|
| 1 | Taking out old existing unserviceable damaged gate shutter of canal/ river completely after disengaging from hoisting system completely for installation of new gate shutter. The work includes cutting of gates into suitable pieces by gas cutting, removing the same by mechanical means or suitable crane, stacking all the pieces at the suitable place or as directed by the Engineer in charge up to a lead of 1000 m. The cost includes cost of man power employed for dismantling and cost of consumables like oxygen, acetylene gas, welding rod, hire charges of machineries, like chain pulley block, gas set, grinding machine, welding set, tools & tackles, scaffolding and safety equipment’s etc. including carriage loading & unloading. The cost of complete dismantling of hoisting system & cost of old unserviceable materials handed over to departmental go down including loading & unloading will be provided extra. |
| 2 | i) Gate shutter size above 8.00 sq.m |
| 3 | Fabrication , Supply, erection and commissioning of new Radial Regulator service gate of Canal/River as per IS: 4623 - 2000/Latest Revision consisting of skin plate, vertical, horizontal girder, radial arm and stiffener, trunion assemblies etc. made of MS material consisting of angle , channel, beam, plate, flat, etc. conforming to IS : 2062 -2011/latest revision manufactured as per approved drawing and direction including cost of Materials, Machineries , Manpower, Cutting, Bending, aligning, drilling, Welding, Finishing, Consumables, Carriages and all overheads with all leads and lifts complete as per specification (without painting).(Make- SAIL/TATA/JINDAL) . |
| 4 | Width of Gate shutter size above 4 meter |
| 5 | Dismantling of damaged embedded part like guide channel/bottom seal beam/top seal beam of gates of canal/river from civil structure as directed by the Engineer-in- charge. The costs of man power employed for dismantling and hire charges of Tools and Plant, scaffolding charges etc. Payment will be made on actual length of Guide Channel. |
| 6 | Fabrication , Supply, erection and commissioning of embedded parts consisting of seal beam, side seal seats, and yoke girder etc. with all accessories for Radial gates of canal/river made of MS material consisting of angle , channel, beam, plate, fat, etc. conforming to IS : 2062 -2011/latest revision manufactured as per approved drawing and direction including cost of Materials, Machineries , Manpower, Cutting, aligning, anchoring, Welding, Finishing, Consumables, Carriage and all overheads with all leads and lifts complete as per specification (without painting). Remarks: Cost for civil works to be taken from PWD (R) directorate separately.(Make- SAIL/TATA/JINDAL) . |
| 7 | i) Insert plate welded with J hook |
| 8 | ii) Seal beam |
| 9 | iii) Side seal seat/ Yoke Girder/Top seal Path |
| 10 | Supply and fabrication of new stainless steel plate/flat (AISI - 304) of suitable size on seal beam / roller track/ slide track/ side seal seats/ top seal seat by welding (SS) as per direction of the Engineer- in-charge including cost of Materials, Machineries, Manpower, Cutting, aligning, Welding, Finishing, Consumables, Carriage and all overheads with all leads and lifts complete as per specification. |
| 11 | Dismantling of following items of rope drum hoisting system for replacement by new one as mentioned below as per direction including cost of Materials, Machineries , Manpower, T & P and all overheads with all leads and lifts complete as per specification. |
| 12 | i) Rope Clamp |
| 13 | ii) Bush |
| 14 | iii) Rope |
| 15 | Supply & fitting fixing of round strand (steel core/fiber core) steel wire rope (ungalvanised, IWRC) of 6x36 construction of 1960 tensile designation as per IS-2266 (make: Usha Martin, Bharat Wire Ropes ltd or BIS approved makes), rope clamp with Dishakle and fitting fixing of said material with correct alignment and position inclusive of all cost of labour, T&P, scaffolding charges & all other incidental charges as necessary to complete the job in all respect upto the satisfaction of E.I.C. |
| 16 | i) 16 mm dia (steel core) |
| 17 | Cost for dismantling different types rubber seal from gate shutter as per direction of E.I.C. The cost includes cost of man power employed for dismantling, hire charges of tools & tackles, scaffolding and safety equipment etc. including carriage loading & unloading. |
| 18 | i) Gate shutter size up to 10 Sq.m |
| 19 | Cost for supplying and fitting fixing of Flat rubber seal (Make : Universal Moulders & Engineer/Popular Rubber Works (Pvt) Ltd/ S B Industries/Unique Polymer Works/equivalent approved make conforming to lS : 11855 -2011/Latest Revision) for different types of gate shutter as per direction of E.I.C. The cost includes cost of man power employed for fitting fixing, cost of rubber seal, hire charges of tools & tackles, scaffolding and safety equipments etc. including carriage loading & unloading but excluding supply of MS clamp/ flat plate, bolts, nuts and washer. |
| 20 | i) 65mm x 8 mm. |
| 21 | Supplying of M.S flat for clamping Rubber seal with hole as per direction of EIC. |
| 22 | Supplying of M.S bolts with nut for clamping Rubber seal as per direction of EIC. |
| 23 | Surface cleaning of metal surfaces by chemical cleaners and then by hand with emery paper, wire brush and power tool cleaners and removing dust and preparation of surface including cost of all materials, labour, machinery, scaffolding, etc., complete with initial lead for sand upto 1 km and all lifts. |
| 24 | Painting of embedded parts, all types of gates, stop logs and bar screen/ gratings etc. on prepared surfaces with one coat of inorganic zinc silicate primer (airless spray preferred)70+/ - 5 micron and two super coats with a total thickness of 300 microns (each 150+/- 5) of solvent less coal tar epoxy paint each coat 150 microns ( total 300 microns) including cost of all materials, labour, scaffolding etc., complete with all leads and all lifts.(Make- Berger/Asian paints/Shalimar). |
| 25 | Oiling greasing of the trunion and guide roller assembly of the barrage/dam gates and regulator gates of canal/rivers by cleaning, checking, greasing /lubricating etc. including all charges of man & materials which include refilling of grease and fixing of damaged oil seals & missing nut & bolts, scaffolding charges etc. to complete the job as per direction of EIC. (Mobil oil & Grease provided extra.) |
| 26 | Oiling greasing of hoisting gear boxes (for rope drum and chain hoist) of regulator gates of canal/rivers by cleaning, checking, greasing /lubricating the gears, Plummer blocks, bearings, manual drive etc. including all charges of man & materials which include oiling, greasing, refilling of gear oil excluding supply of gear oil and grease and fixing of damaged oil seals & missing nut & bolts etc. complete as per direction of EIC.( Gear oil & Grease provided extra.) |
| 27 | Scraping, cleaning of wire rope, rope drum, pulley and lubricating the wire rope with rope compound servo coat-140 or approved wire rope compound including setting the wire rope in proper alignment and position as necessary as per direction of EIC. The Cost includes cost of manpower employed, scaffolding charges, cost of kerosene, jute, wire brush, cloth, wire rope compound & all other incidental charges to complete the job in all respect. |
| 28 | i) 16 mm dia |
| 29 | Supply of Gear Oil as per direction of Engineer in charge.(Make- IOCL/BPCL/HPCL). |
| 30 | Supply of Grease as per direction of Engineer in charge. |
| 31 | Supply of Mobil Oil as per direction of Engineer in charge. |
| 32 | Supply, installation, testing and commissioning of following items for hoisting system and gear box as mentioned below as per direction including cost of Materials, Machineries , Manpower, Cutting, Machining, aligning, anchoring, Welding, Finishing, Consumables, Carriage and all overheads with all leads and lifts complete as per specification (without painting). |
| 33 | i) MS cover for central drive unit and rope drum unit |
| 34 | ii) Worm Reducer (Under driven/Over driven) Centre Distance 6\"(Make- New Allenberry) |
| 35 | iii) D-Shakle (forged MS) |
| 36 | iv) Rope Clamp(MS) |
| 37 | v) Bush(GM) |
| 38 | Supply fitting Fixing of ss ( ISI 304) bolts, nut & washer. |
| 39 | i) dia 10 mm to 20 mm, Length above 75mm upto 150 mm |
| 40 | Dismantling all types of plain cementconcreteworks, stackingserviceablematerials at site and removing rubbish as directed within a lead of 75m.above 150 mm. Thick. |
| 41 | Controlled Cement concrete with well graded stone chips (20 mm nominal size) excluding shuttering and reinforcement with complete design of concrete as per IS : 456 and relevant special publications, submission of job mix formula after preliminary mix design after testing of concrete cubes as per direction of Engineer-in charge. Consumption of cement will not be less than300 Kg of cement with Super plasticiser per cubic meter of controlled concrete but actual consumption will be determined on the basis of preliminary test and job mix foumula. In ground floor and foundation.[using concrete mixture] M 25 GradeWith local hard blackstone variety chips (crusher broken) |
| 42 | Cost of transportation for shifting the scrap materials to the khatra workshop including loading and unloading at both end etc to complete the job at site as per direction of E.I.C |
| 43 | Cost for repairing of radial gate shutter of canal/river including dismantling the damaged portion at lower part (skin plate, horizontal/ vertical girder/stiffener etc. as per IS : 2062 - 2011 /latest revision) not more than 25% of gate height from bottom by gas cutting and fitting, fixing and fabricated by welding as per direction including cost of Materials, Machineries , Manpower, Cutting, aligning, anchoring, Welding, Finishing, Consumables, Carriage and all overheads with all leads and lifts complete as per specification (without painting). |
| 44 | i) Width of Gate shutter size upto 4 meter |
