Tender For Comprehensive Maint,Repair & Replacement Of Fire Fighting System Installed At Different Sectors Under Age(I) Cg Noida; 1 Comprehensive Maintenance, Testing, Servicing and Repair including preventive and periodical maintenance with renewals and replacement of defective parts of the existing fire protection and firefighting system. The scope covers the main fire control panels consisting of 1 × 7.5 HP motor, 2 × 105 HP motors, and 1 × 78.5 kW engine pump. Work shall be carried out through necessary decarbonising, cleaning, tightening, and 100% servicing of all loose contacts, sub-panels, smoke/heat detectors, response indicators, electric driven pump (105 HP), diesel driven pump (78.5 kW), jockey pump, pressure switches, pressure vessels, fire hydrants, hose reels, canvas hose pipes, gunmetal valves, shut-off nozzles, sprinklers, control panels, and starters.The contractor shall ensure that the entire firefighting and fire alarm system remains in auto-run mode based on pressure variation, ensuring 100% serviceability at all times. This includes Checking and cleaning of fire detectors by removing dust and dirt, Cleaning of greasy deposits, if any, Checking the battery connections and specific gravity of electrolyte, Verifying alarm functions, control panels, and indicating equipment through the operation of trigger devices in each zone.The above services shall be carried out once every month during the first or last week, at the Coast Guard premises, Sector-62, Noida, as directed by the Engineer-in-Charge. 2 Comprehensive maintenance, testing, servicing and repair including preventive and periodical maintenance with renewals and replacement of defective parts of the existing fire protection and firefighting system, consisting of main fire control panels of 12.5 HP motor, 75 HP motor and 62 kW engine pump, by necessary decarbonising, cleaning, tightening and 100% servicing of all loose contacts, sub-panels, smoke/heat detectors, response indicators, electric driven pump (55 kW), diesel driven pump (62 kW), jockey pump, pressure switches, pressure vessels, fire hydrants, hose reels, canvas hose pipes, gunmetal valves, shut-off nozzles, sprinklers, control panels and starters, to ensure the firefighting and fire alarm system remain in auto-run mode on pressure variation, thereby achieving 100% serviceability. The scope includes checking and cleaning of fire detectors by removing dust or dirt, cleaning of heavy greasy deposits if any, checking the connection of batteries and specific gravity of electrolyte, and verifying the alarm function, control panel and indicating equipment through the operation of trigger devices in each zone, as described. The above services shall be carried out once every month during the first or last week for the system installed at Kamath Enclave Officers Married Accommodation (G+13 Storey Building), Coast Guard Sector-52, Noida, as directed by the Engineer-in-Charge. 3 Comprehensive maintenance, testing, servicing and repair including preventive and periodical maintenance with renewals and replacement of defective parts of the existing fire protection and firefighting system shall be carried out once every month (during the 1st or last week) to ensure 100% serviceability of the complete installation. The scope includes checking of terrace pumps with control panel starters, fire hydrant valves, hose reels, gate valves, and other associated equipment; cleaning of the firefighting system by removing dust, dirt and heavy greasy deposits, if any; and checking/cleaning of indicating equipment and meters by operating trigger devices on each floor. The system, installed at Sailors Married Accommodation, Building P-23 (G+7 Storey), Coast Guard Sector-23, Noida, shall be maintained in full serviceable condition as directed by the Engineer-in-Charge. 4 All as per Item 4.00 above but for Bldg P-24 (G+6 floors), Sec-23 Noida. 5 For items 1.00 to 4.00 above(a) The cost of new components shall be paid separately under the relevant item of Schedule ‘A’.(b) The contractor’s representative shall visit at least once every month to each control panel and obtain a serviceability certificate duly signed by the user and MES representative. Any additional visits, as and when required, shall not be paid extra.(c) The cost of minor spares (of any type) not exceeding ₹500 per month in total shall be deemed to be included in the quoted rate.(d) Payment will be processed only on submission of the serviceability certificate. A panel recovery at double the quoted rate will be charged for non-compliance with the monthly serviceability check.(e) The quoted rates shall be inclusive of Tools & Plants (T&P) required for carrying out repairs and stationery for maintaining records such as daily, fortnightly, monthly, quarterly, and yearly maintenance schedules, as well as complaints registers, as directed by the Engineer-in-Charge.(f) Normally, maintenance shall be carried out during daytime. However, in case of emergency or breakdown, the contractor shall attend the system at odd hours/night time. Any additional manpower required shall be arranged by the contractor without extra cost. 6 (g) The contractor shall provide the services of trained personnel as follows:Mechanic/Operator: ITI-qualified, with at least 3 years’ experience in the trade.Helper: Minimum qualification 12th pass.Supervisor: Diploma certificate holder with at least 3 years’ experience in the trade.(h) The contractor shall carry out daily routine checking of the complete system and immediately rectify any minor or major defects noticed. A separate complaint register shall be maintained, recording complaints from the department/users, and user signatures shall be obtained after rectification. If complaints are not attended within 24 hours, the following penalty shall apply:₹500 per complaint per day for pending complaints beyond 24 hours.The quoted rates shall be deemed to include daily routine checking, rectification of defects, and cleaning of the installation (inside and outside) with cleaning materials.(i) All consumables and maintenance materials such as oil, lubricants, grease, thimbles, etc., shall be deemed to be included in the quoted rate. 7 (j) The contractor shall use only genuine/original new parts as approved by the Original Equipment Manufacturer (OEM). Old unserviceable materials shall be kept at site for verification, and a proper register shall be maintained, as directed by the Engineer-in-Charge.(k) In case motor rewinding is required, the cost of disconnection, transportation, and reassembling shall be deemed to be included in the quoted rate. Items such as copper winding wire, bushes, bearings, etc. shall be measured and paid separately under the relevant item of Schedule ‘A’.NOTE:(i) The quoted rate shall be inclusive of all minimum materials, labour for unserviceable items, replacement of unserviceable equipment, and any other works required to make the firefighting system fully serviceable, as directed.(i) The bidder is advised to inspect the firefighting system prior to quoting, to ascertain the serviceability of all equipment. Any repairs or replacements required shall be deemed to be included in the quoted rate. 8 Supply and fix brass jumper valve with nitrile washer 65 mm (spindle valve) for fire hydrants. 9 Supply and fix gunmetal single-headed landing valve (hydrant) with 63 mm female instantaneous outlet, blank caps & chain, complete with orifice plate assembly, confirming to IS 903. 10 Supply and fix stainless steel double-headed hydrant valve as per IS 5714, 63 NB double flanged oblique type with instantaneous female coupling, chained blank cap, nuts, bolts & gaskets, suitable for 63 NB stand post. 11 Supply and fix in replacement of water flow switch on sprinkler distribution system for flow indication. 12 M&L for rough cast wired glass 6.4 mm thick, glazing with oil putty, pane area exceeding 1.5 sq.m. 13 Supply and fix in replacement impact-impression and weathering-resistant rubberised fabric-lined (RRL) hose pipe, conforming to IS 636-1979 (Type A), 63 mm diameter, with male and female couplings conforming to IS 903-1975. Couplings shall be measured and paid under the relevant item of Schedule ‘A’. Make: Newage / Dunlop / Cosmos / Flame Guard. 14 Supply and fix in replacement, ISI-marked thermoplastic hose pipe, IS 12585, 20 mm dia, Type II. Make: Newage/Dunlop/Cosmos/Flame Guard. 15 Supply and fix in replacement stainless steel branch pipe with nozzle suitable for 63 mm dia hose pipe. 16 Supply and fix stainless steel coupling 63 mm dia, complete all as specified and directed. 17 M&L for replacement of rubber washer for male-female coupling, 63 mm dia. 18 M&L for replacement of rubber washer for branch pipe & nozzle, 63 mm dia. 19 Supply and fix in replacement, swinging type fire hose drum complete. 20 Supply and fix in repair gunmetal shut-off nozzles, 20 mm dia. Make: AAG/WINCO/NITIN/MINIMAX/NEWAGE/SAFEX. 21 Supply and fix in replacement 25 mm bore gunmetal chrome-finished ball valves for test & drain connections, screwed ends. 22 Supply and fix in replacement stainless steel corrugated flexible drop pipe, 25 mm inlet × 15 mm outlet, 1000 mm length, suitable for sprinklers under false ceiling, pressure-compatible. 23 Supply and fix in replacement brass body quartzoid bulb automatic sprinkler heads, pendant type, 15 mm dia, chrome finish, 68°C, K=80. 24 Supply and fix in replacement brass body quartzoid bulb automatic sprinkler heads, upright type, 15 mm dia, chrome finish, 68°C, K=80. 25 Supply and fix in replacement forged brass air vents, 25 mm dia, with inbuilt strainer. 26 Supply and fix in replacement 3-pole contactor with auxiliary contact, suitable for 105 HP pump. Make: ABB AX80-30 or equivalent. 27 Supply and fix in replacement auxiliary contact (front-mounted single pole add-on block). Make: ABB CA5-01 or equivalent for 105 HP pump. 28 Supply and fix in replacement auxiliary contact (side-mounted single pole add-on block). Make: ABB CA5X-11 or equivalent for 105 HP pump. 29 Supply and fix in replacement spare coil for contactor. Make: ABB A26 or equivalent for 7.5 HP pump. 30 Supply and fix in replacement thermal overload relay. Make: ABB TA25DU-M or equivalent for 105 HP pump. 31 Supply and fix in replacement single phase preventer (auto reset, 50 V unbalance). Make: Minilec VSP-3 or equivalent. 32 Supply and fix in replacement on-delay timer, single range. Make: SELEC 800S-1-ON-60S-230 or equivalent. 33 Supply and fix in replacement pressure switch. Make: Danfoss or equivalent. 34 Supply and fix in replacement on-delay timer, 24 V DC, 5A. 35 Supply and fix in replacement relay. Make: Salzer MSP4P, 100–110 V AC or equivalent. 36 Supply and fix in repair LED digital voltmeter. Make: L&T/Secure/C&S Electric/Ducati. 37 Supply and fix in repair LED digital ammeter. Make: L&T/Secure/C&S Electric/Ducati. 38 Supply and fix in repair selector switch for voltmeter/ammeter. Make: L&T/Secure/C&S Electric/Ducati. 39 Supply and fix in repair MCCB 100 A, 4-pole. Make: Schneider/L&T/Legrand/C&S Electric/Havells. 40 M&L in replacement of fuel filter cartridges (primary & secondary) for 62 kW / 80 kW Kirloskar engine. 41 M&L in replacement of oil filter cartridges for 62 kW / 80 kW Kirloskar engine. 42 M&L in replacement of solenoid switch for engine stop function, 62 kW / 80 kW Kirloskar engine. 43 M&L in replacement of battery charger 220 V AC / 12 V DC, 5 A, panel mounting type, suitable for firefighting engine panel. Make: Su-Kam/Amco/WAC/BCH. 44 M&L in replacement of engine oil (15W40) for DG set 62 kW & 80 kW. Make: Castrol/Valvoline/OPCL. 45 Supply and fill coolant for diesel engine 62 kW & 80 kW. Make: Lubinex/Fleetguard. 46 Supply and fill distilled water for diesel engine 62 kW & 80 kW. 47 M&L in replacement of radiator hose pipe with clamps for diesel engine 80 kW. 48 Taking down the fuel tank of Diesel Engine 80 kW and cleaning, including removal of silt and cleaning of diesel, complete all as specified and directed by the Engineer-in-Charge. 49 Supply only gland packing 6–10 mm thick, ISI marked. 50 Supply only M-seal, 100 g packets, ISI marked. 51 Supply and fix in repair cast iron butterfly valve, 150 mm dia, epoxy coated disc, steel shaft, nitrile/EPDM seat, with MS flanges. 52 Supply and fix in repair 24 V manual call point. 53 Supply and fix in repair cast iron dual plate wafer type check valve, 150 mm dia. 54 Supply and fix in repair cast iron dual plate wafer type check valve, 65 mm dia. 55 Supply and fix in repair trip circuit supervision relay, L&T TCS01NX. 56 Supply and fix in repair control relay (auxiliary contact) type MX022E (2NO+2NC). 57 Supply and fix in repair monitoring relay, under/over frequency (auto/manual reset, 1CO+1CO, power ON/trip delay 1–10 sec), Minilec S2FMR1. 58 Supply and fix in repair monitoring relay, reverse power relay (3-phase, 3-wire), Minilec RPT-D2. 59 Supply and fix in repair monitoring relay, under/over voltage (3-phase, 4-wire, auto/manual reset, trip delay 1–10 sec, neutral fail indication), Minilec D2VCT1. 60 Supply and fix mild steel ERW pipe, 150 mm dia. 61 Cutting existing MS pipeline and taking branch connection for 150 mm diameter MS pipe, including all necessary specials, making good the surface to match the existing, and carrying out all required earthwork, complete all as specified and directed by the Engineer-in-Charge. 62 Material and labour for cleaning underground tanks located at Sector-62 and Sector-52, including dewatering, removal of sediments, cleaning the internal surfaces (floor and side walls) with wire brush, washing with fresh water, and applying one coat of synthetic enamel paint to the MS ladder with date of cleaning marked, complete all as specified and directed by the Engineer-in-Charge. 63 Material and labour for cleaning terrace top tanks located at Sector-23, Sector-52 and Sector-62, including dewatering, removal of sediments, cleaning the internal surfaces (floor and side walls) with wire brush, washing with fresh water, and applying one coat of synthetic enamel paint to the MS ladder with date of cleaning marked, complete all as specified and directed by the Engineer-in-Charge. 64 Supply & fix in repair MNX-40 with interconnection & accessories. 65 Supply & fix in repair MNX-32 with interconnection & accessories. 66 Supply & fix in repair MNX-95 with aux contact (2NO+2NC), interconnection & accessories. 67 Supply & fix in repair MNX-110 with aux contact (2NO+2NC), interconnection & accessories. 68 Supply & fix in repair response indicator, LED type. Make: Agni/FST/Apollo/Siemens. 69 Supply and fix in repair fire detectors, complying with and type-certified to EN-45, addressable type, photoelectric/optical smoke detector with base and self-built intelligence, conforming to IS:11360, complete all as specified and directed by the Engineer-in-Charge.Make: AGNI / DAKSH / Apollo / Siemens. 70 Supply & fix in replacement MCP glass 3×4 or 4×4.Make: Agni Suraksha/Firex/Minimax. 71 Supply and fix in replacement fire alarm sounders/hooters, electronic type, single-phase, with sound level range 62 to 120 dB, complete all as specified and directed by the Engineer-in-Charge. Make: AGNI Suraksha / Minimax / Philips / Meltron. 72 Supply & fix in replacement sealed lead acid battery, 12 V, 7 Ah. Make: Exide/Amaron/Okaya/Amco. 73 Material and labour for repairing leakage in MS pipe of 80/100/150 mm diameter, laid in trench or on wall, by arc welding including patching with MS plate (5 mm thickness), necessary earthwork, wrapping/coating with anti-corrosive tape, and making good the disturbed surfaces, complete all as specified and directed by the Engineer-in-Charge. 74 Supply & replacement tyre-type rubber coupling for 105 HP pump set. 75 Supply & replacement bearing 6317/C3 for 105 HP motor/pump set. 76 Supply & replacement mechanical seal for 105 HP pump. 77 Supply & replacement pump bush for 105 HP pump. 78 Supply & replacement motor bearing 6315. 79 Supply & replacement motor bearing 6312. 80 Supply & replacement mechanical seal for 75 HP pump. 81 Supply & replacement pump bush for 75 HP pump. 82 Supply & replacement motor bearing 6308 for 75 HP motor. 83 Supply & replacement mechanical seal for 20 HP pump. 84 Supply & replacement pump bush for 20 HP pump. 85 Material and labour for rewinding with suitable gauge of super-enamelled copper wire, including varnishing and drying with three coats of insulating varnish, supply of necessary insulating materials, and cutting/removal of old burnt winding of any size and type, complete to ensure satisfactory running condition, all as specified and directed by the Engineer-in-Charge. 86 Taking down portable carbon dioxide (CO₂) type fire extinguisher, 4.5 Kg capacity, from the fire stand/wall and refixing the same after refilling with gas, including replacement of parts such as pressure gauge, nozzle, discharge tube etc., and testing, complete all as specified and directed by the Engineer-in-Charge. 87 Taking down wall-mounted portable mono ammonium phosphate (ABC) type fire extinguisher, 5 Kg capacity (stored pressure type), with discharge tube and pressure gauge, and refixing the same after refilling, including testing, complete all as specified and directed by the Engineer-in-Charge. 88 Taking down portable carbon dioxide (CO₂) type fire extinguisher, 22 Kg capacity, from the fire stand/wall and refixing the same after refilling with gas, including replacement of parts such as pressure gauge, nozzle, discharge tube etc., and testing, complete all as specified and directed by the Engineer-in-Charge. 89 Taking down portable mechanical foam type fire extinguisher, 50 Kg capacity, from the fire stand/wall and refixing the same after refilling with gas, including replacement of parts such as pressure gauge, nozzle, discharge tube etc., and testing, complete all as specified and directed by the Engineer-in-Charge. 90 Taking down portable chemical fire extinguisher, water (gas pressure) type, 9 Litre capacity from the fire stand/wall and refixing the same after refilling with gas, including replacement of parts such as pressure gauge, nozzle, discharge tube etc., and testing, complete all as specified and directed by the Engineer-in-Charge.