Tender For RKVY - Modernization and Diversification of Kerala Agro Fruit Products, Punalur - Supply,Erection & Commissioning of Steam Boiler with IBR Line at Kerala Agro Fruit Products,Punalur--1 Cost for supply, installation,commisioning & trial run of Steam Boiler(750 Kg/hr capacity)inclusive of all cost for petty civil works,transportation,etc. complete including GST. 2 Supply, Installation, Commissioning & getting IBR approval of Wood/Briquette fired Boiler with In built Water Pre heater , inclusive of Chimney , Flue gas ducting Feed water tank, Steam , water and related piping , required valves and fittings , as per the scope of supply and technical specification as given .Capacity :750 Kg/Hr (F & A 100oC),Category:IBR,Safety Valve Lift Pressure:10.54 Kg/cm2,Fue:Wood Logs/Briquette (Technical specifications are enclosed in the Tender documents. Tender should be submitted only after verifying the techical specifications) 3 INSTALLATION OF IBR 750KG/HR BOILER WITH PIPING 4 ERECTION - Unloading , Leading , Positioning and Alignment of Boilerand its accessories, such as boiler , IDfan Pump , FD Fan ect. On Foundation 5 DUCTING - Supply, installation and erection of a new squareduct system with appropriate bends, reductions, and flanged connections, fabricated from 3 mm thick MS sheet, The duct shall be supported using C-channels and angles as required for structural stability Ductwith be painted with one coat synchromate premièring (Aproximately 12 meter length) 6 Feed Water Tank –2000 LT Supply, installation and erection of a Feed Water tankmade from 5 mm thick MS sheet, 450 square man holewith required Nozzles , level glasscock and glass with guard, The tank will be painted with 2 coats system Approximate Tank Size – 1.5Mt Lx 1.5Mt W x 1Mt H 7 Feed Water tank Structure- supporting structurefor Water tanksupport – 5Mt Ht withworking platform in 3 mm thk checker plate,ladders, etc. structurecleaning and one coat synchromate premiering 8 IBR STEAM PIPING – PROCESS PIPING Fabrication ,supply and Erection IBR Steam Pipe Sch – 40 , Grade A 106TATA/JINDALwith required fittings such as 150 # flanges, Seamless Elbows, gas cut, nut and bolt etc., a. 50 NB Pipe ,SCH 40, Grade A 106 – IBR – 48 mt – Approx b. 40 NB Pipe ,SCH 40, Grade A 106 – IBR – 24 mt – approx. c. 25 NB Pipe ,SCH 40, Grade A 106 – IBR – 42 mt – Approx d. 20NB / 15NB PIPE,SCH 40, Grade A 106 – IBR- 42 mt – approx. 9 IBR HEADER - IBR header Pipe ,SCH 40, Grade A 106 150 NB,x2 meter, Fabrication, supply, erectionwith 4 nos nozzle(40 NB 2 Nos ,50 NB 2 Nos ) 10 Supply and Installation ofIBR Valves-a. 40NBC S GLOBE VALVE – 150# - IBR- 2 nos b. 25NB C S GLOBE VALVE – 150# - IBR – 4 nos c. 20NB/15NB C S GLOBE VALVE – 150# - IBR – 8 nos d. Pressure Gauge – 3 nos 11 Non IBR PipeFabrication supply and Erection NON -IBR M.S.C Class PipeTATA/JINDALwith required fittings such as 150# flanges, Elbows, gascut, nut and bolt – Boiler Room a. 50NB NON -IBR M.S.C Class Pipe – 18 mt – Approxb. 40NB NON -IBR M.S.C Class Pipe - 12 mt – Approxc. 25 NB NON -IBR M.S.C Class Pipe – 18 mt – Approxd. 15 NBNON -IBR M.S.C Class Pipe- 18 mt – Approx 12 Non IBR Valvea. 50NB Ball ValveFlanged – 3 nos b. 50 NB Strainer Flanged- 2 nos c. 25NB Ball valveflanged – 3 nos 13 Trap Assembly System a. 15NB TD Trap Assembly Assembly Includes - 15NB Globe Valve – 2 nos - 15NB Trap – 1 nos - Required pipe and Fittings 14 STRUCTUARL SUPPORTS Fabrication ,supply and erection of Structural supports for Piping Structure, and supplyof suitable Removable Table MS structure , for Boiler tube cleaning,painted with one coat synchromate premiering 15 Preparation of IBR Drawing ,Arranging the Hydro test and etc 16 PRESSURE REDUCING STATION -PRS – 10.54 BAR TO 6 BAR , 750 Kg/Hr steam Flow PRESSURE REDUCING STATION CS , FLANGE # 150 COMPRISING OF 1.Pressure-reducing valve – 2.Moisture separator 3.Drain trap model with valves 15 nb 4. Strainer 5. Inlet isolation valve6. Outlet isolation valve 7.Bypass isolation valve 8.Pressure gauge-2 nos 9. Isolationvalve for the guages – 2 nos 10. SS – syphon for the guages 11.Safety valve full lift 12. Bypass line 13. Interconnecting piping 14. Matching flanges 15. Nuts & bolts 17 SUPPLYAND ERECTION OF CHIMNEYFabrication supply and Erection of Chimney in the following details- Diameter –400mm - Height – 15M - Material – 5mm M S PLATE - Foundation Bolt - Ladder - 12M - Lighting Arrestor with G I Strip – 1 SET – 25 x 3mm thick - Painting – Two Coat of Heat Resistant outside – 600 degree range - Sample point and working platform with ladder..
