Design, Supply, Execution and Commissioning of 2900 MT Multilevel Cold Storage, 100 MT Fruits & Vegetable Cold Storage and 6.0 MT/Batch Pre-Cooling Chmaber with Refrigeration System, Electrical for Refrigeration, Insulated Panels, and HT Substation & associated works on total Turnkey Basis at APMC Gevrai Dist. Beed.= 1 A) Refrigeration System 2 A.1 Pre-Cooling Chmaber 0 to 6˚C (Ground Floor) 3 Supply air cooled condensing unit with Bitzer compressor and indegenous components viz. Condenser, Receiver compressor safeties, interconnecting pipping etc. Capacity 21.5 KW at -4˚C SST & 52 C SDT, Refrigerant R404a, Complete condensing unit. 4 Supply of Evaporator coils, Capacity 43 kW,-4˚C evap / 4˚Cdelta T, 6 mm fin spacing, Twin Coil, Star coolers & Condensors make 5 Providing copper pipping for refergeration system including required fittings 6 Supply suction line insulation with Armaflex 7 Supply drainage system for cooling coils 8 Supply Refergeration controls viz Thermostatic expansion valvesfor each ACUs, Digital temperature indicator cum controllers (0 to 50 deg. C range), Liquid line solenoid valves, Digital temperature indicator (minus 20 to 50 deg. C range),for A.C. units to be placed outside the each cold rooms in ante-room area. Digital RH indicator (0 to 100 % range) for A.C. units to be placed outside the each cold rooms in ante-room area, pre-cooling, cold room ACUs etc 9 Supply of First charge Refrigerant R404a and oil 10 Painting of equipment/piping / piping supports etc 11 Electrical work for Refrigeration System, Control panels, Cables, Cable trays, Earthing system, complete required electrificaton 12 Miscellaneous Itemsviz Vibration isolators for condensing units, supporting rods / Frames, Minor structural openings in walls / panels etc for piping, cabling etc. and finishing. c) 2000 lit water tank along with water pump as necessary for lifting water to the tank or lifting water from the tank depending on tank location ,UPVC piping, fittings,valves etc as may be required for condenser inlet air-precooling system. Condenser air pre-cooling system shall have automatic operation with water line sonenoid valves for each individual condensing unit and there shall be an interlock with the conensing unit start/stop as well as the ambiend air temperature wherein the air precooling system starts only after the ambient air temperature crosses 33 deg C and switches off when ambient goes beloe 33 deg C. 13 Charges for Installation, Testing andCommissioningInstallation, testing and commissioning of all above equipment / material as per the system requirement. All tools and tackles, welding machines, welding rods and gases etc. required for fabrication, erection, testing and commissioning shall be arranged by the contractor at his cost. The plant shall be erected, tested, commissioned as per Consultants approved drawings / specifications and instructions to his and Employers satisfaction. The refrigeration system shall be pressure tested and evacuated as per standard practice before charging the refrigerant. The water lines shall also be pressure tested as per standard practice. The plant shall be run for a period of three days after commoissioning by the contractor, to assess the plant performance. The contractor shall provide 3 hard copies of operation & maintenance for the plant along with as built drawings. The contractor shall also arrange the training of the operating staff for proper operation & maintenance of the plant (included in above rates) 14 B. 100 MT Fruits & Vegetable Cold Storage 0 to 2˚C (Ground Floor) 15 Supply air cooled condensing unit with Bitzer compressor and indegenous components viz. Condenser, Receiver compressor safeties, interconnecting pipping etc. Capacity 14 KW at -4˚C SST & 52 C SDT, Refrigerant R404a, Complete condensing unit. 16 Supply of Evaporator coils, Capacity 14 KW,-4˚C evap / 4˚Cdelta T, 6 mm fin spacing, Star coolers & Condensors make 17 Providing copper pipping for refergeration system including required fittings 18 Supply suction line insulation with Armaflex 19 Supply drainage system for cooling coils 20 Supply Refergeration controls viz Thermostatic expansion valvesfor each ACUs, Digital temperature indicator cum controllers (0 to 50 deg. C range), Liquid line solenoid valves, Digital temperature indicator (minus 20 to 50 deg. C range),for A.C. units to be placed outside the each cold rooms in ante-room area. Digital RH indicator (0 to 100 % range) for A.C. units to be placed outside the each cold rooms in ante-room area. Only for pre-cooling,cold room ACUs etc 21 Supply of First charge Refrigerant R404a and oil 22 Painting of equipment/piping / piping supports etc 23 Electrical work for Refrigeration System, Control panels, Cables, Cable trays, Earthing system, complete required electrificaton 24 Miscellaneous Itemsviz Vibration isolators for condensing units, supporting rods / Frames, Minor structural openings in walls / panels etc for piping, cabling etc. and finishing. c) 2000 lit water tank along with water pump as necessary for lifting water to the tank or lifting water from the tank depending on tank location ,UPVC piping, fittings,valves etc as may be required for condenser inlet air-precooling system. Condenser air pre-cooling system shall have automatic operation with water line sonenoid valves for each individual condensing unit and there shall be an interlock with the conensing unit start/stop as well as the ambiend air temperature wherein the air precooling system starts only after the ambient air temperature crosses 33 deg C and switches off when ambient goes beloe 33 deg C. 25 Charges for Installation, Testing andCommissioningInstallation, testing and commissioning of all above equipment / material as per the system requirement. All tools and tackles, welding machines, welding rods and gases etc. required for fabrication, erection, testing and commissioning shall be arranged by the contractor at his cost. The plant shall be erected, tested, commissioned as per Consultants approved drawings / specifications and instructions to his and Employers satisfaction. The refrigeration system shall be pressure tested and evacuated as per standard practice before charging the refrigerant. The water lines shall also be pressure tested as per standard practice. The plant shall be run for a period of three days after commoissioning by the contractor, to assess the plant performance. The contractor shall provide 3 hard copies of operation & maintenance for the plant along with as built drawings. The contractor shall also arrange the training of the operating staff for proper operation & maintenance of the plant (included in above rates) 26 C. 825 MT Pulses, Spices etc dry products Cold Room-1, 4 to 10˚C (G +1+2+3 Floor) 27 Supply air cooled condensing unit with Bitzer compressor and indegenous components viz. Condenser, Receiver compressor safeties, interconnecting pipping etc. Capacity 21 KW at -2˚C SST & 52 C SDT, Refrigerant R404a, Complete condensing unit. 28 Supply of Evaporator coils, Capacity 21 KW,-2˚C evap / 4˚Cdelta T, 6 mm fin spacing, Star coolers & Condensors make 29 Providing copper pipping for refergeration system including required fittings 30 Supply suction line insulation with Armaflex 31 Supply drainage system for cooling coils 32 Supply Refergeration controls viz Thermostatic expansion valvesfor each ACUs, Digital temperature indicator cum controllers (0 to 50 deg. C range), Liquid line solenoid valves, Digital temperature indicator (minus 20 to 50 deg. C range),for A.C. units to be placed outside the each cold rooms in ante-room area. Digital RH indicator (0 to 100 % range) for A.C. units to be placed outside the each cold rooms in ante-room area, pre-cooling,cold room ACUs etc 33 Supply of First charge Refrigerant R404a and oil 34 Painting of equipment/piping / piping supports etc 35 Electrical work for Refrigeration System, Control panels, Cables, Cable trays, Earthing system, complete required electrificaton 36 Miscellaneous Itemsviz Vibration isolators for condensing units, supporting rods / Frames, Minor structural openings in walls / panels etc for piping, cabling etc. and finishing. c) 2000 lit water tank along with water pump as necessary for lifting water to the tank or lifting water from the tank depending on tank location ,UPVC piping, fittings,valves etc as may be required for condenser inlet air-precooling system. Condenser air pre-cooling system shall have automatic operation with water line sonenoid valves for each individual condensing unit and there shall be an interlock with the conensing unit start/stop as well as the ambiend air temperature wherein the air precooling system starts only after the ambient air temperature crosses 33 deg C and switches off when ambient goes beloe 33 deg C. 37 Charges for Installation, Testing andCommissioningInstallation, testing and commissioning of all above equipment / material as per the system requirement. All tools and tackles, welding machines, welding rods and gases etc. required for fabrication, erection, testing and commissioning shall be arranged by the contractor at his cost. The plant shall be erected, tested, commissioned as per Consultants approved drawings / specifications and instructions to his and Employers satisfaction. The refrigeration system shall be pressure tested and evacuated as per standard practice before charging the refrigerant. The water lines shall also be pressure tested as per standard practice. The plant shall be run for a period of three days after commoissioning by the contractor, to assess the plant performance. The contractor shall provide 3 hard copies of operation & maintenance for the plant along with as built drawings. The contractor shall also arrange the training of the operating staff for proper operation & maintenance of the plant (included in above rates) 38 D. 800 MT Pulses, Spices etc dry products Cold Room-2, 4 to 10˚C (G +1+2+3 Floor) 39 Supply air cooled condensing unit with Bitzer compressor and indegenous components viz. Condenser, Receiver compressor safeties, interconnecting pipping etc. Capacity 21 KW at -2˚C SST & 52 C SDT, Refrigerant R404a, Complete condensing unit. 40 Supply of Evaporator coils, Capacity 21 KW,-2˚C evap / 4˚Cdelta T, 6 mm fin spacing, Star coolers & Condensors make 41 Providing copper pipping for refergeration system including required fittings 42 Supply suction line insulation with Armaflex 43 Supply drainage system for cooling coils 44 Supply Refergeration controls viz Thermostatic expansion valvesfor each ACUs, Digital temperature indicator cum controllers (0 to 50 deg. C range), Liquid line solenoid valves, Digital temperature indicator (minus 20 to 50 deg. C range),for A.C. units to be placed outside the each cold rooms in ante-room area. Digital RH indicator (0 to 100 % range) for A.C. units to be placed outside the each cold rooms in ante-room area, pre-cooling,cold room ACUs etc 45 Supply of First charge Refrigerant R404a and oil 46 Painting of equipment/piping / piping supports etc 47 Electrical work for Refrigeration System, Control panels, Cables, Cable trays, Earthing system, complete required electrificaton 48 Miscellaneous Itemsviz Vibration isolators for condensing units, supporting rods / Frames, Minor structural openings in walls / panels etc for piping, cabling etc. and finishing. c) 2000 lit water tank along with water pump as necessary for lifting water to the tank or lifting water from the tank depending on tank location ,UPVC piping, fittings,valves etc as may be required for condenser inlet air-precooling system. Condenser air pre-cooling system shall have automatic operation with water line sonenoid valves for each individual condensing unit and there shall be an interlock with the conensing unit start/stop as well as the ambiend air temperature wherein the air precooling system starts only after the ambient air temperature crosses 33 deg C and switches off when ambient goes beloe 33 deg C. 49 Charges for Installation, Testing andCommissioningInstallation, testing and commissioning of all above equipment / material as per the system requirement. All tools and tackles, welding machines, welding rods and gases etc. required for fabrication, erection, testing and commissioning shall be arranged by the contractor at his cost. The plant shall be erected, tested, commissioned as per Consultants approved drawings / specifications and instructions to his and Employers satisfaction. The refrigeration system shall be pressure tested and evacuated as per standard practice before charging the refrigerant. The water lines shall also be pressure tested as per standard practice. The plant shall be run for a period of three days after commoissioning by the contractor, to assess the plant performance. The contractor shall provide 3 hard copies of operation & maintenance for the plant along with as built drawings. The contractor shall also arrange the training of the operating staff for proper operation & maintenance of the plant (included in above rates) 50 E.700 MT Pulses, Spices etc dry products Cold Room-3, 4 to 10˚C (G/2 +1+2+3 Floor) 51 Supply air cooled condensing unit with Bitzer compressor and indegenous components viz. Condenser, Receiver compressor safeties, interconnecting pipping etc. Capacity 20 KW at -2˚C SST & 52 C SDT, Refrigerant R404a, Complete condensing unit. 52 Supply of Evaporator coils, Capacity 20 KW,-2˚C evap / 4˚Cdelta T, 6 mm fin spacing, Star coolers & Condensors make 53 Providing copper pipping for refergeration system including required fittings 54 Supply suction line insulation with Armaflex 55 Supply drainage system for cooling coils 56 Supply Refergeration controls viz Thermostatic expansion valvesfor each ACUs, Digital temperature indicator cum controllers (0 to 50 deg. C range), Liquid line solenoid valves, Digital temperature indicator (minus 20 to 50 deg. C range),for A.C. units to be placed outside the each cold rooms in ante-room area. Digital RH indicator (0 to 100 % range) for A.C. units to be placed outside the each cold rooms in ante-room area. Only for pre-cooling, cold room ACUs etc 57 Supply of First charge Refrigerant R404a and oil 58 Painting of equipment/piping / piping supports etc 59 Electrical work for Refrigeration System, Control panels, Cables, Cable trays, Earthing system, complete required electrificaton 60 Miscellaneous Itemsviz Vibration isolators for condensing units, supporting rods / Frames, Minor structural openings in walls / panels etc for piping, cabling etc. and finishing. c) 2000 lit water tank along with water pump as necessary for lifting water to the tank or lifting water from the tank depending on tank location ,UPVC piping, fittings,valves etc as may be required for condenser inlet air-precooling system. Condenser air pre-cooling system shall have automatic operation with water line sonenoid valves for each individual condensing unit and there shall be an interlock with the conensing unit start/stop as well as the ambiend air temperature wherein the air precooling system starts only after the ambient air temperature crosses 33 deg C and switches off when ambient goes beloe 33 deg C. 61 Charges for Installation, Testing andCommissioningInstallation, testing and commissioning of all above equipment / material as per the system requirement. All tools and tackles, welding machines, welding rods and gases etc. required for fabrication, erection, testing and commissioning shall be arranged by the contractor at his cost. The plant shall be erected, tested, commissioned as per Consultants approved drawings / specifications and instructions to his and Employers satisfaction. The refrigeration system shall be pressure tested and evacuated as per standard practice before charging the refrigerant. The water lines shall also be pressure tested as per standard practice. The plant shall be run for a period of three days after commoissioning by the contractor, to assess the plant performance. The contractor shall provide 3 hard copies of operation & maintenance for the plant along with as built drawings. The contractor shall also arrange the training of the operating staff for proper operation & maintenance of the plant (included in above rates) 62 F. 425 MT Pulses, Spices etc dry products Cold Room-4, 4 to 10˚C (1+2+3 Floor) 63 Supply air cooled condensing unit with Bitzer compressor and indegenous components viz. Condenser, Receiver compressor safeties, interconnecting pipping etc. Capacity 21 KW at -2˚C SST & 52 C SDT, Refrigerant R404a, Complete condensing unit. 64 Supply of Evaporator coils, Capacity 21 KW,-2˚C evap / 4˚Cdelta T, 6 mm fin spacing, Star coolers & Condensors make 65 Providing copper pipping for refergeration system including required fittings 66 Supply suction line insulation with Armaflex 67 Supply drainage system for cooling coils 68 Supply Refergeration controls viz Thermostatic expansion valvesfor each ACUs, Digital temperature indicator cum controllers (0 to 50 deg. C range), Liquid line solenoid valves, Digital temperature indicator (minus 20 to 50 deg. C range),for A.C. units to be placed outside the each cold rooms in ante-room area. Digital RH indicator (0 to 100 % range) for A.C. units to be placed outside the each cold rooms in ante-room area. Only for pre-cooling,cold room ACUs etc 69 Supply of First charge Refrigerant R404a and oil 70 Painting of equipment/piping / piping supports etc 71 Electrical work for Refrigeration System, Control panels, Cables, Cable trays, Earthing system, complete required electrificaton 72 Miscellaneous Itemsviz Vibration isolators for condensing units, supporting rods / Frames, Minor structural openings in walls / panels etc for piping, cabling etc. and finishing. c) 2000 lit water tank along with water pump as necessary for lifting water to the tank or lifting water from the tank depending on tank location ,UPVC piping, fittings,valves etc as may be required for condenser inlet air-precooling system. Condenser air pre-cooling system shall have automatic operation with water line sonenoid valves for each individual condensing unit and there shall be an interlock with the conensing unit start/stop as well as the ambiend air temperature wherein the air precooling system starts only after the ambient air temperature crosses 33 deg C and switches off when ambient goes beloe 33 deg C. 73 Charges for Installation, Testing andCommissioningInstallation, testing and commissioning of all above equipment / material as per the system requirement. All tools and tackles, welding machines, welding rods and gases etc. required for fabrication, erection, testing and commissioning shall be arranged by the contractor at his cost. The plant shall be erected, tested, commissioned as per Consultants approved drawings / specifications and instructions to his and Employers satisfaction. The refrigeration system shall be pressure tested and evacuated as per standard practice before charging the refrigerant. The water lines shall also be pressure tested as per standard practice. The plant shall be run for a period of three days after commoissioning by the contractor, to assess the plant performance. The contractor shall provide 3 hard copies of operation & maintenance for the plant along with as built drawings. The contractor shall also arrange the training of the operating staff for proper operation & maintenance of the plant (included in above rates) 74 G. OTHER ITEMS 75 100 MM THICK PUFF PANELINCLUDING INSTALLATION 76 80 MM THICK PUFF PANEL INCLUDING INSTALLATION 77 D.G. SET 250 KVA KIRLOSKAR OR EQUIVALENT INCLUDING INSTALLATION & TRIAL RUN 78 LIFT 5 MT CAP OF OTIS OR EQ INCLUDING INSTALLATION & TRIAL RUN
