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| 1 | BOQ (COMPREHENSIVE/ PREVENTIVEMAINTENANCE OF EOT CRANES AT MIL STN DAPPAR UNDER AGE(I) DAPPAR.) |
| 2 | Material and labour for inspection, Comprehensive preventive maintenance by technically qualified technician and rendering smooth operation flame proof EOT crane 4 Ton locatedin military stn dappar including assemblies inspection to maintenance of longitude travel/cross travel system assy and checking lubricating of gear system topping up of lubricant upto desired travel replacement of gasket, nut, bolts, washer, split pins for proper tightness and safety including replacement of worn out parts, checking of coupling unit travel track etc. All other miscellaneous item & ensure safe operation of crane including replacement of worn out parts, preventive maintenance of housing system assy comprising of inspection checking including topping up/charging of lubricants & gasket inspection and checking of bracing, pully, nuts, dolys washer, split pins, bushes, hooks, checking of housing pully and lubrication there of inspection of hoisting rope for cut abberation etc & cleaning up all greasy/clipping materias inspection servicing, setting and testing breaking limit system for its safe operation. Inspection, Checking, setting out including replacement of damaged wiring of electric system in and outside cabins. |
| 3 | Cont.... item No 1.00Repair/replacement of all other miscellaneous items necessory safe and satisfactory functioning of crane including replacement of worn out spares and preventive maintenance of electrical control system comprising of following:- Inspection checking decarbonising & tightning of electrical connection in total system including replacement of thimbles etc.Inspection & checking of fuses, setting & tightning the same as per their capacity and inspection and setting of voltage system including replacement of fused indicating lamp etc. Repair /replacement of all othe miscelleneous item like main switches, MCBs, hand operating pendent etc & replaceement of all other spares complete for safe & satisfatcory run of crane complete for capacity of 4 Ton Make: NRS TIIB & CO = 12 No. cranes. |
| 4 | Description all as per ser item No-1.00 here in before but for 2 Ton, Make of Crane : Dinesh Enterprises,Motors : Bharat Bijlee - 24 Nos . |
| 5 | Description all as per ser item No-1.00 here in before but for 5 Ton, Make of Crane : Dinesh Enterprises,Motors : Bharat Bijlee - 2 Nos . |
| 6 | Note for item No 1 to 3:- (i) Spares for EOT crane will be measured and paid seperatly.(ii) Contractor will be carry out comprehensive maintenance once in a month and maintain the record of same.(iii) Contracor will ensure serviceability and safety of crane during his each visit. In addition the contractor will provide safety certificate once in entire contract period from a competent authority , ie safety officer deputed by State Govt. or Central Govt. The contractor will also provide the relevent document to ensure technical/experience certificate. |
| 7 | Supply and fix in replacement 2.5 sqmm 3 CorePVC insulated and FRLSH PVC round sheathedCopper conductor(Flexible) industrial cable 1100 Volt confirming to IS 694, complete all as specified and directed by Engr-in-Charge. |
| 8 | Attending emergent breakdown or specific visit necessitated due to inspection or operational requirement all as per site requirement or directed by Engr-in-Charge.Note: Contractor shall attend day to day complain ofcrane regularly as and when called with in 24 hrs & maintenance shall be carried out accordingly for smooth functionig of crane and cost of the same shall deemed to be included in the above coated rates, If complaint is not attended with in 24 hrs for smooth functioning of crane Rs-500/- will be charged each day as penalty hrs for smooth functioning of crane . |
| 9 | Material and Labour for radiography testing of crane hook of capacity 2 to 5 ton by authorised agency at site, complete all as specified and directed by Engr-in-Charge. Note:-Testing certificate shall be issued by testing autority registered with BARC all as directed by engr-in-charge. |
| 10 | Material and Labour in replacement of cable carrier for 2 Ton to 5 Ton capacity crane, complete all as specified and directed by Engr-in-Charge. |
| 11 | Disconnecting EOT crane from panel removing Burnt/damaged wiring andMaterial and Labour Control panel wiring, complete all as specified and directed by Eng-in-charge. |
| 12 | Disconnecting EOT crane from panel removing Burnt/damaged VFD Supply & Fix in replacementVFDof capacity 7.5 HP for smooth operation of induction motor of EOT cranesincluding Installation, commisioning and erectionof VFD, complete all as specified and directed by Eng-in-charge. |
| 13 | Material and Labour for load testing of EOT Gantry for cranes of 4 tonne capacity at full load capacity including arrangement of dead load complete with safety certificate once in entire contract period from a competent authority , ie Safety officer deputed by State Govt. or Central Govt with test certificate fromcomplete all as specified and directed by Eng-in-charge.Note: (i) Dead load shall be arranged by the contractor on his own arrangement and no extra payment shal be made by the department.(ii) Tools and tackels shall be provided by the contractor at site for testing purpose without any extra cost to department.(iii) Rates quoted against this item shall also deemed to inclusive for shifting/transporting the load form place to place and unloading which will be arranged by the contractor including required ropes, manpower etc for handling the load required for load testing. |
| 14 | Description all as per ser item No-11.00 here in before but 2 ton capacity, complete all as specified and directed by Eng-in-charge. |
| 15 | Description all as per ser item No-11.00 here in before but 5 ton capacity, complete all as specified and directed by Eng-in-charge. |
| 16 | Supply and fix in replacement steel wire first quality 10mm dia fixed in support of EOT crane cable support, complete all as specified and directed by Eng-in-charge. |
| 17 | Supply and fix in replacement steel wire first quality 12mm dia fixed in support of EOT crane cable support, complete all as specified and directed by Eng-in-charge. |
| 18 | Supply and fix in replacement metal cable trolley for carrying multiple cables in support of EOT crane cable support, complete all as specified and directed by Eng-in-charge. |
| 19 | Supply and fix in replacement of gear oil EP90 MOD for toping up /replacing, complete all as specified and directed by Eng-in-charge. |
| 20 | Material and Labour lubricating the GI Wire with multi grade AP -3 grease, superior quality, complete all as specified and directed by Eng-in-charge. |
| 21 | Supply & fix in replacement of pendant bush button complete with colour code as existing, complete all as specified and directed by Eng-in-charge. |
| 22 | Supply & fix in replacement ofpendant indicator suitable for existing size, complete all as specified and directed by Eng-in-charge. |
| 23 | Supply & fix in replacement of break coil 415 V, 50Hz , 4 pole type CN 12F25 Amp suitable for existing unsv coil, complete all as specified and directed by Eng-in-charge. |
| 24 | Supply & fix in replacement brake liner of LT/CT/Hoist brake lining suitable for 2 ton to 5 ton capacity EOT crane, complete all as specified and directed by Eng-in-charge. |
| 25 | Supply & fix in replacement of coupling studs with locking washer, complete all as specified and directed by Eng-in-charge. |
| 26 | Supply & fix in replacement of reel insulater with MS studs, complete all as specified and directed by Eng-in-charge. |
| 27 | Material and Labour for repair/replacement of worn out or unsv parts of break assy and re-fix the same,complete all as specified and directed by Eng-in-charge. |
| 28 | Supply & fix in replacement of contactor 415V 50Hz ,3 phase, AC 3Pole 32 Amps with NO/NC, complete all as specified and directed by Eng-in-charge. |
| 29 | Supply & fix in replacement of contactor 415V 50Hz ,3 phase, AC 3Pole 40 Amps with NO/NC, complete all as specified and directed by Eng-in-charge. |
| 30 | Supply & fix in replacement of contactor 415V 50Hz ,3 phase, AC 3 Pole 50 Amps with NO/NC, complete all as specified and directed by Eng-in-charge. |
| 31 | Supply & fix in replacement of thermal over load relay (Auto/ Manual Reset) range 1-1.6 A , frame size 1 type RT21F, complete all as specified and directed by Eng-in-charge. |
| 32 | Supply and fix in replacement MCB of 63Amp TPN, 3 Phase 415V, 50HzCat Pat No 4086 83, complete all as specified and directed by Eng-in-charge. |
| 33 | Supply and fix in replacement of isolator 40 Amp, 3Phase 415V, 50Hz complete all as specified and directed by Eng-in-charge. |
| 34 | Supply and fix in replacement of MCB 6 Amp, SP, 415 V, 50 Hz, complete all as specified and directed by Eng-in-charge. |
| 35 | Supply & fix in replacement of flame proof thruster break assemby 150mm dia 415V AC 50 HZ with quick releasing coil suitable for 4 Ton capacty Crane same as existing, complete all as specified and directed by Eng-in-charge. |
| 36 | Supply & fix in replacement oflimit switch for long and cross travel 415 V 10A confirm IP 66 Class II insulation suitable for existing, complete all as specified and directed by Eng-in-charge. |
| 37 | Supply and fixed in replacement of unserviceable flexible star type male and female type coupling system suitable for opreation ofLT/CT travelling system andoperating of shaftpedestal of size upto 30mm dia or as per exising size/ sample ofEOT craneof capacity 4 Ton including replacement of other defected connecting parts as requred at site and making itsmooth sound proof functionable complete all as specified anddirected by Engr -in-Charge. |
| 38 | Supply & fix in replacement of gravity limit switch for hoisting415 V 10A confirm IP 55 Class II insulation suitable for existing, complete all as specified and directed by Eng-in-charge. |
| 39 | Supply & fix in replacement of MCCB 415V, 50Hz, four pole 25KA, Adjustable Thermal & Fixed Magnetic setting of capacity 63A, complete all as specified and directed by Eng-in-charge. |
| 40 | Supply &fixF in replacement of MCB TPN 415V, 50Hz, four pole 10KA 32 Amp capacity, complete all as specified and directed by Eng-in-charge. |
| 41 | Supply & fix in replacement of MCB SPN 230V, 50Hz, 10KA 16 Amp of nominal current rating capacity, complete all as specified and directed by Eng-in-charge. |
| 42 | Taking down unsv motor induction type from crane gantry and strip opening the motor and segregate unsv motor parts for inspection.rewinding of stator with super enameled copper wire as per existing gauge including allied insulation material after thorough cleaning the slots and assembling the motor after repair, re-installation in position and testing on load.Note:-Other spares of motores wil be measured and paid seperately. |
| 43 | Description all as per ser item No-40.00 here in before but 5HP, 3 Phase, 415V, 50Hz, complete all as specified and directed by Eng-in-charge. |
| 44 | Description all as per ser item No-40.00 here in before but 3 HP, 3 Phase, 415V, 50Hz, complete all as specified and directed by Eng-in-charge. |
| 45 | Description all as per ser item No-40.00 here in before but 1.5 HP, 3 Phase, 415V, 50Hz, complete all as specified and directed by Eng-in-charge. |
| 46 | Description all as per ser item No-40.00 here in before but 1 HP, 3 Phase, 415V, 50Hz , complete all as specified and directed by Eng-in-charge. |
| 47 | Dismantling the complete hoist from the girders and carrying out the following repair including dismantling main gear box from electric hoist and repair/replacement the following defective unsv parts complete servicing, refixing and hoisting the assy same complete all as specified and directed by Eng-in-charge.(i) Gear box shaft -01 No(ii) Driven special bevel - 01 No(iii)Oil seal - 02 Nos (iv) Spacers - 02Nos (v) Check nut- 01 No(vi) Special bevel gear - 01 No (vii) Gear 42N/105OD/44ZD/64W - 01 No (viii) Driving chain- 04 No (ix) Assembling with main motor |
| 48 | Painting offlame proof EOT crane 2/ 4/ 5 Ton located in military stn Dappar including LT and CTtravelling Garder and Iron stair assemblies after cleaning the outer surface of the EOT Crane by rubbing with emery paper ,remove oil particles, dust etc and applying one coat of synthetic enamel paint as per existing type colour code with providing painting of synthetic emamel 1st quality paint after scrapping of old rusted surface and cleaning of Oil and grease, soil dust partical material by manualy with sand paper suitable for capacity of 2 Ton to 5 Ton Crane, complete all as specified and directed by Eng-in-charge. |
| 49 | Dismantling complete hoist, any capacity from gantriesafter disconnecting of electrical system and taking out damaged parts such as electric magnetic break /complete clutch system (disc/trustertype) or replacement, assmebly the complete hoist , hoisting on girders, making connection to crane, checking allignment and & testing complete ( electro magnetic breaker and coil shall be measured & paid for separately). Machining of EM breake assembly (lathe, milling, & grinding work) Machining of clutch assembly(welding, lathe, milling, grinding, drilling work)E M breake and clutch assembly fitting/ testing complete job, complete all as specified and directed by Eng-in-charge. |
| 50 | Supply & fix HRC fuse 10 to 32 Amps rating, complete all as specified and directed by Eng-in-charge. |
| 51 | Supply & fix in replacement of travel coupling unit 100mm, complete all as specified and directed by Eng-in-charge. |
| 52 | Supply & fix in replacement of travel coupling unit 150mm, complete all as specified and directed by Eng-in-charge. |
| 53 | Supply and fixed in replacement of unserviceable flanged type wheel ball bearing ofnumbering F 205 No/206 No or as per existing sample/ model suitable of oprating oftraviling system for 4TonEOT crane, complete all as specified and directed by Eng-in-charge. |
| 54 | Supply and fix in replacement of unsv cable gland of size 26.5mm Gas Gp IIB, complete all as specified and directed by Eng-in-charge.charge. |
| 55 | Supply and fix in replacement of unsv cable gland of size 17.5mm Gas Gp IIA/IIB/IIC, complete all as specified and directed by Eng-in-charge. |
| 56 | Supply and fixing in replacement of plumber block with bearing complete suitable for LT.CT motion of 2 Ton to 5 Ton capacity EOT crane, complete all as specified and directed by Eng-in-charge. |
| 57 | Material and Labour in replacement of push button with as per existing push button station, complete all as specified and directed by Eng-in-charge. |
| 58 | Material and Labour in replacement of push button controlling unit comprising of \"On\" & \"Off\" operation to and for motion \"Up\" & Down\" long travel & micro speed and emergency control of EOT crane, complete all as specified and directed by Eng-in-charge. |
| 59 | Supply and fix in replacement ofemergency stop push Button sudhir element, complete all as specified and directed by Eng-in-charge. |
| 60 | Contract Amount shall be derived after affecting the amount of Schedule of Credit in General Summary on serial page No 18 of tender documents. |
