, BE, -, -, -, 1094 36 IN x S-30 EFW + 100% RT, Pipes, ASME B36.19/B36.10, ASTM A358 Gr.321 Cl.1 + Sour Service, BE, -, -, -, 1095 72 IN x 19.05MM EFW + 100% RT, Pipes, ASME B36.19/B36.10, ASTM A358 Gr.321 Cl.1 + Sour Service, BE, -, -, -, 1096 32 IN x S-30 Weldneck Flange, ASME B16.47 Series A, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -, 1097 44 IN x 20.62MM Weldneck Flange, ASME B16.47 Series A, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -, 1098 60 IN x 26.97MM Weldneck Flange, ASME B16.47 Series A, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -, 1099 16 IN x S-XS Weldneck Flange, ASME B16.5, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -, 1100 80 IN x 20.62MM Weldneck Flange, Prj Std, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, as per project drawing, 1101 24 IN Blind Flange, ASME B16.5, ASTM A182 Gr.F321 + Sour Service, 300 Lbs, RF, -, -, -, 1102 24 IN x S-80S Weldneck Flange, ASME B16.5, ASTM A182 Gr.F321 + Sour Service, 300 Lbs, RF/BW End, -, -, -, 1103 72 IN x 19.05MM Weldneck Flange, Prj Std, ASTM A182 Gr.F321 + Sour Service, 300 Lbs, RF/BW End, -, -, -, 1104 0.5 IN x S-XS Seamless, Pipes, ASME B36.10, ASTM A106 Gr.B, BE, -, -, -, 1105 Contractor is required to take care the alignment / torquing of spools which are already erectedwithout alignment / torquing by other contractor 1106 Contractor is required to take care the requirement of all type of material required for Hydrotesting of spools already erectedby other contractor 1107 Supply of Fasteners for alignment of spools during erection work Contractor to take care the requirement of fasterners for erection activity as per the listed material upto 48 mm Dia and any length. 1108 Stud Bolts - B7/2H 1109 Stud Bolts - B7M/2HM 1110 Stud Bolts - B16/16 1111 Stud Bolts - L7/7 1112 Machine Bolt - A307 Grade B 1113 Chemical Bolts for Supports erection 1114 Hydrotesting of spools (Existing erected lines/Spools supplied by other contractor) 1115 Hydrotesting of spools (Existing erected lines/Spools supplied by other contractor)Hydrotesting/Flushing/Reinstatement/documentation (Loop prepartion) (All thickness)Hydrotest for Modified Piping/additional works/ new line (only on EIC instruction not part of above or elsewhere mentioned piping works) includingpunch listing clearing ,loop clearance / dilution of punch list, flushing, testing, drying, final documentation etc.Contractor is required to take care of the requirement of all type of material required for Hydrotesting of spools, Scope including hydrotest with Temporary gaskets,nut,bolts etc. required to complete the job in all respects, reinstatement of line, If required Temporary support , dummy spools etc. to be provided for completion of Hydrotest.This line item to be executed only as per instruction of EIC and not covered for above or elsewhere mentioned piping works (excluding scope of piping works) 1116 Supply of Gasket (As per EIC Instruction)Gasket Sheet - Non Mettalic SheetSupply of Non-metallic Compressed Non-Asbestos Jointing Sheet (Eco friendly) for maximum continuous service temperature of 250 Deg C Max. Operating Pressure of 80 bar.Sheet size: 1.5Mx4.5M. Service: Medium like Hydrocarbon, Steam, Gas; Champion Style AF139 or equivalent. Service: Medium Service Condition like Hydrocarbon, Steam, Gas; Champion Style AF139 or equivalent.This line item to be executed only as per instruction of EIC and not covered for above or elsewhere mentioned piping works (excluding scope of piping works) 1117 3mm Thick x 1.5 Meter x 4.5Meter 1118 4mm Thick x 1.5 Meter x 4.5Meter 1119 6mm Thick x 1.5 Meter x 4.5Meter 1120 Supply of Gasket (As per EIC Instruction)Gasket Sheet - Mettallic SheetSupply of Metallic Compressed Non-Asbestos Jointing Sheet (Eco friendly) fortemperature 450 Deg C Max. Operating Pressure :160 bar. Sheet size: 1.5Mx4.5M.. Service: Medium like Hydrocarbon, Steam, Gas; Champion Style AF139 or equivalent. Service: Medium Service Condition like Hydrocarbon, Steam, Gas;equivalent.This line item to be executed only as per instruction of EIC and not covered for above or elsewhere mentioned piping works (excluding scope of piping works) 1121 3mm Thick x 1.5 Meter x 4.5Meter 1122 4 mm Thick x 1.5 Meter x 4.5Meter 1123 6 mm Thick x 1.5 Meter x 4.5Meter 1124 CHEMICAL CLEANING OF SS PIPING 1125 Picking & Passivation 1126 NB up to 1.5 Inch 1127 NB 2 Inch to 24 Inch 1128 NB 26 Inch and Above 1129 Installation of Clamp On Type Steam Tracing (includinginstallation of steam and condensate manifold, lead and trail pipe, tracers etc.) as per Installation drawing No. XXXX 1130 UNDER GROUND PIPING WORKS (UGP) 1131 Fabrication and laying of Carbon Steel U/G piping works (including NACE & H2 services) including blasting, primer painting, wrapping and coatingn as per specification including hydrotesting and all associated works 1132 Fabrication of UG Piping for all thickness 1133 Erection of UG piping (All thickness) 1134 Wrapping and coating of Piping spools including field joint as per the specifications including supply of all materials, tools and tackles, etc. (inner/outer wrap tape with primer) 1135 3LPE coated (Only Field Joints) including primer as per the specifications including supply of all materials, tools and tackles, etc. 1136 Supply and filling river sand around UG piping for padding as per Std dwg 1137 Supply of Pipes,fittings,flanges,valves as per MSL(Master supplier list) in line with project specification andcomplying with all testing requirementsp 1138 Supply of Carbon steel pipes,fittings,flanges,valves - Non IBR 1139 Supply of Carbon steel pipes,fittings,flanges,valves - IBR 1140 Supply of Carbon steel pipes,fittings,flanges,valves - Nace +H2 1141 Supply of Alloy steel pipes,fittings,flanges,valves - Non IBR 1142 Supply of Alloy steel pipes,fittings,flanges,valves - IBR 1143 Supply of Alloy steel pipes,fittings,flanges,valves - Nace +H2 1144 Supply of Stainless steel pipes,fittings,flanges,valves 1145 Supply of Stainless steel pipes,fittings,flanges,valves - Nace +H2 1146 ROTARY EQUIPMENTS (PUMPS,COMPRESSORS & ASSOCIATED ITEMS) 1147 Description of Work : Receipt of materials from OWNERs store / yard / storage point, loading on truck / trailer, local Transportation of Rotating Equipment & Associated items, unloading at site, preparation of erection scheme for approval, carrying out necessary drilling/machining, if required, enlarging of coupling bores, assembly of subassemblies, placing the equipments(including alignment of associated pump,motor / trubine as per OEM instruction manual) on foundations at all heights and locations,fabrication, erection, bolting, welding & testing of interconnecting piping (including lube oil piping,cooling water piping etc. as per approved drawings & specification to be paid separately as per respective Piping Inch Dia Rate), levelling, aligning with and without pipes, blue matching and lapping as per vendors recommendation, including chipping and dressing of foundations, grouting and providing manpower for testing, installation of mechanical seal, preparation of no load run test, first fill of lubricant /mechanical seal pot liquid supplied as free issue, rectifying defects if any and completing the work in all respects as per drawings / specifications enclosed in the Tender document and instruction of Engineer-in Charge. The quoted rates shall include cost towards supply of all consumables, cleaning agents, CS and SS packing plates / machined shims / wedges / any other materials required for completion etc, fixing of dowell pins, stoppers, guards, etc. wherever applicable. Grouting of frame and placement of machine on the frame shall be carried out only after blue matching of HT Motor driven / high speed equipment. Associated Piping Works and Grouting Works shall be paid as per Piping Price Schedule Items and Civil & Structural Grouting Items respectively. All the required Tools & Tackles, Lifting equipments, Cranes, Scaffolding, Consumables etc. is in the scope of Contractor within his quoted Price. Touch up paint to be done as and when required as per Equipment Manufacturers specification. Touch up Paint material will be provided by equipment vendor and will be provided to Contractor. 1148 PUMPS - CENTRIFUGAL HORIZONTAL 1149 Centrifugal Pump (Horizontal) -OH2, BB2,BB5 & OH6 1150 PUMPS - CENTRIFUGAL VERTICALTYPE 1151 Centrifugal Pump (Vertical Pit Mounted / Vessel Mounted ) 1152 PUMP - RECIPROCATING 1153 Catalyst Transport Oil Pumps (1P30-PA-2801A/B) 1154 HP Purge Oil Pumps (1P30-PA-2809A/B) 1155 PUMP -EBULLATING 1156 Ebullating Pump with Auxiliary skid 1157 COMPRESSOR - RECIPROCATING 1158 Reciprocating Compressor along with auxiliaries skid (1P30-KA-2782 A/B/C) & KODs,Vendors scope related Piping & Intercooler.All piping erection works shall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose. 1159 COMPRESSOR - CENTRIFUGAL 1160 Recycle Gas Compressor, 1P31-KA-2783 ( Steam Turbine driven) along with lube oil skid and seal gas skid and associated auxiliaries.All piping erection works shall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose. 1161 Sour Gas Compressor, 1P30-KA-1781 ( motor driven) along with lube oil skid and seal gas skid and associated auxiliaries.All piping erection works shall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose. 1162 PACKAGES 1163 Description of Work : Receipt of Packaged Equipments (Packaged equipments are the units consists of more than one equipment i.e. Static & Rotary as well as Piping with accessories), Transportation of package equipment & Associated items from owners storage points to work site/ contractors stores, assembly of sub-assemblies, placing the equipments on foundations, fabrication, erection, welding & testing of interconnecting piping (including lube oil piping,cooling water piping etc. as per approved drawings & specification),fabrication and erection of pipe supports, levelling, aligning, including chipping and dressing of foundations, grouting and providing manpower for testingin presence of vendor according to the drawings specification, rectifying defects if any and completing the work in all respects as per drawings / specifications enclosed in the Tender document and instruction of Engineer-in Charge. Quoted rates also includes assistance to Vendors during Pre commissioning activities. Associated Piping and Grouting Works shall be paid as per respectivePiping and GroutingPrice Schedule Items. All the required Tools & Tackles, Lifting equipments, Cranes, Scaffolding, Consumables etc. is in the scope of Contractor within his quoted Price.Touch up paint to be done as and when required as per Equipment Manufacturers specification. Touch up paint material will be provided by equipment vendor and will be provided to Contractor.All piping erection works associated with Packaged equipmentshall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose. 1164 PSA PACKAGE INCLUDING 1165 a. Valves Skid – 60 MT 1166 b. Adsorber Vessel – 15.2 MT per unit, For total 7 nos: 106.4 MT 1167 c. Tail Gas Drum – 55 MT 1168 d. Product Filters: 2 MT 1169 e. PLC Panel – 2 MT 1170 f. Adsorbent Quantity (98 MT for 7 nos of Adsorber Vessels) - 98 MT 1171 CHEMICAL DOSING PACKAGE 1172 MEMBRANE PACKAGE 1173 LIFTING EQUPMENTS 1174 Installation of Lifting Equipment: Transportation of EOT Cranes and its accessories from Owners warehouse / yard to worksite, assembly / sub assembly of the cranes, fixing rails and other electrical ancillaries (trailing cable, bus bar etc as applicable) including load testing at site, arranging necessary loads including their transportation to site and completing the job in all respect as per specifications and to the satisfaction of OWNER /CONSULTANT. Contractors scope of Work also include certification of EOT Crane from external competent authority. 1175 5 MT- EOT Crane 1176 20 MT- EOT Crane 1177 30 MT- EOT Crane 1178 MATERIAL HANDLING EQUIPMENT ERECTION-CP BLOCKS/ELECTRIC HOISTS 1179 CP Block- For Heat Exchanger bundle removal & Pumps Maintenance 1180 CP Block - 2 Ton 1181 CP Block - 3 Ton 1182 CP Block - 5 Ton 1183 CP Block - 7.5 Ton 1184 CP Block - 10 Ton 1185 Electric Hoists-For Heat Exchanger bundle removal & Pumps maintenance (HOLD) 1186 EH - 20 Ton 1187 PRESERVATION OF EQUIPMENT (Nitrogen filling for preservation) 1188 Contractor has to do necessary preservation of Equipment Post receipt of equipment and up to handing over during plant commissioning as per Preservation Procedure attached with the Tender Document. Nitrogen cylinder will be provided by OWNER. 1189 STATIC EQUIPMENTS (REACTOR, COLUMNS, VESSELS, HEAT EXCHANGERS, AIR COOLERS ETC.) 1190 Description of Work : Receiptand Transportation of static equipments (Vessels,Reactors, Heat Exchangers, columns etc.) and associated items from owners Stores / storage yard /storage point to work site, local Transportation up to erection site,unloading at site, assembly of parts, sub assemblies, erection at all elevations, aligning, vertically checking, grouting, tightening of foundation bolts, welding of washer on anchor chairs, installation of demister, internal gratings, pipe davit, installation of mixer, cleaning and flushing by water, draining, drying by compressed air, providing all tools, tackles, machinery, consumables, transportation equipment, Scaffolding as per safety norms, erection equipment, instruments, labour, anclitiary etc. to complete the work in all respects as per drawings, equipment detail, specifications and instruction of the Engineer-in Charge. Quoted price also includes preparation of detailed erection plan for approval of OWNER/CONSULTANT, mobilization of required Crane of suitable capacity, trailing cranes, assembly of Cranes / trailing cranes, all other required Tools & Tackles and supply of all other materials / arrangements required for safe erection of Equipment. Quoted rates also include providing sand bags, sleepers, steel plates, crane mats and supply & placing of liner plates etc.as required for safe placement of equipment at site before erection and providing protection / preservation against damage / rain during construction/installation. In case of Equipments directly reaching at Project erection site by Transporter Truck / Trailer, in that case unloading at site for erection Worksis in the scope of Contractor within the quoted Price for equipment erection. Depurging of Nitrogen from New equipment supplied by Vendor is also in the scope of Contractor. Grouting shall be measured for payment purpose as per relevant item for Grouting Works. PLS. REFER ENCLOSED ATTACHMENT-02 TO STATIC EQUIPMENT SOR FOR FURTHERTAG WISE DETAILS OF EQUIPMENT. 1191 Pressure Vessels / Separators / Columns (All type) 1192 Up to 10MT 1193 Above 10 MT and up to 30 MT 1194 Above 30 MT and up to 50 MT 1195 Above 50 MT and up to 100 MT 1196 Above 100 MT 1197 COLUMN INTERNALS AND TRAYS INSTALLATIONINSTALLATION. Installation of Trays,Demister/ packing including seal welding with consumable wherever required etc. in Columns /Towers etc. including receipt of materials from Owners store, local transportation, handling,carting,mock-up assembly and installation as per drawings /instruction of Owner / Consultant and under supervision of Vendor. 1198 Up to 10MT 1199 Above 10 MT and up to 30 MT 1200 Heat Exchangers / Air Coolers / Miscellaneous (Strainers, Mixer & Filters)(All type) 1201 Up to 10MT 1202 Above 10 MT and up to 30 MT 1203 Above 30 MT and up to 50 MT 1204 Above 50 MT and up to 100 MT 1205 PACKAGES 1206 Description of Work : Receipt of Packaged Equipments (Packaged equipments are the units consists of more than one equipment i.e. Static & Rotary as well as Piping with accessories), Transportation of package equipment & Associated items from owners storage points to work site/ contractors stores, assembly of sub-assemblies, placing the equipments on foundations, fabrication, erection, welding & testing of interconnecting piping (including lube oil piping,cooling water piping etc. as per approved drawings & specification),fabrication and erection of pipe supports, levelling, aligning, including chipping and dressing of foundations, grouting and providing manpower for testingin presence of vendor according to the drawings specification, rectifying defects if any and completing the work in all respects as per drawings / specifications enclosed in the Tender document and instruction of Engineer-in Charge. Quoted rates also includes assistance to Vendors during Pre commissioning activities. Associated Piping and Grouting Works shall be paid as per respectivePiping and GroutingPrice Schedule Items. All the required Tools & Tackles, Lifting equipments, Cranes, Scaffolding, Consumables etc. is in the scope of Contractor within his quoted Price. 1207 Above 10 MT and up to 30 MT 1208 Above 100 MT 1209 UNLOADING OF EQUIPMENT AT SITE (OPTIONAL ITEM) 1210 All inclusive charges for unloading ofEquipments from Vehicles arrived at Project Sitefrom outside directly, local Transportation (if any) upto Project Warehouse / Storage point at site, gas cutting of tack welding on the Trucks / trailers, unpacking, stacking etc. as required and as per instruction of Engineer-in-charge. 1211 Up to 10MT 1212 Above 10 MT and up to 30 MT 1213 Above 30 MT and up to 100 MT 1214 HYDROTESTING / RE HYDROTESTING OF HEAT EXCHANGERS/ AIR COOLERS By Erection contractor 1215 Hydrostatic testing of HEAT EXCHANGERS (shell and tube )including dismantling and reassembling of piping connections wherever required, providing blinds and gaskets on nozzles, piping, water hoses, gauges, valves, test pumps and all other temporary arrangement, labour and materials, drying by hot compressed air as per specifications and instructions of Engineer-in-charge. In case, if leakage is found in gaskets and gaskets are replaced, then re hydrotest to be done with new gasket after reassembly. 1216 Hydrotesting of Shell side [1P30-E-1258; 1P30-E-7956 & 1P31-E-9556] 1217 Hydrotesting of Tube Side[1P30-E-1258; 1P30-E-7956 & 1P31-E-9556] 1218 Insulation of Equipment: 1)Providing thermal insulation including supply of all insulating and ancillary material, heat resistant paint/foils, weather protective covering, consumables and other necessary materials, testing of the material as required including transportation of the materials to work sites, applying insulation on surfaces as specified, including all preparatory works thereon, all binding, tying, lacing, stitching and/or otherwise securing, finishing with plain/corrugated sheet cladding or as specified, providing bolts, rivets, self tapping screws wherever specified, providing inspection windows etc., providing necessary scaffolding, all tools and tackles, equipment, apparatus etc., labour & supervision andcompleting the work in all respect at all heights as per drawings, specifications and instructions of Engineer-in-charge.The above requirement shall be considered according to Insulation specification for hot insulation of vessels, piping & Equipments (NR-0ZZZZ-PI-SPE-0003, Rev. D2).2)Insulation area as specified below based on the equipment bare surface. 1219 Insulation Type :- HC 1220 INSULATION THICKNESS :- 25 mm 1221 INSULATION THICKNESS :- 32 mm 1222 INSULATION THICKNESS :- 40 mm 1223 INSULATION THICKNESS :- 45 mm 1224 INSULATION THICKNESS :- 50 mm 1225 INSULATION THICKNESS :- 60 mm 1226 INSULATION THICKNESS :- 65 mm 1227 INSULATION THICKNESS :- 75 mm 1228 INSULATION THICKNESS :- 85 mm 1229 INSULATION THICKNESS :- 100 mm 1230 INSULATION THICKNESS :- 115 mm 1231 INSULATION THICKNESS :- 125 mm 1232 INSULATION THICKNESS :- 140 mm 1233 INSULATION THICKNESS :- 152 mm 1234 Insulation Type :- PP 1235 INSULATION THICKNESS :- 25 mm 1236 Touch-up Painting of Equipment: (Optional Items) 1237 Touch-up Painting of Equipment:(Uninsulated Equipment): Supply and application of Touch-uppaint on C.S., L.T.C.S. & low alloy steel vertical vessels, horizontal vessels,drums,heat exchangers, mixers including rubdown wherever required as per specification, providing scaffolding for all heights, labour, materials, tools and tackles, consumables, supervision etc. to complete the work in all respect as per specifications, drawings, equipment details for painting and direction of Engineer-in-Charge for all type of uninsulated equipments. 1238 LICENSOR PROPRIETARY / NON-PROPRIETARY INTERNAL INSTALLATION FOR VGO REACTOR [1P31-RB-2821] 1239 Installation of internals such as interbed assembly, including catalyst support beam, grid tray & screen assembly for catalyst bed nozzle, perforated trays with beam for catalyst bed, collection tray & mixing chamber for catalyst bed, quench pipe assemble for catalyst bed, inlet basket, consumable for the seal welding if required etc including receipt of materials from Owners store, local transportation, handling, carting, installation as per drawings / instruction of Owner / Consultant and in presence of CLG Licensor / L&T Reactor fabricator.Above internal work shall be inspected by CLG Licensor with presence of L&T Reactor fabricator. 1240 INSTALLATION OF INSTRUMENTATION FOR ALL REACTORS [1P30-RB-2221 / 2222 & 1P31-RB-2821] 1241 Installation of all instrumentation such as thermowell assembly / multipoint thermocouple, skin thermocouple for all Reactors (1P30-RB-2221 / 2222 & 1P31-RB-2821) including receipt of materials from Owners store, local transportation, handling, carting, installation as per drawings / instruction of Owner / Consultant and in presence of Reactor thermocouple vendor supervision. 1242 FIRE FIGHTING EQUIPMENT - SUPPLY AND ERECTION WORK 1243 FIRE FIGTING EQUIPMENT :SUPPLY(As per EIC instruction) and ERECTION of fire fighting equipment and spares including transportation of equipments from Contractors store to works site,supplying and fixing of nuts, bolts, washers, gaskets (as per specs.) needed for fixing the equipment with matching flange etc. 1244 Supply & Installation of Double headed stand post type Fire hydrant valves 1245 Stand post 1246 Hydrant valves 1247 Restriction orifice 1248 Supply of Double headed stand post type Fire hydrant valves 1249 Stand post 1250 Hydrant valves 1251 Restriction orifice 1252 Installation of Double headed stand post type Fire hydrant valves 1253 Stand post 1254 Hydrant valves 1255 Restriction orifice 1256 Supply & Installation of Landing valves for Double Headed Fire Hydrant at technological structures and building 1257 Hydrant valves 1258 Restriction orifice 1259 Supply & Installation of Hose Box – Double Door Self-Standing Type for Process Area 1260 Supply & Installation of Hose Box – Double Door Wall-mounting Type for Technological structures and building 1261 Hose Reel – Floor mounting type for Process Area 1262 Hose Reel – Wall-mounting Type for Process Area/Technological structures and building 1263 Water cum foam monitor (750 GPM) 1264 Supply & Installation of High Volume Long Range Water cum Foam Monitor(1000-1500-2000 GPM) 1265 Supply & Installation of Medium Velocity Water Spray Nozzles 1266 Angle-120 (Process Area) 1267 Angle-120 (Cable Cellar) 1268 Supply & Installation of High Velocity Water Spray Nozzles 1269 Angle- 100 1270 Quartzite Bulb Detector (Dry system) 1271 Air Release Valve 1272 Supply & Installation of First-Aid Fire Fighting Equipment 1273 Dry Chemical Powder Extinguisher – 6 kg 1274 Dry Chemical Powder Extinguisher – 9 kg 1275 Dry Chemical Powder Extinguisher – 50 kg 1276 Carbon-Di-Oxide Extinguisher – 4.5 kg 1277 Sand bucket ( 4 buckets in row) 1278 First Aid Kit 1279 Safety shower & Eye wash station 1280 Eye wash station 1281 Windsock 1282 FIRE FIGHTING EQUIPMENT -ERECTION WORK 1283 FIRE FIGTING EQUIPMENT :ERECTION of fire fighting equipment including transportation of equipments from owners store to works site, supplying and fixing of nuts, bolts, washers, gaskets (as per specs.) needed for fixing the equipment with matching flange etc. 1284 Automatic deluge valve 1285 200NB 1286 150NB 1287 100NB 1288 75NB 1289 50NB 1290 COMMISSIONING ASSISTANCE WORKS FOR RECID PROCESSING TREATING UNIT (RPTU) 1291 Supply of Manpower Services including all Hand Tools including non sparking Tools, recommneded safety PPEs, consummables etc. for Pre Commissioning and Commissioning Assistance Works on Man day basis. Note: Following Works are not considered in Manpower Services as the same is already included in Contractors Scope of Work as per respective WorksPrice Items in the Price Schedule. For detail, Contractor to refer Price Schedule, Scope of Work, and SCC :1)Preservation of Piping & Equipment2) Contractor shall support pre-commissioning activities up to and including preliminary leak check.3) All lines flushing/blowing cleaning (steam lines blowing if any) in sub contractor scope until cleanliness signed off by owner/EPCM Consultant . This will include making temporary arrangements, required if any.4) Rotary Equipment works shall be supported by Contractoruntil handover and therefore no Contractor man power considered for rotary.5) Mechanical Contractor scope includes supply of man power and fabrication of hardwares including jumpovers as and when required for catalyst loading and other PCC works.10) No Contractor manpower assumed for any pre-commissioning activities on the basis that these are included in Mechanical Contractors scope as per respective Scope of Work. 11) All hand tools (including brass tools), grease etc. are in Contractors scope. 1292 Foreman / Supervisor 1293 Skilled Manpower (with Hand Tools, Equipment / Machinery, Consumables) 1294 Semi Skilled Manpower (with Hand Tools) 1295 Helper / Unskilled Manpower 1296 CHEMICAL CLEANING OF EQUIPMENT AND PIPING 1297 Supply of Materials, Chemical Cleaning and pickling of Equipment / Pipeline including preparation of circulating loop, supply of Temporary piping, pumps, heater coils, gaskets, thermometer, hydrometer, valve, test coupon, spares, laboratory facilities with all accessories for conducting Test, chemicals, safety accessories PPE and also providing of hiring all necessary equipments and whatever else even though not expressly mentioned herein and in specifications but required to perform the Works as per instructions of Engineer-in-charge. 1298 Cooling water passivation cum on stream cleaning of cooling water system 1299 Chemical Cleaning of Compressor Suction Drums and associated pipings 1300 LUBE OIL SYSTEM FLUSHING(31KA-2783,30KA-2782,30KA-1781 ) 1301 Providing Independent Steel Scaffolding 1302 Providing and installing independent steel scaffoldings at various locations and elevations and making working platforms as per the projectsafety specifications to use as optional item during Pre Commissioning / commissioning / any inspection by EPCM Consultant / OWNER / Licensorof the plant, if required, for the items not covered in the schedule of rates. Quoted rates also include dismantling and transporting it back tocontractors lay down area after the use. The quoted rates shall also include,manpower,supervision,detaining of the scaffolds at any given time and location/ elevations for a period of 8 (Eight) weeks. Retention of Scaffoldings for a further period beyond 8 weeks on instructions of E-I-C shall be paid separately as per pro rate basis. In case of Total Scaffolding height more than 18 Metre height, say 30 Metre then up to 18 Metre shall be paid as per below item No. 4.1.1 and for balance 12 Metres, shall be paid as per item No. 4.1.2. 1303 Up to 18 Metre height 1304 Above 18 Metre height 1305 Opening and Boxup of valves / Flanges 1306 Opening or Boxing up of Flanges with new gsket, basket replacement after cleaning of Gasket faces < cutting of gasket from sheets wherever required > inserting or removal of spedacle blind/tail blind wherever necessary to isolate piping, equipments such as column; furnace etc; including supply of tools tackles and manpower necessary to complete the job up to the satisfaction of Engineer In charge, if hot bolting is required it is to be done without any extra cost. 1307 VALVE/FLANGE RATING: 150# to 600# 1308 2 Inch to 3 Inch 1309 4 Inch to 8 Inch 1310 10 Inch to 14 Inch 1311 16 Inch to 18 Inch 1312 20 Inch to 40 Inch 1313 VALVE/FLANGE RATING: 900# to 2500# 1314 2 Inch to 3 Inch 1315 4 Inch to 8 Inch 1316 10 Inch to 14 Inch 1317 16 Inch to 18 Inch 1318 20 Inch to 40 Inch 1319 Decoupling / Coupling of Pumps 1320 Spacer type : Decoupling & Coupling of spacer type flexible coupling excluding spider type for all equipments including removal and box up of coupling guard, all arrangements of tool and tackels, manpower as may be required; Cleaning of parts, checking/ changing spares 1321 Alignment of Pumps 1322 Spacer typ & other coupling: Alignment of equipment with spacer type and other type coupling excluding spider type coupling using suitable method including both cold and hot alingment; includes all arrangements of tools and tackels, manpower as may be required;Cleaning of parts, checking / changing spares Offering NRL for inspection
Basic Detail
Tender No TPIL/CONS/NRL/200663C/013
Bidding Type Tender
Location
City numaligarh
State Assam
Key Dates
Publish Date 17 Oct 2025
Submission Date 24 Oct 2025
Open Date 25 Oct 2025
Finance
Tender Value Ref. Documents
Tender Fee Ref. Documents
EMD 1.85 Crore
Exemption Available
Document List
BOQ_925481.xls
NOTICEINVITINGTENDER.pdf
PARTIIITECHNICALSECTION5P_5.pdf
PARTIIPRICEDSECTION.pdf
PARTIIITECHNICALSECTION1S_1.pdf
PARTIIITECHNICALSECTION2H_2.pdf
PARTIIITECHNICALSECTION3P_3.pdf
PARTIIITECHNICALSECTION4P_4.pdf
PARTIIITECHNICALSECTION6P_6.pdf
PARTIUNPRICEDCOMMERCIALSE_7.pdf
37918c6c-13e3-4572-9a22-8d5a5f2db1e4.html
MasterIndex.pdf
Tendernotice_1.pdf

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Tender Timeline

Oct 17, 2025
11:30 IST

Tender Published

Tender notice published.

Completed
Oct 24, 2025
18:00 IST

Corrigendum-1 Issued

Clarifications on tender conditions and amendments issued.

Completed
Oct 24, 2025
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Completed
Oct 25, 2025

Bid Opening Date

Technical bids will be opened and evaluated.

Completed

Tender Documents

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xls

BOQ_925481.xls

pdf

NOTICEINVITINGTENDER.pdf

pdf

PARTIIITECHNICALSECTION5P_5.pdf

pdf

PARTIIPRICEDSECTION.pdf

pdf

PARTIIITECHNICALSECTION1S_1.pdf

pdf

PARTIIITECHNICALSECTION2H_2.pdf

pdf

PARTIIITECHNICALSECTION3P_3.pdf

pdf

PARTIIITECHNICALSECTION4P_4.pdf

pdf

PARTIIITECHNICALSECTION6P_6.pdf

pdf

PARTIUNPRICEDCOMMERCIALSE_7.pdf

html

37918c6c-13e3-4572-9a22-8d5a5f2db1e4.html

pdf

MasterIndex.pdf

pdf

Tendernotice_1.pdf

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