Annual Maintenance Contract For Repairs /Replacement To Divisional Electrical/Electro-Mechanical Equipment Of Water Works Division Srinagar - 1 Engine 2 Dismantling/Fitting of Engine Head safely by manual/mech. means, etc for inspection/repairs. 3 Top overhauling of the engine. The job includes inspecting the cylinder head & allied parts, repairing/replacement of damaged/worn out components, machining of the engine head, cleaning the chamber, checking & cleaning nozzles, p/f of piston rings, tappet springs, head gasket, valve seats and allied items/works. Job includes assembling the engine head, draining of old m.oil and filling of fresh m oil and testing the performance on full load. 4 Lifting of Engine Block safely from the vehicle by hyd. crane /mech. means, etc and safe lowering to work surface for inspection or repairs & fitting the engine back to vehicle after completion of the work. 5 General overhauling of the engine. The job includes lifting of Engine Block safely from the vehicle by way of hyd. crane /hoist, etc and safe lowering to work surface. Dismantling the various components of the engine (cylinder head, connecting rod, crankshaft, pistons, etc) and allied parts completely for inspection and repairs. Replacement of worn out/damaged components/ parts which include pistons with ring sets, valve sets, valve guide sets, gudgeon pin set, bearing set, big end bearing set, sleeve sets, head gasket, packing set, etc repairing, machining and cleaning the necessary components by skilled labour. Assembling the components/parts of engine job includes draining of old m. oil and filling of fresh m. oil, safely lifting & mounting of engine back to engine enclosure/ fitting the engine back to vehicle and testing the performance of engine on full load. The job incl. allied works & other allied charges. 6 Providing/fitting of Engine Head 7 P/F of Piston Set 8 P/F of Piston Ring Set 9 P/F of Engine head gasket 10 Engine head machining 11 P/F of Valve Set 12 P/F of Valve Guide Set 13 P/F of Connecting Rod 14 P/F of Main Bearing Set 15 P/F of Big End Bearing inst. 16 P/F of Sleeve Set 17 P/F of Packing Set 18 Providing/fitting of Oil pump assembly 19 Providing/fitting of Water body complete assembly 20 Providing/fitting of M.oil plug 21 Providing/fitting of Temperature plug 22 P/F of connecting rod bush 23 Providing/fitting of Water body pulley as per sample/req. 24 Providing/fitting of Water body gasket as per sample/req. 25 P/F ofSilicon Sealant/ Bonding Tube 26 P/F ofCrank Oil seal 27 P/F of Main Oil seal 28 P/F of Air Compressor (Bearing, Ring Set) 29 P/F of Head Cap Oil seal 30 P/F of Tappet Cover gasket 31 P/F of Fan Belt 32 P/F of Oil Jet Pipe 33 P/F of Pulley Crank shaft 34 P/F of fan Pulley 35 P/F of fan 36 P/F of Fan Spacer 37 P/F of Alternator fan 38 P/F of Alternator Pulley 39 P/F of Switch Engine Oil Pressure 40 P/F of Rubber Mounting for cabin 41 P/F of Switch Engine Oil temperature 42 P/F of Ignition switch with key 43 Servicing of Fuel pump and allied works 44 Injector checking using Diesel fuel injector 45 Calibration using CRI tester machine 46 P/F of Nozzle washer 47 Complete Overhauling / calibration of FI Pump with P/F of required parts i.e., Nozzle, Vane Pump, TD Piston, Oil Seal, CrossDisc, etc. 48 P/F of Nozzle 49 P/F of F.I pipe 50 P/F of Diesel return pipe 51 P/F of Rotary Pump Unit 52 P/F of Cam Plate 53 P/F of Oil Seal 54 P/F of T.D Piston 55 P/F of Cross Disc 56 P/F of D.P Head 57 P/F of V.E Pump Repair Kit 58 P/F of Exhaust Pipe 59 P/F of Tail Pipe 60 P/F of Extension Pipe 61 P/F of Muffler/Main Body 62 P/F of silencer Assembly 63 P/F of Silencer Clamps set 64 P/F of Silencer Joint 65 P/F of Silencer Hanger 66 P/F of Silencer Gas Welding and Patching 67 P/F of Sprocket 68 P/F of Chain 69 P/F of Idler gear 70 P/F of Gasket 71 P/F of flywheel 72 P/F of Cooler 73 P/F of Water Pump 74 P/F ofCam Shaft 75 Service of Radiator using chemical cleaning 76 P/F of Thermostat 77 P/F of Thermostat Adapter 78 P/F of Temperature Sensor switch 79 P/F of drain cap 80 P/F of hose Pipe with clamp 81 P/F of Radiator Cap 82 P/F of Jubilee Clip 83 P/F of Air Con Assy. 84 P/F of Condenser 85 P/F of Drier 86 P/F of Radiator tank 87 Repairs/soldering to fin and radiator tanks 88 P/F of Radiator Foundation 89 P/F of Radiator Foundation bolt 90 P/F of New Radiator Complete 91 Overhauling of Turbo Charger 92 P/F of gasket 93 P/F of Stud 94 P/F of Adapter 95 P/F of Turbo Core Assembly 96 P/F of Turbo charger kit 97 P/F of Replacement of turbo charger complete 98 P/F of Turbo Hose 99 P/F of Exhaust Pipe 100 D/F of gear Box 101 P/F of Dowel pin 102 P/F of Screw 103 P/F of O-ring 104 P/F of Spring GB 105 P/F of Venting Valve 106 P/F of Breather 107 P/F of grease nipple 108 P/F of Gasket 109 P/F of Pressure relief Valve 110 P/F of Check Valve 111 P/F of Needle Sleeve 112 P/F of Clutch Disc 113 P/F of Cylindrical bearing 114 P/F of Snap ring 115 P/F of Spring set 116 P/F of Retaining Ring 117 P/F of Centering ring 118 Replacement of Front Tyre of required size (12.5/80-18 as per sample size) 119 Replacement of Rear Tyre of required size (14.00 -25 as per sample size) 120 Repairing of Mud guard 121 P/F of Tyre Valve 122 P/F of Bolt and nut Assy. 123 P/F of Knuckle Swivel Joint 124 P/F of Tie Rod Link 125 D/F of Steering System 126 P/F of Trunnion 127 P/F of Steering Bearing 128 P/F of Seal 129 P/F of Shaft Drive Assy. 130 P/F of Yoke Double 131 P/F of Spider Kit 132 P/F of Brake Plate-Counter 133 P/F of Brake Plates-Friction/Pressure 134 P/F of Yoke Flange 135 P/F of Yoke 136 P/F of end cap kit 137 P/F of U-J Cross 138 P/F of Shaft 139 Machining of Shaft 140 P/F of cross holder 141 Overhauling of Differential Assy and replacement of parts and allied work 142 P/F of side diff. Nut 143 P/F of Spacer Kit 144 P/F of Shim Kit 145 P/F of Pin 146 Providing of Bush 147 Providing of Washer 148 Providing of Nut 149 Providing of Bolt 150 Dismantling /fitting of Differential system 151 P/F of Crown Wheel Pinion with nut 152 P/F of Pinion Bearing 153 P/F of Pinion 154 P/F of Ring Gear 155 P/F of Differential Side Gear (star) with allied parts. 156 P/F of Spider lock 157 P/F of Star Kit with allied accessories complete 158 P/F of Differential Cage 159 P/F of Differential Stud 160 P/F of Star washer Set (Brass) 161 P/F of Star washer Set (Steel) 162 P/F of Differential Joint 163 P/F of Main Oil Seal 164 P/F of Planet Gear 165 P/F of Sun gear 166 P/F of Roller Bearing 167 P/F of Circlip 168 P/F of Carrier 169 P/F of Axle Arm Kit 170 D/F of Wheel Hub 171 Greasing of Wheel hub 172 P/F of Oil Filter 173 P/F of Air Filter 174 P/F of Coolant 175 P/F of Fuel Filter (Primary) 176 P/F of Fuel Filter (Secondary) 177 P/F of Hydraulic Oil 178 P/F of Breather 179 P/F of Transmission Filter 180 P/F of sucker strainer 181 P/F of Transmission Oil 182 P/F of Rear Axle Oil 183 P/F of M.Oil 184 Cleaning of Air Chamber/filter and allied parts 185 P/F of Main Fuel Pipe Set 186 P/F of Connector 187 P/F of Set Screw 188 Overhauling of Pump with motor section incl. allied works and replacement of parts. 189 P/F of Plug 190 P/F ofGear Unit of Pump Drive 191 P/F of Proportional reducing of Valve 192 P/F of Main Pump Kit Seal 193 P/F of piston repair 194 P/F of Cap Screw 195 P/F of Coupling Assy. 196 P/F of Hyd. Pipe (1”), 1 to 1.5 mtr 197 P/F of Hyd. Pipe (1”-1.5”), 1 to 2 mtr 198 P/F of Hyd. Pipe (0.5”), upto 1 mtr 199 P/F of main hyd. Pipe as per sample 200 P/F of transmission pipe as per sample 201 P/F of Switches 202 P/F of transmission Control Valve 203 P/F of Clamp 204 P/F of Cap Screw 205 P/F of Sleeve 206 P/F of Solenoid valve 207 P/F of Feed pipe 208 P/F of Socket 209 P/F of hand Controller valve 210 P/F of Relief valve 211 P/F of Coupling 212 P/F of Pilot shuttle valve 213 P/F of Steering valve 214 P/F of control Valve Assy. with allied work 215 Dismantling of all hydraulic linkage system 216 Dismantling of exhaust system 217 p/F of common spool kit 218 P/F of gasket allied 219 P/F of Air Pressure Sensor 220 P/F of Water Pump Sensor 221 P/F of Oil Pressure Sensor 222 P/A of Sensor Spray 223 Overhauling of Self Stater 224 P/F of Self Lock set 225 P/F of Self Stater Motor/Armature 226 P/F of Holder bursh 227 P/F of Carbon Brust set 228 P/F of Solenoid 229 P/F of Self-bush set 230 P/F of Self housing 231 P/F of Self Bearing 232 P/F of Complete Self Starter Assembly 233 P/F ofselfBendex Drive 234 P/F of Self-clutch fork 235 Servicing of Alternator 236 P/F of Regulator 237 P/F of Rectifier 238 P/F of Condensor 239 P/F of Rectifier plate 240 P/F of Field coil set 241 P/F of Carbon Brush Set 242 P/F of Cut out 243 P/F of Commutator switch set 244 P/F of Armature Assembly 245 P/F of Bearing 246 P/F of Hand Controller Knob 247 P/F of Brake pedal Assy. 248 P/F of Accelerator Pedal Assy. 249 P/F of Accelerator Cable 250 P/F of Steering Coloum/Shaft 251 Providing of Strut 252 P/F of Switches 253 P/F of Head Light Assy. 254 P/F of Bulb 255 P/F of Fog light 256 P/F of back Light 257 P/F of Indicator Assy. 258 P/F of Cabin Switch 259 Replacement of Fuse 260 Replacement of Main Fuse 261 P/F Horn Thimble and bolt 262 P/F of Relay_24V 263 P/F of Tie Cable 264 P/F of Convertor_24V to 12V 265 P/F of EMS Monitor Unit 266 P/F of ECM Unit 267 Providing of Battery cable 268 Providing of Battery of 150 Ah, 12V, 24 plated of reputed make 269 Providing of Battery Thimble 270 P/F of new GPS system with allied fittings/works incl. one year sim subscription 271 P/F of wires (as per sample). 272 Replacement of Old worn out/damaged wiring set 273 P/F of New Horn Assembly Double 274 P/F of Combination Switch 275 P/F of Complete Dash board cluster 276 P/F of Wiper blade machine 277 Vehicle scanning using engine analyzer 278 Soldering to Connection 279 P/F of Tape Roll 280 P/F of Main Line Switch 281 P/F of Cabin Switch 282 P/F of Reverse Plug 283 P/F of Fuse Box 284 P/F of Windshield glass 285 P/F of Side Glass 286 P/F of Rear Glass 287 P/F of Mirror 288 P/F of Mirror Arm Mounting 289 P/A of Adhesive 290 P/F of Wiper Blade 291 P/F of Wiper Motor 292 P/F of Hinge 293 Repairing of Door 294 P/F of Door Lock 295 Fabrication of Key 296 P/F of Door Strut 297 P/F of Door handle 298 Fabrication of Seat by removing old form and installing new form with seat Cover 299 Fabrication of Seat Cover 300 Repairing of Seat Swing Mechanism 301 Greasing of Seat Swing Mechanism 302 P/F of Cab Rubber Mounting 303 Denting/Patching/Welding of diesel fuel tank 304 P/F of hydraulic Tank Cap 305 P/F of Tank Key 306 P/F of Strainer (TansmissionStariner) 307 P/F of Strainer (Hydraulic Stariner) 308 Repairing ofStabliser 309 Repairing ofStabliser Foot 310 Repairing of Stabliser Cap 311 P/F of Stabliser Foot 312 Replacement of BJ seal kit 313 Replacement of stabilizer kits 314 Replacement of Pad set for stablizers 315 Dismantling/Fitting of KPC unit 316 Complete Overhauling of KPC unit and allied works with replacement of damaged parts 317 P/F of hyd. Cylinder Assy. set 318 P/F of Hydro Clamp 319 P/F of Boom Stopper 320 P/F of Boom Locker 321 P/F of Shim 322 P/F of Bolt and nut assy. 323 P/F of Ram Valve 324 P/F of hose burst Valve 325 P/F of Collor 326 P/F of Ring Lock 327 P/F of Dipper Ram 328 P/F of Boom Ram 329 P/F of Arm Ram 330 Repairing of Ram 331 P/F of boom seal kit 332 Repairing of Dipper 333 Repairing of Boom 334 P/F of Bucket tooth 335 P/F of tooth adapter 336 P/F of Tooth point 337 P/F of Locking Pin 338 P/F of Plough nut 339 P/F of Loader Bucket kit 340 Repairing ofBucket 341 P/F of Pin-Bush Set 342 P/F of King Pin Bushing set 343 Repairing of Tipping link 344 Repairing of Tipping lever 345 P/F of Ball Joint (Loader/Axle/Stabliser) 346 P/F of O-Ring Seal 347 Complete washing and servicing of excavator/loader incl. cleaning of internal and external surfaces, arms, boom, etc using HSD. 348 P/F of hood cover lock 349 P/F of digital/anal. meters 350 Lubrication and greasing of machinery parts, bearings, hub, wheels, linkages, arms, pivot joints, pins, bucket joints, etc by providing AP3, EP/MP Grease/as recommended by OEM by using grease gun and other tools.(Castrol/ HPCL/ BPCL/ Caltex or eqv.) 351 Providing of stop cable 352 P/F of engine block plug with sealant 353 P/F of Brake master cylinder 354 Draining/Cleaning of Hydraulic tank 355 Draining/Cleaning of Fuel Tank 356 P/T of heavy duty wrench 24” of chrome vanadium having standard quality and make (Taparia, Stanley) 357 P/T of heavy duty wrench 18” of chrome vanadium having standard quality and make (Taparia, Stanley) 358 Providing of Drive Socket (3/4/ for excavator/loader) Set of high grade chrome vanadium steel with box (Taparia, Stanley). 359 P/T of wheel spindle and Jack rod (SS). 360 Providing of Allen key set,Combination plier joint cutter and Screw driver set cum tester (Diamond, Taparia, Stanley make) 361 Providing of open D-end spanner (6-32) with cover, stripping tool/ cable cutter and hammer upto 1kg. (Taparia, Stanley, Goodyear) 362 Providing of open D-end spanner (32-36) with cover (Taparia, Stanley, Goodyear) 363 Providing of open D-end spanner (36-41) with cover (Taparia, Stanley, Goodyear) 364 Providing of open D-end spanner (41-46) with cover (Taparia, Stanley, Goodyear) 365 PUCC testing charges for six month 366 MISC. 367 Checking, testing and calibration of Hydraulic control valve including removal, cleaning and its fitting. 368 General Testing/checking of excavator/loader. The job includes testing of Electrical System, dismantling, testing and assembling of Hydraulic system/Mechanical system and allied works. 369 Tyre puncture repair
