Baramati Industrial Area Providing Erecting Testing and Commissioning Pumping Machinery for Phase II I/A at WTP Baramati and allied works- 1 Providing Erecting Testing and Commissioning Pumping Machinery 2 Providing, installing, commissiong and testing pumpset having VERTICAL TURBINE / VERTICAL MIXED FLOW PUMP of self water lubricated, above floor type pump capable of discharging Pure water at the rate of 135 Cum/ Hr. at the duty point head of 62 M and operating within the head range of 58 to 64 M including stainless steel basket strainer , bowl assembly , column assembly, discharge head of 200 mm dia, base plate, connecting stool etc. complete. The column pipes shall be manufactured from pipes of 8mm thick and each of 1.5 m length and all line shafts and impellers shafts of stainless steel AISI 410 and impellers of CF8M, including all consumable materials, accurate glycerein filled pressure gauge to read entire range of pressure from 0 to 100 m complete with necessary tubing.The pump should be operating at 1450 RPM speed and shall be complete as per the detailed specifications & also having VERTICAL SOLID SHAFT SQUIRREL CAGE 3 PHASE INDUCTION MOTOR as a prime mover, developing 50 HP / 37.5 KW with F class insulation and B class temperature rise with thermister protection embedded in stator winding complete with RTD and BTD operating on 415 V, 50Hz, 3 Ph, 1470 RPM AC power supply suitable to drive the pump complete with all accessories required as per detailed specifications complete. 3 Providing, erecting, commissioning of LT Set switchgear panel, cubical type, MS sheet fabricated from 14 gauge CRCA sheet including all accessories, switchgear, Copper busbar, foundation channel this item includes Designing, providing, erecting, testing & commissioning of FCMA starter without any active electronic component, moving parts & totally harmonics free, FCMA starter lifted with all accessories including providing & applying painting to frame with international orange colour & two doors & covers siemens gray etc. The starter shall be suitable for 200 HP induction motor operating at 415/440 Volts, 3 phase 50 Hz AC supply. The starter shall be flux compensated magnetic amplifier type (FCMA type). The details list of material required for L.T. Starter panel required for L.T. Starter panel are mentioned in itemwise specification consist of material quantity and make. The main components of panel are as below. 1) 315 A, 4 pole MCCB - 1 Nos. for Incomer 2) Starter Feeders with 150 A MCCB for motor feeder with FCMA Starter for 50 HP motor. - 2 Nos. 3) Auxillary Feeder -- 100 A X 1 No., 63 A X 2 Nos. & 32 A x 1 No. ; 4) Common Capacitor Bank with copper bus bar - 20 + 20 KVAR for indutual starter in the step of (5 x 2 No. + 3 x 2 No. + 2 x 2 No.) 4 Supplying, erecting, commissioning & Testing of full bore ELECTRO- MAGNETIC flow meter of 300 mm diameter as per ISO 4064, having IP68 sensors, data Logger having facility of onboard Data Logging, web server facility with LED Display, etc complete suitable including Dismanling joint of suitable size with slipon flanges and working on power supply of 85-260 VAC and 45-65 Hz inclusive of transportation to worksite, loading, unloading and hoisting and carefully fixing in position etc. complete. (rate to include flanges, MS pipe, clearing the site by providing machineries and jointing new flow meter with accessories i.e flanges, gaskets, Nut bolts with labour, Machineries and double welding work to all welding joints & any other material required for jointing etc complete. 5 200 mm diameter 1.6 RatingSupplying erecting testing and commissioning DI D/F non-rising spindle soft seated glandless Gate Valves with electrically operated actuators body with dismantling joint and bonnet of Ductile cast iron of grade GGG-50, wedge with fully encapsulated EPDM rubber (approved for drinking water ) and seals of NBR. The valves should be with replaceable stem nut and replaceable sliding shoes. Valve stems shall be of single piece thread rolled type. Valve shall have 3 “O” rings of NBR for stem sealing. Gate valve shall be compatible for buried application without valve chamber. Face-to- face dimensions as per BS 5163-89/IS 14846 – PD/EN 558 F4 and flange connections as per EN1092-2/IS 1538, Maximum valve operating less than the torque as stated in the standard EN 1074. Electrostatic epoxy power /liquid coating (EP-P) inside and outside color blue RSL 5005 with minimum coating thickness of 250 microns. The EPDM rubber & Epoxy coating should be potable water certified. Material of construction :- Body, Bonnet :- Ductile Iron GGG50 (EN-JS-1030) Wedge, (Fully rubber encapsulated):- Ductile Iron GGG 40(EN-JS-1030) encapsulated with EPDM rubberPortable water certified. Spindle / Stem: - SS: AISI 420 Stem Nut:- Brass Bonnet Gasket: - EPDM rubber potable water certified Internal fasteners: - Stainless Steel SS304 Stem Sealing :- Toroidal NBR sealing rings (Min 03 ‘O’ Rings) Coating: - Inside & Outside epoxy powder coated; DFT minimum 250 micron, shade RAL, 5005 (Signal Blue) potable water certified. excluding GST) 6 200 mm diameter PN 1.6 RatingSupplying erecting testing and commissioning DI/D/F Slanted seat swing rubber flap check valve (Non Return Valve) similar to RETO STOP Non return Valve including requred size and number of Slipon Flanges having body of ductile cast iron GGG-40 and disc of ductile cast iron GGG-40 with fully encapsulated with EPDM Rubber (Potable water certified). Slanted seat is fixed for easy opening and quick closing. Full bore opening to achieve high discharges & reduced pressure drops. Check valve Electrostatic epoxy power /liquid coating (EP-P) inside and outside color blue RAL 5005 with minimum coating thickness of 250 microns. The EPDM rubber & Epoxy coating should be potable water certified. Face to face dimensions as per EN558-1, series 48 and flange connections as per EN 1092-2/IS 1538 including all labour, material complete. PN rating 1.6 Material of Construction :- Body & Cover :- Ductile iron to EN-JS 1030 (GGG-40) Disc :- Ductile iron to EN-JS 1030 (GGG-40, fully coated with EPDM rubber (portable water certified) Hinge Pin/Shaft :- Stainless Steel [ AISI 431] Cover Screws Nuts : - Stainless Steel [ AISI 304] Plug :- Brass Surface Protection :- Epoxy powder coating, min.-250 microns, color: RAL 5005 signal blue (potable water certified) 7 Providing erecting and commissioning the 80 mm dia dynamic air release valve for PN 1 etc complete as per detailed specifications. 8 Providing and fabricating structural steel work in rolled sections like joists, channels, angles, tees etc. as per detailed design and drawings or as directed including cutting, fabricating, hoisting, erecting, fixing in position making riveted / bolted /welded connections without connecting plates, braces etc. and including one coat of anticorrosive paint and over it two coats of oil painting of approved quality and shade etc. complete. 9 Providing and laying Cast in situ/Ready Mix cement concrete in M15 of trap/ granite/quartzite/gneiss metal for foundation and bedding / steps including steel centering, formwork, laying/pumping, compacting, roughening them if special finish is to be provided, finishing uneven and honeycombed surface and curing etc. complete. The Cement Mortar 1:3 plaster is considered for rendering uneven and honeycombed surface, only. Newly laid concrete shall be covered by gunny bag, plastic, tarpaulin etc. (Wooden centering will not be allowed.),with fully automatic micro processor based PLC with SCADA enabled reversible Drum Type mixer/concrete Batch mix plant (Pan mixer) etc. complete. With fine aggregate (Crushed sand VSI Grade) 10 Providing and laying in situ /Ready Mix cement concrete M-20 of trap / granite /quartzite/ gneiss metal for R.C.C. work in foundations like raft, strip foundations, grillage and footings of R.C.C. columns and steel stanchions etc. including bailing out water, Steel centering formwork, laying/pumping cover blocks, compaction and curing roughening the surface if special finish is to be provided (Excluding reinforcement and structural steel) etc. complete, with fully automatic micro processor based PLC with SCADA enabled reversible Drum Type mixer/ concrete Batch mix plant (Pan mixer) etc. complete. With fine aggregate (Crushed sand VSI Grade) 11 Providing, cutting, bending, hooking, tying and laying in position TMT FE 500 steel bars for reinforcement for all RCC works as per detailed drawings etc. complete. 12 Providing M. S. Slipon Flanges at departmental store or work site, finished smoothly on one side including drilling of holes as per B.S. Table or IS: 1537-1976 including cost of MS plates. (Rates excluding GST)200 mm dia - 12 mm thk - 7 Kg 13 300 mm dia - 12 mm thk - 9 Kg 14 Providing M. S. Slipon Flanges at departmental store or work site, finished smoothly on one side including drilling of holes as per B.S. Table or IS: 1537-1976 including cost of MS plates. (Rates excluding GST)LT Cables (Aluminum) (CB-LT/AL)Supplying, erecting & terminating FR XLPE insulated, galvanised steel formed wire armoured (strip) cable, 1100 V 3½ core 70 sq. mm. aluminium conductor complete erected with glands & lugs on wall/ trusses/pole or laid in provided trench/ pipe as per specification no. CB-LT/AL 15 HT Cables (CB-HT)Supplying , erecting & terminating XLPE insulated, galvanised steel formed wire armoured (round ) cable 11 kV(UE), 3 x 95 sq. mm. aluminium conductor laid in provided trench / pipe as per specification no. CB-HT 16 Cable Joints & End Termination Kits (HT Cables) (CB-JT/HT)Providing and erecting Heat shrinkable outdoor termination kit for 11 KV (E) XLPE HT cable 3 x up to 95 sq. mm. with necessary material as per specification No. CB-JT/HT 17 Providing and erecting Heat shrinkable straight through joint kit for 11 KV (E) XLPE HT cable 3x up to 95 sq. mm. with necessary material as per specification no. CB-JT/HT 18 Cable Enclosures (CB-CE)Supplying & laying (including excavation) half round reinforced cement concrete pipe of NP-2 class of 150 mm diameter in proper line, level and slope including providing and fixing collars in cement mortar 1:2 and curing etc. complete. 19 Steel Poles (OH-PL)Supplying and erecting rolled steel joist (girder) pole 100 x 116 mm (23 kg/m) with base plate in provided foundation as per specification no. OH-PL/RSJ 20 Brackets (OH-BKT)Supplying & erecting inline D.P. Structure for 11/0.415kV, 63kVA Transformer with RSJ pole 2 nos. of size 100x116mm x 11m long with suitable distribution box of CRCA sheet 16 SWG with 4 pole MCCB 100A as incomer & 6 nos. 63A kitkat/MCCB for outing circuits. Transformer D.P. Structure includes the A.B. switch 200A, D.O. fuse set & L.A. set. 2 nos. top channel of size 100x50mm for erection of A.B. Switch & 2 nos. base channel of size 100x50mm for erecting Transformer channel of size 75x40mm for erecting D.O. fuse set, L.A., A.B. switch handle etc. Angle of size 50x50x6mm for erecting distribution box, Transformer belt etc. as per drawing (min. 124 Kg. iron work ) with necessary clamps, Nut-bolts. V cross arm, top clip, insulators etc. with caution board & barbed wire, D.P. structure shall be erected in c.c.. foundation complete. 21 Conductors (OH-CON)Supplying and erecting ACSR conductor of size - 6/1-4.09 mm (Raccon) complete. (318.00 kg/km) as per specification No. OH-CON/ACSR 22 Insulators (OH-INS)Supplying and erecting porcelain disc type insulator 70 KN with necessary hardware suitable for 11kV line, complete as per specification no. OH-INS/DI 23 Supplying and erecting porcelain pin type insulator with GI pin suitable for 11kV line, complete as per specification no. OH-INS/PN 24 AccessoriesSupplying and erecting G.I. stay set for poles, including loop insulators at inaccessible height with anchor plate 300x300x6mm., straining screws, G.l. stay wire 7/10 SWG, G.l. stay rod 20mmx1.8m length and pole clamps duly erected in provided cement concrete foundation complete. 25 C.C. FoundationMaking Cement concrete foundation including excavation (60 x 60)cm x deep 1/6 of pole length in 1:3:6 cement concrete 20 x 25 mm stone metal, 45cm x 45cm x 45cm/ 45cm dia. x 45cm height plinth duly plastered, with necessary curing and finishing complete. (for above 9m poles) 26 Making Cement concrete foundation including excavation (60 x 60 x 150)cm deep in 1:3:6 cement concrete, (20 to 25) mm stone metal with necessary curing and finishing complete.(for stay). 27 Plate, Pipe type Earthing (EA-EP)Supplying, installing and testing earthing with galvanized iron earth plate size 60 x 60 x 0.6 cm with funnel with a wire mesh for watering and brick masonry block C.I. cover complete with all accessories of G.I. materials & recording the results as per specification no. EA-EP 28 Supplying, installing and testing pipe type earthing with 40mm. dia. G.l. pipe or 20 mm dia. G.I. Rod complete with all accessories of GI materials & recording the results as per specification no. EA-EP 29 AccessoriesSupplying and erecting GI strip of required size used for earthing on wall and/or any other purpose with necessary GI clamps fixed on wall painted with bituminous paint in an approved manner with joints required as per specification no EA-EP. 30 Supplying and erecting GI earth conductor of required sizes used for earthing or any other purposes on wall with necessary GI clamps fixed on wall/cable/ conduit with screws complete.
