Design, Manufacturing, Providing, Fitting, Testing And Commissioning Of Various Mechanical And Electrical Equipment Of Lift Wss Takyabal Wagub Under Nabard-1. Providing, fitting, installation, testing and commissioning of Hollow Shaft VT pumping unit of approved make with following specifications: Discharge of the Pump = 12000 GPHs Dynamic Head = 110 m Speed = 1450 RPM Working Voltage = 415 ± 10-15 V, 03 phase Rating = Corresponding to the head and discharge not less than 50 HP. Specification: Design, supply, providing, installation, successful testing and commissioning of vertical turbine pumping unit as per IS 1710 driven by hollow shaft VT motor for pumping water from Nallah of following parameters. • Site Condition Altitude = 1580 Meters/Greater (AMSL) Ambient Temperature = +40ºC to - 15ºC Relative Humidity = 60% • Type of water = Raw water having specific gravity of unity average. • Quality of water = Raw water with silt having medium to coarse sand. • Sump/liner Bed Level = 10m/otherwise specified below from Machine floor level • Water column in liner/sump = 2 m/as specified otherwise above from sump/liner bed level A. PUMP 1. Discharge = As per requirement mentioned above 2. Type = Self water lubricated, VT pump, open line shaft. 3. Liquid to be handled = Raw Water 4. RPM = 1460 5. Head = As per requirement 6. Efficiency = Not less than 50% 7. Impeller = Semi-enclosed mixed flow all bronze/stainless steel 8. Line shaft/head shaft = Stainless steel 9. Length of each line shaft = less or equal to 5 feet maximum with one 3 feet and 2 feet section 10. Total length of line shaft = 10 m/as specified (excluding Head shaft) 11. Impeller shaft = Stainless steel/bronze 12. Line shaft bearing = Cut less rubber/ Neoprene rubber 13. Line shaft coupling = Stainless steel 14. Suction Strainer = MS fabricated 15. Suction Bowl/Bell mouth= Cast Iron 16. Pump Bowl = Cast iron ,dia >=150mm 17. Column pipe = Mild Steel of wall thickness not less than 8mm flanged type in assorted lengths and dia not less than 150 mm 18. VT Pump to be designed with minimum number of stages less than 6 stages/ approved from concerning authorities. B. Prime Mover 1. Type = Vertical hollow shaft, AC squirrel cage induction motor 2. Power Supply = 03 Phase, 415V + 10% AC 3. Frequency = 50Hz + 3% 4. RPM = 1450 Synchronous 5. Efficiency = Not less than 90% 6. HP = As per requirement mentioned above 7. Class of insulation = F or above 8. Type of duty = Continuous 9. Type of rotor = suitable among single squirrel cage / double squirrel cage , single or double skewed squirrel cage. 10. GD2 = suitable for above parameters. 11. Motor thrust bearing = Anti friction ball /roller bearing 12. Method of starting = star/delta The motor should be able to with stand fluctuations in voltage and should be conforming to latest IS specifications C. Accessories • Each pump unit shall be provided with suitable discharge head with proper stiffening box arrangement , non-reverse ratchet, coupling etc as per standard specification besides all other accessories required for satisfactory performance and mechanical works required for installation of pumping unit at site are included in the job .Job includes providing of 2 sets of clamps for as per column/bowl dia. Note: Providing of test certificate & Characteristic Curve of pumping equipment is compulsory and pumping unit is to be approved from the concerned authority before procuring Providing/supplying and fitting of G.I flanged Pipe at site. The Pipe shall be hot dip Galvanized, class-C confirming to IS 1239. The job includes providing and fitting of M.S Flanges conforming to BIS 6392/1997 Table 17 (Rating PN16) for Delivery main-fold and washout Size : 125mm dia Class: C (Heavy) Rest of Specification Providing/supplying and fitting of G.I flanged Pipe at site. The Pipe shall be hot dip Galvanized, class B and C confirming to IS 1239. The job includes providing and fitting of M.S Flanges conforming to BIS 6392/1997 Table 17 (Rating PN16). The flanges shall be double welded both from inside and outside of the pipe using standard electrode of reputed make as per site requirement. Flanges (as per IS 6392/1997 Table:17) Thickness shall conform to IS 6392 Part 1st Table-17. The flange welding shall be carried out in double layers using reputed make electrodes to form strong welding joint. Welding Electrode DC Arc Welding using welding electrode having diameter not less than 4mm. Nuts and Bolts Nuts and Bolts (conforming to IS:1363 Part 1st) Rubber Insertion Gaskets Rubber Insertion Gaskets (conforming to IS: 638/79) to be used between flanged joints Cutting of hot dip galvanized GI , C-Class pipe acoss the section by dint of pipe cutter/gas cutter. The job includes providing and welding of M.S. Flanges to the two ends of Pipe. The Thickness of flange shall conform to IS 6392 Part 1st Table-17 Dia: 125 mm Rest specifications Cutting of hot dip galvanized G.I, C-Class pipe across the section by dint of pipe cutter/ gas cutter. The job also includes Providing and welding of M.S flanges to the two ends of pipe. The Thickness of flange shall conform to IS 6392 Part 1st Table-17. The flange welding shall be carried out in double layers to form strong welding joint by dint of DC arc welding. The job further includes Providing and Fitting of nuts and bolts (conforming to IS:1363 Part 1st) and Rubber Insertion Gaskets (conforming to IS: 638/79) to be used between flanged joints Providing and fitting of, Ductile Iron double flanged, non-rising spindle soft seated glandless gate/ sluice valves as per IS14846 for regulating the water supply outside the pumping units . Size: DN125 PN:1.6/16 Rest Specifications Providing and fitting of, Ductile Iron double flanged, non-rising spindle soft seated glandless gate/ sluice valves as per IS14846 for regulating the water supply outside the pumping units . The body and bonnet of the valve shall be of ductile iron, wedge with fully vulcanized EPDM rubber(Approved for drinking water) and NBR seal. The Gate/Sluice valve shall be compatible for buried applications and shall be safe to install in both horizontal and vertical positions It shall have electrostatic epoxy coating(approved for drinking water) both inside and outside of the valve. The valve shall be supplied along with hand wheel. Cost on account of Nuts, bolts, gaskets, etc required for the job is included in the scope of work. The job includes providing and fitting of 02 nos. M.S flanges (Table flanges) perfectly adaptable to the inbuilt flanges of the valve which shall be fitted with rising main of the pumping unit at appropriate spots as per site requirement. The job includes the cost on account of P/F of nuts, bolts and gasket required for the job Providing and fitting of Ductile Iron double flanged, Slanted seat swing check valve (NRV) as per IS 5312. Size: 125 mm PN: 1.6/16 Rest Specifications Providing and fitting of Ductile Iron double flanged, Slanted seat swing check valve (NRV) as per IS 5312. The body shall be of ductile cast iron with fully encapsulated vulcanized EPDM rubber(Approved for drinking water). The valve shall be compatible for buried applications and shall be safe to install in both horizontal and vertical positions. It shall have electrostatic epoxy coating (approved for drinking water) both inside and outside of the valve. Cost on account of Nuts, bolts, gaskets, etc required for the job is included in the scope of work. The job includes providing and fitting of 02 nos. M.S flanges (Table flanges) perfectly adaptable to the inbuilt flanges of the valve which shall be fitted with Rising main of the pumping unit at appropriate spots as per site requirement. The job includes the cost on account of P/F of nuts, bolts and gasket required for the job. 6. Providing and fitting of flanged bends/elbow to delivery manifold/ suction and washout, including nuts and bolts and rubber gaskets as per requirement. Dia : 125 mm Rest of Specification: Fabrication, providing and fitting of 90-120 degree bend/elbow as per site requirement to be fabricated out of Class B and C GI pipe, 1 m length and flanged on both ends a to make it leak proof. The flanges shall be M.S Flanges conforming to BIS 6392/1997 Table 17 (Rating PN16) and welded on both sides. The job includes nuts, bolts, gaskets etc as per site requirement 7. Providing and fitting of flanged Washout Tee, including nuts, bolts and gasket as per site requirement. Dia = 125 mm Rest Specifications Fabrication, providing and fitting of washout Tee with arm length 1.2 feet each (Approx). The Tee shall be fabricated out of G.I C-class pipe with M.S Flanges fastened with weld joints on three ends. The size of the Tee should be as per site requirement. 8. Providing , fitting , testing and commissioning of electromagnetic Flow meter Complete job: Optiflux 4000 Type: Plused DC Application water Size 80-150 mm Flow tube SS 304 Coil Housing: Fully welded Sheet Steel , PU Coated Liner: PTFE Electrode Hastelloy C22 Grounding Type :Rings Grounding Ring Material: SS 316 Process connection: Flanged to ANSI 150# Flanges: CS Protection Class IP68 Signal Converter Cable Length: 25 m Mounting Separate Type: Microprocessor Based Display Large Back Lit LCD Display Out Put: 4-20 mA Accuracy +-5% of measured value Parameter Actual flow rate, totalized flow (8 digit), flow direction, flow velocity, conductivity Diagnostics: Programmable Power Supply 85-250 VAC,48-63 Hz/24 VD Housing: Die Cast Aluminum with polyester top coat Cable Entry: M20x1.5 with blind plug Area Classification: Non-Hazardous Job includes making of connection from system. 9. Providing, fitting, testing and commission of heavy duty de-silting pumping unit complete unit of capacity 25000 GPH head 25 m and motor including compete cabling-, starter- 2nos (one as standby), Sluice valves, agitator function, delivery pipe minimum 50 m with MS supports with all joints and accessories for both units. Complete jobJob includes fabrication, providing, fitting and testing of gantry system for fabricated out of ISCM/ISMB below machine floor of circular shape approx. 7 m dia. The gantry system should be fabricated in such a way that desilting pumping unit should move in all directions. Job includes providing and fitting of 2 MT chain pulley block (chain lift 10 m) and monorail. The de-silting pumping have. . Job also includes making of hole and covering of the same with 8 mm thick MS sheet & ISA. Job also includes fabrication of Ladder and plate form at middle of sump in ISA, ISMC for handling of the system. 10. Providing & Fitting of Single Core Copper Conductor (Flexible) PVC Insulated Heavy Duty Industrial Cables (Unsheathed), 1100 Volts Conforming to IS: 694- for connecting motors from panel , stabilizers in rubber conduit . The job includes providing and fitting of suitable rating copper thimbles duly crimped and taped at conductor ends by hydraulic crimping tool. The job includes earth work in excavation wherever required for laying of cable underground. Size: 50 sq mm 11. Providing, installation, testing of power service cable for working voltage up to and including 1100 volts; armored aluminum 3.5 core cable as service line from output terminals of HT/LT transformer to cubical panel. Cost includes laying of cable in trenches in Pvc conduit where ever necessary, it is to be laid underground as per site requirement included is termination of ends with suitable Aluminum tube terminals dully crimpled & taped Size : 120 sq mm 12. Providing, fitting, testing and commissioning of voltage stabilizer as per specifications below: Capacity : 100 KvA Type of voltage controller: Manually operated copper wound, 3-phase, AC power supply multi step. Type of Regulator : Double plate type with electrolytic copper contacts. Input voltage : 250-400 volts.(3 phase) Output voltage : 400 ±10% volts. Frequency : 50 ±3 C/S. Windings : Electrolytic grade copper of adequate section, vacuum impregnated and Oven-dried. Insulation : Fiber glass insulations to tested parameters. Cooling : Naturally, Oil cooled Temp. Rise (Max) : 30°C above ambient Mounting : On Uni-directional wheels. Correction rate : 30 volts per step Wave form distortion : virtually nil Duty cycle : 100% continuous. Enclosure : MS sheet enclosure in pressed CGR Sheet powder coated with radiators. Core laminates : High grade, low eddy loss, grain oriented silicon steel laminations. Load : Three phase induction motor load. Load Amperes (continuous) Fitted with heavy duty wheels Fins for cooling of T-oil. Overload in 24-hours operation: 10% above continuous Ampere rating. The voltage stabilizer shall have T-oil level indicator gauge preferably glass type tube or otherwise visible to naked eye. The top of the container to have a display panel for housing 02 numbers Digital voltmeters (0-500V) along with 4-way selector switch and set of neon indicators for incoming and outgoing phases (06 No’s). Insulating media (T. Oil) of 11 KVA grade to be provided and filled up to top level, with dielectric strength of 5 KV at 4m air gap. The T-Oil of specific grade should be provided in separate barrels and filled at site up to top level. The voltage Stabilizer shall be accepted with manufacturers dully stamped test certificate and shall have name plate with specifications Design, manufacturing , providing , fitting, testing & commissioning of Star-delta Motor control gear Panel. The Star-delta Motor control gear Panel shall be fabricated out of 14 SWG CRCA Sheets Modular, compartmentalized, Free Standing, Floor Mounting, Front hinged doors for indoor use, removable bottom gland plates for incoming cables, dust and vermin proof (IP: 55 protection) with TP Copper Buses as per load , complete with connection, internal wiring, neon indicators for each phase ,starter buttons, name plates, painting ,vents etc. generally as per details furnished below: Rated Voltage of the Panel ----- 440 Volts Frequency ----- 50 HZ No of Phases ----- Three Enclosure Details ----- Free Standing, Floor mounted, Compartmentalized Design. Material ----- CRS Thickness of sheet steel used ----- 02mm Application ----- Indoor Cable Entry ----- Bottom Painting ----- Shade Siemens grey. a) Mian Circuit Breaker incoming combined Type ----- On load 4 pole MCCB Rating : 300 A Qty ----- 2 Nos ( for Main and Standby/DG Set Supply) No. of poles ----- 4 Rated operational voltage----- 415 V AC ± 15% Rated frequency ----- 50 ± 3% Hz Ultimate S.C Breaking cap. at (415 volt A C , 50 Hz ) ----- 50kA b) Distribution bus bar Type -----Electric grade Cu with red, blue & yellow tapings of adequate section. Rating ----- 250 Amp c) Change over Switch Qty ----- One Type ----- Front Operated on load 4 pole (open execution) Rating -----150/160 Amp d) Circuit Breaker units Type ----- MCCB Qty ----- 2 Nos No. of poles------3 Rated current -----200 Amp Thermal release range- Rated operational voltage----- 415 V ± 15% Rated frequency ----- 50 ± 3% Hz Ultimate S.C Breaking capacity at (415 volt A C , 50 Hz ) ----- 50kAe) Starters (FASD) Power Specification -----3 phase, 415 ± 15% v & 50 Hz Contactors : Line Contactor ----- AC3 140 A Delta Contactor --- AC3 140 A Star Contactor ----- AC3 110 A Timer ----- Star Delta Electronic Thermal overload relay – direct/CT operated Suitable/available range suitable for Motor HP amperage Coil Voltage : 220/240V Qty ----- 2 No’s f) Aux. panel Circuit breaker---MCCB Rated current : 63 A Qnty---01 no. No. of poles---04 Rated operational Voltage---415+15% Ultimate S.C. Breaking Capacity---35 KA at (415AC,50 Hz) g) Stabilization unit for both starters Qnty---02 no Rating---- 1 KvA single phase automatic voltage stabilizer Input :90V-300 Out Put : 220/24 0 ( as per coil voltage of contractors) Enclosure--- to be housed within the cubical panel in separated chamber with additional meter , LED fitted outer side MCB DP ---10A----1nos h) Protection Details: Compact Motor Protection Relay including other related accessories like single phase preventer relay, timer relay , overload-under load, phase difference etc. Display ----- LED/LCD and all setting is to be done at display Compact motor protection relay Qnty :02 nos ( one as standby unit) Protections : • Flush Mounting with display • Last trip data recording • Protections: - Thermal Overload with pre- alarm - Short Circuit - Earth fault - Phase loss, Unbalance, Phase reversal - Under Current - Prolong starting, Locked Rotor. -Single phase protection- Single Phasing condition- Phase Reversal condition- Phase Unbalance condition-Modes of Operation i) Auxiliary Protection Earth Fault Relay -----3 phase Earth fault, ground fault module Range as per requirement MCB ----- MCB SP , 10A (10 Ka) j) Water level control relay for including wiring and capsules required at site keeping depth of sump 10 meters in consideration: 01 unit complete g) Metering Details: • Incomers (Panel Mounted) (a) Multi-Function Meters LCD Display (1 No) Voltage of each phase , Current of each phase 3ø power (Active, Apparent) , 3ø Power factor Frequency , Energy (b) Analog voltmeter S/S operated (1 No) - • (b) Outgoing (Digital/analog voltmeter (0-500) S/S operated (1Nos) . Digital/Analog Ammeters 0-100 Amp (2Nos) for both starters Each outgoing with S/S CT operated h)M-power module for mobile starter for submersible motor suitable region north India. Note: Name of Scheme ; Allotment No ; should be imprinted on the machine with capital letters Providing, installation and testing of manual type triple spur gear chain pulley block along with monorail geared travelling trolley having following features Gears:- The hoist shall have precision machine case Hardened alloy steel gear mounted on bearings and housed in a dust proof gear box. The lubrication of gears should be of high viscosity and temperature for longer life of gears. Load Chain:- The load chain be made of high tensile alloy steel having wear resistance and greatest mobility. The chain should be accurately collaborated, tested and have adequate in built factor of safety for safer operation.Load chain wheel:- the load chain well should be double ball bearing supported and Specially designed, perfectly machined wheel providing correct grip of load chain to makes the hoist most safe and reliable against any failure. The main specifications of C.P Block are given below Make = Reputed make Capacity = 3 ton (P) No. Of load chain falls = 2 or above Min. Height of lift = 6 M Supply, Installation and testing of motorized chain hoist with hook suspension along travelling trolley of proper specifications having following features The chain hoist shall also have the following characteristics: Motor: The basic drive of the hoist be provided with 3 phase squired cage totally enclosed induction motor having a high starting torque with class “F” insulation. The motor shall conform to IS : 325 (RPM-1500) Brake: The hoist shall have instant action, Fail to safe electromagnetic disc brake mounted on the end of the motor to ensure minimum safety and reliability when the load is held in its position as soon as the supply to the motor is switched off internally or accidentally. The adjustment & maintenance of break shall be quick and simple. Gears: The hoist shall have precision cut super and helical gears made of alloy steel mounted on bearings and housed in a dust proof gear box. The lubrication of gears be of high viscosity and temperature for longer life of gears. Load Chain: The load chain be made of high tensile alloy steel having wear resistance and greatest mobility. The chain should be accurately collaborated, tested and have adequate in built factor of safety for safer operation. Load chain wheel: Specially designed, perfectly machined wheel providing correct grip of load chain made of malleable cast iron makes the hoist most safe and reliable against any failure. Lifting Hook: The lifting hook shall be forged with provision for free swiveling. Limit Switch: The limit switch shall have snap action, shunt type prevents over hoisting or over lowering to ensure maximum safety of operation. Control: The unit shall be controlled by heavy duty air break direction reversing type bidders and electrically inter – locked for safety. Contactors relay, fuses, low voltage transformer be fitted for control voltage and are to be housed in fabricated / pressed sheet steel box dust proof. Push button pendent: The contactors shall be operated by a pendent push button station suspended from hoist by a rope / dog chain to prevent any damage to the pendent cable and for easy operation. Test: The hoist supplied is to be tested at 25% overload and the test certificate of the same be provided at the time of installation. The complete unit as specified above is required to be fitted / tested at site. Besides the above works the job Includes Providing and fitting 3-Core 6 sq. mm ,50 m submersible cable for providing power supply to motor of chain Hoist including P/F protection device of suitable capacity. The main specifications of the chain Hoist are given below: Make = Reputed make Capacity = 3 ton Hoisting speed = 2.4 M/Min Hoist motor H.P = as per requirement No. Of chain falls = 4 Min. Height of lift = 6 M Illumination of Premises: Providing and erection of 9 Mtr long Hot Dip Galvanized octagonal pole (single Section) with bottom 150mm, top 75mm wide, thickness 3mm with 70 Microns Zinc coating having inside arrangement for providing of power connection along with following items. 1. 3 Way Terminal Connector 20 Amp. 2. 3 No MCB 8 Amp. The job includes fabrication, providing and fitting of three arm GI structure at the top having 120˚ angle between arms and each arm having 15˚ inclination with respect to horizontal plane. Each arm should be of 2’ length and size and shape appropriate as per requirement of the luminary. The job also includes providing and fitting of required length of flexible multi strand 2 mm copper wire from each terminal connector to each holding arm. The pole is mounted on 1:2:4 Cement concreting of size not less than 2’x2’x6” (cost of concreting not included in the job) using 04 No anchor bolts of required size not less than 7” in length. The complete job includes earthing in GI Electrode as per relevant IS Code. Providing, installation, testing and commissioning of area lighting 120 Watt LED (Street Light Type) on top of octagonal pole vide Having following specs: Input: 90-240 V 50 Hz Power Factor: >0.9 Colour Temperature: 4K - 6.5K Beam Angle: 120˚ - 170˚ Lumens: >12000 Operating Temperature: -20˚C to 60˚C The LED is pressure die cast aluminum housing with power coated finish and having Ingress Protection up to IP-68. The LED is properly fitted on the arm of the pole and connected to the copper as provided in the high mast pole. Providing and installation of Junction Box with DP 32Amp MCB to serve as main switch for LED lighting including complete wiring min 20-30 m ,or as per site requirement up to control at machine room. Providing, Installation and testing of 2KVA fully automatic voltage stabilizer with input voltage 70-240 V and output 220 V. The stabilizer shall be installed and connected to the electric circuit including all accessories required as per site location and site of installed is to be provided by site In-charge. Providing & fitting of lighting points for ( machine room , operators room,) as per site requirement in 1.5 mm² multistranded single core 1100 volts, pvc insulated copper conductor through pvc conduit pipe by way, switches, socket modules , regulators ,indicators, 08/10 watt LED lamps Surface light Make. Included is cost on account of modular switch boards with the wooden frames as per site requirements Providing fitting of heating points in 2.5mm² multistranded single core 1100 volts, pvc insulated copper conductor through pvc conduit by way of p / f of 15 Amp switches, 6 pin socket on modular fitting as per site requirements. Heating points are to be connected from main control panel. All accessories required is to be provided by the firm Providing and fitting of 9” x 9”exhaust fan with complete wiring in 1.5 mm cu wire through conduit and 6 A modular control complete job. Reputed Make Providing and fitting of Wall fan of reputed make Providing, fitting of Distribution Board of reputed make 4 way S P N single door powder coated sheet steel enclosure for surface mounting fitted with bus bar, DIN channel, neutral link and incoming contact. the above DB is to be provided /fitted with double pole 40 amp MCB for Main. 32 A for heating circuit & rest 3 of 16/6 amps each for premises luminary, auxiliary circuit of reputed make. Further job includes providing / fitting 4 mm² multistranded single core 1100 volts, pvc insulated copper conductor through pvc conduit as service line from main panel as per site requirements. Connections should be made in such a way Lighting points is to be connected via automatic transformer by way of p/f switch socket arrangement with allied fixtures & and heating points to main panel. Job includes dismantling of existing damaged conduit , wires, conduit and cleaning the surface properly Earthing of substation- P/I of earthing station comprising of company fabricated earthing electrode as per IS: 3043. The job includes Auguring of bore of required dia/depth for installation of electrode along with backfill compound mixed with soil and all other items required thereof for achieving the best result. The job includes connecting of electric gadgets through GI strip as per relevant standards. Safe earthing electrode size : 65/80 mm dia (As specified), Length : as per latest relevant standard . Back fill compound as per requirement Fabrication, providing, fitting of base frame for pumping units , covering of holes , fabrication of gantry, ladder ,DG set covering, HT/Lt transformer Bed with gantry fabricated out of ISMC/ISMB/ISA/Bars/MS Pipe/MS plain/ chequered Sheets. Including making of holes in concrete, including metal primer 1 c oat and two coats of approved shade. The works is to be executed as per site requirement and as per dimensions of Pumping unit and as per directions of site engineer Providing corrugated coloured G.S Sheet roofing including vertical/ curved surface fixed with polymer coated J or L Hooks/ nails , bolts and nuts. including cutting to size and shape wherever required. 0.5o mm thickness minimum of approved shade and color Providing and laying in position cement concrete of specified grade including curing but excluding the cost of centering and shuttering. All work upto plinth level 1:2:4 with stone aggregate 20 mm nominal size. For foundation /concrete beds as per site requirement. Job includes curing of concrete. Earth work in excavation by manual means in trenches for foundations, drains , pipes , cables etc (Not exceeding 1.5 m in width) and ramming of bottoms lift 1.5 m , including getting out excavated earth and disposal of surplus excavated earth as directed ( All kinds of soil) (2.81 schedule) Providing and laying of soling stone Supply, installation, Testing & commissioning of 1000VA Full Sine wave power inverter including Providing / Installation of 12V, 180AH Tubular inverter Battery with trolley and cover. with 2-core 4 mm2 Cu ( 25 m) wiring as per site requirement along with other accessories like SS-Combine (02 No’s), 3-pin plugs etc of reputed make for proper fitment and installation of the item Supply, installation of 6 kg CO2 type fire extinguisher manufactured as per IS: 15683of 2006 with IS mark and comply with DGMS (Approval). The co2 extinguisher should be suitable for class B & C fire and also for fire involving electrical equipment. The cylinder used for fire extinguisher shall be approved by petroleum and explosive safety organization (PESO) as per gas cylinder rules 2004 and as per IS: 7285 of 2004. The body should be made of seamless steel (manganese) confirming to IS: 7285 with IS mark and should be provided with squeeze gripnozzle and should be filled with co2 confirming to IS: 15222 of 2002 with certificate. The extinguisher shall be provided with manufactures test certificate and hydraulic test certificate by BIS from PESO Providing, laying & fixing of shock proof rubber mats with adhesive/bonding material on the floor of the pump house, covering area around electro-mechanical machinery for safeguarding the life & limb of the workmen due to possible leakage of current & short circuit. The floor surface shall be made good & shall be free from dust, grease, foreign material & moisture free. The mats shall be as per IS 15652:2006 & shall have the following specifications: - Composition: Rubber (synthetic mats for electrical purpose) Thickness: - 2.5mm Size: - 1M wide. The rubber mats shall be accepted with manufacturers test certificate Providing of TOOL KIT For Maintenance: - The Tool Kit for maintenance shall comprise of the following and all the items as mentioned below shall be of : Providing of tool kit consists of following items i. Double ended Spanner (Chrome plated) 02 sets complete ii. Double ended Ring spanners chrome plated 02 sets complete iii. Allen key set black finish 02 sets complete iv. Combination Pliers insulated with thick C.A sleeve; size in mm 165, 210, 255 each – 02 No. v. Long nose plier insulated with thick C.A sleeve; size in mm 165, 205 each – 02 No. vi. Side cutting plier insulated with thick C.A sleeve; size in mm 165, 205 make – 02 No. vii. Insulated screw Drivers Blade length in mm Blade dia. in mm Tip dimensions in mm Quantity 50 3 1.6 x 0.4 02 75 3 1.6 x0.4 02 100 3 3 x 0.4 02 125 3.5 3.5 x 0.5 02 150 3.5 3.5 x 0.5 02 200 4 4 x 0.6 02 300 5 5 x 0.8 02 1. Hammer with handle weight – 110 mg, 340 gm , 600 gm –each – 1No. . 2. Heavy duty pipe Wrench length in mm - 200, 300, 600 each – 01 No. 3. Electric Multimeter =1No 4. Digital multimeter – 1No. 5. Digital Clamp tester capable to measure up to 400A - 1 No. 6. Hack saw frame with hack saw blade – 01 no. 7. S-16 MXL, S- 16 H X L Socket Set (19 sockets + 6 Accessories) – 01 No. Providing of good quality bedding for night stay/Shift consisting of: - i) Mattress with warm cover size 6x3 (6Kg)- 02 No’s ii) Quilt with warm cover size 5x8 (6Kg)- 02 No’s iii) Pillows with covers - 02 No’s iv) Single bed warm blankets with one sided Fur- 02 No’s The filling material for mattress, quilt and pillow shall be of good quality cotton The job also includes providing of pressure Hawkins cooker 5ltr 02 No’s, Steel patella (utensil) 5ltrs 02 No’s, cooking heater 01 No., room heater 01 No., steel buckets 10 litre capacity 01 No., samrudi Plastic bucket 10 litre capacity with Mug 02 No’s each, steel glasses 06 No’s, steel Plates with large spoons and bowls 03 No’s each, Cup and Saucer set (01 No. Set) and, 5kg Gas cylinder with burner/ stove. The job also includes providing of thermo-cool 15’x12’ along with excel matting of 15’x12’ size. The job also includes providing of unbreakable Plastic Chair table set consisting of chairs 04 No’s, extra heavy Table 01 No. The job also includes providing of good quality safety Door locks (03 No’s) of Godrej, Link locks, Fabrication of 6’ x 6’ angle iron bed by way of providing and fitting of Structural steel in built up sections and framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete welded Providing and fitting of 19 mm thick multilayered ply sheet of size 6 x 3 feet, 2 no’s including cutting, fixing all complete including painting of the play sheet by one coat of primer and two coats of enamel paint Providing of solar/electrical lantern chargeable on both solar & electrical 220v supply Providing of bamboo ladder 18 feet long with 15 feet long link rods and HT gloves pair (01 each) Providing of 1 KW heat convector for operators for winter season Providing and fitting of 01 No. LED (scroll type) sign board fabricated out of stainless steel and metal showing the names of water supply scheme and the Department. Size: 6’×1’6” = 9 sft Providing and fitting of 01 No. angle iron/sheet metal board duly painted showing various specifications of the mechanical and electrical equipment’s installed at site. The legs are tobe grouted in cement concrete. Supply of heavy duty hand Pallet 2.5 Ton capacity with PU wheels of reputed make.The said equipment is used for lifting/shifting of electromechanical gadgets in the scheme. The minimum fork height approx. 85 m and maximum fork height approx- 200 mm / as per design opproved. Job includes supply of heavy duty lifting sling belts 3m long 3 MT capacity -4 nos Providing and fitting of 3-Core flat submersible copper cable conforming to IS: 694 (Part 1st) – 1964 & IS: 694 (Part 2nd) - 1964 for Submersible Pumping Unit and other electrical Equipment. The cable connections terminal shall be fitted with copper thimbles of required size. Size: 25 sq mm Stage 2nd (Wagub Takyabal Filtration Plant) Providing, fitting, installation, testing and commissioning of Horizontal pumping unit (Split casing) of approved make with following specifications: at Stage 1st Discharge of the Pump = 10000 GPH Dynamic Head = 45 M Speed = 1450 RPM Working Voltage = 415± 10 V, 03 phase Rating = Corresponding to the head and discharge not less than 20 HP Specification:- Pump:- 1.Type :- Horizontal split casing Material of construction 1.Impeller:- Stainless steel 2.Shaft:- SS410 3.Pump casing:- Cast Iron The pump shall confirm to IS-1520 code MOTOR :- A) Type :- Horizontal squirrel cage Induction Type B) No of phases: 3 phase 415 V+10%,50 Hz, AC supply C) Winding:-Copper wound squirrel cage D) Type of enclosure:-SPDP/TEFC E) Method of cooling:- Air cooled with fan mounted F)Method of Starting: star delta The pump-motor should be mounted on a common base frame fabricated out of M.S channel of suitable size and duly fitted with T- type foundation bolts /nuts and washers to make the pumping unit vibration free.This job also includes laying and providing of Concrete For foundation of base frame as per site requirement. Job includes curing of concrete. The pump and motor should be coupled through suitable coupling. The coupling faces checked for both angular and axial alignment with the help of tapered gauges/feeler gauges or dial indicator. Job includes testing and commissioning of pumping unit on full load at site. Note: Test certificate having the Serial No. of the Pumping Unit along with the performance curve in duplicate from the Manufacturer must be produced on delivery of the item and pumping unit is to be approved from the concerned Sub Divisional office before procuring. Providing, fitting, installation, testing and commissioning of open well submersible pumping unit (vertical type) approved make with following specifications: Discharge of the Pump = 10000 GPH Dynamic Head = 45 M Speed = 1450/ 2880 RPM Working Voltage = 415 ± 15 V, 03 phase Rating = Corresponding to the head and discharge not less than 20 HP The pump should be provided with name plate giving following details /information a) Name of the manufacture or trade mark b) Model and serial no of the pump set c) Pump type d) No. of stages e) Total head and discharge f) Power input and speed The opening in the suction case for the entrance of the liquid shall be of proper size and shape to avoid eddy currents. Suction case to be fitted with a strainer made of corrosion -resistant material.the job inclides providing and fitting of suitable length MS nipples with one side threaded and the other side flanged alomg with nuts and bolts,gaskets as per site requirement The submersible motor shall be of squirrel cage induction motor and the winding shall be wet type . the motor shall be suitable to operate on 3 phase ,415 v ,50hz AC power supply and shall be of star delta type. Test certificate ; the requisite test certificate of the offered equipment shall have to be provided to the deptt before the installation of equipment. Providing, Installation, testing and commissioning of MU-G50 with ampere rating (45A - 75A) factory fabricated pump control panel/switch gear protection equipment vertical turbine pumping unit suitable having automatic star delta starter contractor type and should provide protection (like single phase reversing, over voltage, under voltage, under current) indicating lamps, push buttons for on off, metering module and selector switch suitable for 415 V 50 Hz 3Phase AC Supply including necessary interconnections etc. as required. Make of Mug starter should be reputed make and confirming to ISI standards. Providing, fitting and testing of 200 Amp. MCCB (04 Pole) with breaking capacity of 36KA of approved make as per damaged MCCB at site including extraction of damaged ones, transportation, loading, unloading, fitting and successful testing on no and full load at site. The job also includes providing and fitting of ISI marked 3 core 35 sq.mm PVC insulated copper conductor (25 mts) to be fitted from the starter panel to motor. The job further includes providing and fitting of 6 No. Cu thimbles of suitable rating to said cable for connection purpose. Providing/supplying and fitting of G.I flanged Pipe at site. The Pipe shall be hot dip Galvanized, class-C confirming to IS 1239. The job includes providing and fitting of M.S Flanges conforming to BIS 6392/1997 Table 17 (Rating PN16) for Delivery main-fold and washout Size : 100 mm dia Class: C (Heavy) Rest of Specification Providing/supplying and fitting of G.I flanged Pipe at site. The Pipe shall be hot dip Galvanized, class B and C confirming to IS 1239. The job includes providing and fitting of M.S Flanges conforming to BIS 6392/1997 Table 17 (Rating PN16). The flanges shall be double welded both from inside and outside of the pipe using standard electrode of reputed make as per site requirement. Flanges (as per IS 6392/1997 Table:17) Thickness shall conform to IS 6392 Part 1st Table-17. The flange welding shall be carried out in double layers using reputed make electrodes to form strong welding joint. Welding Electrode DC Arc Welding using welding electrode having diameter not less than 4mm. Nuts and Bolts Nuts and Bolts (conforming to IS:1363 Part 1st) Rubber Insertion Gaskets Rubber Insertion Gaskets (conforming to IS: 638/79) to be used between flanged joints 42.07 Cutting of hot dip galvanized GI , C-Class pipe acoss the section by dint of pipe cutter/gas cutter. The job includes providing and welding of M.S. Flanges to the two ends of Pipe. The Thickness of flange shall conform to IS 6392 Part 1st Table-17 Dia: 100 mm Rest specifications Cutting of hot dip galvanized G.I, C-Class pipe across the section by dint of pipe cutter/ gas cutter. The job also includes Providing and welding of M.S flanges to the two ends of pipe. The Thickness of flange shall conform to IS 6392 Part 1st Table-17. The flange welding shall be carried out in double layers to form strong welding joint by dint of DC arc welding. The job further includes Providing and Fitting of nuts and bolts (conforming to IS:1363 Part 1st) and Rubber Insertion Gaskets (conforming to IS: 638/79) to be used between flanged joints Providing and fitting of, Ductile Iron double flanged, non-rising spindle soft seated glandless gate/ sluice valves as per IS14846 for regulating the water supply outside the pumping units . Size: DN 100 PN:1.6/16 Rest Specifications Providing and fitting of, Ductile Iron double flanged, non-rising spindle soft seated glandless gate/ sluice valves as per IS14846 for regulating the water supply outside the pumping units . The body and bonnet of the valve shall be of ductile iron, wedge with fully vulcanized EPDM rubber(Approved for drinking water) and NBR seal. The Gate/Sluice valve shall be compatible for buried applications and shall be safe to install in both horizontal and vertical positions It shall have electrostatic epoxy coating(approved for drinking water) both inside and outside of the valve. The valve shall be supplied along with hand wheel. Cost on account of Nuts, bolts, gaskets, etc required for the job is included in the scope of work. The job includes providing and fitting of 02 nos. M.S flanges (Table flanges) perfectly adaptable to the inbuilt flanges of the valve which shall be fitted with rising main of the pumping unit at appropriate spots as per site requirement. The job includes the cost on account of P/F of nuts, bolts and gasket required for the job Providing and fitting of Ductile Iron double flanged, Slanted seat swing check valve (NRV) as per IS 5312. Size: 100 mm PN: 1.6/16 Rest Specifications Providing and fitting of Ductile Iron double flanged, Slanted seat swing check valve (NRV) as per IS 5312. The body shall be of ductile cast iron with fully encapsulated vulcanized EPDM rubber(Approved for drinking water). The valve shall be compatible for buried applications and shall be safe to install in both horizontal and vertical positions. It shall have electrostatic epoxy coating (approved for drinking water) both inside and outside of the valve. Cost on account of Nuts, bolts, gaskets, etc required for the job is included in the scope of work. The job includes providing and fitting of 02 nos. M.S flanges (Table flanges) perfectlyadaptable to the inbuilt flanges of the valve which shall be fitted with Rising main of the pumping unit at appropriate spots as per site requirement. The job includes the cost on account of P/F of nuts, bolts and gasket required for the job. Providing and fitting of heavy duty flanged CI foot valve along with RI cloth, nuts bolts as per site requirement. Work as stanby arrangement Dia 100 mm Providing and fitting of flanged bends/elbow to delivery manifold/ suction and washout, including nuts and bolts and rubber gaskets as per requirement. Dia : 100 mm Rest of Specification: Fabrication, providing and fitting of 90-120 degree bend/elbow as per site requirement to be fabricated out of Class B and C GI pipe, 1 m length and flanged on both ends a to make it leak proof. The flanges shall be M.S Flanges conforming to BIS 6392/1997 Table 17 (Rating PN16) and welded on both sides. The job includes nuts, bolts, gaskets etc as per site requirement Providing and fitting of flanged Washout Tee, including nuts, bolts and gasket as per site requirement. Dia = 100 mm Rest Specifications Fabrication, providing and fitting of washout Tee with arm length 1.2 feet each (Approx). The Tee shall be fabricated out of G.I C-class pipe with M.S Flanges fastened with weld joints on three ends. The size of the Tee should be as per site requirement. Providing , fitting , testing and commissioning of electromagnetic Flow meter Complete job: Optiflux 4000 a. Type: Plused DC b. Application water c. Size 80-150 mm d. Flow tube SS 304 e. Coil Housing: Fully welded Sheet Steel , PU Coated f. Liner: PTFE g. Electrode Hastelloy C22 h. Grounding Type :Rings i. Grounding Ring Material: SS 316 j. Process connection: Flanged to ANSI 150# k. Flanges: CS l. Protection Class IP68 m. Signal Converter Cable Length: 25 m n. Mounting Separate o. Type: Microprocessor Based p. Display Large Back Lit LCD Display q. Out Put: 4-20 mA r. Accuracy +-5% of measured value s. Parameter Actual flow rate, totalized flow (8 digit), flow direction, flow velocity, conductivity t. Diagnostics: Programmable u. Power Supply 85-250 VAC,48-63 Hz/24 VD v. Housing: Die Cast Aluminum with polyester top coat w. Cable Entry: M20x1.5 with blind plug x. Area Classification: Non-Hazardous Job includes making of connection from system. Providing of priming system to the horizontal pumping units by way of : 1. Providing and fitting of single phase pumping unit one no 2. Providing and fitting of suction and delivery line in PPR fitting including brass gate valves, ppr bends, sockets, tee , unions, as per site requirement . 3. Providing and fitting of cu wire for connection motor from input of the panel in conduit suitable for 1 HP motor, including providing and fitting of DP switch in enclosure to be fitted on way. 4. Providing of 50 feet PVC pipe of dia ¾” to be fitted Hz pump in addition to priming controlled with bass gate valve. Providing & Fitting of Single Core Copper Conductor (Flexible) PVC Insulated Heavy Duty Industrial Cables (Unsheathed), 1100 Volts Conforming to IS: 694- for connecting motors from panel , stabilizers in rubber conduit . The job includes providing and fitting of suitable rating copper thimbles duly crimped and taped at conductor ends by hydraulic crimping tool. The job includes earth work in excavation wherever required for laying of cable underground. Size: 35 sq mm Providing, installation, testing of power service cable for working voltage up to and including 1100 volts; armored aluminum 3.5 core cable as service line from output terminals of HT/LT transformer to cubical panel. Cost includes laying of cable in trenches in Pvc conduit where ever necessary, it is to be laid underground as per site requirement included is termination of ends with suitable Aluminum tube terminals dully crimpled & taped Size : 95 sq mm Providing, fitting, testing and commissioning of voltage stabilizer as per specificationsbelow: Capacity : 50 KvA Type of voltage controller: Manually operated copper wound, 3-phase, AC power supply multi step. Type of Regulator : Double plate type with electrolytic copper contacts. Input voltage : 250-400 volts.(3 phase) Output voltage : 400 ±10% volts. Frequency : 50 ±3 C/S. Windings : Electrolytic grade copper of adequate section, vacuum impregnated and Oven-dried. Insulation : Fiber glass insulations to tested parameters. Cooling : Naturally, Oil cooled Temp. Rise (Max) : 30°C above ambient Mounting : On Uni-directional wheels. Correction rate : 30 volts per step Wave form distortion : virtually nil Duty cycle : 100% continuous. Enclosure : MS sheet enclosure in pressed CGR Sheet powder coated with radiators. Core laminates : High grade, low eddy loss, grain oriented silicon steel laminations. Load : Three phase induction motor load. Load Amperes (continuous) Fitted with heavy duty wheels Fins for cooling of T-oil. Overload in 24-hours operation: 10% above continuous Ampere rating. The voltage stabilizer shall have T-oil level indicator gauge preferably glass type tube or otherwise visible to naked eye. The top of the container to have a display panel for housing 02 numbers Digital voltmeters (0-500V) along with 4-way selector switch and set of neon indicators for incoming and outgoing phases (06 No’s). Insulating media (T. Oil) of 11 KVA grade to be provided and filled up to top level, with dielectric strength of 5 KV at 4m air gap. The T-Oil of specific grade should be provided in separate barrels and filled at site up to top level. The voltage Stabilizer shall be accepted with manufacturers dully stamped test certificate and shall have name plate with specifications Providing, installation and testing of manual type triple spur gear chain pulley block along with monorail geared travelling trolley having following features Gears:- The hoist shall have precision machine case Hardened alloy steel gear mounted on bearings and housed in a dust proof gear box. The lubrication of gears should be of high viscosity and temperature for longer life of gears. Load Chain:- The load chain be made of high tensile alloy steel having wear resistance and greatest mobility. The chain should be accurately collaborated, tested and have adequate in built factor of safety for safer operation. Load chain wheel:- the load chain well should be double ball bearing supported and Specially designed, perfectly machined wheel providing correct grip of load chain to makes the hoist most safe and reliable against any failure. The main specifications of C.P Block are given below Make = Reputed make Capacity = 3 ton (P) No. Of load chain falls = 2 or above Min. Height of lift = 6 M Design, manufacturing, providing, fitting, testing & commissioning of Star-delta Motor control gear Panel. The Star-delta Motor control gear Panel shall be fabricated out of 14 SWG CRCA Sheets Modular, compartmentalized, Free Standing, Floor Mounting, Front hinged doors for indoor use, removable bottom gland plates for incoming cables, dust and vermin proof (IP: 55 protection) with TP Copper Buses as per load , complete with connection, internal wiring, neon indicators for each phase ,starter buttons, name plates, painting ,vents etc. generally as per details furnished below: Rated Voltage of the Panel ----- 440 Volts Frequency ----- 50 HZ No of Phases ----- Three Enclosure Details ----- Free Standing, Floor mounted, Compartmentalized Design. Material ----- CRS Thickness of sheet steel used ----- 02mm Application ----- Indoor Cable Entry ----- Bottom Painting ----- Shade Siemens grey. Mian Circuit Breaker incoming combined Type ----- On load 4 pole MCCB Rating : 200 A Qty ----- 2 Nos ( for Main and Standby/DG Set Supply) No. of poles ----- 4 Rated operational voltage----- 415 V AC ± 15% Rated frequency ----- 50 ± 3% Hz Ultimate S.C Breaking cap at (415 volt A C , 50 Hz ) ----- 50kA Distribution bus bar Type -----Electric grade Cu with red, blue & yellow tapings of adequate section. Rating ----- 200 Amp c) Change over Switch Qty ----- One Type ----- Front Operated on load 4 pole (open execution) Rating -----160 Amp d) Circuit Breaker units Type ----- MCCB Qty ----- 2 Nos No. of poles------3 Rated current -----100 Amp Thermal release range- Rated operational voltage----- 415 V ± 15% Rated frequency ----- 50 ± 3% Hz Ultimate S.C Breaking capacity at (415 volt A C , 50 Hz ) -----50kA e) Starters (FASD) Power Specification -----3 phase, 415 ± 15% v & 50 Hz Contactors : Line Contactor ----- AC3 90 A Delta Contactor --- AC3 90 A Star Contactor ----- AC3 75 A Timer ----- Star Delta Electronic Thermal overload relay – direct/CT operated Suitable/available range suitable for Motor HP amperage Coil Voltage : 220/240V Qty ----- 2 No’s f) Aux. panel Circuit breaker---MCCB Rated current : 63 A Qnty---01 no. No. of poles---04 Rated operational Voltage---415+15% Ultimate S.C. Breaking Capacity---35 KA at (415AC,50 Hz) g) Stabilization unit for both starters Qnty---02 no Rating---- 1 KvA single phase automatic voltage stabilizer Input :90V-300 Out Put : 220/240 ( as per coil voltage of contractors) Enclosure--- to be housed within the cubical panel in separated chamber with additional meter , LED fitted outer side MCB DP ---10A----1nos h) Protection Details: Compact Motor Protection Relay including other related accessories like single phase preventer relay, timer relay , overload-under load, phase difference etc. Display ----- LED/LCD and all setting is to be done at display Compact motor protection relay Qnty :01 nos) Protections : • Flush Mounting with display • Last trip data recording • Protections: - Thermal Overload with pre- alarm - Short Circuit - Earth fault - Phase loss, Unbalance, Phase reversal - Under Current - Prolong starting, Locked Rotor. -Single phase protection- Single Phasing condition- Phase Reversal condition- Phase Unbalance condition-Modes of Operation i) Auxiliary Protection Earth Fault Relay -----3 phase Earth fault, ground fault module Range as per requirement MCB ----- MCB SP , 10A (10 Ka) j) Water level control relay for including wiring and capsules required at site keeping depth of sump 10 meters in consideration: 01 unit complete g) Metering Details:• Incomers (Panel Mounted) (a) Multi-Function Meters LCD Display (1 No) Voltage of each phase , Current of each phase 3ø power (Active, Apparent) , 3ø Power factor Frequency , Energy (b) Analog voltmeter S/S operated (1 No) - • (b) Outgoing (Analog voltmeter (0-500) S/S operated (1Nos) . Analog Ammeters 0-100 Amp (2Nos) for both starters Each outgoing with S/S CT operated h) M-power module for mobile starter for submersible motor suitable region north India. Note: Name of Scheme ; Allotment No ; should be imprinted on the machine with capital letters Illumination of Premises: Providing and erection of 9 Mtr long Hot Dip Galvanized octagonal pole (single Section) with bottom 150mm, top 75mm wide, thickness 3mm with 70 Microns Zinc coating having inside arrangement for providing of power connection along with following items. 3 Way Terminal Connector 20 Amp. 3 No MCB 8 Amp. The job includes fabrication, providing and fitting of three arm GI structure at the top having 120˚ angle between arms and each arm having 15˚ inclination with respect to horizontal plane. Each arm should be of 2’ length and size and shape appropriate as per requirement of the luminary. The job also includes providing and fitting of required length of flexible multi strand 2 mm copper wire from each terminal connector to each holding arm. The pole is mounted on 1:2:4 Cement concreting of size not less than 2’x2’x6” (cost of concreting not included in the job) using 04 No anchor bolts of required size not less than 7” in length. The complete job includes earthing in GI Electrode as per relevant IS Code. Providing, installation, testing and commissioning of area lighting 120 Watt LED (Street Light Type) on top of octagonal pole vide Having following specs: Input: 90-240 V 50 Hz Power Factor: >0.9 Colour Temperature: 4K - 6.5K Beam Angle: 120˚ - 170˚ Lumens: >12000 Operating Temperature: -20˚C to 60˚C The LED is pressure die cast aluminum housing with power coated finish and having Ingress Protection up to IP-68. The LED is properly fitted on the arm of the pole and connected to the copper as provided in the high mast pole. Providing and installation of Junction Box with DP 32Amp MCB to serve as main switch for LED lighting including complete wiring min 20-30 m ,or as per site requirement up to control at machine room. Providing, Installation and testing of 2KVA fully automatic voltage stabilizer with input voltage 70-240 V and output 220 V. The stabilizer shall be installed and connected to the electric circuit including all accessories required as per site location and site of installed is to be provided by site In-charge. Providing & fitting of lighting points for ( machine room , operators room,) as per site requirement in 1.5 mm² multistranded single core 1100 volts, pvc insulated copper conductor through pvc conduit pipe by way, switches, socket modules , regulators ,indicators, 08/10 watt LED lamps Surface light Make. Included is cost on account of modular switch boards with the wooden frames as per site requirements Providing fitting of heating points in 2.5mm² multistranded single core 1100 volts, pvc insulated copper conductor through pvc conduit by way of p / f of 15 Amp switches, 6 pin socket on modular fitting as per site requirements. Heating points are to be connected from main control panel. All accessories required is to be provided by the firm Providing and fitting of 9” x 9”exhaust fan with complete wiring in 1.5 mm cu wire through conduit and 6 A modular control complete job. Make Providing and fitting of wall Fan of reputed make Providing, fitting of Distribution Board of reputed make 4 way S P N single door powder coated sheet steel enclosure for surface mounting fitted with bus bar, DIN channel, neutral link and incoming contact. the above DB is to be provided /fitted with double pole 40 amp MCB for Main. 32 A for heating circuit & rest 3 of 16/6 amps each for premises luminary, auxiliary circuit of reputed make. Further job includes providing / fitting 4 mm² multistranded single core 1100 volts, pvc insulated copper conductor through pvc conduit as service line from main panel as per site requirements. Connections should be made in such a way Lighting points is to be connected via automatic transformer by way of p/f switch socket arrangement with allied fixtures & and heating points to main panel. Job includes dismantling of existing damaged conduit , wires, conduit and cleaning the surface properly Earthing of substation- P/I of earthing station comprising of company fabricated earthing electrode as per IS: 3043. The job includes Auguring of bore of required dia/depth for installation of electrode along with backfill compound mixed with soil and all other items required thereof for achieving the best result. The job includes connecting of electric gadgets through GI strip as per relevant standards. Safe earthing electrode size : 65/80 mm dia (As specified), Length : as per latest relevant standard . Back fill compound as per requirement Fabrication, providing, fitting of base frame for pumping units , covering of holes , fabrication of gantry, ladder ,DG set covering, HT/Lt transformer Bed with gantry fabricated out of ISMC/ISMB/ISA/Bars/MS Pipe/MS plain/ chequered Sheets. Including making of holes in concrete, including metal primer 1 coat and two coats of approved shade . The works is to be executed as per site requirement and as per dimensions of Pumping unit and as per directions of site engineer 6000 Providing and fitting of 1x1 MS Mesh ( 10 no guage) for sides of DG Set and other MS structure as per site requirement by arc welding. Induded painting with one coat of red oxide and two coats of enamel paint of approved shade. Providing corrugated G.S Sheet roofing including vertical/ curved surface fixed with polymer coated J or L Hooks, bolts and nuts 8 mm dia. diameter with bitumen and G.I limpet washers filled with white lead, including a coat of approved steel primer and two coats of approved paint on overlapping of sheets complete (upto any pitch in horizontal /vertical or curved surface) excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required. 1.25 mm thick with zinc coating not less than 350 gram/m2 or colored Providing and fitting of Coloured roofing ridge and plane drip edge sheets 10” of approved shade Providing and laying in position cement concrete of specified grade including curing but excluding the cost of centering and shuttering. All work upto plinth level 1:2:4 with stone aggregrate 20 mm nominal size. For foundatioin /concrete beds as per site requirement. Job includes curing of concrete. Earth work in excavation by manual means in trenches for foundations, drains , pipes , cables etc (Not exceeding 1.5 m in width) and ramming of bottoms lift 1.5 m , including getting out excavated earth and disposal of surplus excavated earth as directed ( All kinds of soil) (2.81 schedule) Centering and shuttering including strutting, propping etc and removal of form work for foundation, footing , base Painting on steel structure/pipe with synthetic enamel paint/emulsion of approved brand and maufacturer of required colour to give an even shade on new work( Two or more coats) including a coat of approved steel/oil/cement primer but excluding a coat of mordant solution Providing and laying of soling stone Cement plaster in find sand in 1:3 mix finished with a coat of neat cement and curing complete 18 mm thick. Supply, installation, Testing & commissioning of 1000VA Full Sine wave power inverter including Providing / Installation of 12V, 180AH Tubular inverter Battery with trolley and cover. with 2-core 4 mm2 Cu ( 25 m) wiring as per site requirement along with other accessories like SS-Combine (02 No’s), 3-pin plugs etc of reputed make for proper fitment and installation of the item Supply, installation of 6 kg CO2 type fire extinguisher manufactured as per IS: 15683of 2006 with IS mark and comply with DGMS (Approval). The co2 extinguisher should be suitable for class B & C fire and also for fire involving electrical equipment. The cylinder used for fire extinguisher shall be approved by petroleum and explosive safety organization (PESO) as per gas cylinder rules 2004 and as per IS: 7285 of 2004. The body should be made of seamless steel (manganese) confirming to IS: 7285 with IS mark and should be provided with squeeze grip nozzle and should be filled with co2 confirming to IS: 15222 of 2002 with certificate. The extinguisher shall be provided with manufactures test certificate and hydraulic test certificate by BIS from PESO Providing, laying & fixing of shock proof rubber mats with adhesive/bonding material on the floor of the pump house, covering area around electro-mechanical machinery for safeguarding the life & limb of the workmen due to possible leakage of current & short circuit. The floor surface shall be made good & shall be free from dust, grease, foreign material & moisture free. The mats shall be as per IS 15652:2006 & shall have the following specifications: - Composition: Rubber (synthetic mats for electrical purpose) Thickness: - 2.5mm Size: - 1M wide. The rubber mats shall be accepted with manufacturers test certificate Providing of TOOL KIT For Maintenance: - The Tool Kit for maintenance shall comprise of the following and all the items as mentioned below shall be of : Providing of tool kit consists of following items Double ended Spanner (Chrome plated) 01 sets complete (12 Pcs) i Double ended Ring spanners chrome plated 01 sets complete (12 Pcs) ii Allen key set black finish 01 sets complete iii Combination Pliers insulated with thick C.A sleeve; size in mm 165, 210, each – 01 No. iv Long nose plier insulated with thick C.A sleeve; size in mm 165, 205 each – 01 No. v Insulated screw Drivers with different blade(star/plate) and tip dimensions lengths 4 Nos vi Insulated screw driver set- 1 set vii Hammer with handle weight – 200-250 gm , 340-600 gm –each – 1No. . viii Heavy duty pipe Wrench length in mm - 200, 300, 600,500 each – 02 No. ix Digital multimeter – 1No. x Digital Clamp tester capable to measure up to 400A - 1 No. xi Hack saw frame with hack saw blade – 01 no. xii S-16 MXL, S- 16 H X L Socket Set (19 sockets + 6 Accessories) – 01 No. xiii Heavy duty webbling sling belt of 5 MT capacity 3m-2 No, 5 m -2 NO Potable invertor arc welding machine (IgbT protected)with all accessories cable and clamp, and 10 electrode boxes Providing of good quality bedding for night stay/Shift consisting of: - i) Mattress with warm cover size 6x3 (5-6Kg)- 02 No’s ii) Quilt with warm cover size 5x8 (5-6Kg)- 02 No’s iii) Pillows with covers - 02 No’s iv) Single bed warm blankets with one sided Fur- 02 No’s The filling material for mattress, quilt and pillow shall be of good quality cotton The job also includes providing of pressure cooker 5ltr 02 No’s, Steel patella (utensil) 5ltrs 02 No’s, cooking heater 01 No., room heater 01 No., steel buckets 10 litre capacity 01 No., Plastic bucket 10 litre capacity with Mug 02 No’s each, steel glasses 06 No’s, steel Plates with large spoons and bowls 03 No’s each, Cup and Saucer set (01 No. Set) and, 5kg Gas cylinder with burner/ stove. The job also includes providing of thermo-cool 180 sft along with excel matting of 180 sft (size as requirement). The job also includes providing of unbreakable Plastic Chair table set consisting of chairs 04 No’s, extra heavy Table 01 No. The job also includes providing of good quality safety Door locks (03 No’s) of Godrej, Link locks, Fabrication of 6’ x 6’ angle iron bed by way of providing and fitting of Structural steel in built up sections and framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete welded Providing and fitting of 19 mm thick multilayered ply sheet of size 6 x 3 feet, 2 no’s including cutting, fixing all complete including painting of the play sheet by one coat of primer and two coats of enamel paint Providing of solar/electrical lantern chargeable on both solar & electrical 220v supply Providing of bamboo ladder 18 feet long with 15 feet long link rods and HT gloves pair (01 each) Providing of 1 KW heat convector for operators for winter season Providing and fitting of 01 No. LED (scroll type) sign board fabricated out of stainless steel and metal showing the names of water supply scheme and the Department. Size: 6’×1’6” = 9 Sft Providing and fitting of 01 No. angle iron/sheet metal board duly painted showing various specifications of the mechanical and electrical equipment’s installed at site. The legs are to be grouted in cement concrete.
