Tender For Spl Repair For Replacement Of Lt Panel, Soft Starter, Flow Meter And Connected Item At Water Supply Installation Under Ge (U) Chandimandir.; 1 Design, fabricate, supply, installation, testing and commissioning of indoor type motor Starter Panel floor mounting of size not less than 800mm x 900mm x 500mm Polycarbonate CPRI approved OEM made suitable for, shall be made of modular POLYCARBONATE THERMOPLASTIC ENCLOSURES which should be UV resistance in accordance with IEC 61439-1, clause 10.2.4: The panel should be anti-acid & anti corrosive. The manufacturer of board/panel shall submit a copy of CPRI TEST REPORT IN POLYCARBONATE OF DEGREE OF INGRESS PROTECTION IP65 IN ACCORDANCE WITH IEC 60529. The gasket should be internally embedded made of polyurethane. The manufacturer of board/panel shall submit a copy of TYPE TEST REPORT of a board made out of Polycarbonate thermoplastic panel in accordance with IEC 60439-1. The CPRI report shall have mention of following tests performed and passed out satisfactorily: Temperature Rise, Dielectric Properties, Short circuit withstand current – Rated peak & short time withstand current and Rated Conditional Short Circuit Current, Effectiveness of Protective Circuits. The board manufacturer must submit the copy of type test reports for Polycarbonate Thermoplastic Board only. 2 Test Reports submitted of other material of construction like MS, SS will not be applicable. Guarantee and warranty certificates will be accepted only from original manufacturer. The panel should passed glow wire test 960 degree celsius in accordance with IEC - 60695-2-11 [flame retardant and self-extinguishing) with MC 75for base frame & angle iron 50 x 50 x 6 mm size legs, 04 nos legs 600 mm long for mounting the panel board with a minimum ground clearance of 450 mm above GL to the bottom of panel including PCC foundation with PCC 1:2:4 type B-1 graded aggregate stone for grouting of base,suitable for 3 phase 415 volts 50 Hz 4 wire AC supply with steel plate Danger Notice Boards (02 Nos) LT 415/440 Volts, and manufacturers name plate shall be riveted on external doors of Panel box and including provision of following switchgear, control gear and accessories including internal wiring using copper flexibles and lugs of suitable grade/capacity including taking down old unserviceable LT Panel complete all as specified and incl the following:- BUS BAR:- (a) 3 Phase 4 wire copper bus bars of suitable length & section not less than 30 x 10mm covered with coloured heat shrinkable anti track insulation tape of make Denson/ M-seal or equivalent of finished thickness not more than 1mm and fixed on epoxy base post insulator of both dia and height not less than 40mm- 01 set. 3 INDICATING DEVICES :-(a) Multifunction digital meter compatible to measure current, voltage, power factor & frequency with 3 lines LCD display in 96mm x 96 mm flush mounted case, accuracy class 1.0 - 01 No.(b)Resin cast CT 250/5A cast resin base – 01 set of 03.(c)LED type phase indicator lamp RYB – 02 set of three(d ) On/Off push buttons - 04 andselector switches - 02 Nos complete all as specified and directed.SWITCHGEARS COMPONENTS :-(a) I/C fast acting Semiconductor Fuse 250 A - 03 Nos(b) MCCB 3 pole, 200 Amps, 415 volts, 50 Hz, Icu- 36 kA, adjustable thermal & fixed magnetic release type - 01 No(c) Line contactor, AC 3 duty, 415 Volts, 50 Hz, 185 Amps-01 No.(d) Control Transformer 01 Nos.(e) Digital soft starter suitable for120 HP(90KW)motor, 3 phase, 415 Volts - 01 Nos.(f) MCB TP 32 Amp C curve - 01 Nos(g) Capacitor duty contactor, 3 phase, 415 volts, 50 Hz, of rating 12.5 kVAr – 2 Nos.(h) Capacitor duty contactor, 3 phase, 415 volts, 50 Hz, of rating 8.5 kVAr – 2 Nos. 4 (i) Power factor capacitor, ultra heavy duty advanced APP technology, 3 phase, 440 volt, 50Hz of rating 10 KVAR - 02 Nos.(j) Power factor capacitor, ultra heavy duty advanced APP technology, 3 phase, 440 volt, 50Hz of rating 5 KVAR - 02 Nos. Note :(i) All existing and new connections of incoming/outgoing cables shall be done through appropriate size of copper thimbles. (ii) Drawing, circuit diagram and all materials / instruments incl makes etc for starter panel shall be got approved by GE before fabrication.(iii) Location for Panel : New Pump Pump House & Command Pump House. 5 Design, fabricate, supply, installation, testing and commissioning of indoor type motor Starter Panel floor mounting of size not less than 800mm x 900mm x 500mm Polycarbonate CPRI approved OEM made suitable for , shall be made of modular POLYCARBONATE THERMOPLASTIC ENCLOSURES which should be UV resistance in accordance with IEC 61439-1, clause 10.2.4: The panel should be anti-acid & anti corrosive. The manufacturer of board/panel shall submit a copy of CPRI TEST REPORT IN POLYCARBONATE OF DEGREE OF INGRESS PROTECTION IP65 IN ACCORDANCE WITH IEC 60529. The gasket should be internally embedded made of polyurethane. The manufacturer of board/panel SHALL submit a copy of TYPE TEST REPORT of a board made out of Polycarbonate thermoplastic panel in accordance with IEC 60439-1. The CPRI report shall have mention of following tests performed and passed out satisfactorily: Temperature Rise, Dielectric Properties, Short circuit withstand current – Rated peak & short time withstand current and Rated Conditional Short Circuit Current, Effectiveness of Protective Circuits. The board manufacturer must submit the copy of type test reports for Polycarbonate Thermoplastic Board only. 6 Test Reports submitted of other material of construction like MS, SS will not be applicable. Guarantee and warranty certificates will be accepted only from original manufacturer. The panel should passed glow wire test 960 degree celsius in accordance with IEC - 60695-2-11 (flame retardant and self-extinguishing) with MC 75for base frame & angle iron 50 x 50 x 6 mm size legs, 04 nos legs 600 mm long for mounting the panel board with a minimum ground clearance of 450 mm above GL to the bottom of panel including PCC foundation with PCC 1:2:4 type B-1 graded aggregate stone for grouting of base,suitable for 3 phase 415 volts 50 Hz 4 wire AC supply supply with steel plate Danger Notice Boards (02 Nos) LT 415/440 Volts, and manufacturers name plate shall be riveted on external doors of Panel box and including provision of following switchgear, control gear and accessories including internal wiring using copper flexibles and lugs of suitable grade/capacity including taking down old unserviceable LT Panel complete all as specified and incl the following:- BUS BAR:-(a) 3 Phase 4 wire copper bus bars of suitable length & section not less than 30 x 10mm covered with coloured heat shrinkable anti track insulation tape of make Denson/ M-seal or equivalent of finished thickness not more than 1mm and fixed on epoxy base post insulator of both dia and height not less than 40mm- 01 set. 7 INDICATING DEVICES :-(a) Multifunction digital meter compatible to measure current, voltage, power factor & frequency with 3 lines LCD display in 96mm x 96 mm flush mounted case, accuracy class 1.0 - 01 No.(b)Resin cast CT 250/5A cast resin base – 01 set of 03.(c)LED type phase indicator lamp RYB – 02 set of three(d ) On/Off push buttons - 04 andselector switches - 02 Nos complete all as specified and directed.SWITCHGEARS COMPONENTS :-(a) I/C fast acting Semiconductor Fuse 160 A - 03 Nos(b)MCCB 3 pole, 160 Amps, 415 volts, 50 Hz, Icu- 36 kA, adjustable thermal & fixed magnetic release type - 01 No(c) ) Line contactor, AC 3 duty, 415 Volts, 50 Hz, 140 Amps-01 No.(d) Control Transformer 01 Nos.(e) Digital soft starter suitable for100 HP(75KW)motor, 3 phase, 415 Volts - 01 Nos.(f) MCB TP 32 Amp - 04 Nos.(g) Capacitor duty contactor, 3 phase, 415 volts, 50 Hz, of rating 12.5 kVAr – 2 Nos.(h) Capacitor duty contactor, 3 phase, 415 volts, 50 Hz, of rating 8.5 kVAr – 2 Nos.(i) Power factor capacitor, ultra heavy duty advanced APP technology, 3 phase, 440 volt, 50Hz of rating 10 KVAR - 02 Nos.(j) Power factor capacitor, ultra heavy duty advanced APP technology, 3 phase, 440 volt, 50Hz of rating 5 KVAR - 02 Nos. 8 Note :(i) All existing and new connections of incoming/outgoing cables shall be done through appropriate size of copper thimbles.(ii) Drawing, circuit diagram and all materials / instruments incl makes etc for starter panel shall be got approved by GE before fabrication.(iii) Location for Panel : New Pump Pump House. 9 Design, fabricate, supply, installation, testing and commissioning of indoor type motor Starter Panel floor mounting of size not less than 800mm x 900mm x 500mm Polycarbonate CPRI approved OEM made suitable for , shall be made of modular POLYCARBONATE THERMOPLASTIC ENCLOSURES which should be UV resistance in accordance with IEC 61439-1, clause 10.2.4: The panel should be anti-acid & anti corrosive. The manufacturer of board/panel shall submit a copy of CPRI TEST REPORT IN POLYCARBONATE OF DEGREE OF INGRESS PROTECTION IP65 IN ACCORDANCE WITH IEC 60529. The gasket should be internally embedded made of polyurethane. The manufacturer of board/panel SHALL submit a copy of TYPE TEST REPORT of a board made out of Polycarbonate thermoplastic panel in accordance with IEC 60439-1. The CPRI report shall have mention of following tests performed and passed out satisfactorily: Temperature Rise, Dielectric Properties, Short circuit withstand current – Rated peak & short time withstand current and Rated Conditional Short Circuit Current, Effectiveness of Protective Circuits. The board manufacturer must submit the copy of type test reports for Polycarbonate Thermoplastic Board only. 10 Test Reports submitted of other material of construction like MS, SS will not be applicable. Guarantee and warranty certificates will be accepted only from original manufacturer. The panel should passed glow wire test 960 degree celsius in accordance with IEC - 60695-2-11 (flame retardant and self-extinguishing) with MC 75for base frame & angle iron 50 x 50 x 6 mm size legs, 04 nos legs 600 mm long for mounting the panel board with a minimum ground clearance of 450 mm above GL to the bottom of panel including PCC foundation with PCC 1:2:4 type B-1 graded aggregate stone for grouting of base,suitable for 3 phase 415 volts 50 Hz 4 wire AC supply supply with steel plate Danger Notice Boards (02 Nos) LT 415/440 Volts, and manufacturers name plate shall be riveted on external doors of Panel box and including provision of following switchgear, control gear and accessories including internal wiring using copper flexibles and lugs of suitable grade/capacity including taking down old unserviceable LT Panel complete all as specified and incl the following:-BUS BAR:-(a) 3 Phase 4 wire copper bus bars of suitable length & section not less than 30 x 10mm covered with coloured heat shrinkable anti track insulation tape of make Denson/ M-seal or equivalent of finished thickness not more than 1mm and fixed on epoxy base post insulator of both dia and height not less than 40mm- 01 set. 11 INDICATING DEVICES :-(a) Multifunction digital meter compatible to measure current, voltage, power factor & frequency with 3 lines LCD display in 96mm x 96 mm flush mounted case, accuracy class 1.0 - 01 No.(b)Resin cast CT 200/5A cast resin base – 01 set of 03.(c)LED type phase indicator lamp RYB – 02 set of three.(d ) On/Off push buttons - 04 andselector switches - 02 Nos complete all as specified and directed.SWITCHGEARS COMPONENTS :-(a) I/C fast acting Semiconductor Fuse 200 A - 06 Nos(b) MCCB 3 pole, 200 Amps, 415 volts, 50 Hz, Icu- 36 kA, adjustable thermal & fixed magnetic release type - 01 No(c) Line contactor,AC 3 duty,415 Volts, 50 Hz,80 Amps-01 No.(d) Control Transformer 01 Nos.(e) MCB TP 32 Amp c curbe - 04 Nos.(f) Capacitor duty contactor, 3 phase, 415 volts, 50 Hz, of rating 12.5 kVAr – 2 Nos.(g) Capacitor duty contactor, 3 phase, 415 volts, 50 Hz, of rating 8.5 kVAr – 2 Nos.(h) Power factor capacitor, ultra heavy duty advanced APP technology,3 phase, 440 volt, 50Hz of rating 10 KVAR - 02 Nos.(i) Power factor capacitor, ultra heavy duty advanced APP technology, 3 phase, 440 volt, 50Hz of rating 5 KVAR - 02 Nos.(j) Digital soft starter suitable for50 HP(40KW)motor, 3 phase, 415 Volts - 02 Nos.(l) MCCB 3 pole, 100 Amps, 415 volts, 50 Hz, Icu- 36 kA, adjustable thermal & fixed magnetic release type - 02 No. 12 Note :(i) All existing and new connections of incoming/outgoing cables shall be done through appropriate size of copper thimbles.(ii) Drawing, circuit diagram and all materials / instruments incl makes etc for starter panel shall be got approved by GE before fabrication.(iii) Location for Panel : Fd Regt Pump House. 13 Design, fabricate, supply, installation, testing and commissioning of indoor type motor Starter Panel floor mounting of size not less than 800mm x 900mm x 500mm Polycarbonate CPRI approved OEM madesuitable for , shall be made of modular POLYCARBONATE THERMOPLASTIC ENCLOSURES which should be UV resistance in accordance with IEC 61439-1, clause 10.2.4: The panel should be anti-acid & anti corrosive. The manufacturer of board/panel shall submit a copy of CPRI TEST REPORT IN POLYCARBONATE OF DEGREE OF INGRESS PROTECTION IP65 IN ACCORDANCE WITH IEC 60529. The gasket should be internally embedded made of polyurethane. The manufacturer of board/panel SHALL submit a copy of TYPE TEST REPORT of a board made out of Polycarbonate thermoplastic panel in accordance with IEC 60439-1. The CPRI report shall have mention of following tests performed and passed out satisfactorily: Temperature Rise, Dielectric Properties, Short circuit withstand current – Rated peak & short time withstand current and Rated Conditional Short Circuit Current, Effectiveness of Protective Circuits. The board manufacturer must submit the copy of type test reports for Polycarbonate Thermoplastic Board only. 14 Test Reports submitted of other material of construction like MS, SS will not be applicable. Guarantee and warranty certificates will be accepted only from original manufacturer. The panel should passed glow wire test 960 degree celsius in accordance with IEC - 60695-2-11 (flame retardant and self-extinguishing) MC 75for base frame & angle iron 50 x 50 x 6 mm size legs, 04 nos legs 600 mm long, for mounting the panel board with a minimum ground clearance of 450 mm above GL to the bottom of panel including PCC foundation with PCC 1:2:4 type B-1 graded aggregate stone for grouting of base,suitable for 3 phase 415 volts 50 Hz 4 wire AC supply supply with steel plate Danger Notice Boards (02 Nos) LT 415/440 Volts, and manufacturers name plate shall be riveted on external doors of Panel box and including provision of following switchgear, control gear and accessories including internal wiring using copper flexibles and lugs of suitable grade/capacity including taking down old unserviceable LT Panel complete all as specified and incl the following:-BUS BAR:-(a) 3 Phase 4 wire copper bus bars of suitable length & section not less than 30 x 10mm covered with coloured heat shrinkable anti track insulation tape of make Denson/ M-seal or equivalent of finished thickness not more than 1mm and fixed on epoxy base post insulator of both dia and height not less than 40mm- 01 set. 15 INDICATING DEVICES :-(a) Multifunction digital meter compatible to measure current, voltage, power factor & frequency with 3 lines LCD display in 96mm x 96mm flush mounted case, accuracy class 1.0 - 01 No.(b)Resin cast CT 63/5A cast resin base – 01 set of 03.(c)LED type phase indicator lamp RYB – 02 set of three(d ) On/Off push buttons - 04 andselector switches - 02 Nos complete all as specified and directed.SWITCHGEARS COMPONENTS :-(a) I/C fast acting Semiconductor Fuse 60 A - 03 Nos(b)MCCB 3 pole, 63 Amps, 415 volts, 50 Hz, Icu- 36 kA, adjustable thermal & fixed magnetic release type - 01 No(c) ) Line contactor, AC 3 duty, 415 Volts, 50 Hz, 45 Amps-01 No.(d) Control Transformer 01 Nos.(e) Digital soft starter suitable for25 HP(20KW)motor, 3 phase, 415 Volts - 01 Nos.(f) MCB TP 16+ Amp c curbe - 02 Nos.(g) Capacitor duty contactor, 3 phase, 415 volts, 50 Hz, of rating 5 kVAr – 2 Nos.(h) Power factor capacitor, ultra heavy duty advanced APP technology, 3 phase, 440 volt, 50Hz of rating 5 KVAR - 02 Nos. 16 Note :(i) All existing and new connections of incoming/outgoing cables shall be done through appropriate size of copper thimbles.(ii) Drawing, circuit diagram and all materials / instruments incl makes etc for starter panel shall be got approved by GE before fabrication.(iii) Location for Panel : Command Pump House. 17 S & F in replacement, multi stranded, 50 Sqmm, 3 core, PVC insulated and sheathed, unarmoured copper conductor cables, 1100 volts, with copper conductor, ISI marked, IS-694 complete all as specified and as directed. 18 Supply, installation, testing & Commissioning of micro wave water flow meter for 600 mm dia DI pipe line size clamp on type & not flange, non electromagnetic type, flow meter with fwg features for pumping discharge line/delivery all enclosed in MS box of 2 mm thick sheet powder coated, weather proof complete all as specified comprising with:-a) Micro wave water flow meter with digital display and data parameters setting key board.b) With output data for total consumption of water per day week, month & year with time and date.c) With printing facility for data of water consumption via internet/ GPRS unit in excel format via computer based Software for record generation.d) With RS 232 & 485 output pot.e) With SMPS power supply of 12V & 5 V DC (10 amp) 230 Volt,AC supply.f) With monitoring of flow rate of pump set discharge output pipe line with low pump set flow rate alert as per set parameters of low discharge alert via ringtone based voice calling to 05 mobile numbers and SMS based alert. Note:- The sim shall be recharged for two year for internet and GPRS. 19 Supply, installation, testing and Commissioning of high power transmitter unit via wireless communication, internet/ broad band/ GPRS via internet/ GPRS with antenna to transmit micro wave flow meter to control room receiver/ transmitter unit all enclosed in weather proof MS box of 2 mm thick sheet powder coated of suitable size, out door type with SMPS power supply 12 volt DC, 3 AMP. 20 Supply, installation, testing & Commissioning of internet/ GPRS high power receiver/ transmitter panel internet/ GPRS based with micro antenna with operating software for monitoring date upto 05 Nos micro enclosed in MS box of 1.5 mm thick sheet powder coated of suitable size, indoor type with SMPS power supply 12 volt DC, 9 AMP including perosnal computer with all connecting assessories as central server for devlopment version of SCADA software, broad band unit etc complete. 21 Supplying & Fixing on wall / laying in ground 2 X 1.5 Sqmm PVC insulated & PVCCopper armoured cable with heavy duty PVC Saddles 60 cm apart complete all As Specified and directed by Engr -in-Charge.
