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| 1 | Servicing, taking out & removing unserviceable/defective parts/spares, cleaning, servicing, de-scaling ofwater jackets, oiling and greasing of necessary parts, refixing the serviceable parts in position after servicing, replacement of unserviceable parts including draining-out of existing engine oil and filling new engine oil of same grade and filters,refixing of all accessoriesand testing on full load complete all as specified and directed for following capacity of DG sets :-15KVA3 phase 50 HZ |
| 2 | ditto as serial item no 1 but for 25 KVA to 30KVA 3 phase 50 HZ |
| 3 | ditto as serial item no 1 but for110KVAto 125 KVA 3 phase 50 HZ |
| 4 | NOTE for items 1 to 3 : (i) The quoted rates of the contractor shall include for fixing the serviceable parts in position and replacement of unserviceable parts with new parts.The new replaced parts shall bemeasured and paid for separately under respective items of Sch `A’ as `Supply only. Quoted rates shall be inclusive of replacement of small/minor parts such as nuts, bolts, washers, locking nuts, small springs, `O’ rings, screws/gaskets/ packing /studs etc. (ii)Engine oil shall be drained out carefully, collected by the contractor in his own suitable containers and stored properly for checking serviceability including cleaning of oil sump by pouring kerosene oil all as directed by the Engineer-in-Charge. (iii) Fresh engine oil replaced for DG sets shall be supplied by the contractor as “ Supply only” and shall be measured and paid separately under respective item of Sch ‘A’ . However, cost of filling is deemed to be included under the rates quoted by the contractor for above item. |
| 5 | Supply only following parts of DG set of15KVA capacity : |
| 6 | Fuel filter element ( Set of Two)Make : Kirloskar |
| 7 | Oil Filter element (Set of Two)Make : Kirloskar |
| 8 | Air Filter ( Set of Two)Make : Mico |
| 9 | By pass filterMake : Mico |
| 10 | Fan belt set ( Set of Two)As per sample |
| 11 | Radiator hose pipe of suitable size |
| 12 | Supply only following parts of DG set of 25 to 30 KVA capacity :- |
| 13 | Fuel filter element ( Set of Two) Make : Kirloskar |
| 14 | Oil Filter element (Set of Two)Make : Kirloskar |
| 15 | Air Filter ( Set of Two)Make : Mico |
| 16 | By pass filterMake : Mico |
| 17 | Fan belt set ( Set of Two)As per sample |
| 18 | Radiator hose pipe of suitable size |
| 19 | Supply only following parts of DG set of 110 KVA to 125 KVA capacity :- |
| 20 | Fuel filter element ( Set of Two) \"Make : Mico |
| 21 | Oil Filter element (Set of Two)Make : Greaves |
| 22 | Air Filter ( Set of Two)Make : Mico |
| 23 | By pass filterMake : Mico |
| 24 | Fan belt set ( Set of Two) Make: Faral |
| 25 | Radiator hose pipe of suitable size |
| 26 | M&L for coolent for DG set as existing DG set manufacturers recommendation complete. |
| 27 | Supply only engine oil of DG set of grade 20 W 40. Make :- Servo, Veedol & elf |
| 28 | Supply only following items for battery 92/180 AH 12 Volts :- |
| 29 | Heavy duty brass bettery terminal |
| 30 | Battery cable 70 Sq mm multy stranded copper conductor |
| 31 | M&L for overhauling of silencer assy after removing from DG set of any capacity, decarbonizes of silencer and extention pipe, cleaning repair to holes by gas welding, denting and reassembling the same to the gen set incl covering with asbestos rope of suitable diameter complete all as specified and directed. |
| 32 | Taking down radiator assemblyof DG set of any capacity from engine mounting by opening water hose and nut bolt cleaning of radiator inside and out side with anti rust solution, checking the radiator by filling water and repairing for any leakage by brazing the radiator and ensure for no leakage Re- fixing the radiator at place including water hoses and refixing to exiting position all as direected by Engr-in-Charge. |
| 33 | Taking down turbo charger from engine of DG set of any capacity for servicing and replacement of turbo kit complete all as specified and directed . |
| 34 | Taking down unserviceable alternator from engine of DG set of any capacity for servicing and replacement of carbon brushes, PCB and refixing after servicing of unserviceable parts and testing complete all as specified and directed. |
| 35 | Taking down unserviceable self starter 12 Volts for servicing and replacement of old carbon brushes, benteak, bearing and contact blades etc and re fixing after servicing and replacement of unsv parts (NOTE : Ben teak, bearing of alternator will be measured and paid separately) |
| 36 | Supply only self starter bearing suitable for 12/24 volts starter as per sample. Make :- NBC / SKF |
| 37 | Dismantling the fuel injection pump from engine block of DG set of 15 KVAto 30 KVA capacity disconnecting all fuel inlet and outlet lines, disconnecting the drive for carrying out repairs/ replacements including calibration, Re assambling of FIP and fixing back in position after repair / replacement of unserviceable parts all asdirected. Note :- Calibration of FIP complete shall be got done from manufacturer authorized dealer / workshop to entire satisfaction of Engineer- in- Charge. |
| 38 | Supply only following unserviceable parts of any capacity of DG sets as under :-Nozzle plungerMake : BOSCH or equivalent |
| 39 | Nozzle plungerMake : BOSCH or equivalent as per existing |
| 40 | Delivery valvesMake : BOSCH or equivalent as per existing |
| 41 | Injecter holder with washersMake : Kirloskar or equivalent as per existing |
| 42 | InjecterMake : BOSCHor equivalent as per existing |
| 43 | FIP packing KitMake : Kirloskaror equivalent as per existing |
| 44 | Bearing number 30203 or suitable matching numberMake : NBC/SKF |
| 45 | Bearing number 6203 or suitable matching numberMake : NBC/SKF |
| 46 | Tappet bolt |
| 47 | Roller pinMake : BOSCH or equivalent as per existing |
| 48 | Cotton sleevesMake : Kirloskar or equivalent as per existing |
| 49 | Sleeve holderMake : Kirloskar or equivalent as per existing |
| 50 | Dismantaling the fuel injection pumpfrom engine block,DG set 110 KVAto 125 KVA capacity, disconnecting all fuel inlet and outlet lines, disconnecting the drive Make MICO for carrying out repairs/replacements including calibration as under, Reassy of FIP & fixing back in position afterrepairs/replacements of unsv parts all as directed from 125 Kva capacity DG set. Note- Calibration of FIP shall be done from MICO auth wksp/dealer to the entire satisfaction of Engineer-in-Charge |
| 51 | Supply only followingUNSV parts of fuel injection pump of DG set of 110 to 125 KVA capacity to suit the requirement of the item and as approved :- |
| 52 | Nozzle PlungerMake : Kirloskaror equivalent as per existing |
| 53 | Delivery valves Make : BOSCH or equivalent as per existing |
| 54 | Injecter holder with washers Make : BOSCH or equivalent as per existing |
| 55 | Injecter |
| 56 | FIP Packing kit Make : Kirloskar or equivalent as per existing |
| 57 | Bearing No 30203 Make : NBC/SKF |
| 58 | Bearing No 6203 Make : Kirloskaror equivalent as per existing |
| 59 | Tappet bolt Make : NBC/SKF |
| 60 | Roller pin Make : Kirloskar or equivalent as per existing |
| 61 | Cotton sleeves Make : Kirloskar or equivalent as per existing |
| 62 | sleeve holder Make : BOSCH or equivalent as per existing |
| 63 | Supply only followingUNSV parts of radiator as under :- |
| 64 | V-belt BX-40 As per Sample approved |
| 65 | V-belt AVX 3/1562As per Sample approved |
| 66 | Material & Repair of armature by rewinding with the enamelled copper winding wire of existing gauge and connecting at position, testing & commissioning of DG set to the entire satisfaction of AGE E/Mupto125 KVA capacityDG set. |
| 67 | Taking out old unsv self starter 12 Voltsand provide new of cpmpany sealed self starterto the exiting size, make, model and type including testing complete all as directed by the Engr-in Charge. |
| 68 | Material and labour in repair of unserviceable DG setController for AMF Panel of12 Volts made it serviceableand replace the same with New oneof company sealedDG Controller for AMF Panel tothe exiting size , make , model and type all as testing and directed by the Engr-in Chargefor suitable for 15 KVA |
| 69 | Material and labour in repair of unserviceable DG setController for AMF Panel of12 Volts made it serviceableand replace the same with New oneof company sealedDG Controller for AMF Panel tothe exiting size , make , model and type all as testing and directed by the Engr-in Chargefor suitable for30 KVA |
| 70 | Material and labour in repair of unserviceable DG setController for AMF Panel of24 Volts made it serviceableand replace the same with New oneof company sealedDG Controller for AMF Panel tothe exiting size , make , model and type all as testing and directed by the Engr-in Chargefor suitable for110 KVA |
| 71 | Taking out old unserviceable DG setOil sensor controller of 15 to 30 KVA DG set and provide new one of company sealed DG set oil sensor Controller for AMF Panel tothe exiting size , make , model and type all as testing and directed by the Engr-in Charge. |
| 72 | Taking out old unserviceable DG setOil sensor controller of 110 KVA DG set and provide new one of company sealed DG set oil sensor Controller for AMF Panel tothe exiting size , make , model and type all as testing and directed by the Engr-in Charge. |
| 73 | Material and labour in repair of unserviceable DG setAVRmade it serviceableand replace the same with New oneof company sealedDG setAVR tothe exiting size , make , model and type all as testing and directed by the Engr-in Chargefor suitable for125 KVA |
| 74 | Material and labour in repair of unserviceable DG setAVRmade it serviceableand replace the same with New oneof company sealedDG setAVR tothe exiting size , make , model and type all as testing and directed by the Engr-in Chargefor suitable for 110 KVA |
| 75 | Material and labour in repair of unserviceable DG setAVRmade it serviceableand replace the same with New oneof company sealedDG setAVR tothe exiting size , make , model and type all as testing and directed by the Engr-in Chargefor suitable for125 KVA |
| 76 | Material and labour in repair of unserviceable Battery 12 V, 180 AH made it serviceableand replace the same with New oneof company sealed Battery 12 V, 70 AH tothe exiting size , make Exide/ Exide express/Amron, all as testing and directed by the Engr-in Charge. |
| 77 | Material and labour in repair of unserviceable Battery 12 V, 120 AH made it serviceableand replace the same with New oneof company sealed Battery 12 V, 90 AH tothe exiting size , make Exide/ Exide express/Amron, all as testing and directed by the Engr-in Charge. |
| 78 | Supply laying & testing ofXLPE insulated, armoured, heavy duty electric under ground cable with stranded aluminium conductor, 1100 volts grade, laid in trenches, sleeving through pipes or fixed on poles & walls or laid under floors including jointingwith suitable size aluminium lugs complete of size 10 Sqmm nominal cross section x 2 core. |
| 79 | All as above item no 34.00 but16 Sqmm nominal cross section x 4 core. |
| 80 | All as above item no 34.00 but25Sqmm nominal cross section x 3.5 core. |
| 81 | All as above item no 34.00 but35 Sqmm nominal cross section x 3.5 core. |
| 82 | All as above item no 34.00 but50 Sqmm nominal cross section x 3.5 core. |
| 83 | All as above item no 34.00 but70 Sqmm nominal cross section x 3.5 core. |
| 84 | All as above item no 34.00 but95 Sqmm nominal cross section x 3.5 core. |
| 85 | Supply and fixing in repairs MCB TPN, 415V, 40 to 100Amps, \"C\" series 10ka, complete all as specified and directed. |
| 86 | Supply and fix in repairs MCCB 125 Amps, 26 KA, FP, 415 volts with adjustable thermal & fixed magnetic incl spreader link complete all as specified and directed. |
| 87 | Supply and fix in repairs MCCB 160 Amps, 26 KA, FP, 415 volts with adjustable thermal & fixed magnetic incl spreader link complete all as specified and directed. |
| 88 | Supply and fix in repairs MCCB 200 Amps, 38 KA, FP, 415 volts with adjustable thermal & fixed magnetic incl spreader link complete all as specified and directed. |
| 89 | Taking down old unsv earthing complete and made serviceable with new Earthing complete with galvanised steel earth plate elcrode 60cmx60cmx6mm thick buried directly in ground (earth pit not less than 2.25m deep below normal ground) with top edge of plate not less than 1.5m below normal ground level connecting to the GI earthing strip 32x6mm by means of bolts, nuts check nuts and washers of galvanised iron and GI Strip 32x6mm protected by provision of GI Light grade pipe of 40mm bore including provision of concrete pit in PCC (1:2:4) type B-1 using 20mm graded crushed stone aggregrate with 40mm thick cover of RCC (1:2:4) raniforced with XPM (weight not less than 4Kg/sqm) and frame of angle iron 25x25x6mm with lugs 02 nos and 6mm dia MS bars handle made to shape, GI Light grade 20mm bore pipe for watering perforated at bottom 1.75m long placed on top edge for earth plate incl common salt and charcoal filling, test point made out of 75x50x6mm phosphorous bronze with fixing arrangement, funnel, wire mesh and earth work in hard/ dense soil, returning filling in and removal of surplus soil to a distance not exceeding 50m all as per electrical plate no 3 of SSR 1991 Pt-I and connecting to earh test point incl testing on completion.Note:-The required resistance of Earthing shall be less than 2 ohm, If not fouund to the required resisstance, the contractor has to re earthingfor required resistance andthe cost for the same included in the quoted rate and no extra shall be paid on failure of getting required resistance. |
| 90 | Excavating in trenches, in any type of soilnot exceeding 1.5m wide and not exceeding 1.5m in depth for foundation, etcand getting out in anysoft/loosesoil complete all l asspecified and directed |
| 91 | Returning, filling in excavated approved soil, including spreading, leveling, watering and well ramming in layers not exceeding 25cm each complete. |
| 92 | Removing excavated soil not exceeding 50m and depositing where directed at a level not exceeding 1.5m above the starting point complete. |
| 93 | Sand cushioning to under ground electric cables including watering and consolidation all as per clause 19.75 of SSR Part-I, complete all as specified and directed. |
| 94 | Old size sub class ‘B’ bricks, laid in trenches as cable covers complete. |
| 95 | S&F in replacement of 40mm bores of tubes \"light grade\" galvanised with all fittings and fixed complete with electric pole, laid in trenches for passing of XLPE cable complete all as specified and directed. |
| 96 | Demolition of cement concrete (un-reinforced) in ground floors and paving not exceeding 15 cm thickness (below or above ground level ) complete all as specified and as directed. |
| 97 | Providing 75mm thick PCC 1:4:8 type D-2 using 40mm graded crushed stone aggragate as in sub base of floor all as specified. |
| 98 | Sand filling under floors or in foundations including watering and consolidation complete all as specified and directed. |
| 99 | Machine pressedprecast concrete interlocking paver block any shape, size and confirming to IS 15658-2006 of 80mm thickness, M-40 grade with grey cement and pigment over sand cushion complete all as specified and directed.Note:- Sand cushioning shall be measured & paid seperately. |
| 100 | PCC 1:2:4 type B-1 using 20mm graded aggregate as in coping flooring, hold fast blocks, including weathering, slightly rounded or chamfered angles and throating, as directed by Engineer-in-Charge. |
| 101 | Replacement of on load change over swithch , 4 Pole capatity 160 Amp with SS enclosure complete incl fixing on wall, oopen excution type with necessary fixing arrengment complete all as specified and directed. |
| 102 | Replacement of on load change over swithch , 4 Pole capatity 200 Amp with SS enclosure complete incl fixing on wall, oopen excution type with necessary fixing arrengment complete all as specified and directed. |
| 103 | LED light luminaire 600mm x 600mm 35/36 watt, 220 AV recessed type with high efficiency PMMA diffuser soft glare free light complete with driver, Holder & LED lamp suitable for roof ceiling including connecting up with driver three core flexible copper conductor cases of suitable size complete all as specified and directed. |
| 104 | Supply and fixing in replacement of battery charger set of capacity 24 Volt including charging lead with holding clamps, digital volt meter, ampere meter, SPN MCB 10 Amp for controlling DC circuit complete all as specified and directed. |
| 105 | Supply, installation, commissioning and testing CPRI approved of double door LT switch gear control panel board /feeder pillar panel 440 volt AC 3 phase, 4 wire for out door installation\" KIOSK TYPE\" with sloping canopy fabricated out of steel sections ie.. CRCA sheet 3.15mm thickness, angle/channel and flat iron sections of suitable size with opening on front, fitted with handle and bolts for pad lock. The panel door shutters fixed with stainless steel hinges, heavy duty and with door stoppers. The door opening shall not be less than 150 degree. The construction of panel board shall be dust, vermin proof, IP 65 standard with phosphatised powder coating painting externally and internally to protect against corrosion. The panel shall be mounted on suitable size of channel section having ground clearance 60 cms from grouting bolts, complete fixing with danger notice board with necessary PCC work of 1:2:4 type B-1 (using 20mm graded stone aggregate) including provision of opening for incoming/outgoing cables, cable glands, mounting clamp with nut bolts etc. complete all as directed with duly incorporated with following accessories :-Incommer(a) MCCB 200 Amp, 4 Pole breaking capatity 36KA, adjustable thermal & fixed magnetic with spreader links-1 No(b) Digital VAF Meter with Volt, Ampere, frequency selecter switch (c) LED Indictor RYB -1 Set(d) CT Coil 200/5 Amp 3 Nos(e) Aluminium bus bar 400 Amp rating capatityOut going(a) MCCB 125 Amp, 4 pole breaking capatity 26 KA adjustable thermal & magnetic with spreader links - 04 Nos |
| 106 | Supply, installation, commissioning and testing CPRI approved of front & back door, out door type LT bus bar panel with TPN aluminium bus bar of capatity 300 Amp with suitable size distance insulator mounte 440 volt AC 3 phase, 4 wire for out door installation\" KIOSK TYPE\" with sloping canopy fabricated out of steel sections ie.. CRCA sheet 3.15mm thickness, angle/channel and flat iron sections of suitable size with opening on front, fitted with handle and bolts for pad lock. The panel door shutters fixed with stainless steel hinges, heavy duty and with door stoppers. The door opening shall not be less than 150 degree. The construction of panel board shall be dust, vermin proof, IP 65 standard with phosphatised powder coating painting externally and internally to protect against corrosion. The panel shall be mounted on suitable size of channel section having ground clearance 60 cms from grouting bolts, complete fixing with danger notice board with necessary PCC work of 1:2:4 duly incorporated with following accessories :- |
| 107 | Dismantling and taking down old unserviceable earthing complete all as specified and directed. |
| 108 | Earthing complete with galvanised steel earth plate electrode 60cmx60cmx3.15mm thick buried directly in ground vertically toa depthnot less than 2.25m below ground with top edge of plate not less than 1.5m belwo bnormal ground level connecting to and including galvanized rron earth strio of size 32x6mm by means of bolts, nuts check nuts and washers made of GI and connecting to earth test point all as shownn as electrical palte to 3 of SSR pt-1 2009 an as specified or indicated and testing on completion including earth work and excavation in any type of soil, PCC (1:3:6) type C-1 earthing chamber , precast RCC slab 40 mm thick in cement concrete(1:2:4) type B 1 reinforced with welded steel wire fabricated weight not less than 4 Kg/Sqm Funnel with GI WATERING PIPE 20MM bore medium grade wire mesh test point etc, complete all as specified and directed. |
| 109 | Taking out old GI earthing strip of size 32x6 mm embedded in earth complete all as specified and directed. |
| 110 | Supply and fixing galvanized iron strip of size 32x 6 mm to be fixed on wallor to belaid in ground , complete all as specified and as directed. |
| 111 | Test point terminalblock made of Gun Metal or phosphrus bronze ofsize 75 x 75 x 25 mm drilled & screwed including 03 Nos 8mm dia 25mm long hex head screw including taking out all broken test point terminals from any position and any places, complete all as specified and directed. |
| 112 | Dismantling and taking down old unsv aluminium earthing strip of size 25 x 3.15mm fixed on roof, floor and wall incl taking down old saddles, PVC insulator complete all as specified and directed. |
| 113 | Supply and fixing aluminium earthing strip 25x3.15mm to be fixed on saddles, PVC insulators with fixing screws on roof, wall any position and places complete all as specified and directed. |
| 114 | Supply and fixing in replacement air termination single pointed aluminium rod 12 mm dia, 300 mm long fixed complete as specified and directed. Note : (i) Cost of minor joband sparesrequired for fixing of aluminiumrod on PCC block & forfixing Aluminiumstripto rod is deemed to beincludedin the quotedrate.(ii) Cost of PCC block will be measured and paid separately. |
| 115 | Demolition and taking out old damaged earth pit PCC chamber with cover & provn of new PCC chamber in cement concrete 1:2:4 type B-1 and precast RCC slab 40 mm thick in cement concrete (1:2:4) type duly reinforced with welded steel wire fabricated complete all as specified and directed. |
| 116 | Excavation in trenches not exceeding1.5 m wideand not exceeding 1.5 m deep for laying cable including gettingout in any type of soil complete all as specified and directed. |
| 117 | Returning filling including spreadingwateringand well ramming in layers not exc25cmcomplete all as specifed . |
| 118 | Removing surplus soilto distance not exceeding50 m and depositing where directed at a level notexceeding 1.5 m above the starting pointcomplete all asspecifiedand directed . |
| 119 | Laying GI tubes light grade, 40 mm dia for protection of earth continuity leads incl taking down old unserviceable tubes complete all as directed. |
| 120 | Cement concerete 1;2:4 type B 1 using 20mm graded mechanically crushed stone aggregate as in coping complete all as specified and directd by Engr-in-charge Note for Items no. 1 to 14: The contractor has to make his own arrangements for provision of electricity to complete the work in restricted area. |
