Annual Maintenance and Routine Maintenance of Electro Mechanical Equipments AND 132 KVA Switch yard installed at 23.3 MW (5 x 4.66MW) Chenani Hydro Electric Project Stage-I for two years from issuance of LOA- 1 Manpower(FOR both ROUTINE MAINTENANCE and ANNUAL MAINTENANCE of 2 year) 2 1. No. Qualified Automation Engineer( Certification of having knowledge of hydroplants having work experience of Siemens/ PLC Panels,Excitation panel and TACP panelsminimum 03 years as automation engineer) 3 1 No. Electrician ITI Trained in Electrical ( with relevant work experience ) 4 1 No. Mechanic ITI Trained in Mechanical ( with relevant work experience ) 5 1No Fitter having experince of crane operations and lathe works. 6 1No. Unskilled labour( with relevant work experience) 7 1 no Sweeper 8 1 No Welder/ Fitter 4G Level 9 1 No Lineman 10 Consumable, material and other misc items to be provided by Contractor (for routine maintenance) 11 Carbon Brushes 35*30*30mm (as per sample) 12 Carbon Brushes Holder as per sample 13 Brass seat as per sample 14 M/S Welding electrode 4mm E-6013(as per sample) 15 S/S Welding electrode for Repair/ Rebebting of nozzles.4mm (as per sample) 16 Link rod for Turbine as per sample 17 Hexa Blade 12 18 Relays for protection (as per sample)schneider 24V 19 Fuses 2A/4A/6A/10/16A(10each) as per sample 20 Cutting Blades/ Wheel 4(Bosch,Makita,DeWait) for AG-4 21 Repair of cooling water pumps (3H.P ) 22 Old Sarees/Cotton cloths 23 Cork Sheet 5 mm (Sheet 6 *3) as per sample 24 Cork Sheet 2.5/3.0 mm (Sheet 6 *3) as per sample 25 Aluminium Lugs 240/300 sq mm 26 PVC insulation tape 27 Neoprene Rubber Gasket 2.0 /1.5mm 28 Unbrako S/S Hexagonal head nuts and bolts of sizes (20x70,24x70 and 20x45 mm) 29 Repair of Hand ball Valve 3( By Pass) as per sample 30 MIV Spherical valve washer as per sample) 31 Sevomotor washers /Cup seals as per sample 32 Petrol for cleaning purposes 33 Wire Brush 34 Thinner 35 MS Bolt with nuts 4mm,6mm,8mm ,10mm (9 KG each) ,12mm (12 kg) as per sample. 36 Emery paper smooth and rough 37 Teflon tape 38 Oxygen gas refiling (as and when required) 39 Nitrogen gas refilling (working pressure 200 bar) 40 LPG gas refilling ( Large size cylinder) 41 Miscellaneous/Unforeseen items 42 Champion Gasket 1.5mm/1mm/0.5mm (30 kg each) 43 Unbrako SS Bolts 27mm Dia and 75mm length as per sample 44 SS MIV Allen key Bolts of size 10mm Dia and 45 mm length as per sample 45 SS MIV Allen key Bolts of size 8mm Dia and 42mm length as per sample 46 SS MIV Allen key Bolts of size 8mm Dia and 38 mm length as per sample 47 MIV Rubber Chord Ring 18mm 48 Governor Hydraulic Hose Pipe 22mm Dia for OPU with end clamps and fittings (Indo- Makkisson 2AT-IM-8 HI-IMPULSE DIN EN853) 49 SITCof 02 Nos Dewatering and Drainage Pumps 5 HP along with 3 inches suction .Complete wiring with protection panel and automatic switching ON and OFF System. 50 Industrial Adhesive (Repute make) 51 Welding Electrode Drying Oven ( Repute Make) 52 Heating Torch (Gas) along with Hose and Fittings 53 Chipping Hammer 54 Welding Holder 600 A (ESAB, Stanley) 55 Welding Helmets (Karam, 3M) 56 Welding Glass Back 57 Welding Hand Gloves 58 Supply of sanitary and cleaning items like Floor cleaner lizol 500 ml,Toilet Cleaner Harpic (1 Litre), Broom ( Flexible fibre), Industrial Floor Cloth Wiper,Industrial Floor Wiper, colin spray, 3 NosDust Bin Big with lids etc 59 Electric Pole Climbing Clip 60 Hammering D 75-80mm 61 D-Spanner 75-80mm 62 D Spanner 6mm to 46mm Taparia/Stanley/Pye/Jackly 63 ABB Relay 24 V DC CR-M024DC3L 64 Elgi Compressor Oil 65 Mobil oil 600 XP 220 66 SF6 Gas Cylinders (Refilling) 50 kg.(Rs.1500 per Kg) 67 Masking Tape 2 inches( Repute Make) 68 Marker Pens Permanent 69 Contactors (Schneider make) 10 Amp max ,3 Phase 70 Overload Relays(2-6A) 3 Phase Schneider make 71 RTDs PT K50, 3mtr as per sample 72 Heavy Duty132 pc METRIC and A/F Tool kit ( full size) stanley make model no 99-059 73 Punching Tool as per requirement 74 Centre Punch/hole punch (various sizes) 75 Safety Grinding Googles 76 Tarpaulene and plastic 77 Screw Driver bit set (42 bits set) Taparia/Stanley/Pye/Jackly 78 CRC 2-26 (400ml Bottle) 79 Ethernet Switch 4 Port (Repute Make) IEC 104 Protocol compatible. 80 RJ 45 Connector 81 CAT6 Outdoor Type LAN Cable 82 Silicone RTV/Anabond 83 Measurement Tapes 5 Metres 84 Pipe Wrench 12 85 Pipe Wrench 18 86 Pipe Wrench 24 87 Post Insulators (as per sample) 88 Crimping Tool as per requirement 89 Soldering Station Tool Kit (Repute Make) 90 Temperature Controlled Soldering Iron with Multiple size tips (Repute make) 91 LAN Cable Tester 92 Grinding Machine Cordless type Heavy Duty (Bosch/Dewalt/Black and Decker) 93 Round File (19 pcs set) 94 Material for Overhauling of 125 KVA DG Set 95 Oil Filter Part code 06.436.01.0.00 96 Air Filter Part code 6H.411.02.0.00 97 Set of Copper Washers-6R1080 TA Part code 6H.061.10.0.00 98 Set of Oring Part code 6H.061.30.0.00 99 Fuel Filter Primary Part code 3H.132.10.0.00 100 Fuel Filter SecondaryPart code 3H.132.02.0.00 101 Main Bearing Part code M.006.4.00.013 102 Bearing Bush SE Part Code S.006.5.00.703 103 Bearing T/W Part code W.006.3.20.003 104 Coolant ( 15 ltrs) 105 Engine Oil 20 litres 106 Fuel Pipe Filter to FIP Part code 6H.081.03.0.00 107 Fuel Pipe to Feed Pump Part code 6H.081.02.0.00 108 Oil Seal(65*85*13) Part code 03.013.06.0.00 109 Oil Seal (115*140*12) Part Code 03.007.06.0.00 110 Self Starter Repair 111 Lube Oil Supply Hose Part code4H.006.01.0.00 112 V-Belt COGGED( BX-48) Part Code 47.305.01.0.00 113 V-Belt:XPA 1250 COGGED( BX-48) Part Code 4H.069.01.0.00 114 CYL. Head Gasket 1.22 MM THK Part code 6H.007.06.0.00 115 Connecting Rod Bearing Set Upper Lower Part Code B.006.4.00.003 116 Oil Pump Part Code 6H.004.10.0.00 117 Valve Seat Insert-Inlet Part Code 4H.007.03.0.00 118 Valve Seat INSERT- Exhaust Part Code 4H.007.04.0.00 119 Thermostat bypass Hose Part Code 4H.023.02.0.00 120 Hose Tail Connections S/F M14 Part Code 06.610.10.0.00 121 ALL Hose Clamps Part Code 4H.000.06.0.00 122 Thermostat Element Part Code 39.040.09.0.00 123 24V DualBattery 150 AH Repute make EXIDE/AMARON 124 Rocker Cover Gasket Part Code 6H.013.15.0.00 125 Small End Bush Part Code S.038.5.01.003 126 LUBE Oil Press Sendor 0.75 +/-0.15B Part Code 21.279.04.0.00 127 CON Rod Bush Fittings6 nos 128 Valve Tappet Part Code 02.024.01.0.00 129 Repair of 2 no. Motors for Oil lubrication System 3 KW each. 130 Repair of Proportional Valve for Governor OPU(MOOG Make) 131 Alcohol IsoPropyl 132 Consumable, material and other misc items to be provided by Contractor (for Annual maintenance) 133 Tripping / Closing coils with plunger for 132KV CB (220v DC) as per sample 134 Sensors for speed/governor/servomotor 135 Contactors ( Schneider Electric make) 32amp ,600V ac max ,50/60hz 136 Pressure Guage 0-160 BAR,100mm 137 Cutting Blades 14 138 Grinder Wheel 6 139 Grinder Wheel 4 140 Grease MP 141 MIV Closing rings -repair 142 MIV Closing rings washer 143 MIV Stake rings 144 MIV Bolts of sizes 6mm,8mm,10mm as per sample (6 Kg each) 145 MIV contacting valve 146 MIV Blocking valve leather washer 147 Cooling pipes 1 dia (GI) 20 feet long 148 Flanges for 1 dia pipe 149 Bends 1 dia (GI) 150 Elbows 1 dia 151 Nipple 1 dia 4long 152 Nipple 1 dia 6long 153 Socket 1 dia 154 Steel Hand valve 1 dia 155 Misc items (unforeseen) 156 S/S Nuts and bolts 12 mm size along with washers 157 Gasket for cooling water pipe 1mm 158 Unbrako MS Turbine Nuts and bolts with washers 16mm dia and 70mm length as per sample 159 D.P Kit/340ml Pack 160 Engineering blue ,20 ml 161 Holdite (500 gm tin) 162 Chiesel 12 163 Loctite 406(20 gram) 164 Flat file 300mm 165 Flat file 150mm 166 DIESEL 167 M.t.O. 168 Malmal cloth 169 Markin cloth 170 Duster cloth 171 WD 40 Spray 172 Grinding wheel 180x23mm for AG - 7 (Bosch, Makita, DeWalt) 173 Grinding wheel l25x23mm for AG 5 (Bosch, Makita, DeWalt) 174 Grinding wheel, 100x23mm for AG - 4 (Bosch, Makita, DeWalt) 175 Emery cloth tape 50mm X 50mtr, coarse 176 Emery cloth tape 50mm X 50mtr, fine 177 Oil stone combination (fine) 178 Tungsten carbide burr cutter (Rotary cutter) conical 179 Tungsten carbide burr cutter (Rotary cutter) cylindrical 180 Drill bit Size-6.5 mm 181 Drill bit Size-7 mm 182 Drill bit Size-8 mm 183 Drill bit Size-9mm 184 Drill bit size-10 mm 185 Drill bit Size-11 mm 186 Drill bit Size-12 mm 187 Drill bit Size-14 mm 188 Drill bit Size-15 mm 189 Drill bit Size-16 mm 190 Drill bit Size-20 mm 191 Drill bit Size-24 mm 192 OXFORD Blue paint(Berger/Nerolac/Asian/Dulux only confirming to IS 2932 Latest Standards 193 Paint P.O Red (Berger/Nerolac/Asian/Dulux only confirming to IS 2932 Latest Standards 194 White Paint (same standards as mentioned in S.no 88) 195 Paint Golden Yellow (same standards as mentioned in S.no 88) 196 Paint Bus Green (same standards as mentioned in S.no 88) 197 Enamel Paint Sky Blue (same standards as mentioned in S.no 88) 198 Smoke Grey Paint (same standards as mentioned in S.no 88) 199 Aluminium Paint (same standards as mentioned in S.no 88) 200 Turpenting/Tarpin Oil( Repute Make) 201 Red Oxide Primer(Reputed make) 202 Painting Spray Gun(Repute Make) 203 Copper cable Flexible twin core 1.5 sq.mm 90 meter roll 204 Copper cable Flexible twin core 2.5 sq.mm 90 meter roll 205 Hand Lamp LED type 12 W.250 V enclosed type 206 Extension Board with 2 nos 16 Ampere socket and 2nos 6 Ampere Socket 207 Air Blower Bosch, Dewalt, Black & decker 208 Cotton Waste 209 Gloves for Painting 210 Painting Brush 4 211 Painting Brush 2 212 Mseal(100 gm pack) 213 Colgate tooth Powder 400 gm 214 O- ring hydraulic fitting 4 mm,6 mm,8mm,10 mm, 12 mm,14mm,16 mm,18mm,20 mm,22 mm,24 mm ( 20 Nos. each) 215 Digital Multimeter Meco/Fluke 216 Ring -Spanner 8mm to 24mm Taparia/stanley/pye/jackly 217 Lathe Machine Parting tool 218 Lathe Machine Fan Belt ( As per Sample) 219 Lathe Machine Turning tool 220 Lathe Machine Right hand turning tool 221 Lathe Machine Left hand turning tool 222 Lathe Machine Chamfering tool 223 Hand Torchs Rechargeable Wipro Make Heavy Duty 2200 mAh 224 Excitation Panel Filters as per sample 225 HD Vacuum cleaner, Industrail type, heavy duty)Current type (Ph/V/Hz) -1 / 220 / 50 Air flow rate (l/s/m³/h)- 68 / 244.8 Vacuum (mbar/kPa)- 286 / 28.6 Container capacity (l) -60 Rated input power / Amps (kW) max. -3.5 Filter area (m²) -2.3 226 Allen key set 2-16 (SS) Taparia/stanley/Pye/jackly 227 Carbide Threading Tape 8mm,10mm ( 10 no each) 228 Allen key set 17, 19, 22 & 24 (SS) Taparia/stanley/Pye/jackly 229 Champion gasket 4/6/8/10mm (6KG each) 230 Silica Gel 231 M Seal/ Quick Fix 232 Gasket Punch set 233 HV Bushing metal part and rubber packing 234 LV Bushing metal part and rubber packing 235 Nuts and bolts along with flat and spring washers ( for 5MVA transformers as per sample) 236 Bus support insulators 237 O Rings of Sizes for use in 5MVA transformer 238 Anti Rodent Kits ( For Entire powerhouse ) 239 Repair of generator heaters 2KW. 240 Repair of 1 No MIV Compressor 20 HP 241 132 KV Isolator Jaws ( fixed and moving parts) 242 Connecting Pipes ( Heavy Duty) 132 KV 243 Mechanical Mechanism 132 KV 244 Petroleum Jelly, Hardware( Bolts,Nuts ,Washers, Springs), Grease,Contact paste, Cleaning material for 132 KV 245 Supporting Insulators/Post Insulators 132 KV 246 Disc Insulators 70/120 KN 247 Panther Conductor 248 Earthing link Set ( 3 Phase) 132 KV
