Repair/ Maintenance Of Dg Sets And Amf Panels For Standby Dg Set Under Ge (Af) Tech Area At Af Station Agra; 1 M&L for servicingofupto40KVA DG set including replacement Engine oil and all type offilters as per manufacturers manual. Opening, adjusting, tightening of tappet cover complete by torque wrench by applying proper pressure , cleaning of complete sump from sludge of dirt, oil etc. and refitting for DG set including drain out (used) engine oil and fillingandtopping up with new engine oilcomplete all as specified and directed. Note:- (a) Engine oil will be measured and paid separately under respective items of schedule A.(b)Each servicing of DG Setwill be required after6 months or250 hours working. 2 Description all as per Ser No-01 above but 50-82.5 KVA capacity DG Set and ditto 3 Description all as per Ser No-01 above but 100-180 KVA capacity DG Set and ditto 4 Description all as per Ser No-01 above but 200-320 KVA capacity DG Set and ditto 5 Description all as per Ser No-01 above but 400 KVA capacity DG Set and ditto 6 Description all as per Ser No-01 above but 500 KVA capacity DG Set and ditto 7 M&L For dismantling the engine of DG Set capacity 200 KVA (Cummins) for checking and repairing , overhauling work by opening complete engine head piston, cylinder and FIP unit including remote cylinder head covers & check valve clearance between rocker arms and valve stem end wirth filler guage as per the valve setting sequence 0.3mm for inlet valve and 0.5mm for exhaust valve reassembling the existing parts complete testing on full load all as specified and as directed by Engr-in Charge. Note :- Items required to make the DG set serviceable shall be measured and paid seperately under relevent item of schedule. 8 (a) Supply only kit engine piston 9 (b) Supply only piston liner kit 10 (c ) Supply only Piston ring complete 11 (d) Supply only oil seal rear 12 (e) supply only bearing thurst 13 (f) Supply only sleeve injector 14 (g) Supply only valve inlet 15 (h) Supply only valve exhaust 16 (j) Supply only valve seal complete 17 (k) Supply only valve seat 18 (l) Supply only ring liner seal 19 (m) Supply only gear wheel complete 20 (n) Supply only gasket of head gaskets, body gaskets complete 21 (o) Supply only CR Bearing complete 22 Supply only Engine oil15 W / 40 complete all as specified and directed. Make :Castrol / HP /Bharat Petrolium / Valvoline 23 Supplyonly of coolant suitable forradiater of DG sets complete all as specified and directed.Make: HP/TVS / Valvoline / KIRLOSKAR 24 S&F in renewal of battery terminal brass(heavy duty)with nuts & bolts for battery (as per sample) complete all as specified and directed. 25 Supply and filling distilled water suitable for DG set complete all as specified and directed. 26 Taking down old repairable Radiator by opening nut/bolt from foundation and loading/unloading and transportation to local market for checking, testing for any defects and repairing as below : - Cleaning, washing the copper tubes and Top to bottom Copper fins Frame of the radiator by acid process.Checking the leakage if any and repairing the same by doing the Soldering and Testing radiator with loading/unloading and transportation& including refixing to its old position with proper accuracy and correct situationforCapacity from 63 KVA to 200 KVA DG sets including renewal of nut/bolt, hose pipe sets with clamps and testing complete all as specified and directed. 27 All as per Ser item No-12 above but 320 to 500 KVA DG set capacity. 28 M&L For taking down the DG Set of capacity 40 KVA to 200 KVA from existing location by disconnect the electrical connection and connected earthing connections and shift the same to another location by lifting with suitable capacity crane and keeping at new location and making connection of electrical cables to existing network and earthing infrastructure completeall as specified and directed. 29 M & L for disconnection, taking down and repairing of alternator DC from DG set engine with rewinding of armature ,renewal of carbon brushes, renewal of bearings, rewinding of field coil assembly, renewal of connection plate,reassembling and refixing to DG set engine after necessary repair for following sizes complete all as specified and directed:- 30 12 Volt 31 24 Volt 32 M & L in renewal of flywheel ringwith proper setting and alignmentfor 100 to 160KVA DG set complete all as specified and directed. 33 M & L for renewal of Magnetic Pickup suitable for 100 KVA & 200 KVA DG set complete all as specified and directed.Make:- Cummins/ KIRLOSKAR / GREAVES COTTON 34 S&F in renewal for Shut down valve solenoidsuitable for all capacities of DG set complete all as specified and directed. 35 S&F in renewal for Thermostatof suitable for all capacities of DG set complete all as specified and directed. 36 S&F in renewal for Diaphramg couplingfor upto 62.5 KVADG set capacity complete all as specified and directed. 37 S&F in renewal for Air Cleaner Assemblyfor upto62.5KVADG set capacity complete all as specified and directed. 38 S&F in renewal for copper Battery leadof 25 Sqmm, 2mtr longsuitable for all capacities of DG set complete all as specified and directed. 39 S&F in renewal for Feed pumpsuitable for all capacities of DG set complete all as specified and directed. 40 S&F in renewal for Injector assemblyfor 62.5KVA to200 KVA DG set complete all as specified and directed. 41 S&F in renewal for V Belt / Fan beltsuitable for all capacities of DG set complete all as specified and directed. 42 S&F in renewal for Diesel pipe suitable for all capacities of DG set complete all as specified and directed. 43 S&F in renewal for Hose Flexiblesuitable for for all capacities of DG set complete all as specified and directed 44 M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity15 KVA to 82.5 KVAincluding overhauling, calibration and testing at admissible pressure properly complete all as specified and directed. 45 Supply & fixing in renewal ofNozzle for15 KVA to 82.5 KVADG set complete all as specified and directed. 46 Supply & fixing in renewal of F.I.P. Elements for 15 KVA to 82.5 KVADG set complete all as specified and directed. 47 M&L fordisconnecting, dismantling and overhauling of fuel injector pump of DG set for capacity 100 KVA to 200 KVA including repair, overhauling, calibration, testing complete and refixing to its original position properly complete all as specified and directed. 48 Supply & fixing in renewal of A.V.R suitable for20 KVA to 200 KVA DG set complete all as specified and directed. Make:-KIRLOSKAR/ AE / NATIONAL. 49 M & L for dismantling of defective water pump assembly by disconnecting of hose pipe connections, fanbelt, radiator connection and supply and fixing ofnew water pump assembly suitable for DG set capacity for 40 KVA to 200 KVAincluding renewal of u/s hose pipes, fan belt, nut/bolts etc complete all as specified and directed.Make:-- KIRLOSKAR/ Cummins / GREAVES COTTON. 50 Supply & fixing in renewal offully automatic battery charger input 230V AC SMPS based) and out put 24V DC for 24 voltbattery complete all as specified and directed. Make :-KIRLOSKAR / ELECT INDIA / Cummins / UNITEK INDIA . 51 Supply & fixing in renewal offully automatic battery charger input 230V ACSMPS based) and out put 12V DC for 12 voltbattery complete all as specified and directed. Make :-KIRLOSKAR / ELECT INDIA / Cummins /UNITEK INDIA 52 Supply & fixing in renewal ofBattery- 12 Volts,180 AHfor DG set complete all as specified and directed.Make: EXIDE / AMARON / or equillvant with 18 month replacement warranty 53 Supply & fixing in renewal ofBattery- 12 Volts,150 AHfor DG set complete all as specified and directed.Make: EXIDE / AMARON / or equillvant with 18 month replacement warranty 54 Supply & fixing in renewal ofBattery- 12 Volts,120 AHfor DG set complete all as specified and directed.Make: EXIDE / AMARON / or equillvant with 18 month replacement warranty 55 Supply & fixing in renewal ofBattery- 12 Volts,75 AHfor DG set complete all as specified and directed.Make: EXIDE / AMARON / or equillvant with 18 month replacement warranty 56 Checking of AMF panel & DG set for detecting any kind of fault in AMF panel & DG set and attending the fault immediately at any time round the clock and carry out certain repair as per site requirement and checking of AMF panel andDG set for power suply from DG set through AMF panel and replacing of worn out parts of AMF panel & DG setbyexpert engineer complete all as specified and directed.Notes :-(a) Replacement of worn out parts of AMF panel/DG set shall be measured and paid separately under items of schedule A as supply only.(b) Charges for detectingthe fault in AMF Panel/electric system/DG set are included in the quoted item rate. 57 Supply only ofRelay-24 VDC/ 12 VDC / 220 VAC / 240 VACfor AMF panel of DG set. Make: CUMMINS( AX1012821 ) / OMRON / SALZER / PLA OREquivalent as approved by the GE. 58 Supply onlyof Electronic Timer, auxilary supply-240 VAC/24 VDC for 125 KVA to 200 KVA DG set. Make: AE/ EAPL / MINILECOREquivalent as approved by the GE. 59 Supply only ofSelector Switch four position.Make: Automation Electronics / SCIOREquivalent as approved by the GE. 60 S & F in renewal of Genset Controller Panel suitable upto 125 Kva make and model as per site or directed. 61 Supply & fixing new in replacement of Contactor- 3/4 Pole,150 Amps/ 140 AMPSfor 62.5KVA DG Set AMF panel withreplacement of lugs and checking of all connections etc complete all as specified and directed.Make:- LEGRAND ( 4162 66) /L &T/ SCHNEIDER / C & S as approved by the GE.. 62 Supply & fixing in replacement of Contactor- 3/4 Pole, 225 Amp/ 200 Ampfor 125 KVA DG set AMF panel with replacement of lugs and checking of allconnections etc complete all as specified and directedMake:- LEGRAND ( 4162 96 ) /L &T / SCHNEIDER / C & S . 63 Supply & fixingin replacement of Contactor of 4 Pole, 250 Ampsfor AMF PANEL of DG Set with replacement of cable lugs and checking of all connections etccomplete all as specified and directed Make:-SCHNEIDER ( LC1F1504 ) /L &T / C & S as approved by the GE. 64 Supply & fixing in replacement of Contactor of 4 Pole, 320 Ampsfor AMF PANEL of DG Set with replacement of cable lugs and checking of all connections etc complete all as specified and directedMake:-SCHNEIDER/L &T / C & S as approved by the GE. 65 Supply & fixing in replacement of Contactor of 4 Pole, 400 Ampsfor AMF PANEL of DG Set with replacement of cable lugs and checking of all connections etc. complete all as specified and directedMake:-SCHNEIDER/L &T / C & S as approved by the GE. 66 Supply & fixing in replacement of Contactor of 4 Pole, 630 Ampsfor AMF PANEL of DG Set with replacement of cable lugs and checking of all connections etc. complete all as specified and directedMake:-SCHNEIDER/L &T / C & S as approved by the GE. 67 Supply & fixing in replacement ofSpare Contact Kit for Contactor-400 Amps 3/4 pole suitable for 200 KVA DG Set complete all as specified and directed. Make:- L & T ( CS94084) / SCHNEIDER / C & S as approved by the GE. 68 Supply & fixingin replacement of MCCB, 200 Amp, 4 pole, 36 KA , 415 Voltincluding taking out existing connections, cable lugs etc complete all as specified and directed. Make:-L & T/ Legrand /HAVELLS as approved by the GE. 69 Supply & fixing in replacement of Self Engine Stop Relay Device for 63 KVA to 180 KVA DG set AMF panel complete all as specified and directedMake:Automation Electronics / Elect Indiaas approved by the GE. 70 Supply & fixing in replacement of AMF Controller device for Auto/ Manual functionfor 200 KVA to 500 KVA DG set complete all as specified and directed. Make: Automation Electronics / ELECT INDIAOREquivalent as approved by the GE. 71 Supply & fixing in replacement ofSolenoid stopper ( Solenoid Fuel Pump ) upto 125 KVA DG set complete all as specified and directedMake:--Cummins ( 3928160 ) /Kirloskar /orEqivalent as approved by the GE. 72 Supply & fixing in replacement ofUnder volt/over volt relay-ON/OFF delay time (1 to 15 sec ),sensing supply 415 Volt for 63 KVA to 400 KVA DG set complete all as specified and directed Make-AE/PIC / MINILECOREquivalent as approved by the GE. 73 Supply & fixing in replacement of Changeover switch (Open Execution, Front operated) of 200 Amps, 4 Pole, 415 V, 50 Hz. Make: HAVELLS/Legrand/Indoasian as approved by the GE. 74 Supply & fixing in replacement of Changeover switch (Open Execution, Front operated) of 125 Amps, 4 Pole, 415 V, 50 Hz. Make:HAVELLS/Legrand/Indoasian as approved by the GE. 75 Supply & fixing in replacement of AMF Relay Box for Auto/ Manual function including voltage monityor system and fully auto and manual system for 63 KVAto 200 KVA DG set.Make: AE/ ELECT INDIAOREquivalent as approved by the GE. 76 Supply & fixing in replacement ofTube injector for fuel supply for 100 KVAto 200 KVA DG set. Make: CUMMINS ( 3964706 ) / KIRLOSKAR as approved by the GE. 77 M & L forrepairing of PT pump complete with replacement of drive accessories, plunger and barrel, weight/courier,oil sheets etc including machinery work for 125 KVA to 160 KVA DG set complete all as specified and directed. 78 Supply & fixingshaft governor weight (3006718) for repairing of PT pump for 125 KVA to 160 KVAcomplete all as specified and directed. 79 Supply & fixingoil seal (3006738) for repairing of PT pump for 125 KVA to 160 KVAcomplete all as specified and directed. 80 Supply & fixing gasket set fuel pump (3010242)for repairing of PT pump for 125 KVA to 160 KVAcomplete all as specified and directed. 81 S&F in repair sleeve turbocharger (216802) for repairing of Turbo charger for capacity from upto 200 KVADG Set complete all as specified and directed. 82 M & L for dismantling andreplacement of Injector assembly (3239796) for 62.5KVA to200 KVA DG set complete all as specified and directed. 83 Taking out alternator of 62.5 KVA to 100 KVA DG sets of any make, rewinding with super enamelled copper wire of suitable gauge, varnishing, changing insulating material, assembling, testing and connecting to DG set complete all as specified and directed by Engr-in-Charge Note:- Rates quoted by contractor deemed to be included the rates for tranportation of alternator from site to workshop. 84 M&L for cleaning the fuel tank of DG Set of any capcity by taking out the existing fuel in container , keeping aside in safe custody and cleaning the sludge inside the tank and disconnect the inlet, outlet fuel connections if required and refilling the fuel after cleaning the tank and reconnection all inlet and outlet connections and all as specified and directed. 85 M&L for Field coil rewinding of alternator of 62.5 KVA to 100 KVA capacity DG sets of any make, rewinding with super enamelled copper wire of suitable gauge, varnishing, changing insulating material, assembling, testing and connecting to DG set complete all as specified and directed by Engr-in-Charge Note:- Rates quoted by contractor deemed to be included the rates for tranportation of alternator from site to workshop. 86 Taking out alternator of 20 KVA to 50 KVA DG sets of any make andrewinding the alternator with super enamelled copper wire of suitable gauge, varnishing, changing insulating material, assembling, testing and connecting to DG set complete all as specified and directed by Engr-in-Charge Note:- Rates quoted by contractor deemed to be included the rates for tranportation of alternator from site to workshop. 87 S&F MCCB 4 Pole Thermal adjustable breaker type complete all as specified and directed of following capacity.Make :- Legrand / L&T / Siemens or other equilent as approved by the GE. 88 63 AMP, 16 KA 89 125 AMP, 25 KA 90 160 AMP, 25 KA 91 200 AMP, 25 KA 92 Supply and Fixing in replacement of Copper lead single core PVC insulated 16Sqmm multi stranded copper conductor 93 Supply and Fixing in replacement of Copper lead single core PVC insulated 25Sqmm multi stranded copper conductor 94 Supply, in renewal of fabricating and testing of factory made/fabricated cubical type bypass panel outdoor type with degree of protection IP-65 conforming to IS-2147, suitable for 100 KVA/125KVA capacity DG Set, fabricated using 14 Gauge CRCA sheet, powder coated comprising of suitable rated copper bus bar to interconnect the Change over No-01 to No-02 ,Onload Change over switch of capacity 160Amp 4pole 415 volts -02 No R ,Y, B LED Indicating lamps provn of connecting incoming and outgoing cables with preper cable glands of adequate size and the angle iron frame to mount the panel at height of 45cm from ground level with PCC 1:3:6 by 20mm aggregate all as specified and directed. 95 Supply and fix in replacement of rectifier diode assembly suitable for DG set of capacity range from 40 to 100 KVA houding in alternator with electrical connections complete all as specified and directed. 96 Supply, in renewal of fabricating and testing of factory made/fabricated cubical type bypass panel outdoor type with degree of protection IP-65 conforming to IS-2147, suitable for 400 KVA capacity DG Set, fabricated using 14 Gauge CRCA sheet, powder coated comprising of suitable rated copper bus bar to interconnect the Change over No-01 to No-02 ,Onload Change over switch of capacity 630Amp 4pole 415 volts -02 No R ,Y, B LED Indicating lamps provn of connecting incoming and outgoing cables with preper cable glands of adequate size and the angle iron frame to mount the panel at height of 45cm from ground level with PCC 1:3:6 by 20mm aggregate all as specified and directed. 97 Supply and Install , testing and commissioningofOnload change over switch front handle operated type , 4 pole, 415 volts with sheet steel enclosure of made by 3.2 mm thick CRCA sheet outdoot type along with pedestal to grout in PCC foundation and Indication lamps of R, Y, B for three phase supply indication including taking down existing one complete all as spcified and directed of following capacity :- 98 630 Ampcapacity 99 400 Amp capacity 100 315/320Amp capacity 101 250Amp capacity 102 200Amp capacity 103 160Amp capacity 104 Supply and Layingincluding taking down old u/s XLPE insulated LTUG cable PVCsheathed , beddedarmoured heavy duty electric cable 1100 volts grade with aluminum conductor cable IS 7098 (Part-I) laid intrenches or fixed on wall/floor/poles etc of following size complete all as specified and directed. 105 400 Sqmm 3.5 Core. 106 300 Sqmm 3.5 Core. 107 120 Sqmm 3.5 Core. 108 95 Sqmm 3.5 Core. 109 70 Sqmm 3.5 Core. 110 Excacation in trenches in soft/hard soil n. exc 1.5 m wide and n. exc. 1.5 m in depth for laying cables and getting out complete. 111 Return filling in including spreading, leveling, watering and well ramming in layers n. exc. 25cm thick in hard/dense soil after cable are laid and tested complete. 112 Removing excavated surplus soil to a distance n. exc. 50m and deposited where directed at a level n. exc.1.5m above the starting point complete. 113 M&L for sand filing with clean dry fine sand unsashed including gently punning around cables in trenches for cable protection complete all specified and directed. Note : punned thickness shall be considered for payment. 114 Supply & Laying sub class B briks old size with axis of the bricks perpendicular to the axis of the cable as in cable protection complete all as specified and directed. 115 M&L in repair 50 mm dia GI tubing light grade with all fittings such as tee, bend,elbow,reducer, socket etc for earthing lead protection of under ground /on wall complete all as specified and directed. 116 M&L in repair 80 mm dia GI tubing light grade with all fittings such as tee, bend,elbow,reducer, socket etc for earthing lead protection of under ground /on wall complete all as specified and directed. 117 M&L for earthingin replacement with galvanized steel earth plate electrode of size 600 x 600 x 6 mm buried directly in ground earth pit not less than 2.25 mtr belownormal ground level with top edge of earth plate should not less than 1.5 mtr below normal ground level and connected to galvanized iron earth, GI strip of size 25x4 mm dia by means of bolts, nuts, washers of galvanized iron or steel all as shown in electrical plate No.3 of MES SSR Part I connecting to earthing test point ,PCC pit with angle iron frame 300 x 300mm size, Machine cut Jodhpur stone slab pit cover 300x300 mm size with 12mm MS Rod handle for lifting, 20mm dia medium grade watering pipe with funnel, wire mesh, common salt, charcoal, necessary excavation and earth work complete all as specified and directed by Engr in Chanrge. 118 S & F in renewal of Magnetic coil 415 volts, 50 Hz suitable for existing contactor of 3 pole / 4 pole , 415 volts, 630 Amp capacity of AMF panel of DG set 400 KVA / 500 KVA DG set complete all as specified and directed.Make:- Cummins/ KIRLOSKAR / GREAVES COTTON 119 Supply and install DG set control panel suitable for 500 KVA Cummins DG set to control all safety parameters of DG set like over heating of engine and water temperature, over current etc by taking out old unserviceable one and connecting the new panel with all control wiring and confirm the functioning of all safety parameters complete all as specified and directed. 120 Supply & Filling Adblue diesel exhaust fluid to reduce the carbon polution from exhaust gas of DG set complete all as specified and directed.
