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| Sr No | Corrigendum Date | Corrigendum | Type | New Submission Date |
|---|---|---|---|---|
| 1 | 17-10-2025 | Bid Auto Extn Corrigendum | Bid Auto Extn Corrigendum | 24-10-2025 |
| Sl. No. | Item Description |
| 1 | STRUCTURAL STEEL ERECTION |
| 2 | Receipt of Structural Materials from OWNER\"s Store / Storage yard,loading, local transportation up to either Contractor\"s storage yard / erection site, unloading, assembly,pocket cleaning,foundation chipping,padding, erection, alignment, bolting, weldingof Fabricated and painted Structural Steel Elements / Structural Modules in position along with supply & fixing of all type of Connection Bolts (Hot Dip Galvanised/Non-Galvanised Permanent bolts) as per Specifications, Layouts and Fabrication Drawings released for IFC. Scope shall include all activities like Bolting, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes and / or during fabrication, mechanical / Electrical / Pneumatic Torque Tightening of Bolts, cleaning, giving final touch up paint where ever required as per specification to the welded /fabricatedparts or damage during transportation & erection etc as required complete in all respect. Making necessary arrangement of required labour, equipment, tools & tackles, Cranes, Manlift, steel scaffolding, consumables, etc to execute the works at all heights as per drawings and specifications along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge.(Exclusions: Erection of steel flooring, ladders, stairways, and handrails). Measurement shall be done as per AFC Fabrication drawing weight. Weight oferection bolts shall not be considered for payment. |
| 3 | Supply, Fabrication, surface preparation and Painting as per Painting Specificationandinstallation of Structural Steel including plates etc. for Miscellaneous activitieswherever required. Scope also includes preparation of fabrication drawing and getting it approved from owners/consultant. |
| 4 | Supply of Structural Steel including plates etc. for Miscellaneous activitieswherever required as per EIC Instruction |
| 5 | Fabrication, surface preparation and Painting as per Painting Specificationandinstallation of Structural Steel including plates etc. for Miscellaneous activitieswherever required. Scope also includes preparation of fabrication drawing and getting it approved from owners/consultant. |
| 6 | STRUCTURAL MODULE ASSEMBLY AT GROUND,TRANSPORTATION& ERECTION IN MODULE AT SITE :Receipt of Pre Fabricated Structural Materials from OWNER\"s storage yard, assembly, erection at ground, alignment, bolting, weldingof Fabricated and painted Structural Steel Elements to make Structural Module at yard/site with the pre-fabricated and painted Structural Steel Elements, loading and Transportation of Modules safely through suitable trailer, unloading at erection site and erection of Structural Modules in position along with Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanised/Non-Galvanised Permanent bolts) as per Specifications, Layouts and Fabrication Drawings released for IFC. Scope shall include all activities like Bolting, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes and / or during fabrication, Torque Tightening of Bolts, fixing in line and level,cleaning, giving final touches to the welded parts, etc as required complete in all respect. Making necessary arrangement of required labour, equipment, tools & tackles, with temporary staging and bracing and removal of the same after erection, consumables, etc to execute the works at all heights as per drawings and specifications along with all related works in order that the Structure/module is handed over to the complete satisfaction of the Engineer-in-charge.Maximum sizes of Modules shall bebe of length (~15 m), width (~10 m), height(~15m) and weight shall be ~80 mt. |
| 7 | Unloading of pre fabricated structure at owner\"s storage yard /Laydown Area from vendor\"s truck/trailor with all required tool tackle, machinery, labour, cranes tc as per direction of Engineer in charge |
| 8 | Shifting of Structural and piping material within refinery premises with all required tool tackle, machinery, labour, cranes etc as per direction of Engineer in charge |
| 9 | HANDRAIL ERECTION |
| 10 | Receipt of fabricated Materials from OWNER\"s Store / Storage yard loading, local transportation up to Contractor\"s store / erection site, unloading, assembly, Erection of already fabricated and Painted Handrails as per requirements indicated in Standard Drawings, IFC Layouts and Fabrication Drawings. Scope shall include all activities like Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanized/Non-Galvanized Permanent bolts) as per Specifications, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes, Torque Tightening of Bolts, cleaning, giving final touch up paint as perspecifications tothewelded/fabricated parts,etcasrequired complete with all tools & tackles, equipment and labour,Cranes, Manlift, steel scaffolding for all and heights along with all related works in order that the Handrail is handed over to the complete satisfaction of the Engineer-in-charge. Supply of erection nuts and bolts / fasteners are included in this item.Measurement shall be As per AFC Fabrication Drawings. |
| 11 | For straight handrail |
| 12 | For stair case/inclined handrail |
| 13 | For circular handrail |
| 14 | LADDERS/ CAGE / SAFETY GATE/ SAFETY BARRIERERECTION |
| 15 | Receipt of Materials from OWNER\"s Store / Storage yard, loading, local transportation up to Contractor\"s store / erection site, unloading, assembly, Erection of already fabricated & Painted Ladders /Cage / Safety Gates / Chainswith or without cage and safety gatealong with Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanized/Non-Galvanized Permanent bolts) as per Specifications, Layouts and fabrication Drawings. Scope shall include all activities like Bolting, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes, Torque Tightening of Bolts, cleaning, giving final touch up painting as per specifications to the welded/Fabricatedparts, etc. asrequired completewithalltools, equipmentand labour,Cranes, Manlift, steel scaffolding for all heights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge. |
| 16 | Same as above and Ladder and cage |
| 17 | Same as above and Safety gate / chains |
| 18 | Supply, Fabrication & Erection of Structural Steel Materials for Safety Barriers / Gates which are provided at the Entrance of Platforms at any height or location includingsurface preparation, painting as per Specification & transportation to erection site / laydown area complete in all respects. Supply and fixing of all type of Connection Bolts (Erection, Hot Dip Galvanised/Non-Galvanised Permanent bolts) as per Specifications, Layouts and fabrication Drawings. Scope shall include all activities like Bolting, Welding, Aligning, giving final touch up painting as per specifications to the welded /fabricatedparts, etc. asrequired completewithalltools, equipmentand labour,Cranes, Manlift, steel scaffolding for all depths and heights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge. |
| 19 | SUPPLY & ERECTION OF BLIND FLOOR |
| 20 | Supplying all Materials (M30 Grade Reinforced Concrete with Fe500D Rebars and admixtures & corrosion inhibitors, CGI Deck Sheets, Shear Lugs, etc) as required related to Blind Floors and Installing the same as per Construction Drawings, Specifications at any elevations (20m to 26m approx. ) and as Directed by Engineer-in-charge all complete for Blind Floor below Air Coolers or for any other Requirement in any type of Structures), complete in all respects including Manpower, Consummables, materials, Construction Equipment, Tools & Tackles, ,Cranes, Manlift, steel scaffolding etc. |
| 21 | CGI Deck Sheet of thickness 2.0 mm |
| 22 | CGI Deck Sheet of thickness 1.0 mm |
| 23 | ConcreteGradeM30with Admixtures andCorrosion Inhibitors |
| 24 | Reinforcement Of Grade Fe 500D Uncoated Bars |
| 25 | SUPPLY, FABRICATION & ERECTION MS CHEQUERED PLATE |
| 26 | Supplying MS chequered plate (5 mm to 10 mm thickness), transporting, fabricating, fixing at various levels with help of supports cleat/stiffeners on floors, platforms, stairs, including grinding edges & supplying all bolts, nuts, washers etc., including necessary modification for supporting structure, drilling holes in plates and supporting structure including one coat of inorganic Zinc Silicate primer(Avg. 75 micron thickness), includingforming cutoutsinchequeredplatesand reinforcing edges byM.S.strips; providing toe plate of 50x6 mm height all along the edges, complete as per drawing, specifications & as directed by Engineer in Charge. |
| 27 | Supplying MS hot deep galvanized chequered plate (5 mm to 7 mm thickness), transporting, fabricating, fixing at various levels with help of supporting structure/stiffeners(flat/angle) on RCC pit,floors, platforms, stairs, including grinding edges & supplying all bolts, nuts, washers etc., including necessary modification for supporting structure, drilling holes in plates and supporting structures , includingforming cutoutsinchequeredplatesand reinforcing edges byM.S.strips & lifting hooks;complete as per drawing, specifications, standards & as directed by Engineer in Charge. |
| 28 | ERECTION OF GRATING |
| 29 | Receipt of Materials from OWNER\"s Store / Storage yard, loading, local transportation up to Contractor\"s store / erection site, unloading, Erection of Pre- fabricated & Painted /Galvanized flooring/Gratings for all types of platforms and as per standard drawings and/or specifications, fixing in line or level, bolting, clamping and welding as necessary ( Ref: TP-1ZZZA-CV-SDD-0003_D2), incorporating cut-outs where shown in drawings, painting as specified and wherever required, repairs of damaged surface coat after erection, complete with all tools, equipment and labour,,Cranes, Manlift, steel scaffolding for all heights as per drawings and as directed by Engineer-in-Charge. Surface as measured on IFC drawing. Openings shall not be deducted if lower than 0.09 m².Cut Outs above 300mm is in the scope of Structural Steel Fabricator Scope. Below 300 mmsize,cut out shall be done by Structural erection Contractor as per relevant standard within quoted Price for Grating Items. |
| 30 | For Square/rectangular Gratings |
| 31 | For Circular/Curved Gratings (equipment platform) |
| 32 | Supplying, erecting and fixing of electroforged hot dip galvanised MS self colured 25x5 mm flat (IS2062 Gr.BR) conforming to standards, as edge protection member for openings in Gratings made at site by contractor, all complete as directed by Engineer in charge. |
| 33 | Supplying ,erecting , fixing on RCC pits, Rectangular ditch etc. 40 mm thk. hot dip galvanised MS self colured Gratings (minimum galvanised coating of 900 gm/sq.m) of approved make and any shape/size as per design /drawing/standards with main memberof size 40x6 mm flat @35c/c and secondary member of 8 mm twisted bar @100 mm c/c conforming to standards IS2062 Gr.A, ASTM A36 or equivalent,IS2629, IS4759 etc. as per approved make including preparation of fabrication drawings from approved design and pattern , all complete as per design drawings,standards, specification and as directed by Engineer in charge. |
| 34 | STAIR TREADS ERECTION |
| 35 | Receipt of Materials from OWNER\"s Store / Storage yard, loading, local transportation up to Contractor\"s store / erection site, Erection of Treads made up of Gratings as prefabricated panels including delivering the same to the actual site of execution. Scope shall include all activities like Supply and fixing of all type of Connection Bolts (Erection, HotDip Galvanized/Non -Galvanized Permanent bolts) as per Specifications, Welding, Aligning, making necessary alterations caused due to mismatch of Bolt Holes, Torque Tightening of Bolts, cleaning, giving final touch up paints as per specifications to the welded parts, etc as required complete with all tools, equipment and labour,,Cranes, Manlift, steel scaffolding for allheights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer-in-charge. |
| 36 | For Stair Tread of 900X275 mm |
| 37 | For Stair Tread of 750X275 mm |
| 38 | Supply of Galvanised Grating & Stair Tread |
| 39 | SUPPLY, FABRICATION AND ERECTION OF ROOFING & SIDE CLADDING |
| 40 | Supplying, Fabrication and Laying in position, cleaning, straightening, cutting if required, providing cutouts for fixing accessories, bending if required and fixing \"Profiled Precoated colored Galvalume steel sheets\"withalloyof zinc and aluminium” AZ 150 conforming to AS 1397 or ASTM 792 & yield strength 550 Mpa ( thicknessof alloy = 150 gm/m2) and coated withSilicon modified polyester paint 20 microns of selected colourover 5 micron primer coat.& Self drillingself tapping screws (having coating of 45 micron thickness of Zinc tin alloy & screws electroplated by cold mechanical plating method , mesh belt furnace heat treated) having caps matching to suit sheetcolourandEPDMseals,complete with flashingsand silicon sealants as required, including making necessary connections with rain water pipes and providing and fixing stop ends/ drop ends etc, apron pieces, 40mm x 6mm M.S. wind ties along the eaves of roof etc, fixing sheeting in walls where necessary with cement mortar 1:3 all complete as per drawings, specifications with asrequired completewithalltools, equipmentand labour,Cranes, Manlift, steel scaffolding for all heights along with all related works in order that the Structure is handed over to the complete satisfaction of the Engineer in Charge.(Contractor shall submit detailed drawings and samples for approval). (Measurement - Forsheeting,surfacemeasuredonIFCdrawingwith openings below 0.1m² not deductible and over lapping not accounted. For flashings, the running length as measured from IFC drawing. Slopedroofsshallbemeasured along the slope forthe coveredarea and no extra payments will be made for laps) |
| 41 | For roofings, wall claddings, side cladding (Minimum 0.50 mm Base metal thickness) |
| 42 | For \"S\" Type Louvers |
| 43 | Supplying, cleaning, straightening,bending if required, andfixing\"Eaves Gutters\" of thickness minimum 1(One) mm of Precoated colored Steel sheets with alloy of zinc and aluminium material and to required slope as per drawings including accessories like polyester coatedG.I. selfdrillingself tappingscrews having caps matching to suit sheet colourEPDM seals, flashings and all gutter fittings such as drop ends, stop ends, spacers, laps, etc. complete with siliconsealantsasperspecificationsand as directed by Engineer in Charge. (Contractor shall submit detailed drawings and samples for approval) |
| 44 | Supplying, cleaning , straightening, bendingif required and fixing \"Profiled Ridge Capping/ Single Ridge capping/ Apron / Barge capping/ expansion joint capping\"of material to suit the roofsheets withnecessarypolyester coated G.I. self drilling screws and self drilling stitchingscrews having caps matching to suit sheet colour and EPDM seals, complete with flashings andsiliconsealants as required, as per drawings, specificationsandasdirected by Engineer in Charge. |
| 45 | Supplying and fixing2 mm thick Polycarbonate translucent sheetsof appropriate shape and corrugation to suit roof profile of sheets including self drilling screws, nuts, washers, etc., complete as specified and directed by Engineer in Charge. |
| 46 | SupplyingandfixingMS Gutterstraps 40 mm wide x 6 mm thick with polyester coated G.I.fasteners, EPDM seals etc., complete as per drawing, specificationsandasdirectedby Engineer in Charge |
| 47 | Supplying, cutting, jointing and fixing in position ( both in concrete & masonary)PVC rain water pipe of specified diameter jointed with bonding solution of approved quality and make with pressure rating of 4kg/cm2 including tools & labor, clamps, connections etc. all as per approved manufacturer\"s details |
| 48 | For 110 mm dia O.D. |
| 49 | For 160 mm dia O.D. |
| 50 | NON-SHRINK/EPOXY GROUT |
| 51 | Supply and laying of Non-shrink cementitious groutfor grouting of base plates, under base frames or other anchoring elements for structures and/or machines, including roughening & cleaning of surfaces, form-works, chamfering of edges, smoothing of exposed surfaces, Curing, making flush to the existing RCC surface by chipping & finishing, RCC surface to be made wet for 24 hrs. before grouting, providing all tools and labour necessary to complete the work as per drawings and manufacturer’s specifications and as per the directions of Engineer-in-charge.Volume measured on AFC drawings. |
| 52 | Non-shrink cementitious grout as perapproved Vendor List,Drawings and Specifications |
| 53 | Epoxy based grout as per approved, Vendor List, Drawings and Specifications |
| 54 | ORDINARY CEMENT SAND GROUT |
| 55 | Supply and laying of Ordinary Cement Sand grout (1:2) under base plates of cross- overs, short pipe supports (not exceeding 1.5 m height) and small operating platforms (not exceeding 2.0 m height) not supporting any equipment, temporary structure like Barricading (height not exceeding 10m), including roughening & cleaning of surfaces, form-works, chamfering of edges, smoothing of exposed surfaces, Curing, making flush to the existing RCC surface by chipping & finishing, providing all tools and labour necessary to complete the work as per drawings and manufacturer’s specifications and as per the directions of Engineer-in-charge. |
| 56 | SUPPLY & APPLICATION OF FIREPROOOFING |
| 57 | Supplying and Applying all types of Fireproofing (Vermiculite Based/ in-situ Concrete/ Sprayed Mortar) as per Specifications, Drawings and Standards for any steel element wherever required, such as columns, beams, wind-bracing, girders, equipment legs, skirts and saddles at any height, either “box” or “contour shaped”, including form-works, supply and installation of reinforcement mesh, primer paint on structural / equipment surface, expanded metal sheet/ lath, nuts, fixing of cover plate (MS edge angle) at both side of top exposed structural beam, cover blocks and hooks, studs, mastic sealing between the Fireproofing edges and the structural steel elements all complete including mobilising/ demobilizing all tools, equipment and labour, Cranes, Manlift, steel scaffolding,localised modification and reinstatementof dancing platform, as required to complete the work to the satisfaction of Engineer-in-Charge. Painting over Fireproofed Surfaces (For both Vermiculite and in-situ Concrete/ Sprayed Mortar Fireproofed Elements):Supplying and Applying of Painting over Fireproofed Surfaces after full curing (minimum gap of 28 days) of all types of Fireproofing applied. The Base Coat shall be a sealer coat of Epoxy Polyamide @ 50 – 75 micron DFT. The Finish Coat shall be of two coats of Acrylic Elastomeric or Polyurethane coating @ 100 – 125 micron DFT per coat. The Finish Coat shall be UV resistant coating system (No 1 of NORSOK standard M-501). The Coating System shall be compatible and approved by the Fireproofing Material Vendor. Fireproofing is including of painting on top surface, application of sealant, fixing of cover plate etc. Inspections and Tests as per relevant technical specifications and codes shall be deemed to be included in the scopeMeasurement for Fireproofing:Volume measured on IFC drawings, less the volume of the structure profiles. Coating section type shall be as follows (unless otherwise specified)-Box type, for steel sizes up to max 300 mm. of Sectional Depth.-Contour shape type, for steel sizes bigger than 300 mm. |
| 58 | In-situ Cement Concrete (Grade M30) Fireproofing for steel structures, Equipment legs/ saddles |
| 59 | Sprayed mortar Fireproofing for steel structures, Equipment legs/ saddles |
| 60 | Vermiculite Based Fireproofing for steel structures, Equipment legs/ saddles |
| 61 | Same as clause no 11.1 but nut welding and primer painting on structural / equipment surface excluded. |
| 62 | In-situ Cement Concrete (Grade M30) Fireproofing for steel structures, Equipment legs/ saddles |
| 63 | Sprayed mortar Fireproofing for steel structures, Equipment legs/ saddles |
| 64 | Vermiculite Based Fireproofing for steel structures, Equipment legs/ saddles |
| 65 | Structural Modification Works MISCELLANEOUS CUTTING/WELDING WORKS (Not applicable for regular works as per issued drawings but applicable only for specific re-works/ modification works / Miscellaneous works as per directions of E-i-C where reasons for Modificationare not attributable to Contractor) |
| 66 | Structural steel dismantling |
| 67 | Gas cutting in Structural beams,plates etc |
| 68 | Grinding in Structural beams, plates at cutting locations etc |
| 69 | Welding in Structural beams,plates etc |
| 70 | Surface Preparation and Painting as per Specification |
| 71 | Re-erection of Structural Steel |
| 72 | Handrail modification including pipe bending , welding, grinding and any other work required |
| 73 | Grating |
| 74 | LADDERS/ CAGE / SAFETY GATE/ SAFETY BARRIERERECTION |
| 75 | Supplying & applying finish coats for all heights including cleaning the surface of dust and loose particles, touching up of damaged primer coat, including all labour, scaffolding, tools, consumables, etc.,as per structural steel paints specifications,(TP-1ZZZA-PI-SPE-0003),drawings and as directed by Engineer in Charge. |
| 76 | To surface of structural steel |
| 77 | To Handrailing |
| 78 | Supplying, erecting and fixing of MS Toe Guardconforming to standards / design sketch as edge protection member where ever required, all complete as directed by Engineer in charge. |
| 79 | Erection and fixing of MS Toe Guardconforming to standards / design sketch as edge protection member where ever required, all complete wrt. to welding with Grating or handrail or any other structural member, Supply & Application of touch-up Painting/ganvanised paint as directed by Engineer in charge. |
| 80 | Supplying, fabricating structural temporary movable barricading with primer painting as per standards/specifications/drawing touse at site where ever reqired as directed by Engineer in Charge. |
| 81 | Supply and installation of expansion bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes and fastening as per vendor’s specifications, all complete and as directed by EIC |
| 82 | Mechanical Bolts - Anchor Bolt, M12x125/30 (Under Cut) or equivalent |
| 83 | Mechanical Bolts -Anchor Bolt, M16x190/40 (Under Cut) or equivalent |
| 84 | Mechanical Bolts -Anchor Bolt, M20x250/50 (Under Cut) or equivalent |
| 85 | Mechanical Bolts -Anchor Bolt, -M12x25 or equivalent |
| 86 | Mechanical Bolts -Anchor Bolt, -M16x25 or equivalent |
| 87 | Mechanical Bolts - Anchor Bolt, -M20x30 or equivalent |
| 88 | Supply of expansion bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes and fastening as per vendor’s specifications, all complete and as directed by EIC for sizes not covered in 16.1 to 16.6 |
| 89 | Installation of expansion bolts as per drawings, ,carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes and fastening as per vendor’s specifications, all complete and as directed by EIC for sizes not covered in 16.1 to 16.6 |
| 90 | Supply and installation of chemical bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes, anchor rodswith nuts and washers, and fastening as per vendor’s specifications, complete and as directed by EIC |
| 91 | Chemical Anchor Bolts -Rod M12X160 (threaded rod) &Adhesive Capsule M12x110 or equivalent |
| 92 | Chemical AnchorBolts - Rod M16X190 (threaded rod) & Adhesive Capsule M16x125 or equivalent |
| 93 | Chemical AnchorBolts -Rod M20X240 (threaded rod) & Adhesive Capsule M20x170 or equivalent |
| 94 | Installation of expansion boltsM 24/200 |
| 95 | Supply of chemical bolts of approved make as per drawings, including the cost of the bolts, carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes, anchor rodswith nuts and washers, and fastening as per vendor’s specifications, complete and as directed by EIC for sizes not covered in 17.1 to 17.3 |
| 96 | Installation of chemical bolts including carting the same to site of work, fixing in position with necessary, tools, labour etc for all heights and depths, drilling holes, anchor rodswith nuts and washers, and fastening as per vendor’s specifications, complete and as directed by EIC for sizes not covered in 17.1 to 17.3 |
| 97 | Drilling ofholes square or circularup to 32 mm diaand depth upto 1000 mm, through reinforced concrete floor or wall and make good complete as directed by Engineer in Charge. |
| 98 | RCC Core cutting of dia 150 mm / 200 mm and depth upto1200 mm |
| 99 | Erection of Equipment Platforms & Ladders (For Columns and Vertical Vessels etc.)Structural Platforms and Ladders shall be suppliedin loose and shall be assembled at ground / in positionfor erection works. |
| 100 | Scaffolding :Supply, Erection and Dismantling of all types of scaffolding :Erection and Dismantling of all types of scaffolding at various location and elevation as per NRL specification and standards including supply of Scaffolding materials, providing platform as required , clamp manpower, tools, tackles etc. required for completion of job as and when required as per EIC instruction including dismantling of the same after completion of job . Supplied Materials shall be onreturnable basis.This line item to be executed only as per instruction of EIC and not covered for above line items or elsewhere mentioned in piping/structural erection /Dismantling etc works |
| 101 | Grade slab to & up to 8 meters |
| 102 | From above 8 meters to & up to 12 meters M3 |
| 103 | From above 12 meters to & up to 24 meter |
| 104 | From 24 meters & above |
| 105 | Scaffolding inside vessels, tanks, Columns etc and any level and elevation with working platform as per EIC instruction |
| 106 | PIPING WORKS FOR PROCESS UNITS & OFFSITES & UTILITIES |
| 107 | PIPING (ABOVE GROUND) : - Receipt of free issued Materials, transportation of all piping item(s) from Owner\"s storage point to worksite/work shop; unloading, fabrication including cutting, edge preparation, (inclusive of grinding the edges of pipe, fittings, flanges, Graylock Hubs,Valves and any other FIM material to match with the mating edges of uneven/different thickness wherever required); Installation of Graylock couplings & clamps seal rings, prepration of Locking arrangement for valves (CSO, CSC, LO, LC); fitup, bending, preheating wherever required, welding, threading, and laying of pipes of all types, all materialand all thickness as per issued Isometric drawings over overhead on racks and at all elevations, connecting with equipment nozzles; Installation & welding of strainers, sight glass, expansion bellows, orifice assemblies, spray nozzles, rotameters, mixer, special piping inline items, mixer, tappings for pressure gauges, thermowells, sampling system, springs, sample coolers, Bending & fabrication of Steam ring, purging panels and associated tubing, pressure relief valves, desuperheater etc; Fixing of gaskets, bolts, nuts including application of torque wherever required; All other inline instruments and fittings , like elbows, reducers, tees, vents, drains, SW/threaded valves upto 1.5 NB;Bird screen supply & installation at required location; Alignment, Fixing and welding of RF pad measured as 1.5 Times of mother pipe; Cleaning & flushing loop wise and system wise by water/compressed air, hydrostatic & pneumatic including hydrotest with Temporary(Non-Asbestos) gaskets,nut,bolts etc. required to complete the job in all respects, vacuum, spark testing , reinstatement, card board blasting, leak test, inertization, hot bolting if required and any other type of testing as specified; Temporary support required during Piping erection work; Supply, Fabrication & installation ofdummy spool to complete the piping erection work. |
| 108 | Draining, drying by compressed air; Providing of PMI Machine and performing Positive Material Identification (PMI) of existing/new lines using alloy analysers by Level-II qualified NDT Technician, completing all such works in all respects as per the specifications, drawings and instructions of Engineer-In-Charge. Contractor to note that supply and safe upkeep of PMI Machine is Contractor\"s responsibility and no separate payment shall be made for PMI Testing, In addition to the project PMI specification requirement carbon steel materials of class 600 and above PMI is mandatory and contractor should include the same in quoted rate for Piping fabrication /erection rate for piping towards PMI testing; Taking IBR approvals for the required IBR systems; Rates for tubing (if any) shall include rates for valves, fittings, all in line instruments and testing etc. Quoted rates includes Contractor\"s all Tools & Tackles, Construction equipments, Steel Scaffolding (till pre-commissioning) as per safety norms, all consumables including welding rods, filler materialsetc., local barricading / welding booths etc.required for completion of Works. Erection/reerection of Graylock coupling. Welding & Erection of Cladded Pipes & pipe fittings and all consumables including welding rods, filler materials. Erection of Thermal sleeves. Erection of Low Friction Pads (Teflon/ Graphite/ SS 304 mirror finish) is inclusive in the quoted Price. Contractor is required to take preventive measures for protection of painted Spools by using Pipe rigging FRP roller or any appropriate method for pulling the Pipes. Nothing extra shall be payable in this regard. Rates shall include shifting of Fabricated and painted spools to NDT yard/laydown yard, stacking of spools and further shifting to erction site. Preparation of Hydrotest Pack Files as per marked-up P&ID is part of Contractor\"s scope including necessary stationay and printing arrangements etc. Requirement of butt weld and fillet weld govern with piping material specification. Generally upto 1.5 inch piping is socket welded except 900# and above, amine, caustic, corrosive service & Rpad connections. Contractor to follow the ferrite test (by using ferrite scope) for SS.Deployment of specialist for coordination with Spool Vendor site team for sequence of required materialat site and get the material in sequence with respect to erection sequence. Pre-fabricated spools modification if required will be done by mechanical contractor against modification & cutting line items. |
| 109 | THK. <= 10MM |
| 110 | CARBON STEEL PIPING (NON IBR); |
| 111 | FABRICATION |
| 112 | NB UPTO 24 INCH |
| 113 | NB ABOVE 24 INCH |
| 114 | ERECTION |
| 115 | NB UPTO 14 INCH |
| 116 | NB 16 INCH - 24 INCH |
| 117 | NB ABOVE 24 INCH |
| 118 | CARBON STEEL PIPING (NACE); |
| 119 | FABRICATION |
| 120 | NB UPTO 24 INCH |
| 121 | NB ABOVE 24 INCH |
| 122 | ERECTION |
| 123 | NB UPTO 14 INCH |
| 124 | NB 16 INCH - 24 INCH |
| 125 | NB ABOVE 24 INCH |
| 126 | CARBON STEEL PIPING (IBR); |
| 127 | FABRICATION |
| 128 | NB UPTO 14 INCH |
| 129 | NB 16 INCH - 24 INCH |
| 130 | NB 26 INCH - 30 INCH |
| 131 | NB ABOVE 30 INCH |
| 132 | ERECTION |
| 133 | NB UPTO 14 INCH |
| 134 | NB 16 INCH - 30 INCH |
| 135 | NB ABOVE 30 INCH |
| 136 | CARBON STEEL PIPING (H2); |
| 137 | FABRICATION |
| 138 | NB UPTO 14 INCH |
| 139 | NB ABOVE 14 INCH |
| 140 | ERECTION |
| 141 | NB UPTO 14 INCH |
| 142 | NB ABOVE 14 INCH |
| 143 | ALLOY STEEL PIPING (SOUR); |
| 144 | FABRICATION |
| 145 | NB UPTO 14 INCH |
| 146 | NB 16 INCH - 24 INCH |
| 147 | NB ABOVE 24 INCH |
| 148 | ERECTION |
| 149 | NB UPTO 14 INCH |
| 150 | NB 16 INCH - 24 INCH |
| 151 | NB ABOVE 24 INCH |
| 152 | ALLOY STEEL PIPING (NON IBR); |
| 153 | FABRICATION |
| 154 | NB UPTO 14 INCH |
| 155 | NB ABOVE 14 INCH |
| 156 | ERECTION |
| 157 | NB UPTO 14 INCH |
| 158 | NB ABOVE 14 INCH |
| 159 | ALLOY STEEL PIPING (IBR); |
| 160 | FABRICATION |
| 161 | NB UPTO 6 INCH |
| 162 | NB ABOVE 6 INCH |
| 163 | ERECTION |
| 164 | NB UPTO 6 INCH |
| 165 | NB ABOVE 6 INCH |
| 166 | STANLESS STEEL PIPING (NON IBR); |
| 167 | FABRICATION |
| 168 | NB UPTO 6 INCH |
| 169 | NB ABOVE 6 INCH |
| 170 | ERECTION |
| 171 | NB UPTO 6 INCH |
| 172 | NB ABOVE 6 INCH |
| 173 | STANLESS STEEL PIPING (NACE); |
| 174 | FABRICATION |
| 175 | NB UPTO 14 INCH |
| 176 | NB 16 INCH - 24 INCH |
| 177 | NB ABOVE 24 INCH |
| 178 | ERECTION |
| 179 | NB UPTO 14 INCH |
| 180 | NB 16 INCH - 24 INCH |
| 181 | NB ABOVE 24 INCH |
| 182 | NICKEL ALLOY PIPING (NACE); |
| 183 | FABRICATION |
| 184 | NB UPTO 14 INCH |
| 185 | NB 16 INCH - 24 INCH |
| 186 | NB ABOVE 24 INCH |
| 187 | ERECTION |
| 188 | NB UPTO 14 INCH |
| 189 | NB 16 INCH - 24 INCH |
| 190 | NB ABOVE 24 INCH |
| 191 | HASTALLOY PIPING (NACE); |
| 192 | FABRICATION |
| 193 | NB UPTO 14 INCH |
| 194 | NB 16 INCH - 24 INCH |
| 195 | NB ABOVE 24 INCH |
| 196 | ERECTION |
| 197 | NB UPTO 14 INCH |
| 198 | NB 16 INCH - 24 INCH |
| 199 | NB ABOVE 24 INCH |
| 200 | CARBON STEEL PIPING (Internal Epoxy Coated); |
| 201 | FABRICATION |
| 202 | NB 4 INCH - 24 INCH |
| 203 | NB ABOVE 24 INCH |
| 204 | ERECTION |
| 205 | NB 4 INCH - 14 INCH |
| 206 | NB 16 INCH - 24 INCH |
| 207 | NB ABOVE 24 INCH |
| 208 | CPVC PIPING;erection of complete CPVC piping as per the isometric issued by EPCM2 in mechanical contractor scopeMTO to be issued at later stage by EPCM2 for procurement of CPVC piping. The CPVC pipes and its installation shall conform to IS 15778, |
| 209 | ERECTION (Laying & installation) |
| 210 | NB UPTO 1.5 INCH |
| 211 | NB 2 INCH - 4 INCH |
| 212 | GALVANISED CARBON STEEL PIPING (THREADED and Seal weld )Transportation of all piping items from Owner\"s Storage point to worksite/work shop; fabrication including cutting, threading, welding, Hot/Cold Bending and laying of pipes of all types and thickness overhead on racks and at all elevations. |
| 213 | FABRICATION |
| 214 | NB UPTO 3 INCH |
| 215 | ERECTION |
| 216 | NB UPTO 3 INCH |
| 217 | THK. > 10MM AND <= 20MM |
| 218 | CARBON STEEL PIPING (NON IBR); |
| 219 | FABRICATION |
| 220 | NB UPTO 24 INCH |
| 221 | NB 26 INCH - 30 INCH |
| 222 | NB ABOVE 30 INCH |
| 223 | ERECTION |
| 224 | NB UPTO 14 INCH |
| 225 | NB 16 INCH - 30 INCH |
| 226 | NB ABOVE 30 INCH |
| 227 | CARBON STEEL PIPING (NACE); |
| 228 | FABRICATION |
| 229 | NB UPTO 14 INCH |
| 230 | NB 16 INCH - 24 INCH |
| 231 | NB 26 INCH - 30 INCH |
| 232 | NB 32 INCH - 48 INCH |
| 233 | NB 60 INCH - 80 INCH |
| 234 | NB ABOVE 80 INCH |
| 235 | ERECTION |
| 236 | NB UPTO 14 INCH |
| 237 | NB 16 INCH - 30 INCH |
| 238 | NB 32 INCH - 48 INCH |
| 239 | ABOVE 48 INCH |
| 240 | CARBON STEEL PIPING (IBR); |
| 241 | FABRICATION |
| 242 | NB UPTO 14 INCH |
| 243 | NB ABOVE 24 INCH |
| 244 | ERECTION |
| 245 | NB UPTO 14 INCH |
| 246 | NB ABOVE 24 INCH |
| 247 | CARBON STEEL PIPING (H2); |
| 248 | FABRICATION |
| 249 | NB 2 INCH - 14 INCH |
| 250 | NB ABOVE 14 INCH |
| 251 | ERECTION |
| 252 | NB 2 INCH - 14 INCH |
| 253 | NB ABOVE 14 INCH |
| 254 | ALLOY STEEL PIPING (SOUR); |
| 255 | FABRICATION |
| 256 | NB UPTO 6 INCH |
| 257 | NB ABOVE 6 INCH |
| 258 | ERECTION |
| 259 | NB UPTO 6 INCH |
| 260 | NB 26 INCH - 30 INCH |
| 261 | NB ABOVE 30 INCH |
| 262 | ALLOY STEEL PIPING (NON IBR); |
| 263 | FABRICATION |
| 264 | NB UPTO 14 INCH |
| 265 | NB 16 INCH - 24 INCH |
| 266 | NB ABOVE 24 INCH |
| 267 | ERECTION |
| 268 | NB UPTO 6 INCH |
| 269 | NB 8 INCH - 24 INCH |
| 270 | NB ABOVE 24 INCH |
| 271 | ALLOY STEEL PIPING (IBR); |
| 272 | FABRICATION |
| 273 | NB 2 INCH - 14 INCH |
| 274 | NB ABOVE 14 INCH |
| 275 | ERECTION |
| 276 | NB 2 INCH - 14 INCH |
| 277 | NB ABOVE 14 INCH |
| 278 | STANLESS STEEL PIPING (NON IBR); |
| 279 | FABRICATION |
| 280 | NB UPTO 6 INCH |
| 281 | NB ABOVE 6 INCH |
| 282 | ERECTION |
| 283 | NB UPTO 6 INCH |
| 284 | NB ABOVE 6 INCH |
| 285 | STANLESS STEEL PIPING (NACE); |
| 286 | FABRICATION |
| 287 | NB UPTO 6 INCH |
| 288 | NB 8 INCH - 24 INCH |
| 289 | NB 26 INCH - 48 INCH |
| 290 | ABOVE 48 INCH |
| 291 | ERECTION |
| 292 | NB UPTO 14 INCH |
| 293 | NB 16 INCH AND ABOVE |
| 294 | NICKEL ALLOY PIPING (NACE); |
| 295 | FABRICATION |
| 296 | NB 2 INCH - 6 INCH |
| 297 | NB 8 INCH - 14 INCH |
| 298 | ABOVE 14 INCH |
| 299 | ERECTION |
| 300 | NB 2 INCH - 14 INCH |
| 301 | ABOVE 14 INCH |
| 302 | CARBON STEEL PIPING (Internal Epoxy Coated); |
| 303 | FABRICATION |
| 304 | NB 26 INCH - 30 INCH |
| 305 | NB 32 INCH - 48 INCH |
| 306 | ABOVE 48 INCH |
| 307 | ERECTION |
| 308 | NB 26 INCH - 30 INCH |
| 309 | NB 32 INCH - 48 INCH |
| 310 | ABOVE 48 INCH |
| 311 | THK. > 20MM AND <= 30MM |
| 312 | CARBON STEEL PIPING (NON IBR); |
| 313 | FABRICATION |
| 314 | NB 2 INCH - 14 INCH |
| 315 | ABOVE 14 INCH |
| 316 | ERECTION |
| 317 | NB 2 INCH - 14 INCH |
| 318 | ABOVE 14 INCH |
| 319 | CARBON STEEL PIPING (NACE); |
| 320 | FABRICATION |
| 321 | NB 2 INCH - 14 INCH |
| 322 | NB 32 INCH - 48 INCH |
| 323 | ABOVE 48 INCH |
| 324 | ERECTION |
| 325 | NB 2 INCH - 14 INCH |
| 326 | NB 32 INCH - 48 INCH |
| 327 | ABOVE 48 INCH |
| 328 | CARBON STEEL PIPING (H2); |
| 329 | FABRICATION |
| 330 | NB 8 INCH - 14 INCH |
| 331 | ABOVE 14 INCH |
| 332 | ERECTION |
| 333 | NB 8 INCH - 14 INCH |
| 334 | ABOVE 14 INCH |
| 335 | ALLOY STEEL PIPING (SOUR); |
| 336 | FABRICATION |
| 337 | NB 2 INCH - 6 INCH |
| 338 | NB 8 INCH - 14 INCH |
| 339 | ABOVE 14 INCH |
| 340 | ERECTION |
| 341 | NB 2 INCH - 6 INCH |
| 342 | NB 8 INCH - 14 INCH |
| 343 | ABOVE 14 INCH |
| 344 | ALLOY STEEL PIPING (NON IBR); |
| 345 | FABRICATION |
| 346 | NB 2 INCH - 6 INCH |
| 347 | ABOVE 6 INCH |
| 348 | ERECTION |
| 349 | NB 2 INCH - 6 INCH |
| 350 | ABOVE 6 INCH |
| 351 | ALLOY STEEL PIPING (IBR); |
| 352 | FABRICATION |
| 353 | NB 8 INCH - 14 INCH |
| 354 | NB 16 INCH - 24 INCH |
| 355 | ABOVE 24 INCH |
| 356 | ERECTION |
| 357 | NB 8 INCH - 14 INCH |
| 358 | NB 16 INCH - 24 INCH |
| 359 | ABOVE 24 INCH |
| 360 | STANLESS STEEL PIPING (NACE); |
| 361 | FABRICATION |
| 362 | NB 2 INCH - 14 INCH |
| 363 | ABOVE 14 INCH |
| 364 | ERECTION |
| 365 | NB 2 INCH - 14 INCH |
| 366 | ABOVE 14 INCH |
| 367 | NICKEL ALLOY PIPING (NACE); |
| 368 | FABRICATION |
| 369 | NB 8 INCH - 14 INCH |
| 370 | ABOVE 14 INCH |
| 371 | ERECTION |
| 372 | NB 8 INCH - 14 INCH |
| 373 | ABOVE 14 INCH |
| 374 | STANLESS STEEL PIPING (NON IBR); |
| 375 | FABRICATION |
| 376 | NB 2 INCH - 6 INCH |
| 377 | ABOVE 6 INCH |
| 378 | ERECTION |
| 379 | NB 2 INCH - 6 INCH |
| 380 | ABOVE 6 INCH |
| 381 | THK. > 30MM AND <= 50MM |
| 382 | CARBON STEEL PIPING (NON IBR); |
| 383 | FABRICATION |
| 384 | NB 8 INCH - 14 INCH |
| 385 | ABOVE 14 INCH |
| 386 | ERECTION |
| 387 | NB 8 INCH - 14 INCH |
| 388 | ABOVE 14 INCH |
| 389 | CARBON STEEL PIPING (NACE); |
| 390 | FABRICATION |
| 391 | NB 8 INCH - 14 INCH |
| 392 | NB 16 INCH - 24 INCH |
| 393 | ABOVE 24 INCH |
| 394 | ERECTION |
| 395 | NB 8 INCH - 24 INCH |
| 396 | ABOVE 24 INCH |
| 397 | ALLOY STEEL PIPING (SOUR); |
| 398 | FABRICATION |
| 399 | ABOVE 14 INCH |
| 400 | ERECTION |
| 401 | ABOVE 14 INCH |
| 402 | ALLOY STEEL PIPING (NON IBR); |
| 403 | FABRICATION |
| 404 | NB 8 INCH - 14 INCH |
| 405 | ABOVE 14 INCH |
| 406 | ERECTION |
| 407 | NB 8 INCH - 14 INCH |
| 408 | ABOVE 14 INCH |
| 409 | STANLESS STEEL PIPING (NACE); |
| 410 | FABRICATION |
| 411 | NB 8 INCH - 14 INCH |
| 412 | NB 16 INCH - 24 INCH |
| 413 | ABOVE 24 INCH |
| 414 | ERECTION |
| 415 | NB 8 INCH - 24 INCH |
| 416 | ABOVE 24 INCH |
| 417 | STANLESS STEEL PIPING (NON IBR); |
| 418 | FABRICATION |
| 419 | NB 8 INCH - 14 INCH |
| 420 | ABOVE 14 INCH |
| 421 | ERECTION |
| 422 | NB 8 INCH - 14 INCH |
| 423 | ABOVE 14 INCH |
| 424 | STEAM TRACING |
| 425 | Steam Tracing of Pipes / Instruments : Complete steam tracing package including Fabrication and Erection of Steam tracing lines (Lead, Trail & tracer) including cutting, edge preparation, Cold/Hot Bending, welding, branch connections, vent, drains, instrument tracing upto isolation valves, any sample point connection, traps, strainers, fabrication and erection of related supports and connection accessories, Starting from steam manifolds to condensate manifold as per direction of Engg in charge. Necessary welding qualification tests shall be carried out as part of this work. All Other Accessories required for the Steam tracing activities shall be in Contractor scope.Lead, Trail & Tracer Line - up to 0.75\" size:The listed below following activities are also to be performed by contractor.a) Warehouse storage, handling, loading and unloading, unpacking, on site transportation, Surface preparation of process piping, Dirt, rust and scale removal with a wire brush. Oil and grease films may be removed with a rag and suitable solvent, Making necessary connections with manifolds etc as per manifold location plan . b) Installation of the steam tracing in the correct position as per tracing isometric drawing / Engineering teaminstruction & fixing the tracing in position as per details as per specification NR-0ZZZZ-PI-SPE-0005.c) Application of heat transfer compound, Tracer Bonding with heat transfer cement, weather proofing, spacers, supporting (rest, guide & anchoring) of steam tracing wherever required by using primary or secondary steel.d) Measurement for payment under this item shall be as per running metre length installed at site.Steam supply lines from steam header to Steam manifold & Condensate return line from condensate manifolds to condensate header shall be Free issue to Contractor and isometric to be issued to contractor.(Quoted rates shall include welding, threading, bending activities and also installation of Steam Supply manifold and Condensate manifold as well(Approx 900 Nos) |
| 426 | Lead & Trail Pre-insulated lines - up to 0.75\" size:Installation and Erection of tracers Pre-insulated lines (Lead & Trail) including cutting, edge preparation, Bending, welding, branch connections, Supporting and Connection accessories starting from steam manifolds to tracer pipe up to 0.75\" and tracer pipe up to 0.75\" to condensate manifold as per direction of Engg in charge. Necessary Connection (Compression fittings) shall be carried out as part of this work. All Other Accessories required for the Steam tracing activities shall be in Contractor scope.The listed below following activities are also to be performed by contractor.a) Warehouse storage, handling, loading and unloading, unpacking, on site transportation, Making necessary connections with manifolds etc as per manifold location plan . b) Installation of the Lead and trail pre-insulated lines in the correct position as per tracing isometric drawing / Engineering team.c) Supporting (U-bolt, clamp, rest, guide & anchoring) of Lead and trail pre-insulated lines wherever required by using primary or secondary steel (Supply & erection) in is contractor scope.d) Measurement for payment under this item shall be as per running metre length installed at site.(Quoted rates must include welding, threading, bending) |
| 427 | Installation of strainers at any Platform /Grade level (All type & All Rating - Buttwelded & Socketwelded) |
| 428 | 0.5\" to 1.5\" |
| 429 | 2\" to 4\" |
| 430 | 6\" to 8\" |
| 431 | 10\" to 14\" |
| 432 | 16\" to 20\" |
| 433 | VALVES: - Receipt and local Transportation of all types of valves (including special & Gear operated valves, flanged Valves, welded Valves, Control valves, on/off valves, safety valves etc.)from Owner\"s Storage point to contractor\"s stores /worksite and installation of valves at any platform elevation & grade for all rating including assembly of valves accessories, if any, fixing of gaskets bolts/nuts wherever required and performing Positive Material Identification (PMI) using alloy analysers as per specification, drawings and directions of Engineer-In-charge. Note: i) For all Butt Welded, Socketwelded & Seal welded Valves, welding shall be considered in respective Piping Inch dia for payment purpose. ii) Quoted rates shall also includes dismounting / re-installation of installed valves (up to three times) during testing of lines / inspection / in case of leakage or any defects and remounting the same after testing and calibration as the case may be. |
| 434 | All Types of Valves such as Gate, Globe, Check, Butterfly, Ball, Plug, Control valves, on/off valves, safety valves etc. up to # 2500 class |
| 435 | VALVE RATING: 150# to 600# |
| 436 | NB.2 INCH |
| 437 | NB.3 INCH |
| 438 | NB.4 INCH |
| 439 | NB.6 INCH |
| 440 | NB.8 INCH |
| 441 | NB.10 INCH |
| 442 | NB.12 INCH |
| 443 | NB.14 INCH |
| 444 | NB.16 INCH |
| 445 | NB.18 INCH |
| 446 | NB.20 INCH |
| 447 | NB.24 INCH |
| 448 | NB. 26 INCH |
| 449 | NB.28 INCH |
| 450 | NB.30 INCH |
| 451 | NB.32 INCH |
| 452 | NB.34 INCH |
| 453 | NB.36 INCH |
| 454 | NB.40 INCH |
| 455 | NB.44 INCH |
| 456 | NB.60 INCH |
| 457 | VALVE RATINGS: 900# to 2500# |
| 458 | NB.2 INCH |
| 459 | NB.3 INCH |
| 460 | NB.4 INCH |
| 461 | NB.6 INCH |
| 462 | NB.8 INCH |
| 463 | NB.10 INCH |
| 464 | NB.12 INCH |
| 465 | NB.14 INCH |
| 466 | NB.16 INCH |
| 467 | NB.18 INCH |
| 468 | NB.20 INCH |
| 469 | All Types of Valves (Butt welded and Socket welded) such as Gate, Globe, Check, Butterfly, Ball, Plug,Control valves, on/off valves, safety valves etc. ( All Ratings) for small bore |
| 470 | NB.0.5 INCH |
| 471 | NB.0.75 INCH |
| 472 | NB.1 INCH |
| 473 | NB.1.5 INCH |
| 474 | Bolt Tensioning - Carrying out controlled hydraulic tensioning/tighteningof bolted joints on all types of piping as called for in specification TP-1ZZZA-PI-SPE-0005 on already erected system including carrying out alignment of flanges, cleaning of flange surface, supply of all materials for Bolt tensioning, , recording devices, instruments etc; Providing all necessary normal and special equipment, tools & tackles and gadgets, skilled / unskilled labour, specialist, supervisory staff and completing the work in all respects as per specifications and instructions of engineer-in-charge. Some joints may require bolt tensioning more than once, but, payment for one joint shall be made only once. Quoted price also includes requirement of scaffolding, working platforms and all consumables as required for this work. Bolt Tensioning works includes pipeline flanged joints, pipeline to vessel joints including manway covers to girth flanges, equipment joints, tie in joints flange with other related jobs and package vendors at all elevations. Measurement shall be on the basis of no. of flanged joints / pair of flanges. |
| 475 | 150# JOINTS |
| 476 | NB.14 INCH |
| 477 | NB.16 INCH |
| 478 | NB.18 INCH |
| 479 | NB.20 INCH |
| 480 | NB.24 INCH |
| 481 | NB.26 INCH |
| 482 | NB.28 INCH |
| 483 | NB.30 INCH |
| 484 | NB.34 INCH |
| 485 | NB.36 INCH |
| 486 | NB.40 INCH |
| 487 | 300# JOINTS |
| 488 | NB.10 INCH |
| 489 | NB.12 INCH |
| 490 | NB.14 INCH |
| 491 | NB.16 INCH |
| 492 | NB.18 INCH |
| 493 | NB.20 INCH |
| 494 | NB.24 INCH |
| 495 | NB.26 INCH |
| 496 | NB.28 INCH |
| 497 | NB.30 INCH |
| 498 | NB.32 INCH |
| 499 | NB.36 INCH |
| 500 | NB.40 INCH |
| 501 | NB.44 INCH |
| 502 | NB.56 INCH |
| 503 | NB.60 INCH |
| 504 | 600# JOINTS |
| 505 | NB.6 INCH |
| 506 | NB.8 INCH |
| 507 | NB.10 INCH |
| 508 | NB.12 INCH |
| 509 | NB.14 INCH |
| 510 | NB.16 INCH |
| 511 | NB.18 INCH |
| 512 | NB.60 INCH |
| 513 | 900# JOINTS |
| 514 | NB.4 INCH |
| 515 | NB.6 INCH |
| 516 | NB.8 INCH |
| 517 | NB.10 INCH |
| 518 | NB.12 INCH |
| 519 | NB.14 INCH |
| 520 | NB.18 INCH |
| 521 | 1500# JOINTS |
| 522 | NB.1.5 INCH |
| 523 | NB.3 INCH |
| 524 | NB.4 INCH |
| 525 | NB.6 INCH |
| 526 | NB.8 INCH |
| 527 | NB.10 INCH |
| 528 | NB.12 INCH |
| 529 | NB.14 INCH |
| 530 | NB.16 INCH |
| 531 | NB.18 INCH |
| 532 | 2500# JOINTS |
| 533 | NB.1.5 INCH |
| 534 | NB.2 INCH |
| 535 | NB.3 INCH |
| 536 | NB.4 INCH |
| 537 | NB.6 INCH |
| 538 | NB.8 INCH |
| 539 | NB.10 INCH |
| 540 | NB.12 INCH |
| 541 | NB.14 INCH |
| 542 | NB.16 INCH |
| 543 | NB.18 INCH |
| 544 | NB.20 INCH |
| 545 | Dissimilar Pipe Welding |
| 546 | Dissimilar Welding between SS and CS Pipe (All thickness) |
| 547 | Dissimilar Welding between AS and CS Pipe (All thickness) |
| 548 | Dissimilar Welding between SS and AS Pipe (All thickness) |
| 549 | NON DESTRUCTIVE TESTING |
| 550 | RADIOGRAPHY: - Performance of radiographic inspection on piping of all types & thickness including providing or hiring of all necessary equipment and whatever else even though not explicitly mentioned but required to perform the work as per specifications and instructions of Engineer-in-charge. Rates are inclusive of radiography machine, manpower, consumables etc.and all other equipments required to perform the radiography at all heights including staging Scaffolding to the satisfaction of Engineer-in-charge. Radiographs shall be submitted to the Engineer-in-charge. (Repeat Radiography due to defective radiograph on repaired joints due to Contractor\"s fault and for additional radiography necessitated due to poor performance of contractor\"s welders shall be done at contractor\"s cost and nothing shall be paid as extra) |
| 551 | Film Radiography by Gamma rays / X Rays |
| 552 | Radiography using Close Proximity method with Selenium (Se 75) source / Equivalent source. |
| 553 | Radiography by Digital method (Contractor to provide the Film in digital mode as well as hard copy print of the Film) |
| 554 | DYE PENETRATION/ MAGNETIC PARTICLE TEST : - Performance of Magnetic particle/ dye penetrant test including supply of all necessary materials; equipments and labour for carrying out the work as per specification and directions of Engineer-in-charge. |
| 555 | DYE PENETRATION TEST |
| 556 | MAGNETIC PARTICLE TEST |
| 557 | ULTRASONIC TESTING |
| 558 | Ultrasonic Testing by Advance Method (PAUT). Contractor shall ensure interpretaion of PAUT throughNDT Level-III Inspector approved by ASNT. |
| 559 | STRESS RELIEVING : - Carrying out stress relieving of weld joints on all types of piping as called for on shop/site fabricated already erected system including supply of materials, consumables,recording devices, insulation materials, all electrical boards with safety devices safety equipments, instruments etc. providing all normal & special equipment and gadgets, skilled / unskilled labour, specialist, supervisory staff and completing the work in all respects as per specifications and instructions of Engineer-in-charge. Repeat performance due to defective stress relieving or any other account shall be on Contractor\"s cost (Payment shall be done only after submission and approval of charts. Stress relieving shall be followed by hardness Testing and measurement of hardness and no separate payment shall be made for this). Note: Unit for stress relieving quantity is \" Nos. of circumferential weld joints\" |
| 560 | NB.0.5 INCH |
| 561 | NB.0.75 INCH |
| 562 | NB.1 INCH |
| 563 | NB.1.5 INCH |
| 564 | NB.2 INCH |
| 565 | NB.3 INCH |
| 566 | NB.4 INCH |
| 567 | NB.6 INCH |
| 568 | NB.8 INCH |
| 569 | NB.10 INCH |
| 570 | NB.12 INCH |
| 571 | NB.14 INCH |
| 572 | NB.16 INCH |
| 573 | NB.18 INCH |
| 574 | NB.20 INCH |
| 575 | NB.24 INCH |
| 576 | NB.26 INCH |
| 577 | NB.28 INCH |
| 578 | NB.30 INCH |
| 579 | NB.32 INCH |
| 580 | NB.34 INCH |
| 581 | NB.36 INCH |
| 582 | NB.40 INCH |
| 583 | NB.44 INCH |
| 584 | NB.56 INCH |
| 585 | NB.60 INCH |
| 586 | NB.74 INCH |
| 587 | NB.80 INCH |
| 588 | HOT INSULATION (Supply & installation) : - Providing thermal insulation including supply of all insulating and ancillary materials, vapour barrier, weather protective coverings, consumables and other necessary materials, testing of materials as required, including transportation of materials to work site, duly inspected by TEN inspector at manufacturer\"s shop & sample check/inspection at site by TEN Construction team, binding, tying, lacing, stitching and/or otherwise securing, finishing with sheet cladding as per spec, providing bolts, rivets and self tapping screws wherever specified, providing inspection windows, end seals for flanges etc., colour coding and identification. Providing steel scaffolding,localised modification and reinstatementof dancing platform if required,all tools, tackles, equipments etc., labour, supervision and completing the work in allrespect, at all heights as per drawings, specificationsNR-0ZZZZ-PI-SPE-0003 and instructions of Engineer-in charge. |
| 589 | INSULATION TYPE:IH / IT, SURFACE MATERIAL :CS & AS, OPERATING TEMP RANGE: UPTO 125 DEG C, INSULATION MATERIAL: ROCKWOOL |
| 590 | NB 0.5-0.75 INCHES, THICKNESS 25 MM |
| 591 | NB 1 INCHES, THICKNESS 25 MM |
| 592 | NB 1.5 INCHES, THICKNESS 25 MM |
| 593 | NB 2 INCHES, THICKNESS 25 MM |
| 594 | NB 3 INCHES, THICKNESS 25 MM |
| 595 | NB 4 INCHES, THICKNESS 25 MM |
| 596 | NB 6 INCHES, THICKNESS 25 MM |
| 597 | NB 8 INCHES, THICKNESS 25 MM |
| 598 | NB 10 INCHES, THICKNESS 25 MM |
| 599 | NB 12 INCHES, THICKNESS 25 MM |
| 600 | NB 16 INCHES, THICKNESS 25 MM |
| 601 | NB 18 INCHES, THICKNESS 25 MM |
| 602 | NB 20 INCHES, THICKNESS 25 MM |
| 603 | NB 24 INCHES, THICKNESS 25 MM |
| 604 | NB 32 INCHES, THICKNESS 25 MM |
| 605 | NB 34 INCHES, THICKNESS 25 MM |
| 606 | NB 48 INCHES, THICKNESS 25 MM |
| 607 | NB 52 INCHES, THICKNESS 25 MM |
| 608 | NB 68 INCHES, THICKNESS 25 MM |
| 609 | NB 90 INCHES, THICKNESS 25 MM |
| 610 | INSULATION TYPE: IH / IT, SURFACE MATERIAL :CS & AS, OPERATING TEMP RANGE: ABOVE 125 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOLINSULATION TYPE:IS, SURFACE MATERIAL :CS & AS, OPERATING TEMP RANGE: ABOVE 350 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOL |
| 611 | NB 0.5-0.75 INCHES, THICKNESS 25 MM |
| 612 | NB 0.5-0.75 INCHES, THICKNESS 40 MM |
| 613 | NB 0.5-0.75 INCHES, THICKNESS 50 MM |
| 614 | NB 0.5-0.75 INCHES, THICKNESS 65 MM |
| 615 | NB 0.5-0.75 INCHES, THICKNESS 90 MM |
| 616 | NB 1 INCHES, THICKNESS 25 MM |
| 617 | NB 1 INCHES, THICKNESS 40 MM |
| 618 | NB 1 INCHES, THICKNESS 50 MM |
| 619 | NB 1 INCHES, THICKNESS 65 MM |
| 620 | NB 1 INCHES, THICKNESS 75 MM |
| 621 | NB 1 INCHES, THICKNESS 90 MM |
| 622 | NB 1.5 INCHES, THICKNESS 100 MM |
| 623 | NB 1.5 INCHES, THICKNESS 25 MM |
| 624 | NB 1.5 INCHES, THICKNESS 40 MM |
| 625 | NB 1.5 INCHES, THICKNESS 50 MM |
| 626 | NB 1.5 INCHES, THICKNESS 65 MM |
| 627 | NB 1.5 INCHES, THICKNESS 75 MM |
| 628 | NB 1.5 INCHES, THICKNESS 90 MM |
| 629 | NB 2 INCHES, THICKNESS 115 MM |
| 630 | NB 2 INCHES, THICKNESS 25 MM |
| 631 | NB 2 INCHES, THICKNESS 40 MM |
| 632 | NB 2 INCHES, THICKNESS 50 MM |
| 633 | NB 2 INCHES, THICKNESS 55 MM |
| 634 | NB 2 INCHES, THICKNESS 65 MM |
| 635 | NB 2 INCHES, THICKNESS 90 MM |
| 636 | NB 3 INCHES, THICKNESS 115 MM |
| 637 | NB 3 INCHES, THICKNESS 100 MM |
| 638 | NB 3 INCHES, THICKNESS 25 MM |
| 639 | NB 3 INCHES, THICKNESS 40 MM |
| 640 | NB 3 INCHES, THICKNESS 50 MM |
| 641 | NB 3 INCHES, THICKNESS 55 MM |
| 642 | NB 3 INCHES, THICKNESS 75 MM |
| 643 | NB 3 INCHES, THICKNESS 90 MM |
| 644 | NB 4 INCHES, THICKNESS 115 MM |
| 645 | NB 4 INCHES, THICKNESS 125 MM |
| 646 | NB 4 INCHES, THICKNESS 25 MM |
| 647 | NB 4 INCHES, THICKNESS 40 MM |
| 648 | NB 4 INCHES, THICKNESS 55 MM |
| 649 | NB 4 INCHES, THICKNESS 65 MM |
| 650 | NB 4 INCHES, THICKNESS 75 MM |
| 651 | NB 4 INCHES, THICKNESS 90 MM |
| 652 | NB 6 INCHES, THICKNESS 100 MM |
| 653 | NB 6 INCHES, THICKNESS 115 MM |
| 654 | NB 6 INCHES, THICKNESS 140 MM |
| 655 | NB 6 INCHES, THICKNESS 40 MM |
| 656 | NB 6 INCHES, THICKNESS 55 MM |
| 657 | NB 6 INCHES, THICKNESS 65 MM |
| 658 | NB 8 INCHES, THICKNESS 100 MM |
| 659 | NB 8 INCHES, THICKNESS 125 MM |
| 660 | NB 8 INCHES, THICKNESS 140 MM |
| 661 | NB 8 INCHES, THICKNESS 40 MM |
| 662 | NB 8 INCHES, THICKNESS 50 MM |
| 663 | NB 8 INCHES, THICKNESS 65 MM |
| 664 | NB 8 INCHES, THICKNESS 75 MM |
| 665 | NB 8 INCHES, THICKNESS 90 MM |
| 666 | NB 10 INCHES, THICKNESS 115 MM |
| 667 | NB 10 INCHES, THICKNESS 125 MM |
| 668 | NB 10 INCHES, THICKNESS 140 MM |
| 669 | NB 10 INCHES, THICKNESS 40 MM |
| 670 | NB 10 INCHES, THICKNESS 50 MM |
| 671 | NB 10 INCHES, THICKNESS 65 MM |
| 672 | NB 10 INCHES, THICKNESS 75 MM |
| 673 | NB 10 INCHES, THICKNESS 90 MM |
| 674 | NB 12 INCHES, THICKNESS 115 MM |
| 675 | NB 12 INCHES, THICKNESS 125 MM |
| 676 | NB 12 INCHES, THICKNESS 40 MM |
| 677 | NB 12 INCHES, THICKNESS 50 MM |
| 678 | NB 12 INCHES, THICKNESS 65 MM |
| 679 | NB 12 INCHES, THICKNESS 75 MM |
| 680 | NB 14 INCHES, THICKNESS 115 MM |
| 681 | NB 14 INCHES, THICKNESS 40 MM |
| 682 | NB 14 INCHES, THICKNESS 50 MM |
| 683 | NB 14 INCHES, THICKNESS 65 MM |
| 684 | NB 14 INCHES, THICKNESS 75 MM |
| 685 | NB 14 INCHES, THICKNESS 90 MM |
| 686 | NB 16 INCHES, THICKNESS 115 MM |
| 687 | NB 16 INCHES, THICKNESS 40 MM |
| 688 | NB 16 INCHES, THICKNESS 50 MM |
| 689 | NB 16 INCHES, THICKNESS 65 MM |
| 690 | NB 16 INCHES, THICKNESS 75 MM |
| 691 | NB 16 INCHES, THICKNESS 90 MM |
| 692 | NB 18 INCHES, THICKNESS 140 MM |
| 693 | NB 18 INCHES, THICKNESS 155 MM |
| 694 | NB 18 INCHES, THICKNESS 50 MM |
| 695 | NB 18 INCHES, THICKNESS 65 MM |
| 696 | NB 18 INCHES, THICKNESS 75 MM |
| 697 | NB 20 INCHES, THICKNESS 40 MM |
| 698 | NB 20 INCHES, THICKNESS 50 MM |
| 699 | NB 20 INCHES, THICKNESS 75 MM |
| 700 | NB 24 INCHES, THICKNESS 75 MM |
| 701 | NB 26 INCHES, THICKNESS 75 MM |
| 702 | NB 26 INCHES, THICKNESS 50 MM |
| 703 | NB 28 INCHES, THICKNESS 50 MM |
| 704 | NB 30 INCHES, THICKNESS 75 MM |
| 705 | NB 36 INCHES, THICKNESS 75 MM |
| 706 | INSULATION TYPE:IH / IT, SURFACE MATERIAL : SS, OPERATING TEMP RANGE: UPTO 125 DEG C, INSULATION MATERIAL: ROCKWOOL |
| 707 | NB 0.5-0.75 INCHES, THICKNESS 25 MM |
| 708 | NB 1 INCHES, THICKNESS 25 MM |
| 709 | NB 2 INCHES, THICKNESS 25 MM |
| 710 | NB 3 INCHES, THICKNESS 25 MM |
| 711 | NB 4 INCHES, THICKNESS 25 MM |
| 712 | NB 6 INCHES, THICKNESS 100 MM |
| 713 | NB 6 INCHES, THICKNESS 25 MM |
| 714 | NB 8 INCHES, THICKNESS 25 MM |
| 715 | NB 10 INCHES, THICKNESS 25 MM |
| 716 | INSULATION TYPE: IH / IT, SURFACE MATERIAL : SS, OPERATING TEMP RANGE: ABOVE 125 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOLINSULATION TYPE:IS, SURFACE MATERIAL :SS, OPERATING TEMP RANGE: ABOVE 350 DEG C UPTO 550 DEG C, INSULATION MATERIAL: ROCKWOOL |
| 717 | NB 0.5-0.75 INCHES, THICKNESS 25 MM |
| 718 | NB 0.5-0.75 INCHES, THICKNESS 40 MM |
| 719 | NB 0.5-0.75 INCHES, THICKNESS 65 MM |
| 720 | NB 0.5-0.75 INCHES, THICKNESS 75 MM |
| 721 | NB 1 INCHES, THICKNESS 25 MM |
| 722 | NB 1 INCHES, THICKNESS 40 MM |
| 723 | NB 1 INCHES, THICKNESS 50 MM |
| 724 | NB 1 INCHES, THICKNESS 65 MM |
| 725 | NB 1 INCHES, THICKNESS 75 MM |
| 726 | NB 1 INCHES, THICKNESS 90 MM |
| 727 | NB 1.5 INCHES, THICKNESS 25 MM |
| 728 | NB 1.5 INCHES, THICKNESS 40 MM |
| 729 | NB 1.5 INCHES, THICKNESS 50 MM |
| 730 | NB 1.5 INCHES, THICKNESS 65 MM |
| 731 | NB 1.5 INCHES, THICKNESS 75 MM |
| 732 | NB 1.5 INCHES, THICKNESS 90 MM |
| 733 | NB 2 INCHES, THICKNESS 25 MM |
| 734 | NB 2 INCHES, THICKNESS 40 MM |
| 735 | NB 2 INCHES, THICKNESS 50 MM |
| 736 | NB 2 INCHES, THICKNESS 55 MM |
| 737 | NB 2 INCHES, THICKNESS 65 MM |
| 738 | NB 2 INCHES, THICKNESS 90 MM |
| 739 | NB 3 INCHES, THICKNESS 100 MM |
| 740 | NB 3 INCHES, THICKNESS 25 MM |
| 741 | NB 3 INCHES, THICKNESS 40 MM |
| 742 | NB 3 INCHES, THICKNESS 50 MM |
| 743 | NB 3 INCHES, THICKNESS 55 MM |
| 744 | NB 3 INCHES, THICKNESS 75 MM |
| 745 | NB 3 INCHES, THICKNESS 90 MM |
| 746 | NB 4 INCHES, THICKNESS 115 MM |
| 747 | NB 4 INCHES, THICKNESS 40 MM |
| 748 | NB 4 INCHES, THICKNESS 55 MM |
| 749 | NB 4 INCHES, THICKNESS 65 MM |
| 750 | NB 4 INCHES, THICKNESS 75 MM |
| 751 | NB 4 INCHES, THICKNESS 90 MM |
| 752 | NB 6 INCHES, THICKNESS 140 MM |
| 753 | NB 6 INCHES, THICKNESS 100 MM |
| 754 | NB 6 INCHES, THICKNESS 115 MM |
| 755 | NB 6 INCHES, THICKNESS 40 MM |
| 756 | NB 6 INCHES, THICKNESS 55 MM |
| 757 | NB 6 INCHES, THICKNESS 65 MM |
| 758 | NB 6 INCHES, THICKNESS 90 MM |
| 759 | NB 8 INCHES, THICKNESS 100 MM |
| 760 | NB 8 INCHES, THICKNESS 125 MM |
| 761 | NB 8 INCHES, THICKNESS 140 MM |
| 762 | NB 8 INCHES, THICKNESS 50 MM |
| 763 | NB 8 INCHES, THICKNESS 65 MM |
| 764 | NB 8 INCHES, THICKNESS 75 MM |
| 765 | NB 8 INCHES, THICKNESS 90 MM |
| 766 | NB 10 INCHES, THICKNESS 115 MM |
| 767 | NB 10 INCHES, THICKNESS 125 MM |
| 768 | NB 10 INCHES, THICKNESS 65 MM |
| 769 | NB 10 INCHES, THICKNESS 75 MM |
| 770 | NB 10 INCHES, THICKNESS 90 MM |
| 771 | NB 12 INCHES, THICKNESS 115 MM |
| 772 | NB 12 INCHES, THICKNESS 125 MM |
| 773 | NB 12 INCHES, THICKNESS 50 MM |
| 774 | NB 12 INCHES, THICKNESS 65 MM |
| 775 | NB 12 INCHES, THICKNESS 75 MM |
| 776 | NB 12 INCHES, THICKNESS 90 MM |
| 777 | NB 14 INCHES, THICKNESS 115 MM |
| 778 | NB 14 INCHES, THICKNESS 140 MM |
| 779 | NB 14 INCHES, THICKNESS 50 MM |
| 780 | NB 14 INCHES, THICKNESS 65 MM |
| 781 | NB 14 INCHES, THICKNESS 75 MM |
| 782 | NB 16 INCHES, THICKNESS 140 MM |
| 783 | NB 16 INCHES, THICKNESS 65 MM |
| 784 | NB 16 INCHES, THICKNESS 75 MM |
| 785 | NB 18 INCHES, THICKNESS 115 MM |
| 786 | NB 18 INCHES, THICKNESS 140 MM |
| 787 | NB 18 INCHES, THICKNESS 90 MM |
| 788 | NB 20 INCHES, THICKNESS 100 MM |
| 789 | NB 20 INCHES, THICKNESS 115 MM |
| 790 | NB 20 INCHES, THICKNESS 140 MM |
| 791 | NB 20 INCHES, THICKNESS 50 MM |
| 792 | NB 20 INCHES, THICKNESS 65 MM |
| 793 | NB 20 INCHES, THICKNESS 75 MM |
| 794 | NB 24 INCHES, THICKNESS 75 MM |
| 795 | NB 72 INCHES, THICKNESS 115 MM |
| 796 | INSULATION TYPE: IS, SURFACE MATERIAL : CS & AS, OPERATING TEMP RANGE: UPTO 350 DEG C, INSULATION MATERIAL: CELLULAR GLASS |
| 797 | NB 0.5-0.75 INCHES, THICKNESS 25 MM |
| 798 | NB 0.5-0.75 INCHES, THICKNESS 40 MM |
| 799 | NB 1 INCHES, THICKNESS 25 MM |
| 800 | NB 1.5 INCHES, THICKNESS 25 MM |
| 801 | NB 2 INCHES, THICKNESS 25 MM |
| 802 | NB 3 INCHES, THICKNESS 25 MM |
| 803 | NB 3 INCHES, THICKNESS 40 MM |
| 804 | NB 4 INCHES, THICKNESS 25 MM |
| 805 | NB 4 INCHES, THICKNESS 50 MM |
| 806 | NB 6 INCHES, THICKNESS 25 MM |
| 807 | NB 6 INCHES, THICKNESS 50 MM |
| 808 | NB 8 INCHES, THICKNESS 25 MM |
| 809 | NB 10 INCHES, THICKNESS 25 MM |
| 810 | NB 10 INCHES, THICKNESS 40 MM |
| 811 | NB 10 INCHES, THICKNESS 65 MM |
| 812 | NB 12 INCHES, THICKNESS 25 MM |
| 813 | NB 14 INCHES, THICKNESS 25 MM |
| 814 | NB 16 INCHES, THICKNESS 25 MM |
| 815 | NB 18 INCHES, THICKNESS 25 MM |
| 816 | NB 20 INCHES, THICKNESS 25 MM |
| 817 | NB 24 INCHES, THICKNESS 25 MM |
| 818 | NB 36 INCHES, THICKNESS 25 MM |
| 819 | NB 52 INCHES, THICKNESS 25 MM |
| 820 | NB 72 INCHES, THICKNESS 25 MM |
| 821 | NB 80 INCHES, THICKNESS 25 MM |
| 822 | INSULATION TYPE: IS, SURFACE MATERIAL : SS, OPERATING TEMP RANGE: UPTO 350 DEG C, INSULATION MATERIAL: CELLULAR GLASS |
| 823 | NB 0.5-0.75 INCHES, THICKNESS 25 MM |
| 824 | NB 1 INCHES, THICKNESS 25 MM |
| 825 | NB 1.5 INCHES, THICKNESS 25 MM |
| 826 | NB 2 INCHES, THICKNESS 25 MM |
| 827 | NB 3 INCHES, THICKNESS 25 MM |
| 828 | NB 4 INCHES, THICKNESS 25 MM |
| 829 | NB 6 INCHES, THICKNESS 25 MM |
| 830 | NB 8 INCHES, THICKNESS 25 MM |
| 831 | NB 10 INCHES, THICKNESS 25 MM |
| 832 | NB 12 INCHES, THICKNESS 25 MM |
| 833 | NB 14 INCHES, THICKNESS 25 MM |
| 834 | NB 16 INCHES, THICKNESS 25 MM |
| 835 | NB 18 INCHES, THICKNESS 25 MM |
| 836 | NB 20 INCHES, THICKNESS 25 MM |
| 837 | NB 24 INCHES, THICKNESS 25 MM |
| 838 | INSULATION TYPE:IH, SURFACE MATERIAL : AS, OPERATING TEMP RANGE: ABOVE 451 DEG C UPTO 500 DEG C,INSULATION MATERIAL : Inner Layer: Rock Wool / Mineral Wool (ASTM C592 / ASTM C547 as applicable) and Outer Layer: Aerogel (ASTM C1728, Type III, Grade 1) |
| 839 | NB 0.5-0.75 INCHES, THICKNESS 75 (65 MM +10 MM) |
| 840 | NB 1 INCHES, THICKNESS 75 (65 MM +10 MM) |
| 841 | NB 1.5 INCHES, THICKNESS 85 (75 MM +10 MM) |
| 842 | NB 2 INCHES, THICKNESS 100 (90 MM +10 MM) |
| 843 | NB 3 INCHES, THICKNESS 100 (90 MM +10 MM) |
| 844 | NB 4 INCHES, THICKNESS 110 (100 MM +10 MM) |
| 845 | NB 6 INCHES, THICKNESS 125 (115 MM +10 MM) |
| 846 | NB 8 INCHES, THICKNESS 125 (115 MM +10 MM) |
| 847 | NB 10 INCHES, THICKNESS 125 (115 MM +10 MM) |
| 848 | NB 12 INCHES, THICKNESS 135 (125 MM +10 MM) |
| 849 | NB 14 INCHES, THICKNESS 135 (125 MM +10 MM) |
| 850 | NB 16 INCHES, THICKNESS 135 (125 MM +10 MM) |
| 851 | NB 18 INCHES, THICKNESS 150 (140 MM +10 MM) |
| 852 | INSULATION TYPE: Accoustic, SURFACE MATERIAL : CS, OPERATING TEMP RANGE: Upto 427 Deg C* For Pipelines above 18\" , Three layers of Rockwool insulation with two layers of Galvanised Steel sheet jacketing tio build up a total thiockness of 150 mm shall be provided, * For Line sizes upto 18\",Three layers of Rockwool insulation with two layers of Galvanised Steel sheet jacketing tio build up a total thiockness of 140 mm shall be provided ROCKWOOL INSULATION MATERIAL : Lightly resin bonded mattres of 150 Kg/m3 density backed with one side wire netting 3/4\" X 24 SWG conforming to IS 8183, the thickness of insulation per layer shall not exceed 50 mm.JACKETING MATERIAL : Shall be plain GI sheet 0.7 mm Thk Class IV(275 GSM) conforming to IS 277 and in Two layers |
| 853 | Upto NB 10 INCHES, THICKNESS 140 MM |
| 854 | NB 12 to 16 INCHES, THICKNESS 140 MM |
| 855 | NB 20 to 26 INCHES, THICKNESS 150 MM |
| 856 | NB 32 to 40 INCHES, THICKNESS 150 MM |
| 857 | NB 44 INCHES, THICKNESS 150 MM |
| 858 | NB 56 INCHES, THICKNESS 150 MM |
| 859 | NB 74 INCHES, THICKNESS 150 MM |
| 860 | NB 102 INCHES, THICKNESS 150 MM |
| 861 | PIPE SUPPORTS |
| 862 | PIPE SUPPORTS (MATERIAL SUPPLIED BY OWNER): Fabrication, erection (at all elevations) of all types of pipe supports like shoes, wear pads, cradles, hangers, clamps etc. (of all sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides, special supports, pads and trunnion supports, teflon platesetc. of all types including shot blasting, supply and application of one coat of primer, intermediate & final paint, all necessary equipments, consumables, labour, returning surplus materials and scraps etc. to OWNER\"s storage point and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustments/alignment during precommissioning, commissioning as per the instructions of Engineer-in-charge. Installation of Spring hangers shall be in contractor\"s scope. The scope of Works also includes grouting of supports, if required as part of Pipe Supports Works within the quoted price which includes supply of grouting materials also and nothing extra shall be payable in this regard. While fabricating the supporting elements the Contractor will ensure that dimensions shown in the drawings match with the site conditions. Additional supports as necessary with the site condition shall be fabricated and erected in accordance with the Standard. The measurement shall be done in MT of finished support. Wastage shall not be considered. Also unlocking of the Spring / hangers / and /or adjusting of turn buckles etc. during commissioning shall be in the scope of Contractor within the quoted price. Welding, Erection, NDT, PWHT of supports with mother pipe shall be included in erection rate for Pipe Supports on MT basis. |
| 863 | Pipe Supports for C.S. |
| 864 | Pipe Supports for A.S. |
| 865 | Pipe Supports for S.S. |
| 866 | Pipe Supports for NICKEL ALLOY/Hastalloy |
| 867 | PIPE SUPPORTS (MATERIAL SUPPLIED BY CONTRACTOR): Supply, Fabrication, erection (at all elevations) of pipe supports like shoes, wear pads, cradles, hangers, clamps, U-Bolts, turn buckles, saddles, guides, special supports, pads, T post, brackets and trunnion supports etc. of all types including supply and application, shot blasting,one coat of primer, intermediate & final paint, all necessary equipments, consumables, labour,and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustments/alignment during precommissioning, commissioning as per the instructions of Engineer-in-charge. Installation of Spring hangers/strut/sliding plates/Snubber & tie rod shall be in contractor\"s scope .The scope of Works also includes grouting of supports, if required as part of Pipe Supports Works within the quoted price which includes supply of grouting materials also and nothing extra shall be payable in this regard. While fabricating the supporting elements the Contractor will ensure that dimensions shown in the drawings match with the site conditions. Additional supports as necessary with the site condition shall be fabricated and erected in accordance with the Standard. The measurement shall be done in MT of finished support. Wastage shall not be considered. Also unlocking of the Spring / hangers / and /or adjusting of turn buckles etc. during commissioning shall be in the scope of Contractor within the quoted price. Material Supply, Fabrication/Welding, Erection, NDT, PWHT of supports shall be included in quoted rate for Pipe Supports on MT basis. |
| 868 | Carbon Steel Supports |
| 869 | Alloy Steel Supports |
| 870 | Stainless Steel Supports |
| 871 | NICKEL ALLOY/Hastalloy Steel Supports |
| 872 | PIPE SUPPORTS (ERECTION BY CONTRACTOR AT PRE FABRICATED SPOOL): Erection (at all elevations) of pipe supports like shoes, wear pads, cradles, hangers, clamps, U-Bolts, turn buckles, saddles, guides, special supports, pads, T post, brackets and trunnion supports ets, shot blasting,one coat of primer, intermediate & final paint, all necessary equipments, consumables, labour,and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; and adjustments/alignment during precommissioning, commissioning as per the instructions of Engineer-in-charge. Installation of Spring hangers/strut/sliding plates/Snubber & tie rod shall be in contractor\"s scope. The scope of Works also includes grouting of supports, if required as part of Pipe Supports Works within the quoted price which includes supply of grouting materials also and nothing extra shall be payable in this regard. While fabricating the supporting elements the Contractor will ensure that dimensions shown in the drawings match with the site conditions. Additional supports as necessary with the site condition shall be fabricated and erected in accordance with the Standard. The measurement shall be done in MT of finished support. Wastage shall not be considered. Also unlocking of the Spring / hangers / and /or adjusting of turn buckles etc. during commissioning shall be in the scope of Contractor within the quoted price. Welding, Erection, NDT, PWHT of supports shall be included in quoted rate for Pipe Supports on MT basis. |
| 873 | Carbon Steel Supports |
| 874 | Alloy Steel Supports |
| 875 | Stainless Steel Supports |
| 876 | NICKEL ALLOY/Hastalloy Steel Supports |
| 877 | PAINTING |
| 878 | Supply of paints and primers, preparation of surfaces and application of primer and finish paints, identification ( Line numbering), lettering, stencilling of equipment/piping, colour bands, colour coding, miscellaneous demarcation required as per site engineer such as marking on grade for underground lines/cable trays/trenches etc. As specified including rubdown and touch up of shop primer wherever required, providing scaffolding for all heights, labour, material, tools and tackles, consumables supervision etc. to complete the work in all respects as per Job spec. TP-1ZZZA-PI-SPE-0003 drawings and direction of Engineer-in-Charge for all type of uninsulated piping and insulated piping as specified including pipes, fittings, flanges, supports, valves etc. Surface preparation by blast cleaning and application of first coat of primer (as specified in Painting spec) shall be done in fabrication yard prior to erection. For insulated piping wherever blast cleaning with no primer application is specified (insulated SS), in such cases finish paints shall also be applied in the fabrication yard. The identification marks of the piping and joints shall be noted before blasting and the same shall be transferred on primed surface as per the instructions of Engineer-in-charge.In addition to that any work related which is required for welding of prefabricated free issued pipe spool i.e. paint removing of welding and and repaint as per the isometric requirement. |
| 879 | Notes: 1. All joints (fabrication as well as erection joints) shall be left unpainted till hydrotesting. 2. No extra payment shall be made for identification (line numbering etc.) of insulated and uninsulated lines. 3. Quoted rate for Painting of Piping also includes Lettering, Stenciling, colour Bands & Colour Coding etc. as per site requirement and Technical Specifications and nothing extra shall be payable in this regard. |
| 880 | PAINTING OF UNINSULATED CS/ LTCS/ AS PIPING |
| 881 | OPERATING TEMP GROUP (TABLE-1, 1.2): -14 TO 100 (DEG C) SSPC-SP-10, Primer - Inorganic Zinc Silicate (FP-6), 1 coat, 65 - 75 μm,Primer - Epoxy High build (FP-3A), 1 coat, 170 μm, Primer - Acrylic Polyurethane (FP-1), 1 coat, 40 μmTotal Primer DFT= 285 μmFinish Coat - Acrylic Polyurethane (FP-1) - 40 μm will apply after pressure water wash & surface rubbingCumulative DFT = 325 μm |
| 882 | NB 0.5 - 0.75 INCHES |
| 883 | NB 1 INCHES |
| 884 | NB 1.5 INCHES |
| 885 | NB 2 INCHES |
| 886 | NB 3 INCHES |
| 887 | NB 4 INCHES |
| 888 | NB 6 INCHES |
| 889 | NB 8 INCHES |
| 890 | NB 10 INCHES |
| 891 | NB 12 INCHES |
| 892 | NB 14 INCHES |
| 893 | NB 16 INCHES |
| 894 | NB 18 INCHES |
| 895 | NB 20 INCHES |
| 896 | NB 24 INCHES |
| 897 | NB 26 INCHES |
| 898 | NB 28 INCHES |
| 899 | NB 30 INCHES |
| 900 | NB 34 INCHES |
| 901 | NB 40 INCHES |
| 902 | OPERATING TEMP GROUP (TABLE-1, 1.3): 101 TO 400 (DEG C) SSPC-SP-10, Primer - Inorganic Zinc Silicate (FP-6), 1 coat, 65 to 75 μmFinish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 105 - 115 μm |
| 903 | NB 0.5-0.75 INCHES |
| 904 | NB 1 INCHES |
| 905 | NB 1.5 INCHES |
| 906 | NB 2 INCHES |
| 907 | NB 3 INCHES |
| 908 | NB 4 INCHES |
| 909 | NB 6 INCHES |
| 910 | NB 8 INCHES |
| 911 | NB 10 INCHES |
| 912 | NB 12 INCHES |
| 913 | NB 14 INCHES |
| 914 | NB 16 INCHES |
| 915 | NB 18 INCHES |
| 916 | NB 20 INCHES |
| 917 | NB 24 INCHES |
| 918 | NB 26 INCHES |
| 919 | NB 28 INCHES |
| 920 | NB 30 INCHES |
| 921 | NB 36 INCHES |
| 922 | OPERATING TEMP GROUP (TABLE-1, 1.4): 401 TO 550 (DEG C) SSPC-SP-10, Primer -Silicone Aluminium Paint (FP-8), 1 coat, 20 μmFinish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 60 μm |
| 923 | NB 0.5 - 0.75 INCHES |
| 924 | NB 1 INCHES |
| 925 | NB1.5 INCHES |
| 926 | NB2 INCHES |
| 927 | NB3 INCHES |
| 928 | NB4 INCHES |
| 929 | NB6 INCHES |
| 930 | NB8 INCHES |
| 931 | NB10INCHES |
| 932 | PAINTING UNDER INSULATION OF CS/ LTCS/ AS PIPING : |
| 933 | OPERATING TEMP GROUP (TABLE-2, 2.1.1): -45 TO 200 (DEG C) SSPC-SP-10, Primer - Epoxy Phenolic (FP-10), 1 coat, 125 μmFinish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 250 μm |
| 934 | NB 0.5-0.75 INCHES |
| 935 | NB 1 INCHES |
| 936 | NB 1.5 INCHES |
| 937 | NB 2 INCHES |
| 938 | NB 3 INCHES |
| 939 | NB 4 INCHES |
| 940 | NB 6 INCHES |
| 941 | NB 8 INCHES |
| 942 | NB 10 INCHES |
| 943 | NB 12 INCHES |
| 944 | NB 14 INCHES |
| 945 | NB 16 INCHES |
| 946 | NB 18 INCHES |
| 947 | NB 20 INCHES |
| 948 | NB 24 INCHES |
| 949 | NB 26 INCHES |
| 950 | NB 28 INCHES |
| 951 | NB 32 INCHES |
| 952 | NB 34 INCHES |
| 953 | NB 36 INCHES |
| 954 | NB 40 INCHES |
| 955 | NB 48 INCHES |
| 956 | NB 52 INCHES |
| 957 | NB 68 INCHES |
| 958 | NB 72 INCHES |
| 959 | NB 80 INCHES |
| 960 | NB 102 INCHES |
| 961 | OPERATING TEMP GROUP (TABLE-2, 2.1.2): -201 TO 540 (DEG C) SSPC-SP-10, Primer - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmFinish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 300 μm |
| 962 | NB 0.5-0.75 INCHES |
| 963 | NB 1 INCHES |
| 964 | NB 1.5 INCHES |
| 965 | NB 2 INCHES |
| 966 | NB 3 INCHES |
| 967 | NB 4 INCHES |
| 968 | NB 6 INCHES |
| 969 | NB 8 INCHES |
| 970 | NB 10 INCHES |
| 971 | NB 12 INCHES |
| 972 | NB 14 INCHES |
| 973 | NB 16 INCHES |
| 974 | NB 18 INCHES |
| 975 | NB 20 INCHES |
| 976 | NB 24 INCHES |
| 977 | NB 26 INCHES |
| 978 | NB 30 INCHES |
| 979 | NB 36 INCHES |
| 980 | PAINTING UNDER INSULATION OF SS PIPING |
| 981 | OPERATING TEMP GROUP (TABLE-2, 2.2.1): -45 TO 200 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1Primer - Epoxy Phenolic (FP-10), 1 coat, 125 μmFinish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 250 μm |
| 982 | NB 0.5-0.75 INCHES |
| 983 | NB 1 INCHES |
| 984 | NB 1.5 INCHES |
| 985 | NB 2 INCHES |
| 986 | NB 3 INCHES |
| 987 | NB 4 INCHES |
| 988 | NB 6 INCHES |
| 989 | NB 8 INCHES |
| 990 | NB 10 INCHES |
| 991 | NB 12 INCHES |
| 992 | NB 14 INCHES |
| 993 | NB 16 INCHES |
| 994 | NB 18 INCHES |
| 995 | NB 20 INCHES |
| 996 | NB 24 INCHES |
| 997 | OPERATING TEMP GROUP (TABLE-2, 2.2.2): 201 TO 600 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1, With non-chloride solventPrimer - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmFinish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 300 μm |
| 998 | NB 0.5-0.75 INCHES |
| 999 | NB 1 INCHES |
| 1000 | NB 1.5 INCHES |
| 1001 | NB 2 INCHES |
| 1002 | NB 3 INCHES |
| 1003 | NB 4 INCHES |
| 1004 | NB 6 INCHES |
| 1005 | NB 8 INCHES |
| 1006 | NB 10 INCHES |
| 1007 | NB 12 INCHES |
| 1008 | NB 14 INCHES |
| 1009 | NB 16 INCHES |
| 1010 | NB 18 INCHES |
| 1011 | NB 20 INCHES |
| 1012 | NB 24 INCHES |
| 1013 | NB 72 INCHES |
| 1014 | Contractor will follow Technical specification for \"Coating of Cooling/Firewater Water Lines\". For internal coated pipes, item rates shall be inclusive of application of coating of Weld joints min. 200 mm on both side (400 mm total) as per Technical specification. The contractor shall provide a detailed field joint lining procedure for review and approval. The procedure shall conform to the requirements of coating Specifications. |
| 1015 | FABRICATION(Internal Epoxy Coated); |
| 1016 | NB 4 Inch to 6 Inch |
| 1017 | NB 8 Inch to 14 Inch |
| 1018 | NB 16 Inch to 24 Inch |
| 1019 | NB 26 Inch to 30 Inch |
| 1020 | NB 32 Inch to 48 Inch |
| 1021 | Supply & application of finish paints, miscellaneous demarcation required as per site engineer. wherever required, providing scaffolding for all heights & elevation, labour, material, tools and tackles, consumables supervision etc. to complete the work in all respects as per Job spec. TP-1ZZZA-PI-SPE-0003 & direction of Engineer-in-Charge for all type of uninsulated piping and insulated piping as specified including pipes, fittings, flanges, supports, valves etc. |
| 1022 | OPERATING TEMP GROUP (TABLE-1, 1.2): -14 TO 100 (DEG C) SSPC-SP-10, Finish Coat - Acrylic Polyurethane (FP-1) - 40 μm will apply after pressure water wash & surface rubbingCumulative DFT = 40 μm |
| 1023 | OPERATING TEMP GROUP (TABLE-1, 1.3): 101 TO 400 (DEG C) SSPC-SP-10, Finish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 40 μm |
| 1024 | OPERATING TEMP GROUP (TABLE-1, 1.4): 401 TO 550 (DEG C) SSPC-SP-10, Finish Coat - Silicone Aluminium Paint (FP-8), 2 coats 2x20 =40 μmCumulative DFT = 40 μm |
| 1025 | OPERATING TEMP GROUP (TABLE-2, 2.1.1): -45 TO 200 (DEG C) SSPC-SP-10, Finish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 125 μm |
| 1026 | OPERATING TEMP GROUP (TABLE-2, 2.1.2): -201 TO 540 (DEG C) SSPC-SP-10, Finish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 150 μm |
| 1027 | OPERATING TEMP GROUP (TABLE-2, 2.2.1): -45 TO 200 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1Finish Coat - Epoxy Phenolic (FP-10), 1 coat, 125 μmCumulative DFT = 125 μm |
| 1028 | OPERATING TEMP GROUP (TABLE-2, 2.2.2): 201 TO 600 (DEG C) SSPC-SP-6, Commercial Blast/ For SS SSPC-SP-1, With non-chloride solventFinish Coat - Titanium catalysed inorganic ceramic copolymer, 1 coat, 150 μmCumulative DFT = 150 μm |
| 1029 | Misc. Works (Related to Piping Fabrication and Erection) |
| 1030 | MODIFICATION / HOOK-UPS :Cutting, bevelling, fit up, welding of different sizes of CS(IBR/ NON IBR)/AS/SS/Alloy 825/Hastalloy piping of all types and thicknesses in shop, in position, on ground/overhead on rack and at all elevations; transportation of pipes, fittings, flanges etc from owner\"s storage point to work site/ work shop, making necessary scaffoldings, consumables, machinery, tools, tackles, labour, hydrotesting upto the nearest isolation point and supervision including attending repairs, arranging dewatering pump,hookup with existing lines for completing the work as per the instruction of Engineer-in-charge. |
| 1031 | Flame Cutting C.S. Piping IBR/Non IBR |
| 1032 | Hacksaw cutting C.S. Piping IBR/Non IBR |
| 1033 | Bevelling C.S. Piping IBR/Non IBR (Whether for 01 joint or for two end) |
| 1034 | Fitup & welding C.S. Piping IBR/Non IBR |
| 1035 | Hydrotesting, flushing, drying etc. of existing lines C.S. Piping IBR/Non IBR including Blinding and Deblinding of existing lines |
| 1036 | Flame Cutting SS, NICKEL, HASTALLOY Piping IBR/Non IBR |
| 1037 | Hacksaw cutting SS, NICKEL, HASTALLOY Piping IBR/Non IBR |
| 1038 | Bevelling SS, NICKEL, HASTALLOY Piping IBR/Non IBR |
| 1039 | Fitup & welding SS, NICKEL, HASTALLOY Piping IBR/Non IBR |
| 1040 | Hydrotesting, flushing, drying etc. of existing lines SS, NICKEL, HASTALLOY Piping IBR/Non IBR including Blinding and Deblinding of existing lines |
| 1041 | Flame cutting A.S. Piping IBR/Non IBR |
| 1042 | Hacksaw cutting A.S. Piping IBR/Non IBR |
| 1043 | Bevelling A.S. Piping IBR/Non IBR |
| 1044 | Fitup & welding A.S. Piping IBR/Non IBR |
| 1045 | Hydrotesting, flushing, drying etc. of existing lines A.S. Piping IBR/Non IBR including Blinding and Deblinding of existing lines |
| 1046 | Grating Cutting / Modification / Removal |
| 1047 | Grinding at weld joint of Dur-O-Lock coupling for Smooth finish to the extent acceptable to Consultant / Licensor. |
| 1048 | Supply and Installation of Removable weather shield cover |
| 1049 | All material required for weather shielding for flanged joints and pipe including job at site with all required tools to perform job shall be in contractor scope, Job shall be performed as per standard NR-0ZZZZ-PI-SPE-0003. |
| 1050 | At nozzle for 4\" & below size |
| 1051 | At nozzle from 6\" to 12\" size |
| 1052 | At nozzle from 14\" to 24\" size |
| 1053 | Fabrication and Installation of Piping Adaptors for flushing of pipelines before handing over of systems for Piping Works during shutdown.Piping Adaptor Material shall be Free issue to Contractor. |
| 1054 | HIRING OF CRANES (OPTIONAL ITEM) INCLUDING MOBILIZATION AND DEMOBILIZATION CHARGES, CRANE OPERATORS, FUEL, LUBRICANTS, ALL CONSUMMABLES AND ACCESSORIES ETC. (10 HRS. IN DAY BASIS). USES FOR MORE THAN 10 HRS. IN A DAY SHALL BE PAYABLE ON NORMAL RATE PRORATE BASIS. The deployment of Cranes under this item is for the special cases and for Scope of work other than normal scope of work mentioned in items of this SOR. The requirement of hiring of Crane shall be as decided by OWNER & CONSULTANT and shall be communicated accordingly during execution of Work. |
| 1055 | CRAWLER / HYDRAULIC CRANE OF CAPACITY 200-250 MT |
| 1056 | CRAWLER / HYDRAULIC CRANE OF CAPACITY 100-150 MT |
| 1057 | CRAWLER / HYDRAULIC CRANE OF CAPACITY 75-100 MT |
| 1058 | FIRE WATER PIPING (ABOVE GROUND) |
| 1059 | Receipt of Materials, Transportation of all piping items from Owner\"s storage point to worksite /work shop, fabrication including cutting, edge preparation (including the grinding of edges of pipe, fittings, flanges etc. to match with the mating edges of uneven / different thickness wherever required); fit up, bending, preheating, wherever required, welding, treading and laying of pipes of all types and thicknesses over sleepers, overhead on racks and at all elevations and fixing of gaskets, bolts, nuts including application of torque where ever required& all other inline instruments and fittings like elbows, reducers, tees, piping specials such as mitres and fabricated fittings, vents, drains (but excluding reinforcing Pads), SW valves up to 1.5 NB, alignment, cleaning & flushing by water /compressed air, hydrostatic, pneumatic, vacuum, spark testing and any other type of testing as specified, draining, during by compressed air, performing Positive Materials Identification Tests using alloy analyzers, completing all such Works in all respects as per the specifications, drawings and instructions of Engineer-in-charge.Contractor will follow Technical specification for \"Coating of Fire Water Line\". For coated pipes, item rates shall be inclusive of application of coating of Weld joints (internal & external) as per Technical specification. The contractor shall provide a detailed field joint lining procedure for review and approval. The procedure shall conform to the requirements of coating Specifications. Erection of Low Friction Pads (Teflon/ Graphite/ SS 304 mirror finish) is inclusive in the quoted Price. |
| 1060 | COATED CARBON STEEL PIPING (Galvanized & internal Epoxy) |
| 1061 | FABRICATION : BUTT WELD-internal Epoxy |
| 1062 | NB 4 Inch to 6 Inch |
| 1063 | NB 8 Inch to 14 Inch |
| 1064 | NB 16 Inch to 24 Inch |
| 1065 | FABRICATION :Galvanized ( Threaded-Seal Weld) |
| 1066 | NB up to 1.5 Inch |
| 1067 | NB 2 Inch to 3 Inch |
| 1068 | ERECTION |
| 1069 | NB up to 1.5 Inch |
| 1070 | NB 2 Inch to 3 Inch |
| 1071 | NB 4 Inch to 6 Inch |
| 1072 | NB 8 Inch to 14 Inch |
| 1073 | NB 16 Inch to 24 Inch |
| 1074 | Spool Drawings preparation for Piping Fabrication using latest Piping Spool Gen Software through specialized agency. Contractor will keep required Technical Manpower at site along with required hardware/computers. Contractor need to update the report on daily basis. Contractor will submit Past track record and take approval of specialized Agency for spooling design and drawing preparation prior to order placement and mobilization of Agency at site. |
| 1075 | Supply and Installation of Dancing Platform all aroud below first Tier of Pipe Racks. Quoted rates includes all required Modification. All other Scaffolding requirements are part of Contractor\"s Scope within quoted rates for Piping. Supplied Materials shall be on returnable basis. |
| 1076 | Suspended / Hanging Type (First time supply, installation and retention up to the required period) including dismantling of the same after completion of Piping, Painting and Insulation Worksas per instruction of EIC. |
| 1077 | Hiring of 01 No. Pick Up Vehicle with Driver for minimum 2000 KM in a Month basis (Round the clock duty) . Beyond 2000 KM, extra amount shall be payable on Prorate basis. |
| 1078 | Hiring of 01 No. Pick Up Vehicle with Driverfor minimum 2000 KM in a Month basis for 12 Hours in day. Beyond 2000 KM, extra amount shall be payable on Prorate basis. |
| 1079 | Hiring of 01 No. Passenger Vehicle (XUV 300 / Bolero / Scorpio) with Driver for minimum 3000 KM in a Month basis for 12 Hours in day . Beyond 3000 KM, extra amount shall be payable on Prorate basis. |
| 1080 | Supply ofSpecial Piping Bulk item, All necessary specifications are applicable for procurement. |
| 1081 | 80 IN x 20.62MM Cap, Seamless, Prj Std, ASTM A234 Gr.WPB + Sour Service, BW Ends, -, -, |
| 1082 | 102 IN x 26.97MM Cap, Seamless, Prj Std, ASTM A234 Gr.WPB + Sour Service, BW Ends, -, -, |
| 1083 | 72 IN x 19.05MM Cap, Seamless, Prj Std, ASTM A403 Gr.WP321 + Sour Service, BW Ends, -, -, |
| 1084 | 80 IN x 20.62MM Equal tee, Welded + 100% RT, Prj Std, ASTM A234 Gr.WPB + Sour Service, BW Ends, -, -, |
| 1085 | 20 IN x S-40 EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, |
| 1086 | 32 IN x S-30 EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, |
| 1087 | 44 IN x 20.62MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, |
| 1088 | 56 IN x 25.4MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, |
| 1089 | 60 IN x 26.97MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, |
| 1090 | 74 IN x 19.05MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, |
| 1091 | 80 IN x 20.62MM EFW + 100% RT, Pipes, ASME B36.10, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, |
| 1092 | 102 IN x 26.97MM EFW + 100% RT, Pipes, Mnf Std, ASTM A672 Gr.B60 Cl.32 + Sour Service, BE, -, -, -, |
| 1093 | 24 IN x S-80S EFW + 100% RT, Pipes, ASME B36.19/B36.10, ASTM A358 Gr.321 Cl.1 + Sour Service, BE, -, -, -, |
| 1094 | 36 IN x S-30 EFW + 100% RT, Pipes, ASME B36.19/B36.10, ASTM A358 Gr.321 Cl.1 + Sour Service, BE, -, -, -, |
| 1095 | 72 IN x 19.05MM EFW + 100% RT, Pipes, ASME B36.19/B36.10, ASTM A358 Gr.321 Cl.1 + Sour Service, BE, -, -, -, |
| 1096 | 32 IN x S-30 Weldneck Flange, ASME B16.47 Series A, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -, |
| 1097 | 44 IN x 20.62MM Weldneck Flange, ASME B16.47 Series A, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -, |
| 1098 | 60 IN x 26.97MM Weldneck Flange, ASME B16.47 Series A, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -, |
| 1099 | 16 IN x S-XS Weldneck Flange, ASME B16.5, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, -, |
| 1100 | 80 IN x 20.62MM Weldneck Flange, Prj Std, ASTM A105N + Sour Service, 300 Lbs, RF/BW End, -, -, as per project drawing, |
| 1101 | 24 IN Blind Flange, ASME B16.5, ASTM A182 Gr.F321 + Sour Service, 300 Lbs, RF, -, -, -, |
| 1102 | 24 IN x S-80S Weldneck Flange, ASME B16.5, ASTM A182 Gr.F321 + Sour Service, 300 Lbs, RF/BW End, -, -, -, |
| 1103 | 72 IN x 19.05MM Weldneck Flange, Prj Std, ASTM A182 Gr.F321 + Sour Service, 300 Lbs, RF/BW End, -, -, -, |
| 1104 | 0.5 IN x S-XS Seamless, Pipes, ASME B36.10, ASTM A106 Gr.B, BE, -, -, -, |
| 1105 | Contractor is required to take care the alignment / torquing of spools which are already erectedwithout alignment / torquing by other contractor |
| 1106 | Contractor is required to take care the requirement of all type of material required for Hydrotesting of spools already erectedby other contractor |
| 1107 | Supply of Fasteners for alignment of spools during erection work Contractor to take care the requirement of fasterners for erection activity as per the listed material upto 48 mm Dia and any length. |
| 1108 | Stud Bolts - B7/2H |
| 1109 | Stud Bolts - B7M/2HM |
| 1110 | Stud Bolts - B16/16 |
| 1111 | Stud Bolts - L7/7 |
| 1112 | Machine Bolt - A307 Grade B |
| 1113 | Chemical Bolts for Supports erection |
| 1114 | Hydrotesting of spools (Existing erected lines/Spools supplied by other contractor) |
| 1115 | Hydrotesting of spools (Existing erected lines/Spools supplied by other contractor)Hydrotesting/Flushing/Reinstatement/documentation (Loop prepartion) (All thickness)Hydrotest for Modified Piping/additional works/ new line (only on EIC instruction not part of above or elsewhere mentioned piping works) includingpunch listing clearing ,loop clearance / dilution of punch list, flushing, testing, drying, final documentation etc.Contractor is required to take care of the requirement of all type of material required for Hydrotesting of spools, Scope including hydrotest with Temporary gaskets,nut,bolts etc. required to complete the job in all respects, reinstatement of line, If required Temporary support , dummy spools etc. to be provided for completion of Hydrotest.This line item to be executed only as per instruction of EIC and not covered for above or elsewhere mentioned piping works (excluding scope of piping works) |
| 1116 | Supply of Gasket (As per EIC Instruction)Gasket Sheet - Non Mettalic SheetSupply of Non-metallic Compressed Non-Asbestos Jointing Sheet (Eco friendly) for maximum continuous service temperature of 250 Deg C Max. Operating Pressure of 80 bar.Sheet size: 1.5Mx4.5M. Service: Medium like Hydrocarbon, Steam, Gas; Champion Style AF139 or equivalent. Service: Medium Service Condition like Hydrocarbon, Steam, Gas; Champion Style AF139 or equivalent.This line item to be executed only as per instruction of EIC and not covered for above or elsewhere mentioned piping works (excluding scope of piping works) |
| 1117 | 3mm Thick x 1.5 Meter x 4.5Meter |
| 1118 | 4mm Thick x 1.5 Meter x 4.5Meter |
| 1119 | 6mm Thick x 1.5 Meter x 4.5Meter |
| 1120 | Supply of Gasket (As per EIC Instruction)Gasket Sheet - Mettallic SheetSupply of Metallic Compressed Non-Asbestos Jointing Sheet (Eco friendly) fortemperature 450 Deg C Max. Operating Pressure :160 bar. Sheet size: 1.5Mx4.5M.. Service: Medium like Hydrocarbon, Steam, Gas; Champion Style AF139 or equivalent. Service: Medium Service Condition like Hydrocarbon, Steam, Gas;equivalent.This line item to be executed only as per instruction of EIC and not covered for above or elsewhere mentioned piping works (excluding scope of piping works) |
| 1121 | 3mm Thick x 1.5 Meter x 4.5Meter |
| 1122 | 4 mm Thick x 1.5 Meter x 4.5Meter |
| 1123 | 6 mm Thick x 1.5 Meter x 4.5Meter |
| 1124 | CHEMICAL CLEANING OF SS PIPING |
| 1125 | Picking & Passivation |
| 1126 | NB up to 1.5 Inch |
| 1127 | NB 2 Inch to 24 Inch |
| 1128 | NB 26 Inch and Above |
| 1129 | Installation of Clamp On Type Steam Tracing (includinginstallation of steam and condensate manifold, lead and trail pipe, tracers etc.) as per Installation drawing No. XXXX |
| 1130 | UNDER GROUND PIPING WORKS (UGP) |
| 1131 | Fabrication and laying of Carbon Steel U/G piping works (including NACE & H2 services) including blasting, primer painting, wrapping and coatingn as per specification including hydrotesting and all associated works |
| 1132 | Fabrication of UG Piping for all thickness |
| 1133 | Erection of UG piping (All thickness) |
| 1134 | Wrapping and coating of Piping spools including field joint as per the specifications including supply of all materials, tools and tackles, etc. (inner/outer wrap tape with primer) |
| 1135 | 3LPE coated (Only Field Joints) including primer as per the specifications including supply of all materials, tools and tackles, etc. |
| 1136 | Supply and filling river sand around UG piping for padding as per Std dwg |
| 1137 | Supply of Pipes,fittings,flanges,valves as per MSL(Master supplier list) in line with project specification andcomplying with all testing requirementsp |
| 1138 | Supply of Carbon steel pipes,fittings,flanges,valves - Non IBR |
| 1139 | Supply of Carbon steel pipes,fittings,flanges,valves - IBR |
| 1140 | Supply of Carbon steel pipes,fittings,flanges,valves - Nace +H2 |
| 1141 | Supply of Alloy steel pipes,fittings,flanges,valves - Non IBR |
| 1142 | Supply of Alloy steel pipes,fittings,flanges,valves - IBR |
| 1143 | Supply of Alloy steel pipes,fittings,flanges,valves - Nace +H2 |
| 1144 | Supply of Stainless steel pipes,fittings,flanges,valves |
| 1145 | Supply of Stainless steel pipes,fittings,flanges,valves - Nace +H2 |
| 1146 | ROTARY EQUIPMENTS (PUMPS,COMPRESSORS & ASSOCIATED ITEMS) |
| 1147 | Description of Work : Receipt of materials from OWNER\"s store / yard / storage point, loading on truck / trailer, local Transportation of Rotating Equipment & Associated items, unloading at site, preparation of erection scheme for approval, carrying out necessary drilling/machining, if required, enlarging of coupling bores, assembly of subassemblies, placing the equipments(including alignment of associated pump,motor / trubine as per OEM instruction manual) on foundations at all heights and locations,fabrication, erection, bolting, welding & testing of interconnecting piping (including lube oil piping,cooling water piping etc. as per approved drawings & specification to be paid separately as per respective Piping Inch Dia Rate), levelling, aligning with and without pipes, blue matching and lapping as per vendors recommendation, including chipping and dressing of foundations, grouting and providing manpower for testing, installation of mechanical seal, preparation of no load run test, first fill of lubricant /mechanical seal pot liquid supplied as free issue, rectifying defects if any and completing the work in all respects as per drawings / specifications enclosed in the Tender document and instruction of Engineer-in Charge. The quoted rates shall include cost towards supply of all consumables, cleaning agents, CS and SS packing plates / machined shims / wedges / any other materials required for completion etc, fixing of dowell pins, stoppers, guards, etc. wherever applicable. Grouting of frame and placement of machine on the frame shall be carried out only after blue matching of HT Motor driven / high speed equipment. Associated Piping Works and Grouting Works shall be paid as per Piping Price Schedule Items and Civil & Structural Grouting Items respectively. All the required Tools & Tackles, Lifting equipments, Cranes, Scaffolding, Consumables etc. is in the scope of Contractor within his quoted Price. Touch up paint to be done as and when required as per Equipment Manufacturer\"s specification. Touch up Paint material will be provided by equipment vendor and will be provided to Contractor. |
| 1148 | PUMPS - CENTRIFUGAL HORIZONTAL |
| 1149 | Centrifugal Pump (Horizontal) -OH2, BB2,BB5 & OH6 |
| 1150 | PUMPS - CENTRIFUGAL VERTICALTYPE |
| 1151 | Centrifugal Pump (Vertical Pit Mounted / Vessel Mounted ) |
| 1152 | PUMP - RECIPROCATING |
| 1153 | Catalyst Transport Oil Pumps (1P30-PA-2801A/B) |
| 1154 | HP Purge Oil Pumps (1P30-PA-2809A/B) |
| 1155 | PUMP -EBULLATING |
| 1156 | Ebullating Pump with Auxiliary skid |
| 1157 | COMPRESSOR - RECIPROCATING |
| 1158 | Reciprocating Compressor along with auxiliaries skid (1P30-KA-2782 A/B/C) & KOD\"s,Vendor\"s scope related Piping & Intercooler.All piping erection works shall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose. |
| 1159 | COMPRESSOR - CENTRIFUGAL |
| 1160 | Recycle Gas Compressor, 1P31-KA-2783 ( Steam Turbine driven) along with lube oil skid and seal gas skid and associated auxiliaries.All piping erection works shall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose. |
| 1161 | Sour Gas Compressor, 1P30-KA-1781 ( motor driven) along with lube oil skid and seal gas skid and associated auxiliaries.All piping erection works shall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose. |
| 1162 | PACKAGES |
| 1163 | Description of Work : Receipt of Packaged Equipments (Packaged equipments are the units consists of more than one equipment i.e. Static & Rotary as well as Piping with accessories), Transportation of package equipment & Associated items from owner\"s storage points to work site/ contractor\"s stores, assembly of sub-assemblies, placing the equipments on foundations, fabrication, erection, welding & testing of interconnecting piping (including lube oil piping,cooling water piping etc. as per approved drawings & specification),fabrication and erection of pipe supports, levelling, aligning, including chipping and dressing of foundations, grouting and providing manpower for testingin presence of vendor according to the drawings specification, rectifying defects if any and completing the work in all respects as per drawings / specifications enclosed in the Tender document and instruction of Engineer-in Charge. Quoted rates also includes assistance to Vendors during Pre commissioning activities. Associated Piping and Grouting Works shall be paid as per respectivePiping and GroutingPrice Schedule Items. All the required Tools & Tackles, Lifting equipments, Cranes, Scaffolding, Consumables etc. is in the scope of Contractor within his quoted Price.Touch up paint to be done as and when required as per Equipment Manufacturer\"s specification. Touch up paint material will be provided by equipment vendor and will be provided to Contractor.All piping erection works associated with Packaged equipmentshall be paid as per respective Piping erection items. Weight of Piping items shall not be considered with Equipment weight for payment purpose. |
| 1164 | PSA PACKAGE INCLUDING |
| 1165 | a. Valves Skid – 60 MT |
| 1166 | b. Adsorber Vessel – 15.2 MT per unit, For total 7 nos: 106.4 MT |
| 1167 | c. Tail Gas Drum – 55 MT |
| 1168 | d. Product Filters: 2 MT |
| 1169 | e. PLC Panel – 2 MT |
| 1170 | f. Adsorbent Quantity (98 MT for 7 nos of Adsorber Vessels) - 98 MT |
| 1171 | CHEMICAL DOSING PACKAGE |
| 1172 | MEMBRANE PACKAGE |
| 1173 | LIFTING EQUPMENTS |
| 1174 | Installation of Lifting Equipment: Transportation of EOT Cranes and its accessories from Owner\"s warehouse / yard to worksite, assembly / sub assembly of the cranes, fixing rails and other electrical ancillaries (trailing cable, bus bar etc as applicable) including load testing at site, arranging necessary loads including their transportation to site and completing the job in all respect as per specifications and to the satisfaction of OWNER /CONSULTANT. Contractor\"s scope of Work also include certification of EOT Crane from external competent authority. |
| 1175 | 5 MT- EOT Crane |
| 1176 | 20 MT- EOT Crane |
| 1177 | 30 MT- EOT Crane |
| 1178 | MATERIAL HANDLING EQUIPMENT ERECTION-CP BLOCKS/ELECTRIC HOISTS |
| 1179 | CP Block- For Heat Exchanger bundle removal & Pumps Maintenance |
| 1180 | CP Block - 2 Ton |
| 1181 | CP Block - 3 Ton |
| 1182 | CP Block - 5 Ton |
| 1183 | CP Block - 7.5 Ton |
| 1184 | CP Block - 10 Ton |
| 1185 | Electric Hoists-For Heat Exchanger bundle removal & Pumps maintenance (HOLD) |
| 1186 | EH - 20 Ton |
| 1187 | PRESERVATION OF EQUIPMENT (Nitrogen filling for preservation) |
| 1188 | Contractor has to do necessary preservation of Equipment Post receipt of equipment and up to handing over during plant commissioning as per Preservation Procedure attached with the Tender Document. Nitrogen cylinder will be provided by OWNER. |
| 1189 | STATIC EQUIPMENTS (REACTOR, COLUMNS, VESSELS, HEAT EXCHANGERS, AIR COOLERS ETC.) |
| 1190 | Description of Work : Receiptand Transportation of static equipments (Vessels,Reactors, Heat Exchangers, columns etc.) and associated items from owner\"s Stores / storage yard /storage point to work site, local Transportation up to erection site,unloading at site, assembly of parts, sub assemblies, erection at all elevations, aligning, vertically checking, grouting, tightening of foundation bolts, welding of washer on anchor chairs, installation of demister, internal gratings, pipe davit, installation of mixer, cleaning and flushing by water, draining, drying by compressed air, providing all tools, tackles, machinery, consumables, transportation equipment, Scaffolding as per safety norms, erection equipment, instruments, labour, anclitiary etc. to complete the work in all respects as per drawings, equipment detail, specifications and instruction of the Engineer-in Charge. Quoted price also includes preparation of detailed erection plan for approval of OWNER/CONSULTANT, mobilization of required Crane of suitable capacity, trailing cranes, assembly of Cranes / trailing cranes, all other required Tools & Tackles and supply of all other materials / arrangements required for safe erection of Equipment. Quoted rates also include providing sand bags, sleepers, steel plates, crane mats and supply & placing of liner plates etc.as required for safe placement of equipment at site before erection and providing protection / preservation against damage / rain during construction/installation. In case of Equipments directly reaching at Project erection site by Transporter Truck / Trailer, in that case unloading at site for erection Worksis in the scope of Contractor within the quoted Price for equipment erection. Depurging of Nitrogen from New equipment supplied by Vendor is also in the scope of Contractor. Grouting shall be measured for payment purpose as per relevant item for Grouting Works. PLS. REFER ENCLOSED ATTACHMENT-02 TO STATIC EQUIPMENT SOR FOR FURTHERTAG WISE DETAILS OF EQUIPMENT. |
| 1191 | Pressure Vessels / Separators / Columns (All type) |
| 1192 | Up to 10MT |
| 1193 | Above 10 MT and up to 30 MT |
| 1194 | Above 30 MT and up to 50 MT |
| 1195 | Above 50 MT and up to 100 MT |
| 1196 | Above 100 MT |
| 1197 | COLUMN INTERNALS AND TRAYS INSTALLATIONINSTALLATION. Installation of Trays,Demister/ packing including seal welding with consumable wherever required etc. in Columns /Towers etc. including receipt of materials from Owner\"s store, local transportation, handling,carting,mock-up assembly and installation as per drawings /instruction of Owner / Consultant and under supervision of Vendor. |
| 1198 | Up to 10MT |
| 1199 | Above 10 MT and up to 30 MT |
| 1200 | Heat Exchangers / Air Coolers / Miscellaneous (Strainers, Mixer & Filters)(All type) |
| 1201 | Up to 10MT |
| 1202 | Above 10 MT and up to 30 MT |
| 1203 | Above 30 MT and up to 50 MT |
| 1204 | Above 50 MT and up to 100 MT |
| 1205 | PACKAGES |
| 1206 | Description of Work : Receipt of Packaged Equipments (Packaged equipments are the units consists of more than one equipment i.e. Static & Rotary as well as Piping with accessories), Transportation of package equipment & Associated items from owner\"s storage points to work site/ contractor\"s stores, assembly of sub-assemblies, placing the equipments on foundations, fabrication, erection, welding & testing of interconnecting piping (including lube oil piping,cooling water piping etc. as per approved drawings & specification),fabrication and erection of pipe supports, levelling, aligning, including chipping and dressing of foundations, grouting and providing manpower for testingin presence of vendor according to the drawings specification, rectifying defects if any and completing the work in all respects as per drawings / specifications enclosed in the Tender document and instruction of Engineer-in Charge. Quoted rates also includes assistance to Vendors during Pre commissioning activities. Associated Piping and Grouting Works shall be paid as per respectivePiping and GroutingPrice Schedule Items. All the required Tools & Tackles, Lifting equipments, Cranes, Scaffolding, Consumables etc. is in the scope of Contractor within his quoted Price. |
| 1207 | Above 10 MT and up to 30 MT |
| 1208 | Above 100 MT |
| 1209 | UNLOADING OF EQUIPMENT AT SITE (OPTIONAL ITEM) |
| 1210 | All inclusive charges for unloading ofEquipments from Vehicles arrived at Project Sitefrom outside directly, local Transportation (if any) upto Project Warehouse / Storage point at site, gas cutting of tack welding on the Trucks / trailers, unpacking, stacking etc. as required and as per instruction of Engineer-in-charge. |
| 1211 | Up to 10MT |
| 1212 | Above 10 MT and up to 30 MT |
| 1213 | Above 30 MT and up to 100 MT |
| 1214 | HYDROTESTING / RE HYDROTESTING OF HEAT EXCHANGERS/ AIR COOLERS By Erection contractor |
| 1215 | Hydrostatic testing of HEAT EXCHANGERS (shell and tube )including dismantling and reassembling of piping connections wherever required, providing blinds and gaskets on nozzles, piping, water hoses, gauges, valves, test pumps and all other temporary arrangement, labour and materials, drying by hot compressed air as per specifications and instructions of Engineer-in-charge. In case, if leakage is found in gaskets and gaskets are replaced, then re hydrotest to be done with new gasket after reassembly. |
| 1216 | Hydrotesting of Shell side [1P30-E-1258; 1P30-E-7956 & 1P31-E-9556] |
| 1217 | Hydrotesting of Tube Side[1P30-E-1258; 1P30-E-7956 & 1P31-E-9556] |
| 1218 | Insulation of Equipment: 1)Providing thermal insulation including supply of all insulating and ancillary material, heat resistant paint/foils, weather protective covering, consumables and other necessary materials, testing of the material as required including transportation of the materials to work sites, applying insulation on surfaces as specified, including all preparatory works thereon, all binding, tying, lacing, stitching and/or otherwise securing, finishing with plain/corrugated sheet cladding or as specified, providing bolts, rivets, self tapping screws wherever specified, providing inspection windows etc., providing necessary scaffolding, all tools and tackles, equipment, apparatus etc., labour & supervision andcompleting the work in all respect at all heights as per drawings, specifications and instructions of Engineer-in-charge.The above requirement shall be considered according to Insulation specification for hot insulation of vessels, piping & Equipments (NR-0ZZZZ-PI-SPE-0003, Rev. D2).2)Insulation area as specified below based on the equipment bare surface. |
| 1219 | Insulation Type :- HC |
| 1220 | INSULATION THICKNESS :- 25 mm |
| 1221 | INSULATION THICKNESS :- 32 mm |
| 1222 | INSULATION THICKNESS :- 40 mm |
| 1223 | INSULATION THICKNESS :- 45 mm |
| 1224 | INSULATION THICKNESS :- 50 mm |
| 1225 | INSULATION THICKNESS :- 60 mm |
| 1226 | INSULATION THICKNESS :- 65 mm |
| 1227 | INSULATION THICKNESS :- 75 mm |
| 1228 | INSULATION THICKNESS :- 85 mm |
| 1229 | INSULATION THICKNESS :- 100 mm |
| 1230 | INSULATION THICKNESS :- 115 mm |
| 1231 | INSULATION THICKNESS :- 125 mm |
| 1232 | INSULATION THICKNESS :- 140 mm |
| 1233 | INSULATION THICKNESS :- 152 mm |
| 1234 | Insulation Type :- PP |
| 1235 | INSULATION THICKNESS :- 25 mm |
| 1236 | Touch-up Painting of Equipment: (Optional Items) |
| 1237 | Touch-up Painting of Equipment:(Uninsulated Equipment): Supply and application of Touch-uppaint on C.S., L.T.C.S. & low alloy steel vertical vessels, horizontal vessels,drums,heat exchangers, mixers including rubdown wherever required as per specification, providing scaffolding for all heights, labour, materials, tools and tackles, consumables, supervision etc. to complete the work in all respect as per specifications, drawings, equipment details for painting and direction of Engineer-in-Charge for all type of uninsulated equipments. |
| 1238 | LICENSOR PROPRIETARY / NON-PROPRIETARY INTERNAL INSTALLATION FOR VGO REACTOR [1P31-RB-2821] |
| 1239 | Installation of internals such as interbed assembly, including catalyst support beam, grid tray & screen assembly for catalyst bed nozzle, perforated trays with beam for catalyst bed, collection tray & mixing chamber for catalyst bed, quench pipe assemble for catalyst bed, inlet basket, consumable for the seal welding if required etc including receipt of materials from Owner\"s store, local transportation, handling, carting, installation as per drawings / instruction of Owner / Consultant and in presence of CLG Licensor / L&T Reactor fabricator.Above internal work shall be inspected by CLG Licensor with presence of L&T Reactor fabricator. |
| 1240 | INSTALLATION OF INSTRUMENTATION FOR ALL REACTORS [1P30-RB-2221 / 2222 & 1P31-RB-2821] |
| 1241 | Installation of all instrumentation such as thermowell assembly / multipoint thermocouple, skin thermocouple for all Reactors (1P30-RB-2221 / 2222 & 1P31-RB-2821) including receipt of materials from Owner\"s store, local transportation, handling, carting, installation as per drawings / instruction of Owner / Consultant and in presence of Reactor thermocouple vendor supervision. |
| 1242 | FIRE FIGHTING EQUIPMENT - SUPPLY AND ERECTION WORK |
| 1243 | FIRE FIGTING EQUIPMENT :SUPPLY(As per EIC instruction) and ERECTION of fire fighting equipment and spares including transportation of equipments from Contractor\"s store to works site,supplying and fixing of nuts, bolts, washers, gaskets (as per specs.) needed for fixing the equipment with matching flange etc. |
| 1244 | Supply & Installation of Double headed stand post type Fire hydrant valves |
| 1245 | Stand post |
| 1246 | Hydrant valves |
| 1247 | Restriction orifice |
| 1248 | Supply of Double headed stand post type Fire hydrant valves |
| 1249 | Stand post |
| 1250 | Hydrant valves |
| 1251 | Restriction orifice |
| 1252 | Installation of Double headed stand post type Fire hydrant valves |
| 1253 | Stand post |
| 1254 | Hydrant valves |
| 1255 | Restriction orifice |
| 1256 | Supply & Installation of Landing valves for Double Headed Fire Hydrant at technological structures and building |
| 1257 | Hydrant valves |
| 1258 | Restriction orifice |
| 1259 | Supply & Installation of Hose Box – Double Door Self-Standing Type for Process Area |
| 1260 | Supply & Installation of Hose Box – Double Door Wall-mounting Type for Technological structures and building |
| 1261 | Hose Reel – Floor mounting type for Process Area |
| 1262 | Hose Reel – Wall-mounting Type for Process Area/Technological structures and building |
| 1263 | Water cum foam monitor (750 GPM) |
| 1264 | Supply & Installation of High Volume Long Range Water cum Foam Monitor(1000-1500-2000 GPM) |
| 1265 | Supply & Installation of Medium Velocity Water Spray Nozzles |
| 1266 | Angle-120 (Process Area) |
| 1267 | Angle-120 (Cable Cellar) |
| 1268 | Supply & Installation of High Velocity Water Spray Nozzles |
| 1269 | Angle- 100 |
| 1270 | Quartzite Bulb Detector (Dry system) |
| 1271 | Air Release Valve |
| 1272 | Supply & Installation of First-Aid Fire Fighting Equipment |
| 1273 | Dry Chemical Powder Extinguisher – 6 kg |
| 1274 | Dry Chemical Powder Extinguisher – 9 kg |
| 1275 | Dry Chemical Powder Extinguisher – 50 kg |
| 1276 | Carbon-Di-Oxide Extinguisher – 4.5 kg |
| 1277 | Sand bucket ( 4 buckets in row) |
| 1278 | First Aid Kit |
| 1279 | Safety shower & Eye wash station |
| 1280 | Eye wash station |
| 1281 | Windsock |
| 1282 | FIRE FIGHTING EQUIPMENT -ERECTION WORK |
| 1283 | FIRE FIGTING EQUIPMENT :ERECTION of fire fighting equipment including transportation of equipments from owner\"s store to works site, supplying and fixing of nuts, bolts, washers, gaskets (as per specs.) needed for fixing the equipment with matching flange etc. |
| 1284 | Automatic deluge valve |
| 1285 | 200NB |
| 1286 | 150NB |
| 1287 | 100NB |
| 1288 | 75NB |
| 1289 | 50NB |
| 1290 | COMMISSIONING ASSISTANCE WORKS FOR RECID PROCESSING TREATING UNIT (RPTU) |
| 1291 | Supply of Manpower Services including all Hand Tools including non sparking Tools, recommneded safety PPEs, consummables etc. for Pre Commissioning and Commissioning Assistance Works on Man day basis. Note: Following Works are not considered in Manpower Services as the same is already included in Contractor\"s Scope of Work as per respective WorksPrice Items in the Price Schedule. For detail, Contractor to refer Price Schedule, Scope of Work, and SCC :1)Preservation of Piping & Equipment2) Contractor shall support pre-commissioning activities up to and including preliminary leak check.3) All lines flushing/blowing cleaning (steam lines blowing if any) in sub contractor scope until cleanliness signed off by owner/EPCM Consultant . This will include making temporary arrangements, required if any.4) Rotary Equipment works shall be supported by Contractoruntil handover and therefore no Contractor man power considered for rotary.5) Mechanical Contractor scope includes supply of man power and fabrication of hardwares including jumpovers as and when required for catalyst loading and other PCC works.10) No Contractor manpower assumed for any pre-commissioning activities on the basis that these are included in Mechanical Contractor\"s scope as per respective Scope of Work. 11) All hand tools (including brass tools), grease etc. are in Contractor\"s scope. |
| 1292 | Foreman / Supervisor |
| 1293 | Skilled Manpower (with Hand Tools, Equipment / Machinery, Consumables) |
| 1294 | Semi Skilled Manpower (with Hand Tools) |
| 1295 | Helper / Unskilled Manpower |
| 1296 | CHEMICAL CLEANING OF EQUIPMENT AND PIPING |
| 1297 | Supply of Materials, Chemical Cleaning and pickling of Equipment / Pipeline including preparation of circulating loop, supply of Temporary piping, pumps, heater coils, gaskets, thermometer, hydrometer, valve, test coupon, spares, laboratory facilities with all accessories for conducting Test, chemicals, safety accessories PPE and also providing of hiring all necessary equipments and whatever else even though not expressly mentioned herein and in specifications but required to perform the Works as per instructions of Engineer-in-charge. |
| 1298 | Cooling water passivation cum on stream cleaning of cooling water system |
| 1299 | Chemical Cleaning of Compressor Suction Drums and associated pipings |
| 1300 | LUBE OIL SYSTEM FLUSHING(31KA-2783,30KA-2782,30KA-1781 ) |
| 1301 | Providing Independent Steel Scaffolding |
| 1302 | Providing and installing independent steel scaffoldings at various locations and elevations and making working platforms as per the projectsafety specifications to use as optional item during Pre Commissioning / commissioning / any inspection by EPCM Consultant / OWNER / Licensorof the plant, if required, for the items not covered in the schedule of rates. Quoted rates also include dismantling and transporting it back tocontractor\"s lay down area after the use. The quoted rates shall also include,manpower,supervision,detaining of the scaffolds at any given time and location/ elevations for a period of 8 (Eight) weeks. Retention of Scaffoldings for a further period beyond 8 weeks on instructions of E-I-C shall be paid separately as per pro rate basis. In case of Total Scaffolding height more than 18 Metre height, say 30 Metre then up to 18 Metre shall be paid as per below item No. 4.1.1 and for balance 12 Metres, shall be paid as per item No. 4.1.2. |
| 1303 | Up to 18 Metre height |
| 1304 | Above 18 Metre height |
| 1305 | Opening and Boxup of valves / Flanges |
| 1306 | Opening or Boxing up of Flanges with new gsket, basket replacement after cleaning of Gasket faces < cutting of gasket from sheets wherever required > inserting or removal of spedacle blind/tail blind wherever necessary to isolate piping, equipments such as column; furnace etc; including supply of tools tackles and manpower necessary to complete the job up to the satisfaction of Engineer In charge, if hot bolting is required it is to be done without any extra cost. |
| 1307 | VALVE/FLANGE RATING: 150# to 600# |
| 1308 | 2 Inch to 3 Inch |
| 1309 | 4 Inch to 8 Inch |
| 1310 | 10 Inch to 14 Inch |
| 1311 | 16 Inch to 18 Inch |
| 1312 | 20 Inch to 40 Inch |
| 1313 | VALVE/FLANGE RATING: 900# to 2500# |
| 1314 | 2 Inch to 3 Inch |
| 1315 | 4 Inch to 8 Inch |
| 1316 | 10 Inch to 14 Inch |
| 1317 | 16 Inch to 18 Inch |
| 1318 | 20 Inch to 40 Inch |
| 1319 | Decoupling / Coupling of Pumps |
| 1320 | Spacer type : Decoupling & Coupling of spacer type flexible coupling excluding spider type for all equipments including removal and box up of coupling guard, all arrangements of tool and tackels, manpower as may be required; Cleaning of parts, checking/ changing spares |
| 1321 | Alignment of Pumps |
| 1322 | Spacer typ & other coupling: Alignment of equipment with spacer type and other type coupling excluding spider type coupling using suitable method including both cold and hot alingment; includes all arrangements of tools and tackels, manpower as may be required;Cleaning of parts, checking / changing spares Offering NRL for inspection |
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