Tender For Design, manufacturing, providing, fitting, testing and commissioning of various mechanical and electrical equipment of proposed lift WSS at Vuderabad under UT Capex (Earlier JKIDFC)=Supply, installation, testing and commissioning of submersible pumping unit of below mentioned parameters to be lowered inside well casing. Pump: Type Submersible [Multistage Bowl Type] Speed 2900 RPM Discharge 3000 GPH Material of impeller Bronze/SS Impellers Dynamic Head 170Mts Shaft Material Stainless steel Fluid to be handled Ground water/Raw water MOTOR /PRIME MOVER: Type Submersible Speed 2900 RPM Phases 3 - Phase AC supply , 50 Hz frequency Capacity Corresponding to head and discharge Submersible motor should be water filled water lubricated squirrel cage type having capacity for above pumping parameters and working on 3 phase; AC supply ranging from 380 to 420 volts, 50 HZ .The motor should be sealed by radial rings to avoid mixing of well water with motor filled water. The job includes providing and fitting of interlocking arrangement against any failure of coupling. It must be fabricated out of MS strips/rods of suitable size and length. The job includes providing and fitting of appropriate size MS nipple 2 feet long threaded on one end and welded to same size MS flange of 18 mm thickness at other end for 80mm dia column pipe. The threaded portion should be as per size of pumping out let for proper fixing. Providing and fitting of M.S clamp (comprising of 2 parts/Nos) to be fitted using M.S fasteners for holding of 80 mm Dia column pipes in hanging position at top/ over Well casing. (02 Sets) Fabrication, providing and fitting of 80 mm dia MS pipe of length minimum 3 feet long as per site requirement and 80mm dia MS bend both fitted with 18mm thick flanges on both sides.(with R.I. cloth/rubber washers , nuts, bolts The job includes providing and fitting of R.I cloth joints/rubber washers with nuts, bolts and washers for all joints as per site requirement. The job also includes proper testing and commissioning of pumping unit on full load at site. (OEM) Original Equipment Manufacturer’s Test certificates in original to be provided with the material before installation. Column Pipe: Providing and fitting of 80 mm Dia MS pipes (thickness 5mm) of length 10 feet (each pipe) to be used as Column pipes & to be fitted inside the well casing Flanges should be 18mm thick conforming to IS 6392 keeping well casing dia 200mm & submersible cable in consideration). The Job includes p/f of 2 No MS 80 mm nominal dia, 18 mm thick flanges welded to extreme ends of the pipe with Coating of red oxide anti-corrosive paint to whole arrangement. The job includes providing and fitting of R.I cloth joints/rubber washers with nuts, bolts and washers for all joints. The Job also Includes P/F/Welding of Triangular shaped stiffener plates [2 No’s] for strengthening to each flange along with cutting/making of two groove for each flanges for carrying Submersible Cable. (Each pipe of 10feet=01 job) Providing and fitting of 12 mm Dia Steel wire rope for holding of Pump/motor unit & column pipes in hanging position at top over Well casing as a safety measure/precaution to avoid detachment of Pumping unit inside well includes providing & fitting of D clamps as per site requirement. Providing & fitting of 65mm dia flanged DI NRV, (PN 16). Job includes two number table flanges connected to delivery pipe. Job also includes p/f of RI cloth with nuts and bolts. For submersible unit Providing & fitting of 65mm dia flanged sluice valve , (PN 16). Job includes two number table flanges connected to delivery pipe. Job also includes p/f of RI cloth with nuts and bolts and one MS flanged Bend. For submersible unit and open well unit Providing, Installation of Guy consisting of complete Guy assembly turn buckle plate, Guy insulators as per IS standard. Providing and fitting of 9 meter long SP-33 steel tubular poles having reduced section of 4” x 5” x 6” from top to bottom as per norms, along with below mentioned jobs: 1. Bottoming of poles in cement concrete bottoming not exceeding 1.5m. 2. Manufacturing, providing and fitting of iron crosses, braces, raisers fabricated out of ISMC as per norms. 3. Providing and fitting of 11 KVA heavy duty Polymer insulators with pins. 4. Earthing of poles as per norms. 5. Complete painting of poles in departmental colour. 6. Providing and fitting of guy wire as per requirement and as per latest IEE Rule 7. The job also includes pole clamps for holding the HT Cables as per site requirements. Providing, fitting of 0.05 ACSR conductor Supply, installation, commissioning and creation of pole mounted, outdoor type Electric Sub Station as per the technical specifications given here under - Specifications conforming to IS: 1180 (Part 1) 2014 with latest amendments. Type: HT/LT Transformer Rating: 100 KVA HT Transformer (Aluminum Wound), 3 phase (Level 2). Type of cooling: ONAN. Operating conditions: Input =11000 volts Output =433 volts AC supply in 3- phase. Terminals: Input=3 No. HT bush rods with insulators, washer, nuts etc. Output=4 No. LT bush rods switch insulators, washers, nuts etc. Core: The core shall be of high permeability to reduce core losses and the strips shall be of suitable size and gauge. Transformer Coils: Suitable number of HT and LT coils in each leg of the core. The transformer coils shall be fabricated out of superior quality almunium wire/strips, properly wound. The HT transformer is completely filled with suitable grade transformer oil up to required level. The job includes carriage, and all leads and lifts involved. The HT transformer shall be of reputed make from an ISO certified company as per relevant standards and a test certificate shall be provided before installation. The transformer shall also provided with breather fill with silica jel crystals, conservator with oil level indicator, explosion vet and adequate radiator fins/ Tubes. The impedance of transformer shall be as per 1180 (Part 1) 2014 with latest amendments. NOTE: The scope of the work shall include obtaining of necessary inspection/clearance certificate from the concerned department for all the required equipment. The testing and commissioning shall be completed only after obtaining above certificate. Manufacturers certificate be appended (stand by) Supply, Providing & erection of the following items/jobs to already erected 11m electric poles. (2 Nos.) Cross arms (4 Nos.) fabricated out of ISMC 75X50, 8 feet long for making fixing/ fitting pin insulators and set KvA heavy duty Polymer disc sets with fittings KvA heavy duty Polymer pin insulators. KV heavy duty 200 A Polymer Link set with fittings (1 set). Providing, binding, stretching of 0.05 ACSR conductor from 11 KV pins to link set (Total length of conductor = 07 mtrs). Providing and fitting of cross arm, danger plates, anti-climbing, earthing as per site requirement IEE Rule. The job includes providing and fitting of clamps and allied fixtures as per latest IEE rule. The job includes painting of poles, cross arm channels, angles etc in silver color, double coat after applying of double coat of steel primer etc. as per latest IS codes, Supply, Installation, Testing and commissioning of Polymeric Gang operated Air break switch, outdoor type, triple pole, suitable for vertical installation, single break provided with locking arrangement at both ON and OFF position consisting of HT post double insulator, copper or copper alloy high pressure heavy contact assembly, rod with bearings , operating handle and 2 length of 32mm dia. GI pipe conforming to IS 1818 1961, 06 No. of insulators, rated voltage 11KV 200A complete as per IS specs. Distribution Cable: Providing and fitting of 16 sq mm Single Core Copper Conductor (Flexible) PVC Insulated Heavy Duty Industrial Cables (Unsheathed), 1100 Volts Conforming to IS: 694- for connecting motors from panel, stabilizers in rubber conduit. Job includes providing & laying of flexible conduit for cable with lugs as per requirement. Service Cable: Providing, installation and testing of power service cable for working voltage up to and including 1100 volts; 90 mm2 armored aluminum 3.5 core cable as service line from output terminals of HT/LT transformer / to cubical panel. Cost includes laying of cable in trenches in Pvc conduit where ever it is to be laid underground as per site requirement included is termination of ends with suitable Aluminum tube terminals dully crimpled & taped. Motor Cable: Providing, laying and testing of flat 3 core copper 16 sq mm submersible cable. The cable shall PVC insulated and impermeable to grease, water and abrasion resistant. The job includes providing of copper thumbing as per requirements. Original Manufacturer’s Test certificates in original to be provided with the material before installation. Control Panel Fabrication providing and fitting of Modular control panel of Appropriate size fabricated out of SWG sheet having required openings/vents and protection class: IP 55 and fitted with Prolong starting, Locked Rotor. Single phase protection- Single Phasing condition- Phase Reversal condition- Phase Unbalance condition-Modes of Operation n) Auxiliary Protection Earth Fault Relay 3 phase Earth fault, ground fault module Type GF Range 100-200A MCB MCB SP , 10A (10 Ka) The modular control panel shall have the dimensions and cabins as detailed in the enclosed drawings. The enclose shall be of excellent fit and finish, corrosion resistant treated and powder coated gliding hinges for smooth and noiseless movement. All the electrical joints in the panel shall be fitted with Belleville washers. Original Manufacturer’s test certificates in original to be provided for all the accessories/ items required for Control Panel before its installation. Providing, installation, testing and commissioning of 100 KVA Voltage Stabilizer of following specifications 1. Range : 156V – 415 V 2. Copper wound with adequate insulation and thickness suitable to the duty to be performed. 3. Core should be of cold rolled high silicon steel laminations held together with the help of steel clamps; material should be such that both magnetized currents and the core losses are minimum. The core laminations to be of minimum thickness but of adequate strength. 4. Hysteresis loses to be minimum and temperature not to exceed 700 C. 5. Air gap to be minimum to avoid Eddy formations for it the coils to be immersed in insulating varnish and dried by suitable means. 6. Regulator to be of plate type with copper contacts cylindrical having six boosting steps. The contacts to be suitable to with stand over loading current at least double the rated current over considerable period of time. The container to be sufficient to accommodate cores, windings, internal connections, and insulating media. Suitable cooling tubes to be provided along with oil level indicators. The container should be manufactured out of MS sheet of suitable thickness strong enough to withstand stresses produced by jacking and lifting. It should be provided with lifting lugs and should be duly painted form inside and outside. 7. The container at its top to be fitted with porcelain insulators for housing poles. 8. Seven numbers of brass poles to be fitted in the plate, three each for incoming and outgoing poles and one for neutral. The poles to be marked. The distance between the poles to be sufficient enough to accommodate the required size terminals to prevent arcing. 9. The container is be fitted with drain plug for T-oil near bottom & hooks at top for lifting top of the container by CP block at the time of repair works. 10. The top of the container to have a display panel for housing 02 numbers voltmeters 0-500V (Rishab / AE Make) , square dial flush type along with 4 way selector switch and set of neon indicators both for input & output 11. Steel Castor wheels to be fitted to the container at the bottom for easy positioning of the stabilizer. 12. Name of WSS ,Supplier & Allotment no& Date should be written on one side of body of Voltage Stabilizer. Rating : 100 KVA The job shall also include providing and fitting of suitable copper terminals dully crimped and taped to the incoming and outgoing cables. Supply, Installation, Testing And Commissioning of PRODIGY LT Meter of following specification complete with all fixtures required for fitment at site Type: E3L100, 3 Phase, 4 wire Measurements offered: KWh, KVARh, KVAh, KVA Voltage : 3x240V(415v),50HZ Ib : 40A Imax: 200A Battery: Lithium The Prodigy Meter must be fitted inside the Box, that is to be fitted on GI Channels near LT Distribution Box. Both the enclosures must be symmetrical Sealing /Inspection report of Prodigy meter from JKPDCL (Concerned) is to be submitted by the firm at the time of charging of SUBSTATION. Providing and fitting of 60 W LED Street light (outdoor type) with angular stand fixture in MS/Steel. The LED should be environmental friendly long life versatile pressure dia cast aluminum IP67 roadway luminaires with high power LEDS as light source & exclusively designed polycarbonate cover along with electronic driver. The LED is to be controlled inside pump house and connected to the automatic voltage stabilizer through panel. The wire used should be 2.5 sq mm multi-stranded two core 1100 volts pvc insulated copper conductor minimum 30 m for each connection through PVC pipe by way of p/f of MCB duly fitted on Bakelite phylum switch board with frame as per site requirement. Providing and fitting of 5 Kva Single phase automatic copper wound stabilizer fitted with digital meter. Job includes providing and fitting of cable input and output side. The job includes p/f of 16 A SS combine on inputside with 16 top. The said unit is used for illumination purpose and is to be connected with MCCB. The name of water supply scheme is to be printed on top of the stabilizer. Supply, Installation, testing and commissioning of power factor correction panel for improvement of power factor as per details below:- Voltage input = 300 – 460 V Frequency = 50 + 5% C/S Ambient temp. = -10 C˚ to 40 C˚ Load current = 25-40 A Available power factor = 0.70 to 0.75 Target power factor = 0.98 lead. Switching time delay On delay = 1-60 seconds Of delay = 1 – 60 seconds Control type = binary / intelligent CT ration programming = to be provided Programming link = To be provided Auto scroll = To be provided Manual operation = To be provided Display parameters = PF, KW, Volt, Amp. Relay contacts = As per requirement Dimensions = Adequate Bezel / panel cut out = Adequate System protection = IP 55 Enclosure = Modular CRG sheet, Powder coated. Providing & fitting of lighting points for ( machine room , operators room,) as per site requirement in 1.5 mm² multistranded single core 1100 volts, pvc insulated copper conductor through pvc conduit pipe by way, switches, socket modules, regulators, indicators, 08/10 watt LED lamps Surface light. Included is cost on account of modular switch boards with the wooden frames as per site requirements Providing fitting of heating points in 2.5mm² multi-stranded single core 1100 volts, pvc insulated copper conductor through pvc conduit by way of p / f of 15 Amp switches, 6 pin socket on modular fitting of Anchor, Philips, GM ,make as per site requirements. Heating points are to be connected from main control panel. All accessories required is to be provided by the firm. Providing and fitting of 9” x 9”exhaust fan with complete wiring in 1.5 mm cu wire through conduit and 6 A modular control complete job. Providing and fitting of ceiling fan with complete wiring in 1.5 mm cu PVC insulated wire and fan regulator control on modular panel. Complete job Providing, fitting of Distribution Board of reputed make 4 way S P N single door powder coated sheet steel enclosure for surface mounting fitted with bus bar, DIN channel, neutral link and incoming contact. the above DB is to be provided /fitted with double pole 40 Amp MCB for Main. 32 A for heating circuit & rest 3 of 16/6 amps each for premises luminary, auxiliary circuit. Further job includes providing / fitting 4 mm² multi-stranded single core 1100 volts, PVC insulated copper conductor through pvc conduit as service line from main panel as per site requirements. Connections should be made in such a way Lighting points is to be connected via automatic transformer by way of p/f switch socket arrangement with allied fixtures and heating points to main panel. Job includes dismantling of existing damaged conduit, wires, conduit and cleaning the surface properly. Providing of heavy duty tool kit: Ring spanner of size 12-13,14-15,16-17,18-19,21-22,20-21,21-23,24-26,30-32 Plate Spanner of size 12-13,14-15,16-17,18-19,21-22,20-21,21-23,24-26,30-32 Pipe wrench 24” & 18” two each, Pliers -01 no. Screw driver set 01 set Providing of one no Heavy duty re- chargeable flash light. 01 no L-N Key – 1 set Providing clamp type multi meter (AC/DC). make meco heavy duty -01 no’s Providing and fitting of link rod.-01 no Providing and fitting of shock proof matting 2x3 m 20 mm thick-6 no’s Providing and fitting of fire extinguisher(ABC type) capacity 6 kgs each including angle iron frame/base wall mounted type with bracket -02 no’s. Fabrication, providing of Angle iron bedade of 50X50X6mm angle iron having size 6feetX 6feet. The 6feetx 3 feet rectangular frame is to be supported on 6 No legs of size 2 feet and 2 No. diagonal crosses from proper supporting of 18mm plywood. The job includes painting with red oxide and paint as per directions of Site Engineer Providing of 04 Nos. plastic chairs with one table - 01 set Providing clamp type multi meter (AC/DC). heavy duty -01 no’s Providing and fitting of link rod-01 No. Providing and fitting of shock proof matting 2x3 m 20 mm thick-6 Nos Providing and fitting of fire extinguisher (ABC type) capacity 6 kgs each including angle iron frame/base wall mounted type with bracket -02 Nos. Fabrication, providing of Angle iron bed made of 50X50X6mm angle iron having size 6feetX 6feet. The 6feetx 3 feet rectangular frame is to be supported on 6 No legs of size 2 feet and 2 No. diagonal crosses from proper supporting of 18mm plywood. The job includes painting with red oxide and paint as per directions of Site Engineer. Constructing of Earthling station: Supply, installation, testing and commissioning of earthing electrode comprising of company fabricated earthing electrode as per IS :3043 for carrying out earthing. The job includes drilling / boring of 200 mm dia bore to the depth of 6 feet. Connecting the cable tray through GI strips of suitable thickness besides making surface pit in brick / cement concrete of appropriate size. The earthing electrode shall be of 76/80mm dia and 1.83 Meter length of reputed make. The backfilling properly mixed compound as required. Providing of four number good quality blankets, Two no’s good quality mattress, quilts, pillows with covers for all. 01 No. pressure cookers of 5 liters capacity (Hawkins make) 01, 3L pressure cooker -01, Bunton 3L-01 No. al/steel tea pan, 4 No. steel glass,4 cups, 4 steel plates, 4 no steel spoons, 1 steel jugs,2 no plastic jug, two number buckets, 05 L LPG Gas cylinder with gas stove , pipe and two way gas top, Electric induction heater, 2 liters Collin ,dhoti cloth, 2 No. shook proof gloves, Bathroom broom, 2 No. brooms for room cleaning, 1 No. wiper, harpic.,.one no Heavy duty re- chargeable torch lantern led light. 04 no’s heavy duty link locks. Providing of bamboo ladders 18 feet long along with 15 feet long Link rods and HT Glove pair (01 No each) Providing/fitting/testing/commissioning of power backup systems with pure sine wave home ups coupled with an inbuilt environmentally friendly zero maintenance tubular batteries in a single console. The batteries should be sealed for life that is they should not have any requirement for water topping up or any spillage. The power bus should be equipped with a multi colored LCD user interface for better usage & monitoring. Technical specification. Inverter rating = 1400VA Inverter Type = home UPS Battery capacity = 180 Ah. Battery Model = Tubular Type. No Batteries = 01 No. Output voltage at no load = 220+/-7 Output frequency = 50 HZ +/- 1 Output wave form = pure sine wave Warranty:- UPS = 02 years ,Batteries = 05 years The combo unit is to be provided with warranty card for on door service during warranty period. Further job includes providing/fitting of separate circuit involving 2.5mm square multi stranded copper conductor form main auxiliary panel, 16 Amp switch, socket separate modules, wooden blocks, hylum sheets, 03 pin top, earthing conductor from main earthing station, desired conduits, PVC channels and all allied items as per site requirement. Providing and fixing of 11kv lighting arrestor set (Station type) complete with fittings as per site requirement & IEE Rule Providing fitting of MUG 30 STAR delta starter Supply, installation testing and commissioning of AB Cable having the following technical specifications: 3 core, 35sq.mm suitable for HV 11KV standard and compacted Al. phase conductor insulated with XLPE compound conforming to IS 7098:part2, 2011 and other relevant IS codes. The finished cable is designated as 3x35+70 Providing and fitting of 3pole, 200Amps MCCB (50KA). The MCCB shall be housed in a panel fabricated out of 14SWG duly painted. The panel shall be fitted as per the directions of the site Engineer Providing and fitting of heavy duty 11KV termination cable kit
