Tender For Proposed Construction Of Iphl At Ramgarh-Supply, installation, testing and commissioning of modular OT Wall and corner panels with insulated prefabricated puff Panels. The OT wall shall be constructed using GI puff panels having 0.8 mm thick GI sheets on both sides. These panels should have been produced in a double band laminator, in which two continuously moving belts carrying 120 GSM galvanized steel sheets of 80 mm thickness are firmly bonded together by sprayed -in insulating foam, which hardens during the process. The core consists of rigid polyurethane foam, which has been injected under high pressure, with a minimum density of 40kg/m3. The thickness of Puff shall be minimum 40 mm. The sheet panel shall be of indigenous reputed make and be provided with manufactures test certificate. The puff panel shall be fixed to the floor with bottom track of 1.5 mm thick steel U channel section having min size of 50mm X 50mm. The bottom shall be fixed in the floor of the OT with 10mm thicknessand min. 60 mmlong SS fasteners which shall be fully threaded and power drilled The Panels of walls and ceilingshall be tied together by suitable SS coving. The individual wall panels of wall and ceiling shall be tied together by suitable SS coving. The individual wall panels shall be welded together bySS. All joints shall be filled with metal filler and shall be sand casted on site till smooth finish is obtained. Wall & panel joints shall not be visible after the final wall coating is applied. The gap between the masonry wall surfaces and the panel of the theatre shall be sufficient for the flush mounting of equipment’s. This gap shall be provided to accommodate the equipment at a latter date and to enable services, pipes conduits etc, to be run within the gap All wall-mounted equipment shall be flush mounted and sealed in operation theatre. All the sharp edges and corners shall be in radius to avoid bacterialcontamination. The wall panel design shall be such that it enables the installation and supports all equipment’s. Provision of openings required for the installations shall not affect rigidity and strength of the panel. Access boxes shall be fitted to the rear of all wall-mounted equipment to enable maintenance to be carried out from outside the operation theatre. Product should have warranty of at least 10 years. Thework should be executed as per the directions of Engineer–in-Charge. Supply, installation, testing and commissioning of modular OT Wall and corner panels with insulated prefabricated puff Panels. The OT wall shall be constructed using GI puff panels having 0.8 mm thick GI sheets on both sides. These panels should have been produced in a double band laminator, in which two continuously moving belts carrying 120 GSM galvanized steel sheets of The thickness of Puff shall be minimum 40 mm. The sheet panel shall be ofindigenous reputed make and be provided with manufactures test certificate. The puff panel shall be fixed to the floor with bottom track of 1.5 mm thick steel U channel section having min size of 50mm X 50mm. The bottom shall be fixed in the floor of the OT with 10mm thicknessand min. 60 mm long SS fasteners which shall be fully threaded and power drilled. The Panels of walls and ceiling shall be tied together by suitable SS coving. The individual panels of wall and ceiling shall be tied together by suitable SS coving. The individual wall panels shall be welded together bySS. All joints shall be filled with metal filler and shall be sand casted on site till smooth finish is obtained. Wall & panel joints shall not be visible after the final wall coating is applied. The gap between the masonry wall surfaces and the panel of the theatre shall be sufficient for the flush mounting of equipment’s. This gap shall be provided to accommodate the equipment at a latter date and to enable services, pipes conduits etc, to be run within the gap. All wall-mounted equipment shall be flush mounted and sealed in operation theatre All the sharp edges and corners shall be in radius to avoid bacterial contamination. The wall panel design shall be such that it enables the installation and supports all equipment’s. Provision of openings required for the installations shall not affect rigidity and strength of the panel. Access boxes shall be fitted to the rear of all wallmounted equipment to enable maintenance to be carried out from outside the operation theatre. Product should have warranty of at least 10 years. The work should be executed as per thedirections of Engineer–in-Charge. Supply, installation, testing and commissioning of modular OT ceiling panels with insulated prefabricated puff Panels. The OT ceiling shall be constructed using GI puff panels having 0.8 mm thick GI sheets on both sides. These panels should have been produced in a double band laminator, in which two continuously moving belts carrying 120 GSM galvanized steel sheets of 0.80 mm thickness are firmly bonded together by sprayed -in insulating foam, which hardens during the process. The core consists of rigid polyurethane foam, which has been injected under high pressure, with a minimum density of 40kg/m3. The thickness of Puff shall be minimum 40 mm. The sheet panel shall be ofindigenous reputed make and be provided with manufactures test certificate. The puff panel shall be fixed to the floor with bottom track of 1.5 mm thick steel U channel section having min size of 50mm X 50mm. The bottom shall be fixed in the floor of the OT with 10mm thicknessand min. 60 mm long SS fasteners which shall be fully threaded and power drilled. The Panels of walls and ceiling shall be tied together by suitable SS coving. The individual panels of wall and ceiling shall be tied together by suitable SS coving. The individual wall panels shall be welded together bySS. All joints shall be filled with metal filler and shall be sand casted on site till smooth finish is obtained. Wall & panel joints shall not be visible after the final wall coating is applied. The gap between the masonry wall surfaces and the panel of the theatre shall be sufficient for the flush mounting of equipment’s. This gap shall be provided to accommodate the equipment at a latter date and to enable services, pipes conduits etc, to be run within the gap. All wall-mounted equipment shall be flush mounted and sealed in operation theatre All the sharp edges and corners shall be in radius to avoid bacterial contamination. The wall panel design shall be such that it enables the installation and supports all equipment’s. Provision of openings required for the installations shall not affect rigidity and strength of the panel. Access boxes shall be fitted to the rear of all wallmounted equipment to enable maintenance to be carried out from outside the operation theatre. Product should have warranty of at least 10 years. The work should be executed as per thedirections of Engineer–in-Charge. Providing Epoxy flooring self leveling type on strong base in desired colour/design as approved by Engineer-in-Charge. Resin for epoxy is to be of floor grade type i/c appropriate hardner and filler material. with 5 year defect liability period 3 mm thick Hermetically Sealed Sliding Door System: Fabrication, Supply, installation, testing & commissioning of sliding type Hermetically Sealed door having high density particle board cores/ CFC free Polyurethane, high pressure laminate face on both sides, viewing window 300 x 300mm. Size: 1500 x 2100 mm (W x H) as per direction of EIC.Automatic Doors: Provided with Radar Switch - 2 Nos., Foot Switch - 2 Nos. and Photocell Sensors. Automatic Door (1500 mm x 2100 mm) Approved makes -Metaflex /REBBON / MDD Engineering/ Altos / Dormed/ Meditech Revolving Chair With Arm Synchronic tilt mechanism (GODREJ INTERIO ACE FULL BACK CHAIR) (Product id: 5116877-95084053146) BETCO Laboratory Steel Furniture Island bench with table top BETCOR (BETCO-LB-202) Supplying, installation, testing & commissioning of Effluent Treatment Plant for the following duty: Nature of waste water - Lab effluent Daily Avg. Flow = 2 cum/Day Reuse of ETP treated water after treatment. Horticulture, Landscaping, irrigation etc. Influent Characteristics (considered) pH - 6.5-8.0 BOD5 - 200-250 mg/liter S. Solids - 250-300 mg/liter COD - 400- 600 mg/liter Oil & Grease ` - <50 mg/liter Effluent discharge standard after treatment: pH - 6.5 - 8.0 BOD5 - Less than 30 mg/liter S. Solids - Less than 50 mg/liter COD - Less than 100 mg/liter Oil & Grease - < 5 mg/lt Supply, installation, testing & commissioning of Screens Mild Steel Suitable Sized Manually operated Bar Screen as per following specifications Cleaning :- Manual Screen MOC :- MS Supply, installation, testing & commissioning of Raw effluent lifting pumps complete with all accessories, motor of required capacity. Pumps shall have following duty: Flow rate (each) = 0.25 m3/hr Head = 8-10 m Make = Kirloskar/Wilo/Eqv. Supply, installation testing and commisioning of physico-chemical treatment, the system shall be comprising of dosing pump, dosing tank, and Agitators. Dosing Units Alum Dosing system Poly Dosing System Lime Dosing System Tube deck media in settling tank Providing and fixing all interconnecting plant piping of required MOC as MS/UPVC and isolation control valves for making the piping arrangement complete within the battery limits. Supply, installation, testing & commissioning of SBR feed Pumps with CI casing & CI impeller complete with all accessories, motor of required capacity. The pumps shall be complete with all accessories. Pumps shall have following duty: Flow rate (each) = 0.25m³/hr Head = 8-10 m Make = WILO/Kirloskar/Eqv. Supply, installation, testing & commissioning of SBR Based Biological system comprising of the following equipments: Air Blowers For SBR tanks Capacity :Apprx. 5-10 m3/hr. @5000-5500 mmwg Type Twin Lobe Fine Bubble Diffusers Qty: 1 Lot Decanter Pipes and fittings for Air piping and Air Grid Supplying, installing, testing, commissioning of Centrifugal Horizontal Filter Feed pumps Complete in CI body & CI impeller with motor, and all other accessories required to complete the system. Pumps = 02 Nos.(1w + 1s) Flow rate (each) = 0.25 m³/hr Head = 25 - 30 m Make - Kirloskar/Eqv Supply, installation, testing & commissioning of Sludge transfer/feed pumps for sludge transfer to SHT complete with all the accessories, motor of required capacity. The pumps shall be complete with Base frame, Delivery header with pressure gauge on delivery line. Flow rate (each) = 0.5/1.0 m³/hr Head = 8-10 m Make - Kirloskar/Eqv Supplying, Installation, testing and commissioning of Chemical dosing system comprising of Sintex Tank with inlet/ outlet connection, piping and valves along with metering pump for dosing. Supplying, installing, testing, commissioning of Sludge Bag System of suitable size for the dewatering of sludge generated per day. Make: Grannus Water and Env.Solution Pvt. Ltd. Mode of operation: Manual Supplying, installation, testing & commissioning of FRP vessel filter with frontal piping and Valves with all the required accessories. Filter shall include media, standard fittings like pressure gauges, sampling cock, rinse drain. Dual Media Filter Dia : 150 mm HOS: 1100 Filter media: Fine and coarse sand, pebbles and gravels Make: PS aqua/ Grannus Water and Env.Solution Pvt. Ltd. ELECTRICAL PANEL AND ACCESSORIES Design, fabrication, assembling, wiring, supply, installation, testing and commissioning of motor control centre fabricated out of 14 gauge CRCA sheet steel. Cable gland plates shall be provided on top as well as at the bottom of the panels. Panels shall be treated with all anticorrosive process before painting as per specifications with 2 coats of red oxide primer and final approved shade of powder coated paint. 2 Nos. earthling terminals shall be provided for 3 phase, 4 wire, 50 Hz supply system. Panel should be complete with Isolation push button for every equipment and auto manual selection switches . Make: GWESPL/Eqv Total cost for above work( In Rs.) Tanks Supply, installation. Testing and commissioning of following Tanks In MSEP/HDPE Flash Mixer Flocculation tank Settling Tank Break Tank SBR Tank Intermediate Water Tank Double Skinned Floor Mounted Air Handling Units with Pre & Fine Filter Supply, installation, testing and commissioning of factory fabricated Double Skinned Air- handling unit celing Suspended type / Floor Mounted Factory fabricated out of extruded aluminium section consisting with 0.8 mm pre-plasticized/pre-coated Galvanised steel sheet outside & 0.8 mm plain alvanised steel sheet with 40 mm thick injected PUF of density not less than 38 Kg/CuM. 6 Row cooling coil made of Aluminium finned Copper tube ( thickness 0.50 mm) with coil section, pre - filter section with non woven synthetic media of 10 micron particle size with an efficiency of 90% (MERV 8), & Fine- filter section with non woven synthetic media of 3 micron particle size with an efficiency of 95% (MERV 13), section with multirows 6 Row deep DX cooling / heating coil of copper tube & aluminium fin construction, Motor fan section complete with floor standing forward curved DIDW centrifugal fan, squirrel cage induction motor, belt drive package, sanwitch Insulated stainless steel drain pan and vibration isolation pads all complete as per specifications. AHUs shall be selected for a maximum face velocity of 500 FPM. The units shall be compatible with VRF outdoor units. The unit shall be supplied with inbuilt DOL starter for motor, electronic expansion valve/s (Dx), thermostats, control wiring & all accessories as required for completing installation. Fan outlet velocity shall not exceed 1653 FPM (8.4 MPS). Fans for emergency application Tube axial are to be used.Sound level for emergency operation it should not exceed 88 Db(A)@ 3 meter (Room condition).Incase of not achieving sound , attenutor has to be added.Outlet velocity of the fans should not exceed (For AHU No. Please Refer Basic Of Design & AC Tender Drawing ) AHU / LAB - 2 x 8.5 TR Air Cooled Condenser Outdoor Unit 4300 CFM Supply Blower, 6 Row CC, 125 mm Static , Pressure for Supply Fan , 4850 CFM Ex. Blower , 75 mm Static Pressure for Exhaust fan ) Supply Installation, testing & commissioning of Air Cooled Ductable Split Units. - Outdoor & Indoor unit shall connected with DX coil, refrigerant piping, firstcharge of refrigerant & oil, HP/LP cutout, thermostatic expansion valve, distributor, starter and other necessary controls to form a factory tested compact unit. The outdoor unit shall have condenser coil, fans with motor & drive, copleand scroll compressors, panel etc. The ductable units should be complete with programable microprocessor panel (BMS Compatible). ( Make: LG / Blue Star / Daikin) 8.5 TR With Scroll Compessor Double Skinned Floor Ceiling Suspended Type Fan Filter Unit with Hepa Filter Supply, installation, testing and commissioning of factory fabricated Double Skinned Fan Filter Unit Celing Suspended type Fabricated out of extruded aluminium section consisting with 0.8 mm pre-plasticized/pre-coated Galvanised steel sheet outside & 0.8 mm plain alvanised steel sheet with 40 mm thick injected PUF of density not less than 38 Kg/CuM. Hepa - filter section with non woven synthetic media of 1 micron particle size with an efficiency of 99.99% (MERV 20) with Motor fan section complete with floor standing forward curved DIDW centrifugal fan, squirrel cage induction motor, belt drive package, As per specifications. AHUs shall be selected for a maximum face velocity of 200 FPM. & all accessories as required for completing installation. Fan outlet velocity shall not exceed 1653 FPM (8.4 MPS). FFU - 640 CFM with Hepa Filter, 40 MM of WC FFU - 780 CFM with Hepa Filter, 40 MM of WC FFU - 1300 CFM with Hepa Filter, 40 MM of WC Supply,installation and testing of powder coated aluminium extruded grills/diffusers as per specifications given in tender and of following sizes: Single Louvered supply / Return Air registers (Grill) Supply / return suare ceiling air terminals (diffusers) Fresh / Exhaust air louvers with bird screen & damper Flexible connection for AHU/FCU madeup of f/r fabric compelte with flange Supply,installation and testing of multiblade type GI Duct Damper for duct/collars to be provided with suitable links and quadrants for control of volume of air Supply and Application of Acoustic Insulation Inside the Duct with Engineered Nitrile Rubber open cell foam with Density 140 - 180 Kg/m3 passing Class 1 Fire Performance test as per BS 476 Part 7, Air Erosion test for 10,000 fpm air velocity as per ASTM C 1071-05 and with built-in antimicrobial protection. The material should pass Fungi Resistance Test as per DIN EN ISO 846 Method A and Bacterial Resistance Test as per DIN EN ISO 846 Method C; to be applied using manufacturers recommended Rubber based Adhesive in a blend of solvents.conforming to standard specification. 15 mm thick open cell nitrile rubber. Supply & Installation of Thermal Insulation on Ducts not exposed to sunlight using Closed Cell Class O Nitrile Rubber Elastomeric Insulation of Density 40 - 60 Kg/m3, Thermal Conductivity of 0.037 W/mk at 20 Celcius Mean Temp. and µ≥7000 (without any additional vapour barrier) and with factory laminated aluminium foil of minimum 60 Microns thickness having weight of 193 gsm as per EN ISO 2286-2, tensile strength shall be 90N/15mm as per EN ISO 527-3 with elongation > 10% as per EN ISO 527-3; to be applied on Ducts using manufacturers recommended Rubber based Adhesive in a blend of Solvents. 25 mm thick (Class O) Foil for Supply Air Duct MOTOR CONTROL CENTRE Power Cabling (PVC insulated and PVC sheathed, armoured, Aluminium Conductor of 1.1 KV grade of following sizes. i) For Compressor 3C x 10 Sq. mm Aluminium Conductor ii) For Indoor Unit Blower & Compressor 3C x 4 Sq. mm Aluminium Conductor iii) For Condenser Fan 2C x 1.5 Sq. mm Copper Conductor Control Cabling ( PVC insulated & PVC sheathed, armoured, Copper Conductor of 1.1 KV grade of following sizes. 6C x 1.5 Sq. mm Copper Conductor Supply & laying of 8 SWG GI wire.
