Tender For Addn/Alt To Blast Pens At Af Station Pathankot; 1 DEsign of Power Driven sliding door including door pocket frame with claddings, other cladding top rail steel structure frame for support of steel trussed girder and steel column and its foundation in RCC, bottom rail and its foundation in RCC, captive drive unit, drive control panel equiped with and electrically operated brake complete for 04 locations of entry and exit all as per design criteria, specification and as shown including undertaking soil investigation. Deliverable include (i) Detailed ARchitecture Dwg as per proposal of Scheme(i) Detailed structuralGA Drawing (iii) Electrical GA and Schematic Dwd for Drivers. Tender purpose soil bearing capacity of nearby site enclosedNote :(i) Make and power driven sliding door shall be approved by GE out of the make given in CA.(ii) Design and power driven door shall be approved by accepting Officer based on the recommendation of CWE and GE.(iii) Load of power driven sliding door, its supporting frame work, rails and beams have been considered in the design of foundation/pedastal of blast pens.(iv) Steel frame structure above pedastal for support system of power driven sliding door, rails, tracks, wheels, fixing arrangement and all other required element shall part of lumpsum under this item.Contractor shall design the complete framework, foundations, pedastal, base plate, anchoring bolts etc through approved consultant.Cost of the same deemed to be including in this item. The cost of the items for foundation to be measured and paid separately. Building Dimensions Double entry Blast Pens as per Tabled belowLocationMinimum ClearMinimum ClearMaximum number MinimumMaximum number opening Width opening Heightof Leaves allowed Track Lengthof Tracks allowedBP#15 Front 18.30M 07.00M 03 Three 24M 03BP#15 Rear18.30M07.00M03 Three 24M 03 BP#18 Front18.30M07.00M 03 Three 24M03 BP#18 Rear18.30M07.00M03 Three 24M 03 2 Fabrication, Erection and testing of factory made pre-assembled power driven blast pen door including top and bottom track and wheels locking arrangement , door bolts, top sealing plate, frame profiles, frame structural members internal/external covering base sheet, in all respect incluidng installation with all fixing arrangement incluing M&L for construction of RCC foundations for all frames, excavations for foundationa and commissioning all as described in particular specifiction and as per dwgs approved in item 1 above. 3 Demolition of Concrete of any description and in any position not otherwise specifically provided for ground floors and pavings of any thickness (below or above ground level) complete all as specified and directed . 4 M&Lfor fillingconstruction joint 25mm deep and 10mm wide (using diamondbit cutter of appropriate size ) providing polythene backup rod 12mm dia and sealed with polyurethane sealant (min depth of sealant 12 mm) complying with BS 5212, BS 4254 and En 41875-2003, priming the sides min MAF + 30% with ten years performance guarantee and applying masking tape on edge of joint to prevent accidental spillage of sealant on top surface to give neat finish to sealant and removing the masking tape after sealant is applied by mechanical means all as shown drawing specified and as directed. 5 M & L for brick work with sub class B modular brick straight or curved on plan exc 6M mean radius built in cement mortar 1:6 complete all as specified and directed. 6 M&L for15mm thick cement plaster in CM 1:4 over concrete surfaces finished even and smooth without using extra cement complete all as specified and directed . 7 M&L for preparing of newly plastered surfaces of walls and applying two coats of white wash complete all as specified and directed . 8 M&L for Uprooting and grass cutting on traverse wall all as specified and as directed by Engr-in-Charge. 9 M&Lfor filling and raising earth ( For traverses ),upto 6 m height spreading in layer, watering, compacting and finishing to required gradient/ shape includingbringing extra earth from outside ministry of defence (MOD) landdeposited where directed all as specified and as directed. 10 Supply & Fixing ofnets of polyolefin all weather proof co-polymer, machine knotting using CNC machine with DSLS technology for anti slip knotting, mesh size 20mmx20mm and diameter of twine 01mm with 2mm dia border rope including 2mm dia tie ropes braided/ standard rope of polyolefin coplymers at an interval of 10ft having length of 6ft including fixing at any height / any location all as per manufacturers instructions complete all as specified and directed by Engr-in-charge. 11 M&L Providing and injecting low viscosity epoxy grout APCOREP INJECTION GROUT LV having viscosity 200-300 cps into concrete at 150mm to 300 mm centre to centre through Rohibb Injector & nylon nipples of 12 mm dia fixed into 14 mm dia drilled holes at 4-7 kg /cm2 pressure and heavy flexural strength of 110-130 kg / cm2 & bond strength of 80-100 kg / cm2. Grouting to be done in cracks till the nozzle refuses to accept the grout or it flows from the adjacent nozzle and removing the nipples & sealing it with non-shrink epoxy putty EPOXY SEAL. as per manufacturer instructioncomplete all as specified and directed by Engr-in-charge. 12 Taking down old unserviceable copper/aluminium point wiring( light,fan, socket or poer) complete including fitting and fixturesuch as switches, ceiling roses, pendentsregulators sockets, light fittingsetc removing materials to store for taking credit and making good disturbed surfaces of walls floors etc all sspecified and directed by Engr in charge. 13 M&L for point wiring with 1.5 Sqmm (nominal area) two single core PVC insulated unsheathed multi stranded copper conductor cable 1100 volts grade, FRLSH grade in and including In stove enamelled steel concealed conduit and conduit fittings and all accessoriesalongwith contineous earth wire PVC insulated, unsheathed, multi stranded copper conductor cable 1.5 sqmm (nominal area) FRLSH grade, green colour, up to common earth and connected to earth dolly compete all as specified and directed by Engr-in-charge (a)One light controlledby one, oneway switch 5 ampscompleteall asspecifiedanddirected. 14 All as per ser item No 13 here-in-before but for 16 Amp socket outlets point controlled by one switch on Independent socket outletusing 2.5 sqmm PVC insulated and unsheathed FRLScopper conductor single core multi stranded flexible coppercable 1100V of approved colour code as per IS code forphase andneutral along with PVC insulated and unsheathed FRLS 2.5 sqmm multi stranded copper unsheathed cable 1100V (green color) as continuous earthlead wire connected to common earth and earth dolly complete all as specified and directed. 15 Supply and fixing Flame proof - weather proof switch/Isolator 10 Amp single pole ON/OFF complete all as specrified and directed Make Sudhir/shayam/Bajaj. 16 Supply and fix Flame proof - weather proof switch socket & plug combined 16 A,250 V(2P+Earth) complete all as specrified and directed Make Sudhir/shayam/Bajaj. 17 S & F flame proof weather proof Flood light fitting fixture 120 Watt made of aluminum alloy (LM-6) expoy powder coatedwith in built control gear box of FLP-WP- well glass fittingheat resistance clear glass cover withincluding fixing on wall and connection as per manufacturer recommendations and suitable for as p er IS 2418. Temperature classification T6 and protection group IP-65 certified CMRI including taking down complete all as specified and directed.Make Sudhir/Bajaj/Crompton 18 Supply and fixing factory made epoxy powder coated distribution board double door TP & N 8 ways vertical type MCCB DB, with metal door (IP-43 protection) fabricated from minimum 1.6mm thick CRCA sheet and fixed flush to wall and suitable for universal mounting and including 200 Amps copper bus bar, neutral bar, strandard DIN rail, earth bar and cable ties for cable managementcomplete including taking down all as specified & directed. 19 Supplying & fixing in repl MCCB, 4 pole, 100 Amps, 16 KA current rating with adjustable thermal and magnetic setting conforming to IEC-609472 & IS-139473 to be fixed in distribution board complete all as specified. 20 Supply and fixing MCB single pole 240 volt C curve 10 KA 5 to 32 Amps capacity all as specified and directed incl taking down old one. 21 Supply and fixing MCB TP415 Volt C curve 10 KA 25 to 63 Amps capacity complete all as specified and directed incl taking down old one. 22 Supply and fixing MCB TPN415 Volt C curve 10 KA 40 to 100 Amps capacity complete all as specified and directed incl taking down old one. 23 Supply and fix Flame proof - weather proof switch,socket and Industrial plug (PP06P) 32 Amps,415 volt,three phase,5 pin metal enclosure and socket all CIMR,BIS certified as specified and directed.Make Sudhir/shyam/Bajaj. 24 M&L for concealed sub main wiring using two single core PVC insulated, unseathed stranded copper conductor cable of size 6.0 Sqmm of voltage rarting upto and including 1100 volts drawn in and including steelconduit of dia not less than 25mm with all fittings and accessories, along with one run of steeel conduit (green colour) insulated, unsheathed, stranded copper conductor of size 6.0 Sqmm (green colour) as earth continuity conductor all as specified and directed. (Note : Two runs of single core PVC cable with one run of earth conductor and conduit shall be measured as one unit) 25 M&L for earthing complete with galvanised steel plate electrode 600mmx600mmx6mm thick buried directly in ground (earth pit not less than 2.25 Mtr deep below ground level) with top edge of the plate not less than 1.50 Mtrs below ground level connected to glavanised earth lead wire 4.0 mm dia by means of bolts, nuts check nuts and washers of galvanised iron or steelearth wire protected by provision of GI medium grade pipe 15mm bore including provision of concrete pit made with 40mm thick cover of RCC 1:2:4 reinforced with6mm dia M.S. round bar placed 75mm c/c and handle of 10mm dia, MS bar made to shape, GI medium grade 20 mm bore pipe for watering perforated at bottom, 1.75 meter long placed on top edge of earth plate, common salt & charcoal filling, funnel, wire mesh and earth work not exceeding 50 meters all as per electrical plate No 5 of SSR Part I (2009) and connected toearth test points all as specified and directed including testing on completion. 26 Material & Labour for earthing complete with copper earth plate elect rode 600x600x3mm thick buried directly in ground to a depth not less than 3mtr deep below normal ground level with top edge of the earth plate not less than 2.25mtr deep below normal ground level connected to copper strip 20x3mm size as earthing lead by means of soldering/brazing and bolts, nuts, check nuts and washers of brass, GI protection pipe light grade 40mm bore up to test point 20mm dia GI watering pipe with funnel and wire mesh, PCC pit 1:2:4 type BI, RCC cover with suitable handle, earth pit filled with ground enhancing material i.e. mixture of copper sulphate, magnesia sulphate, graphite power etc mixed in equal quantity all around earth plate up to 150 cm and filledwith vegetable soil above GEM up to ground level earth work in any type of soil all as required and directed including testing on completion. Make of chemical True power/JMV/Powertrac. 27 Supply and fix in replacement for copper strip 20x3.15 mm complete with saddles/ insulators made out of porcelain or fibre and fixing screws for roof conductor/down conductor including welding or brazing for joints /taking down all as required at site or directed by Engr In Charge. 28 Supply and fixing single pointed air termination aluminum rod 12mm dia 300mm long including necessary fixing arrangement with nuts bolts and washers etc complete all as specified and as directed by Engr-in - charge. 29 Supply and fixing Aluminum strip 25 x 3 mm with saddles and fixing screws etc. for roof conductors and down conductors with the help of porcelain insulator, saddles and screws on roof/wallabove ground complete all as specified and as directed by Engineer-in-charge.Note :- 1. The distancebetween porcelain insulatorsshall not be more than 60 cm. 2. The quoted rates shall be deemedto includecost of porcelain insulators, T&P and Labour required to work on rooftop at lateral faces of Bldg. 30 S&F GI strip 32 mm x 6mm buried in ground through suitable size fixed on wall complete with Porcelain insulators, fixing screws, fastners nutsbolts washers completeall as directed by Engineer-In-Charge.. 31 Supply and erection of mounting structure of1.5 mtrs height verticaly of GI Tubing medium grade 40 mm bore with MS plate for base suitable for roof mounting duly embedded in PCC 1:2:4 type B-1 blockof size 30cmX30 cmX30 cm base on Building complete all as directed by Engr-in Charge 32 Earthingcompletewith galvanisedsteelearthplateelectrode 600x600x6mm burrieddirectlyin groundnotless than2.25mtr deepbelow normal ground level with top edgeof earth plate not less than 1.5mtrbelow normal ground level connected to the Galvanised iron strip 32x6mm sizeby meansof welding,bolts ,nuts,check nutsandwashersof galvanisediron and 32x6mm GI strip procted by provision of GI light grade pipe 40 mm boreincl provision of concrete pit in PCC1:2:4 typeB-I, using 20 mm graded stone aggregates with 40 mm thick cover of RCC (1:2:4) reinforced with XPMweight not less than 4 Kg /Sqm and 6mm diabar handle ,excavationand earthworkin any type of soil ,charcoaldustand saltlightgrade GI watering pipe 20 mm bore with funnel and wire mashand medium grade GIprotectionpipe 15mm bore 5 Mtr long and GI strip upto main earthingof polecomplete all as shown in electrical plateNo 5 of MES Sch 2009 Part-I all as specifiedand directed by Engr in Charge. 33 M/L test point terminal block made of gun metal or phorphous bronze of size 75x75x25mm drilled and screwed incl 3 Nos x 8mm dia 25 mm long hexagonal head screws complete all as specifiedand directed by Engr in Charge. 34 S&F GI pipe light grade of size 40mm dia with all fitting laid in trenches/floors, road crossingor fixed to walls by suitableM S clamps for protection of copper/GI /aluminium strip complete all as specified and directed by Engr in charge. 35 S&F GI pipe light grade of size 50mm dia with al lfitting laid in trenches/floors or fixed to walls by suitable M S clamps for protection of copper/GI /aluminium strip complete all as specified and directed by Engr in charge. 36 S&F GI pipe light grade of size 40mm dia with al lfitting laid in trenches/floors or fixed to walls by suitableM S clamps for protection of copper/GI /aluminium strip complete all as specified and directed by Engr in charge. 37 Taking down old unserviceable LT cable any size retrieved. 38 Taking down old unserviceable LT Panel/ Bus Bar chamber any size or description. 39 Supply,laying,jointing and testing, fixing to wall using clamps/pole/floor or in air or passing through pipes /ducts / road/path/drain, laid in trenches, 1100 volts grade heavy duty electric cableXLPE insulated,screened ,PVC bedded, galvanised steel wire or wire armoured with electric power cable 1100 volts grade with stranded aluminium conductor of size 3.5 core 95 sqmmconfirming to IS - 7098 Part-1 and its latest amendments complete including cable lugs, jointing materials etcall as specified and as directed by Engr-in-Charge. 40 Supply,laying,jointing and testing, fixing to wall using clamps/pole/floor or in air or passing through pipes /ducts / road/path/drain, laid in trenches, 1100 volts grade heavy duty electric cableXLPE insulated,screened ,PVC bedded, galvanised steel wire or wire armoured with electric power cable 1100 volts grade with stranded aluminium conductor of size 3.5 core 50 sqmmconfirming to IS - 7098 Part-1 and its latest amendments complete including cable lugs, jointing materials etcall as specified and as directed by Engr-in-Charge. 41 Supply,laying,jointing and testing, fixing to wall using clamps/pole/floor or in air or passing through pipes /ducts / road/path/drain, laid in trenches, 1100 volts grade heavy duty electric cableXLPE insulated,screened ,PVC bedded, galvanised steel wire or wire armoured with electric power cable 1100 volts grade with stranded aluminium conductor of size 2 core 10 sqmmconfirming to IS - 7098 Part-1 and its latest amendments complete including cable lugs, jointing materials etcall as specified and as directed by Engr-in-Charge. 42 Supply, testing and commissioningof outdoor weather & dust vermin proof L.T. Panel board factory fabricated indoor cubicle typetotally enclosed .The Panels must be design and verified as per the IS/IEC 61439-01 & 2 with complete type test certificates for conformance to IS / IEC 61439 -1 and 2, with 65 KA 1 sec along with MCCB mounted in switch boards with aluminiumbus bars as mandatory as conformed to IEC 61641 with internal arc containment fault level of 65 KA/03 Sec and shall be suiatbale for Seismeic Zone III/IV Zone including the type test conducted at ERDA/CPRI for seismic test.All MCCBpanel should be single Tierfor easy cable termination.Cable termination space should be adequate to safely gland and terminate al/cu cables for the given current ratings with FormB seperation for Incoming MCCB / ACB feeders and For OutgoingMCCB feeders. The Switch board cubicles shall have steel frame work enclosed on all sides and top by CRCA sheet steel of Minimum 2.00 mm thickness.The panel shall have integral base frame of100 MM ISMC base channel.removeable undrilled gland plates shall be fitted for bottom cable entry.Incoming:- (a)MCCB 125 Amps 25 KA Four pole 415 volts fixed type withthermal magnetic release. - 01 No .It should bewith adjustableload setting Ir = (0.8 to 1.0) x In,Tcs = 100 % Icu and with adjustable thermal setting.Incomer MCCB 400 Amp,4 P shouldbe thermal based release with adjustable O/L, Adjustable S/C setting Class II front face, 36 KA rupturing cap, Ics=100% Icu, Isolation with positive break indication with double break contacts, Standard extended rotary handle,Spreaders, Phase barrier etc Metering Section - Digital Ammeter (0-400) Amps, digital volt meter (0-500) Volts, RYB indicateing Lamps , 1Set Control fuses, CTs 3.Bus Bar Insulated Busbar of Aluminium of 200 A capacity for 4 phases, fixed on insulators, Busbars should be PVC sleeved with red. Yellow, Blue Colour, Busbar support should be of SMC/DMC - 1 set. Outgoing:- (a) MCCB 100 Amps 25 KA Four pole 415 volts fixed type withthermal magnetic release - 01 No (O/G)incl Spare - (1W +01 S). It should bewith adjustableload setting Ir = (0.8 to 1.0) x In,Tcs = 100 % Icu and with adjustable thermal setting.OutgoingMCCB 400 Amp, fourpole , should thermal based release with adjustable O/L, Adjustable S/C setting Class II front face, 36 KA rupturing cap, Ics=100% Icu, Isolation with positive break indication with double break contacts, Standard extended rotary handle,Spreaders, Phase barrieretc(b) MCCB 63 Amps 10 KA Four pole 415 volts fixed type withthermal magnetic release- 01 No (O/G)It should bewith adjustableload setting Ir = (0.8 to 1.0) x In,Tcs = 100 % Icu and with adjustable thermal setting.OutgoingMCCB 63 Amp, Four pole , should be thermal based release with adjustable O/L, Adjustable S/C setting Class II front face, 36 KA rupturing cap, Ics=100% Icu, Isolation with positive break indication with double break contacts, Standard extended rotary handle,Spreaders, Phase barrier etc (c) MCB SPN32 Amps ,220 Volt of breaking capacity not less than 10 KA - 01 Nos. 43 M&L boring of holes under road by trenchless technology using ultra sound technology and necessary machine including HDPE pipe of 150 mm dia suitable for 0.4 mpa working pressurefor laying of cables all as specified and directed by Engr in Charge. 44 Supplying, installing and commissioning ofLT feeder box, outdoor type of size 0.90m x 0.60m x 0.50m, made out of MS sheet 3.15mm thick,legs made out of angle iron 40mmX40mmX6mm, 1.50m long (1.00m above ground level and 0.50m embedded in PCC (1:2:4), with openable shutter on both side (front and rear) having locking arrangement with 300 Amp rated aluminium bus bar suitable for 3 phase, 4 wire supply, drilled holes for cable connection, mounted on epoxy based post insulators and MCCB 4 pole, 160 Amp, 415 volt,with adjustable thermal and megnatic release with rupturing capacity 25 KA, incl necy PCCfor foundation and copingall as specified and directed by Engr in Charge. 45 Supply and fixing LED flood light fitting 70 Watt 230 V AC outdoor type with high pressure die cast aluminum hosing and heat resistant complete with driver, lamp bracket with act and corrosion resistant including thermal management in multiple optics complete with IP 65/66 protection complete all as specified and directed by Engr in Charge. 46 S & F cable route indicator at the distance of 50 mtrs each made out of 45 x 45 x 5 mm angle iron, 80 mm long embedded in PCC block of suitable size with moulded lettter LT CABLEsuitably incribed on CI circular plate 8 mm thick 100 dia including painting with two coats of synthetic enamelled paint over a coat of red oxide primerincludingneccessary PCC 1:3:6, type C-2 (using 40 mm graded aggrregate)block of suitable size and neccessary earth work and excavation all as specified and directed. 47 Excavation in trenches n.exc 1.5m wide and n.exc 1.5m deep and getting out in any type of soil for laying of cable completeall as specified and directed by Engineer-in-charge. 48 M&L Returning filling in (soil) including spreading levelling, watering and well ramming in layers not exc 25cm thick all as specified and directed by Engineer -in-charge. 49 M&L Removal of excavated soil to a distance n.exc 50 m anddepositing where directed at a level not exc 1.5 mtr above the ground level/starting point compalete all as specifiedand directed. 50 M&L for Sand cushioningto the under groundelectric cable as per SSR Part I 19.75complete all asspecifiedand directed by Engr in Charge. 51 Supply and laying un-reinforced pre cast concrete cable coverconforming to IS:5820 with minimum average breaking load capacity 200 kgs for unreinforced covers , class LV Type 1, flat, size 250mm x 150mm x 40mm complete all as specified and directed by Engineer-in-Charge. 52 M&L for PCC (1:3:6) type C-2 using 40mm graded stone aggregate for foundation of poles/stays or repair to hard standing floorsetc all as directed by Engr in charge. 53 M&L for PCC (1:2:4) type B-1 using 20mm graded crushed stone aggregatein coping including necessary form work finishingthe cementconcrete surfaces even & smooth using extra cement etc all as directed by Engr in charge. 54 NOTE: Amount against schedule of credit of Rs. 43,670.00for retrieved materials mentioned under relevant partXIV of Sch of Credit of tender document in PDF form will be deducted offline/manually from overall amount quoted by the lowest bonafide bidder during acceptance of tender.
