Tender For Repair, Replacement Of Apfc Panels, Voltage Stabilizers, Lt Service Connection At Belgaum Military Station Under Ge Belgaum-- 1 Servicing of Automatic Power Factor Correction (APFC) panelof capacity 100 to 125 kVAR complete comprising any type capacitors, APFC relay, MCCB, Cooling fan, Voltmeter, Ammeter, CTs with all other connected accessories, checking of serviceability of each component, cleaning all contact points, tightening of all connections, with and including replacement of required u/s components such as thimbles, nut bolt and washers, cleaning the entire panel by using hot blower, complete all as specified and as directed. 2 All as per Serial Item No. 1 Here-in-Before but for APFC Panel of capacity 150 to 175 kVAR, complete all as specified. 3 All as per Serial Item No. 1 Here-in-Before but for APFC Panel of capacity 200 to 250 kVAR, complete all as specified. 4 S&F Current Transformer 400/5A to 800/5A Class 1, VA 15 50Hz complete, with and including removing existing unserviceable CT of any size, complete all as specified and as directed. 5 M&L for complete wiring of APFC panel of capacity 125 kVAR, complete all as specified and as directed 6 M&L for complete wiring of APFC panel of capacity 175 kVAR, complete all as specified and as directed 7 M&L for complete wiring of APFC panel of capacity 250 kVAR, complete all as specified and as directed 8 S&F IN REPAIR Power logic meter with a 96mm x 96mm backlit LCD display of PM5560 MODEL suitable for exesisting APFC panel having rated current 5 amp 480 volt, 3 phase supply, Class 0.5S accuracy per IEC 62053-22 standard and 64 samples per cycle, complete all as specified and as directed 9 S&F IN REPAIR Heavy duty capacitors 3 to 25 kVAr, voltage 440 volt, 3 Phase, cylindrical, having operating losses 0.35 W/kVAr, complete all as specified and as directed. 10 S&F IN REPAIR APFC relay, 4 Stage, auto set function, having digital display, complete all as specified and as directed. 11 S&F IN REPAIR APFC relay, 6 Stage, auto set function, having digital display, complete all as specified and as directed. 12 S&F IN REPAIR Thyristor switching module, 440 volt, 50 Hz, having high peaking inverse voltage of 2.2 kV suitable for 10 kVAr, complete all as specified and as directed. 13 S&F IN REPAIR Thyristor switching module, 440 volt, 50 Hz, having high peaking inverse voltage of 2.2 kV suitable for 25 kVArcomplete all as specified and as directed. 14 S&F IN REPAIR Thyristor switching module, 440 volt, 50 Hz, having high peaking inverse voltage of 2.2 kV suitable for 50 kVAr complete all as specified and as directed. 15 S&F IN REPAIR Capacitor duty contactor, 415 volt, 3 phase,50 Hz, 1 NO, suitable for kVAr rating up to 5 kVAr, complete all as specified and as directed. 16 S&F IN REPAIR Capacitor duty contactor, 415 volt, 3 phase,50 Hz, 1 NO, suitable for kVAr rating up to 12.5 kVAr, complete all as specified and as directed. 17 S&F IN REPAIR Capacitor duty contactor, 415 volt, 3 phase, 50 Hz, 1 NO, suitable for kVAr rating up to15 kVAr, complete all as specified and as directed 18 S&F IN REPAIR Capacitor duty contactor, 415 volt, 3 phase,50 Hz, 1 NO, suitable for kVAr rating up to 20 kVAr, complete all as specified and as directed. 19 S&F IN REPAIR Capacitor duty contactor, 415 volt, 3 phase, 50 Hz, 1 NO, suitable for kVAr rating up to 25 kVAr, complete all as specified and as directed. 20 S&F IN REPAIR 3 pole contactor 70 Amp, type MNX 70, 415 volt, 3 phase, 50 Hz, 2 NO+2NC, complete all as specified and as directed. 21 S&F IN REPAIR 3 pole contactor 110 Amp, type MNX 110, 415 volt, 3 phase, 50 Hz, 2 NO+2NC, complete all as specified and as directed. 22 S&F IN REPAIR 3 pole contactor 140 Amp, type MNX 140, 415 volt, 3 phase, 50 Hz, 2 NO+2NC, complete all as specified and as directed. 23 S&F IN REPAIR Electronic time switch, Contact capacity 30Amp, Digital type, 230Volt, 50 Hz, suitable for existing model, complete all as specified. 24 S&F IN REPAIR Side mounting Add-on block on auxiliary contact block suitable for MOC, 1NO+1NC, complete all as specified and as directed. 25 S&F IN REPAIR HRC fuse, DIN type fuse links, 250 Amps, complete all as specified and as directed. 26 S&F IN REPAIR HRC fuse, DIN type fuse links, 160 Amps complete all as specified and as directed. 27 S&F IN REPAIR HRC fuse, DIN type fuse links, 125 Amps complete all as specified and as directed. 28 S&F IN REPAIR HRC fuse, DIN type fuse links, 80 Amps complete all as specified and as directed. 29 S&F IN REPAIR Three position selector switch suitable for auto / manual, complete all as specified and as directed. 30 S&F IN REPAIR LED indicator lamp (RED, YELLOW, GREEN),complete all as specified and as directed. 31 S&F IN REPAIR LED indicator lamp (AMBER, BLUE), complete all as specified and as directed. 32 S&F IN REPAIR Push button actuator with carrier any colour, complete all as specified and as directed. 33 S&F IN REPAIR PVC Cooling fan 150mm sweep, suitable for APFC panel of any capacity, complete all as specified and as directed. 34 S&F IN REPAIR LT Cable jointing kit for 1.1 KV grade cable for straight through heat shrink type joint, complete with jointing material and accessories suitable for 1.1kV LT, 4 core XLPE armoured aluminium conductor cable of size 16 sqmm, complete all as specified and as directed. 35 S&F IN REPAIR LT Cable jointing kit for 1.1 KV grade cable for straight through heat shrink type joint complete with jointing material and accessories suitable for 1.1 kV LT, 4 core XLPE armoured aluminium conductor cable of size 25 sqmm, complete all as specified and as directed. 36 S&F IN REPAIR LT Cable jointing kit for 1.1 KV grade cable for straight through heat shrink type joint complete with jointing material and accessories suitable for 1.1kV LT, 3.5 core XLPE armoured aluminium conductor cable of size 35 sqmm, complete all as specified and as directed. 37 S&F IN REPAIR LT Cable jointing kit for 1.1KV grade cable for indoor termination heat shrink type joint complete with jointing material and accessories suitable for 1.1kV LT, 3.5 core XLPE armoured aluminium conductor cable of size 50 sqmm, complete all as specified and as directed. 38 S&F IN REPAIR LT Cable jointing kit for 1.1 KV grade cable for indoor termination heat shrink type joint complete with jointing material and accessories suitable for 1.1kV LT, 3.5 core XLPE armoured aluminium conductor cable of size 70 sqmm, complete all as specified and as directed. 39 S&F IN REPAIR Glow Sign Board made of ACP sheet of minimum 2mm thick, cutting to required shape, size and colour, print / stickering the test of materials or electrical layout / matter as directed by Engineer-in-Charge, with and including necessary fixing steel screws, nut, bolts, washers etc., complete all as per manufacturer instructions and all as directed by Engineer- in-Charge. Note- A proof of Design layout shall be approved by Engineer-in-Charge before printing and ACP sheet should be installed by authorised company / agent. 40 Supply, laying, testing and commissioning of LT XLPE insulated, screened with extruded PVC inner sheathed, PVC bedded, galvanised steel strip armoured electric power cable [heavy duty] of size 3.5core x 50.0Sqmm, with stranded aluminium conductor, 1100 volts grade, suitable for earthed system with and including cable glands, ferrules and connected accessories, laid in trenches or ducts or through the pipe etc., including taking down old u/s cable, complete all as specified. Note: Necessary excavation & earth work, brick protection & sand cushioning shall be measured and paid separately under respective items. 41 All as per Serial Item No. 40 here-in-before but for cable of Size 3.5 core x 35 Sqmm. 42 All as per Serial Item No. 40 here-in-before but for cable of Size 4.0 core x 16 Sqmm. 43 Excavation in trenches not exceeding 1.5m wide and not exceeding 10 Sq.m on plan area and not exceeding 1.5m deep in any type of soil, for laying of cable/pipes etc., including taking out old bricks and separating serviceable & unserviceable bricks, cleaning & stacking serviceable bricks for re-use, complete all as specified. 44 Returning, filling in, including spreading, levelling, watering and well ramming in layers not exceeding 25cm thick of excavated soil, as in any type of soil, complete all as specified. Note: A deduction of 10% shall be made from total computed volume of filling to cater in bulk irrespective of machinery used for ramming. 45 Removal of excavated material [Soil] to a distance not exceeding 50m and depositing where directed at a level not exceeding 1.5m above the starting point, complete all as specified. 46 M&L for Dry & clean sand cushioning in two layers, first layers of 80mm thick before laying of cable and second layer of 150mm thick after laying of cable, levelled and punned down to a depth of 100mm above the top of the upper-most cable, for cable protection in trenches, complete all as specified and as directed. Note: The punned down thickness shall be measured for payment. 47 S&F IN REPAIR Un-reinforced Precast Cement Concrete Cable Covers, Class LV, Type - 1 flat, size 250mm X 150mm X 40mm in trenches for cable protection, embossed with ELECTRIC on the top surface, complete all as specified and as directed. 48 S&F IN REPAIR LT Cable route indicator made out of PCC Block 250mm x 150mm size, 900mm long with oval shaped top and two sides engraved with letters LT CABLE duly painted with two coats of super enamel paint of approved colour over a coat of cement primer, with and including embeded in ground of pit size 300mm x 300mm x 300mm deep filled with PCC 1:2:4 (Type B1) as in foundation, including necessary excavation & earthwork, complete all as specified and directed. 49 M&L for Boring under road / pavement / hard standing by trenchless technology through any type of soil strata, using ultra sound technique and necessary machine with and including HDPE pipe of 100mm bore dia of PN 10 nominal pressure, ISI marked, with and including removing surplus soil to a distance not exc 50m, complete all as specified and as directed. Note: Location of boring shall be as directed by Engineer-in-Charge and noting shall be paid for change in strata if any at site. 50 S&F IN REPAIR GI pipe light grade pipe 80mm dia for cable protection, laid in trenches /pole / walls / road etc., complete all as specified. 51 S&F IN REPAIR GI pipe light grade pipe 100mm dia for cable protection, laid in trenches /pole / walls / road etc., complete all as specified. 52 S&F IN REPAIR New generation energy saving and environmental friendly long life LED street light 60W made up of pressure die cast aluminium housing with high efficiency LED as lighting source and Toughened glass having Bottom Opening, source of luminous efficacy not less than 120Lm/w, with and including driver with IP66 protection and impact resistance of IK07 including pvc coated twisted copper cable 1.5 sqmm 3 core through PVC conduit from junction box to security lights, complete all as specified and directed. 53 S&F IN REPAIR New generation energy saving and environmental friendly long life LED street light 90W made up of pressure die cast aluminium housing with high efficiency LED as lighting source and Toughened glass having Bottom Opening, source of luminous efficacy not less than 120Lm/w, with and including driver with IP66 protection and impact resistance of IK07 including pvc coatedtwisted copper cable 1.5 sqmm 3 core through PVC conduit from junction box to security lights, complete all as specified and directed. 54 S&F IN REPAIR GI brackets for street light fitting fabricated with GI medium grade tubing 40mm dia for LED Street lightsof minimum 1.2m length and bending to angle of 120 degree, fixed with and including mild steel flat iron clamp fabricated with mild steel flat iron 32 x 5mm with nut, bolt & washers suitable for fixing of GI bracket, complete all as specified and directed. 55 Supply and laying Crushed stone aggregate of size 20mm in compacted thickness of 75mm laid over and including a sand cushioning layer of 50mm thick, with and including providing plastic sheet of heavy duty with water proof quality 100GSM as weed control barrier sheet in between the stone aggregate & sand layer, complete all as specified and as directed. 56 M&L for Painting to old surfaces of Feeder Pillar box / LT panel of sizes maximum upto 1 metre X 1 metre X 0.40 metre at site with one coat of epoxy based paint DANCOT/Asian make shade / tint as approved including preparation of old surfaces, cleaning rusted portion etc., complete all as specified and as directed. 57 M&L for Painting to old surfaces of Feeder Pillar box / LT panel of sizes maximum upto 2 metre X 2 metre X 0.50 metre at site with one coat of epoxy based paint DANCOT/Asian make shade / tint as approved including preparation of old surfaces, cleaning rusted portion etc., complete all as specified and as directed. 58 M&L for Minor welding work on hinges, corner sides of LT panels of any size, including rent of welding machine and cost of welding rod etc., complete all as specified and as directed. 59 S&F IN REPAIR MCCB 4 Pole, 415Volt, Adjustable type, 400Amps with breaking capacity 36 kA, with necessary connecting up in DB/Panel, testing and commissioning, complete all as specified and as directed. 60 S&F IN REPAIR MCCB 4 Pole, 415Volt, Adjustable type, 200Amps with breaking capacity 25 kA, with necessary connecting up in DB/Panel, testing and commissioning, complete all as specified and as directed. 61 S&F IN REPAIR MCCB 4 Pole, 415Volt, Adjustable type, 160Amps with breaking capacity 25kA, with necessary connecting up in DB/Panel, testing and commissioning, complete all as specified and as directed. 62 S&F IN REPAIR MCCB 4 Pole, 415Volt, Adjustable type, 125Amps with breaking capacity 16 kA, with necessary connecting up in DB/Panel, testing and commissioning, complete all as specified and as directed. 63 S&F IN REPAIR MCCB 4 Pole, 415Volt, Adjustable type, 100Amps with breaking capacity 16 kA, with necessary connecting up in DB/Panel, testing and commissioning, complete all as specified and as directed. 64 S&F IN REPAIR for Supply, assembly, erection, testing and commissioning of Automatic power factor correction panel of capacity 150KVAR in 12 stages with micro processor based, Indoor type, floor mounted free standing, dust and vermin proof panel with IP-42 protection, CPRI approved ISO 9001 certified, frame fabricated out of 40mm x 40mm x 4mm angle iron, 2mm thick CRCA sheet for entire outer panel with single door and locking arrangements & 1.6mm for inner compartment with 40mmx4mm flat Iron, MS surfaces epoxy based powder coated, shade as approved over 2 coats of red oxide primer, surfaces pre-treated in seven tank process for de-greasing, de-rusting and Phosphated,Panel / DBhaving front and rear opening for installation of separate cable alleys, busbar chamber and switchgear compartments, 65 Provision in cable alleys to be kept for bottom cable entry for incoming and outgoing cables. A clear space of 200mm to be kept from floor level for switchgear compartment. Air ventilation breathers to be provided for heat dissipation. Suitable sized knock-out holes for cable glands shall be provided. Each compartment shall be numbered / lettered as per the approved drg. affixing MV danger plate as suitable intervals / locations,fully internally wired with suitablesizeof thimbles, incoming / outgoinginternalconnectionwithPVCinsulatedPVCsheathed multistranded copper wire of suitable size and comprising the following :- BUS BAR CHAMBER :- (a) 400Amp 3 Strips & Neutral Strip 200Amp, Aluminium conductor, with color coded heat shrinkable sleave and mounted on non hygroscopic, non combustible, track resistant, high strength DMC material, inter-connection of all incomings & outgoings.INSTRUMENT CHAMBER :- (i) Digital Multifunction Meter- 01 Set. (ii) Phase indicating Lights (RYG) LED type 220V AC- 1 Set. (Set of three).(iii) Protection MCB 6A SP C Series- 1 Set (Set of three). 66 INCOMING SUPPLY:-(i) MCCB 250 Amps 25 KA , 4 Pole with Adjustable thermal & magnetic release 415 volts , 50Hz,=01 No., (ii) Capacitor Duty Contactor suitable for 1 X 50 + 1 X 25 + 2 X 20 + 2 X 10 + 2 X 5 + 2x 2+1x1 KVAR Capacity ( 2 x Nos Spare)(iii) Power Contactor 18A 3 Pole for 2 , 1 KVAR = 03 Nos.(iv) Contactor shall be protected with MCB TP 10kA (v) MCB 63 A 10 KA TP for 50, 25 KVAR = 02 Nos.,(vi) MCB 50 A 10 KA TP for 20 KVAR = 02 Nos.,(vii) MCB 25 A 10 KA TP for 10 KVAR = 01 No.,(viii) MCB 16 A 10 KA TP for 05, 2, 1 KVAR = 05 Nos.(ix) Fixed Capacitor 10 KVAR with MCB 25Amp 3 Pole= 01 Nos (direct connected with Busbar) (x) Power Capacitor 1 X 50 + 1 X 25 + 2 X 20 + 2 X 10 + 2 X 5 + 2 X 2 + 1 KVAR.(xi) APFC Relay 12 Stages - 1 No. (xii) Indicating Red Light = 10Nos (xiii) Auto manual selector switch = 10 Nos.(xiv) Surge Protection Device 3 Phase = 01No 67 S&F IN REPAIR Synthetic rubber insulating Mat of size 2.0m x 1.0m x 2.5mm thick, ISI Marked, for electrical purpose as per IS 15652-2006, suitable for voltage upto 11KV, complete all as specified and as directed. 68 S&F IN REPAIR Synthetic rubber insulating Mat of size 2.0m x 1.0m x 3.0mm thick, ISI Marked, for electrical purpose as per IS 15652-2006, suitable for voltage upto 33KV, complete all as specified and as directed. 69 Supply, laying, testing and commissioning of LT XLPE insulated, screened with extruded PVC inner sheathed, PVC bedded, galvanised steel strip armoured electric power cable [heavy duty] of size 2core x 16.0Sqmm, with stranded aluminium conductor, 1100 volts grade, suitable for earthed system with and including cable glands, ferrules and connected accessories, laid in trenches or ducts or through the pipe etc., including taking down old u/s cable, complete all as specified. Note: Necessary excavation & earth work, brick protection & sand cushioning shall be measured and paid separately under respective items. 70 M&L for Earthing IN REPAIR complete with GI earth plate electrode 600mm x 600mm x 6mm thick, burried directly in ground in vertical position, earth pit not less than 2.25M deep below GL with top edge of the plate not less than 1.5M below GL connetced with GI earth strip of size 25x4mm (Upto 7.50 metre length) by means of nuts, bolts, check nuts and washers made of GI or steel earthing lead protected by GI pipe 20mm bore (medium grade) and other end connected to earthing test point or lightening arrestor or main controlling switch as directed, including providing funnel with 20mm bore GI pipe (light grade), wire mesh, charcoal or coke and common salt in alternate layer of 15cm (compacted thickness) all round the earth electrode, concrete earth pit in PCC (1:3:6) type C-1 (with 20mm graded aggregate), 50mm thick precast RCC (1:2:4) cover slab (re-inforced with 8mm dia TMT bar @ 15 cm C/C bothways and suitable handle made of 10mm dia) including necessaryexcavation & earth work, returning filling and removal of surplus earth upto a distance not exceeding 50 Mtr etc all as shown on electrical plate No. 3 ofMES Schedule Part-I complete to obtain less than 1 Ohm earth resistance, complete all as specified and as directed. 71 S&F IN REPAIR LT Panel as per IEC 61439, Outdoor type, floor mounted free standing dust and vermin proof panel / DB with IP-55 protection, CPRI approved OEM, frame fabricated out of 40mmx40mm x 4mm MS angle iron, made with 3.15mm thick CRCA sheet for entire outer panel and 1.6mm thick CRCA sheet 40mmx4mm MS flat Iron for inner compartments with separate cubicle chamber with cable alley with minimum 300mm width for installation/connecting switchgears with the main bus bar using aluminium bus link or copper conductor flexible wires suitable for switch rating and connecting outgoing terminals of the switchgear with terminal blocks of appropriate current rating using flexible copper wires duly terminated by cable lugs and thimbles, MS surfaces epoxy based powder coated, shade as approved over 2 coats of red oxide primer, surfaces pre-treated in seven tank process for de-greasing, de-rusting & Phosphated, panel having front and rear opening and provision for installation of separate cable alleys, all MCCBs must be have thermal magnetic relrase, busbar chamber and switchgear compartments, provision in cable alleys for bottom cable entry for incoming & outgoing cables,fixing danger notice plate, with and including erection, testing and commissioning, complete all as specified and directed including the following fixtures and fitments:- 72 Busbars: TPN- Not less than 792Amp, Aluminium bus bar E91 grade, 1100volts grade duly covered with heat shrinkable sleeves colour coded duly fixed on moulded brackets and covered all around by insulating / CRCA sheet having no exposed portion. Bus bar chamber to be selected so that it provides gap between Bus bar and heat dissipation conforming to IS standard -1 set. Incoming:-(i) MCCB 400Amp, 4 Pole, 50KA with micro processor electronic release (with release range 300-400A) with rotary handles- 01 No., (ii) CTs 630/5 -03 No.,(iii) Ampere Meter 0 - 630 A digital type with selector switch -01 No. (iv) Ammeter-01 No., (v) Voltmeter with selector switch -01 No.(vi) Phase Indicating lamps -03(vii) Control fuses / MCB - 03 Nos 73 Outgoing: Separate cubical chamber with a cable alley not less than 300mm width for installation / connecting the following switch gear with the main bus bar using aluminium bus link or copper conductor flexible wires suitable to the switch rating and connecting outgoing terminals of the switch gear with terminal blocks of appropriate current rating using flexible copper wires duly terminated by cable lugs and thimbles.(i) MCCB, 4 pole 200A, 36 KA-01 No(ii) MCCB, 4 pole 160A, 25 KA-05 No (iii) MCCB, 4 pole 100A, 25 KA-01 No (iv) MCCB, 4 pole 63A, 25 KA -02 Nos (v) MCB,2Pole40A-02 NosNote:- A clear space of 200mm shall be kept from floor level for switchgear compartment. Air ventilation breathers with exhaust fan plastic body 100mm sweep to be provided for heat dissipation. Suitable sized knock-out holes for cable glands shall be provided. Contractor shall submit the GA drawings of LT Panel for approval of GE. 74 S&F IN REPAIR off load change over switch, 4 pole, 63Amp capacity, fixed in existing panel board with and including taking down old u/s change over switch of any make and any size, complete all as specified and as directed 75 S&F IN REPAIR off load change over switch, 4 pole, 100Amp capacity, fixed in existing panel board with and including taking down old u/s change over switch of any make and any size complete all as specified and as directed 76 M&L for Earth continuity conductor or main earthing lead of size 32 x 6mm Aluminium strip for connection, fixed to wall on batten on recess or chases or buried in ground or dawn in conduit / pipe or fixed to poles or any other indicated situation for loop earthing etc. as required, completion all as specified and as directed. 77 Cutting / Pruning down of tree branches n exc 30cm girth to clear over bldgs upto a distance of 3m clear span around the over head lines and disposed off tree branches, with and including repairing / stretching / binding of copper / Aluminium conductor damaged during the pruning, complete all as directed by Engineer-in-Charge. 78 M&L for Pre-cast cement concrete solid block masonary type C1, 1:3:6 (using 20 mm graded stone aggregate) exc 10 cm width and setting in CM 1:6, with and including demolition of existing brick work of any description, complete all as specified and as directed. 79 S&F IN REPAIR HT/ LT Insulation tape 19mm width x 5m length with various phase colors of make 3M type or equivalent in Denson / Transeal with 0.75mm thick with flame retardant, complete all as specified and as directed.
