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| 1 | M&L for servicing of DG set 7.5 KVA to 40 KVA by draining out engine oil, removing oil filter, replace with new one and refill the engine oil, clean fuel feed pump, replace primary and secondary fuel filter along with Redi-wash \"O\"-Ring, replace paper type air filter and safety cartridge, replace air cleaner oil bath type, check alignment of exhaust system, check belt tension and tighten or loosen belt tension as per requirement, blow compressed air with the help of blower on radiator fan to clean it, check all the clips and tighten if required, clean battery terminals with cotton cloth, apply acid proof grease or petroleum jelly on battery terminals, check electrolyte level of battery and top up distilled water if electrolyte level is low, check electrical connection of starter and tighten if required check belt tension on charging alternator and adjust if required. Check output voltage of charging alternator. Tighten all the foundation nuts and bolts if required, check LLOP and HWT with multimeter, check stopper and adjust tightness of link wire if required, check tightness of wiring connection and adjust accordingly, remove RWL clean it check with multimeter and refit it, clean body of generator from inside and outside properly, complete all as specified and directed by Engineer in Charge.Note for Item No: 011) Quoted rate include cost of oil filters, fuel filters and air filters.2) Quoted rate include labour and transport charges.3) Cleaning Clothes required is deemed to be included in quoted rates.4) Engine oil, distilled water, LLOP and HWT shall be measured separately. |
| 2 | All as per Srl Item No 1 but of DG set 50 KVA to 100 KVA, complete all as specified and directed by Engineer in Charge. |
| 3 | All as per SrlItem No 1 but of DG set 125 KVA to 250 KVA, complete all as specified and directed by Engineer in Charge. |
| 4 | All as per SrlItem No 1 but of DG set 300 KVA to 437.5 KVA, complete all as specified and directed by Engineer in Charge. |
| 5 | M&L for calibration of wiring of engine safety control systems from control panel to engine control gadgets like high water temperature & low oil pressureand shut down valve, battery charger 12V, self starters etc for7.5 KVA to 40 KVA DG Set and repair all the safety features, complete all as specified and directed by Engineer in Charge. |
| 6 | All as per Srl Item No 5 but DG set 50 KVA to 100 KVA, complete all as specified and directed by Engineer in Charge. |
| 7 | All as per Srl Item No 5 but DG set 125 KVA to 250 KVA, complete all as specified and directed by Engineer in Charge. |
| 8 | All as per Srl Item No 5 but DG set 300 KVA to 437.5 KVA, complete all as specified and directed by Engineer in Charge. |
| 9 | M&L for repair and calibration of DG set governor mechanism as per calibration procedure and norms for 7.5 KVA to 40 KVA DG set installation and testing of the same after completion, complete all as specified and directed by Engineer in Charge. |
| 10 | All as per Srl Item No 9 but DG set 50 KVA to 100 KVA, complete all as specified and directed by Engineer in Charge. |
| 11 | All as per SrlItem No 9 but DG set 125 KVA to 250 KVA, complete all as specified and directed by Engineer in Charge. |
| 12 | All as per SrlItem No 9 but DG set 300 KVA to 437.5 KVA, complete all as specified and directed by Engineer in Charge. |
| 13 | M&L for repair and calibration of FIP, fuel injectors including replacement of barel plunger and cup \"O\" rings alongwith Plunger spring, Roller bearing, element, Delivery valve, Fuel injector nozzle element for 7.5 KVA to 437.5 KVA DG Setand testing of the same after completion, complete all as specified and directed by Engineer in Charge. |
| 14 | M&L for in replacement of auto voltage regulator complete with wire connection and connecting to existing field coil 12/24 Volt DC for cap of 7.5 KVA to 40 KVA, complete all as specified and directed by Engineer in Charge. |
| 15 | All as per SrlItem No 14but DG set 50 to 100 KVA, complete all as specified and directed by Engineer in Charge. |
| 16 | All as per SrlItem No 14but DG set 125 to 250 KVA, complete all as specified and directed by Engineer in Charge. |
| 17 | All as per SrlItem No 14 but DG set 300 to 437.5 KVA, complete all as specified and directed by Engineer in Charge. |
| 18 | M&L for taking out radiator assemblyfrom existing DG set(7.5 KVAto 40KVA)and repair to radiator tank, cleaning complete with anti corrosion chemical C-cleaner/ radiwash cleaner and fixing/ making radiator leakage proof, complete all as specified and directed by Engineer in Charge. |
| 19 | All as per SrlItem No 18but DG set 50 to 100 KVA, complete all as specified and directed by Engineer in Charge. |
| 20 | All as per SrlItem No 18but DG set 125 to 250 KVA, complete all as specified and directed by Engineer in Charge. |
| 21 | All as per SrlItem No 18 but DG set 300 to 437.5 KVA, complete all as specified and directed by Engineer in Charge. |
| 22 | Dismantling and taking out carefully defective water pump assembly 7.5 KVA to 40 KVA DG Setand opening into parts cleaning servicing and drying up the spares and sort out the damage/ defective parts and re-fixing the same after replacement of water pump repair kit and water seal unit including pump belt, complete all as specified and directed by Engineer in Charge. |
| 23 | All as per Srl Item No 22 but DG set 50 to 100KVA, complete all as specified and directed by Engineer in Charge. |
| 24 | All as per Srl Item No 22 but DG set 125 to 250KVA, complete all as specified and directed by Engineer in Charge. |
| 25 | All as per Srl Item No 22 but DG set 300 to 437.5KVA, complete all as specified and directed by Engineer in Charge. |
| 26 | S&F coupling complete (engine-alternator) in all respect with rubber flange as per existing shape/ size, with nut & boltsandsuitable for 7.5 to 40 KVA DG Sets, complete all as specified and directed by Engineer in Charge. |
| 27 | All as per Srl Item No 26 but DG set 50 KVA to 100 KVA, complete all as specified and directed by Engineer in Charge. |
| 28 | All as per Srl Item No 26 but DG set 125 KVA to 250 KVA, complete all as specified and directed by Engineer in Charge. |
| 29 | All as per Srl Item No 26 but DG set 300 KVA to 437.5 KVA, complete all as specified and directed by Engineer in Charge. |
| 30 | M&L for repairs/ replacement of turbo charger including replacement of charger kit with all unserviceable parts and testing after completion for 20 KVA to 437.5 KVA capacity DG Sets, complete all as specified and directed by Engineer in Charge. |
| 31 | S&F in replacement of Self starter 24 volts DCfor Kirloskar, Cummins & Ashoka Layland engine, complete all as specified and directed by Engineer in Charge. |
| 32 | All as per Srl Item No 31 but 12 V DC, complete all as specified and directed by Engineer in Charge. |
| 33 | M&L for repair of worn out parts of self starter 24 volts DC including plunger, bush, armature, gear and pinion, field coil, coil of magnetic switch, complete all as specified and directed by Engineer in Charge.Note:- (i) If replacement of any part of self starter is required than contractor has to replace that part without any extra cost. |
| 34 | All as per Srl Item No 33 but self starter 12V DC, complete all as specified and directed by Engineer in Charge. |
| 35 | S&F of Battery lead copper wire with thimble and terminal heavy duty made out of brass & 100 cm length of lead, complete all as specified and directed by Engineer in Charge. |
| 36 | All as per Srl Item No 35 but 60 cm length, complete all as specified and directed by Engineer in Charge. |
| 37 | M&F for Solenoid stopper coil 24 volts DC operated with lead and fixing clamps, complete all as specified and directed by Engineer in Charge. |
| 38 | M&L for Solenoid stopper coil 12 volts DC operated with lead and fixing clamps, complete all as specified and directed by Engineer in Charge. |
| 39 | Supply and filling coolant for radiator of DG set of any cap DG Set, complete all as specified and directed by Engineer in Charge. |
| 40 | Supply and fillingdistilled water for Batteries of DG set any make/capacity, complete all as specified and directed by Engineer in Charge. |
| 41 | M&L for replacement of required broken MS Hinges and lockes with keys with new one suitable for Canopy door for any type/capacity of DG Sets (as per sample)and make the DG set fully locked, complete all as specified and directed by Engineer in Charge. |
| 42 | S&F in replacement of low oil pressure switch 12/24V, 3.5 to 10 kg/Sq. cm, complete all as specified and directed by Engineer in Charge. |
| 43 | S&F in replacement of HWT switch 12/24V, complete all as specified and directed by Engineer in Charge. |
| 44 | Supply and filling the engine oil 20-40W by draining out old unserviceable engine oil, clean the the oil sump, complete all as specified and directed by Engineer in Charge. |
| 45 | S&F of Power contactor coil240/415 V AC Amp rating 115 to 150 Aincluding taking down/out unserviceable one, complete all as specified and directed by Engineer in Charge. |
| 46 | All as per Srl Item No 45 but 185 to 225 Amp, complete all as specified and directed by Engineer in Charge. |
| 47 | All as per Srl item No 45 but 265 to 300 Amp, complete all as specified and directed by Engineer in Charge. |
| 48 | All as per Srl Item No 45 but500 Amp, complete all as specified and directed by Engineer in Charge. |
| 49 | All as per Srl Item No 45 but 630 Amp, complete all as specified and directed by Engineer in Charge. |
| 50 | S&F in replacement AMF Engine Controller with Operating Mode- Auto/ Semi Auto/Manual/ Test/ Off, Mains Protection-Single/ Three Phase, Under/Over Voltage, Under/Over Frequency, Over Current/ Short Circuit, Phase Reverse, Phase Unbalance, KW/ KWH, Run Time & Rest Time of DG, Sensor data selection ON/OFF, Single/ Three Phase Selection,9 to 35 VDC including taking down/out old unserviceable ON/OFF Delay Timer Switch , Static battery charger all suitable for AMF Panels of 50 KVA to 200 KVA DG sets, complete all as specified and directed by Engineer in Charge. |
| 51 | M&L for replacement of sealed maintenance free generator starting systembattery 90/88 AH 12 Volt suitable to DG capacity 7.5 KVA to 40 KVAwith SMPS charger (self starting facility) including initial factory charging, complete all as specified and directed by Engineer in Charge. |
| 52 | M&L for replacement of sealed maintenance free generator starting systembattery 150 AH 24 volt suitable to DG capacity 160 KVA to 437.5 KVA equivalent to 2x12 volt 150 AH/180 AH flooded batterywith SMPS charger (self starting facility) including initial factory charging, complete all as specified and directed by Engineer in Charge. |
| 53 | M&L for calibration of AMF control wiring including opening disconnecting LT Cable connections with care from Auto-Main failure panel and checking throughly with Fault Detector Instrument at site suitable for 50 KVA to 250 KVA DG Set including replacement of Internal Wiring with Copper Conductor Cable lugs, thimble etc. if required, complete all as specified and directed by Engineer in Charge. |
| 54 | M&L for calibration of AMF control wiring including opening disconnecting LT Cable connections with care from Auto-Main failure panel and checking throughly with Fault Detector Instrument at site suitable for 50 KVA to 250 KVA DG Set including replacement of Internal Wiring with Copper Conductor Cable lugs, thimble etc. if required, complete all as specified and directed by Engineer in Charge. |
| 55 | S&F in replacement of Power Contactor 500/700 Amp 4 Pole with 2NO + 2NC contacts and coil Voltage 220/415 Volt including taking down unserviceable one, complete all as specified and directed by Engineer in Charge. |
| 56 | All as per ser item No 55 but 255 Amp 4 pole, complete all as specified and directed by Engineer in Charge. |
| 57 | All as per ser item No 55 but200 Amp 4 pole, complete all as specified and directed by Engineer in Charge. |
| 58 | All as per ser item No 55 but160 Amp 4 pole, complete all as specified and directed by Engineer in Charge. |
| 59 | All as per ser item No 55 but 100 Amp 4/3 pole, complete all as specified and directed by Engineer in Charge. |
| 60 | All as per ser item No 55 but 63 Amp 4/3 pole, complete all as specified and directed by Engineer in Charge. |
| 61 | All as per ser item No 55 but 50 Amp 4/3 pole complete all as speciifed and as directed by Engr-in-Charge. |
| 62 | All as per ser item No 55 but 45 Amp 4/3 pole, complete all as specified and directed by Engineer in Charge. |
| 63 | S&F in replacement of phase failure Relay suitable for AMF Panelany type including taking down unserviceable one, complete all as specified and directed by Engineer in Charge. |
| 64 | S&F in replacement of ON-Delay timer suitable for AMF Panel any type including taking down unserviceable one, complete all as specified and directed by Engineer in Charge. |
