Chemicals and Fertilizers Government Departments Closing in 0 days TDR #48118488

Tender For Miscellaneous Works In Elevators Of The Np Plant, Fact Cd

Issued by Government Departments · ambalamedu, Kerala
Tender Value
Ref. Documents
Estimated cost
Bid Submission
21 Mar 2025
0 days left
EMD
5000
Bank guarantee accepted
Document Fee
Ref. Documents
Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
ambalamedu → Kerala
EMD Exemption
Available
Quantity
Not Available

Project Description

Tender For Miscellaneous Works In Elevators Of The Np Plant, Fact Cd => Limited; 1 Miscellaneous works in Elevators of the NP Plant, FACT CD 2 Replacement of damaged gear coupling of Product Elevator A in NP Plant, FACT CD:The scope of work involves organizing site arrangements and collecting the necessary chain blocks, tools, and tackles from the tool crib or store. Upon receiving clearance to commence,remove the coupling guards, disconnect the gear coupling spacer between the gearbox output shaft and the elevator sprocket shaft, and decouple the motor & gearbox. Loosen the foundation bolts of the gearbox & motor. Shift the gearbox & motor to enable the smooth removal of the coupling half.Remove the coupling halves attached to the gearbox and sprocket shaft assembly.Transport the coupling halves and spacer to the Mechanical Workshop, then bring the new components to the site and position them properly on the gearbox and the sprocket shaft assembly.Position the Gearbox and Motor.Check & correct the alignment of Sprocket-Gearbox and Gearbox-Motor units, fix the coupling spacer(gearbox and sprocket), Coupling(Gearbox-Motor), and fasten all the bolts.Reassemble coupling guards, followed by a trial run. After a successful trial, clear the site, return the chain blocks, tools, and tackles to the tool crib/store, and transport damaged or worn-out parts to the scrap yard or workshop area, as instructed by the Technician/Officer-in-Charge.Any fixture fabrication for removing/fixing/shifting of the equipments is under the scope of the contractor. If required, the bottom side sprocket assembly shall be lifted with the chain block.If delinking of chain is required, it may be carried out under the scope of Sl.No.2 of this WO. 3 Delinking and Linking of PE Chain Links and BucketsThe scope of work involves organizing site arrangements and collecting the necessary chain blocks, tools, and tackles from the tool crib or store. Upon receiving clearance to commence, top cover, boot covers, side covers, and necessary inspection doors shall be opened. The Back-stopper of the gearbox shall be removed, and suitably position the chain links and buckets by manual rotation of the elevator chain for delinking. The bottom side sprocket assembly shall be lifted with the chain block.The buckets, lock pins, and connecting pins of the links shall be removed to dismantle the chain. The contractor should refrain from using the gas-cutting torch to cut the connecting pins, bush, or sidebar. If any difficulties arise during the pin removal process, the contractor should follow the instructions of the Technician/Officer-in-Charge.After alignment process, the chain links, pins, and lock pins shall be fixed back in position.The dismantled/new buckets, side covers, bottom side sprocket assembly shall be fixed back properly.Release the chain blocks.Box-up top cover, boot covers, side covers and inspection doors. Fix the back-stopper of the gearbox and take the trial run.After a successful trial, clear the site, return the chain blocks, tools, and tackles to the tool crib/store, and transport damaged or worn-out parts to the scrap yard or workshop area, as instructed by the Technician/Officer-in-Charge. Flame cutting or heating is not allowed for de-linking the chain. 4 Disassembly & Reinstallation of RC Elevator A Motor, Gearbox, Head-end Sprocket Assembly for Base Plate Correction.The scope of work involves organizing site arrangements and collecting the necessary chain blocks, tools, and tackles from the tool crib or store. Upon receiving clearance to commence, top cover, boot covers, side covers, and necessary doors shall be opened. The Back-stopper of the gearbox shall be removed, and suitably position the chain links and buckets by manual rotation of the elevator chain for delinking. The bottom side sprocket assembly shall be lifted with the chain block.The buckets, lock pins, and connecting pins of the links shall be removed to dismantle the chain. The contractor should refrain from using the gas-cutting torch to cut the connecting pins, bush, or sidebar. If any difficulties arise during the pin removal process, the contractor should follow the instructions of the Technician/Officer-in-Charge. Loosen the foundation bolts of the motor, gearbox and sprocket assembly. Lift the motor, gearbox and sprocket assembly and place it outside the foundation area as per the instructions from the Technician/Officer-in-Charge.Assess the foundations of the sprocket assembly, gearbox, and motor. If necessary, stabilize or level the foundation to ensure the equipment is secure and level.Fix the equipments back in the position.Check & correct the alignment of Sprocket-Gearbox and Gearbox-Motor units, fix the coupling spacer(gearbox and sprocket), coupling (gearbox and motor) and fasten all the bolts.After alignment process, the chain links, pins, and lock pins shall be fixed back in position.The dismantled/new buckets, side covers, bottom side sprocket assembly shall be fixed back properly.Release the chain blocks.Box-up boot covers and inspection covers. Fix the back-stopper of the gearbox. Reassemble the top cover, coupling guards, followed by a trial run. After a successful trial, clear the site, return the chain blocks, tools, and tackles to the tool crib/store, and transport damaged or worn-out parts to the scrap yard or workshop area, as instructed by the Technician/Officer-in-Charge. Flame cutting or heating is not allowed for de-linking the chain.Any fixture fabrication for removing/fixing/shifting of the equipments is under the scope of the contractor.

BOQ

Name of Work: Miscellaneous works in Elevators of the NP Plant, FACT CD
Sl. No. Item Description
1Miscellaneous works in Elevators of the NP Plant, FACT CD
2Replacement of damaged gear coupling of Product Elevator A in NP Plant, FACT CD:The scope of work involves organizing site arrangements and collecting the necessary chain blocks, tools, and tackles from the tool crib or store. Upon receiving clearance to commence,remove the coupling guards, disconnect the gear coupling spacer between the gearbox output shaft and the elevator sprocket shaft, and decouple the motor & gearbox. Loosen the foundation bolts of the gearbox & motor. Shift the gearbox & motor to enable the smooth removal of the coupling half.Remove the coupling halves attached to the gearbox and sprocket shaft assembly.Transport the coupling halves and spacer to the Mechanical Workshop, then bring the new components to the site and position them properly on the gearbox and the sprocket shaft assembly.Position the Gearbox and Motor.Check & correct the alignment of Sprocket-Gearbox and Gearbox-Motor units, fix the coupling spacer(gearbox and sprocket), Coupling(Gearbox-Motor), and fasten all the bolts.Reassemble coupling guards, followed by a trial run. After a successful trial, clear the site, return the chain blocks, tools, and tackles to the tool crib/store, and transport damaged or worn-out parts to the scrap yard or workshop area, as instructed by the Technician/Officer-in-Charge.Any fixture fabrication for removing/fixing/shifting of the equipments is under the scope of the contractor. If required, the bottom side sprocket assembly shall be lifted with the chain block.If delinking of chain is required, it may be carried out under the scope of Sl.No.2 of this WO.
3Delinking and Linking of PE Chain Links and BucketsThe scope of work involves organizing site arrangements and collecting the necessary chain blocks, tools, and tackles from the tool crib or store. Upon receiving clearance to commence, top cover, boot covers, side covers, and necessary inspection doors shall be opened. The Back-stopper of the gearbox shall be removed, and suitably position the chain links and buckets by manual rotation of the elevator chain for delinking. The bottom side sprocket assembly shall be lifted with the chain block.The buckets, lock pins, and connecting pins of the links shall be removed to dismantle the chain. The contractor should refrain from using the gas-cutting torch to cut the connecting pins, bush, or sidebar. If any difficulties arise during the pin removal process, the contractor should follow the instructions of the Technician/Officer-in-Charge.After alignment process, the chain links, pins, and lock pins shall be fixed back in position.The dismantled/new buckets, side covers, bottom side sprocket assembly shall be fixed back properly.Release the chain blocks.Box-up top cover, boot covers, side covers and inspection doors. Fix the back-stopper of the gearbox and take the trial run.After a successful trial, clear the site, return the chain blocks, tools, and tackles to the tool crib/store, and transport damaged or worn-out parts to the scrap yard or workshop area, as instructed by the Technician/Officer-in-Charge. Flame cutting or heating is not allowed for de-linking the chain.
4Disassembly & Reinstallation of RC Elevator A Motor, Gearbox, Head-end Sprocket Assembly for Base Plate Correction.The scope of work involves organizing site arrangements and collecting the necessary chain blocks, tools, and tackles from the tool crib or store. Upon receiving clearance to commence, top cover, boot covers, side covers, and necessary doors shall be opened. The Back-stopper of the gearbox shall be removed, and suitably position the chain links and buckets by manual rotation of the elevator chain for delinking. The bottom side sprocket assembly shall be lifted with the chain block.The buckets, lock pins, and connecting pins of the links shall be removed to dismantle the chain. The contractor should refrain from using the gas-cutting torch to cut the connecting pins, bush, or sidebar. If any difficulties arise during the pin removal process, the contractor should follow the instructions of the Technician/Officer-in-Charge. Loosen the foundation bolts of the motor, gearbox and sprocket assembly. Lift the motor, gearbox and sprocket assembly and place it outside the foundation area as per the instructions from the Technician/Officer-in-Charge.Assess the foundations of the sprocket assembly, gearbox, and motor. If necessary, stabilize or level the foundation to ensure the equipment is secure and level.Fix the equipments back in the position.Check & correct the alignment of Sprocket-Gearbox and Gearbox-Motor units, fix the coupling spacer(gearbox and sprocket), coupling (gearbox and motor) and fasten all the bolts.After alignment process, the chain links, pins, and lock pins shall be fixed back in position.The dismantled/new buckets, side covers, bottom side sprocket assembly shall be fixed back properly.Release the chain blocks.Box-up boot covers and inspection covers. Fix the back-stopper of the gearbox. Reassemble the top cover, coupling guards, followed by a trial run. After a successful trial, clear the site, return the chain blocks, tools, and tackles to the tool crib/store, and transport damaged or worn-out parts to the scrap yard or workshop area, as instructed by the Technician/Officer-in-Charge. Flame cutting or heating is not allowed for de-linking the chain.Any fixture fabrication for removing/fixing/shifting of the equipments is under the scope of the contractor.

AI Tender Summary

OUR REF NO 48118488
AUTHORITY Government Departments
TENDER VALUE Ref. Documents
LAST DATE 21-03-2025
Authority
Authority Name Fertilisers And Chemicals Travancore Limited
Work Description Tender For Miscellaneous Works In Elevators Of The Np Plant, Fact Cd => Limited; 1 Miscellaneous works in Elevators of the NP Plant, FACT CD 2 Replacement of damaged gear coupling of Product Elevator A in NP Plant, FACT CD:The scope of work involves organizing site arrangements and collecting the necessary chain blocks, tools, and tackles from the tool crib or store. Upon receiving clearance to commence,remove the coupling guards, disconnect the gear coupling spacer between the gearbox output shaft and the elevator sprocket shaft, and decouple the motor & gearbox. Loosen the foundation bolts of the gearbox & motor. Shift the gearbox & motor to enable the smooth removal of the coupling half.Remove the coupling halves attached to the gearbox and sprocket shaft assembly.Transport the coupling halves and spacer to the Mechanical Workshop, then bring the new components to the site and position them properly on the gearbox and the sprocket shaft assembly.Position the Gearbox and Motor.Check & correct the alignment of Sprocket-Gearbox and Gearbox-Motor units, fix the coupling spacer(gearbox and sprocket), Coupling(Gearbox-Motor), and fasten all the bolts.Reassemble coupling guards, followed by a trial run. After a successful trial, clear the site, return the chain blocks, tools, and tackles to the tool crib/store, and transport damaged or worn-out parts to the scrap yard or workshop area, as instructed by the Technician/Officer-in-Charge.Any fixture fabrication for removing/fixing/shifting of the equipments is under the scope of the contractor. If required, the bottom side sprocket assembly shall be lifted with the chain block.If delinking of chain is required, it may be carried out under the scope of Sl.No.2 of this WO. 3 Delinking and Linking of PE Chain Links and BucketsThe scope of work involves organizing site arrangements and collecting the necessary chain blocks, tools, and tackles from the tool crib or store. Upon receiving clearance to commence, top cover, boot covers, side covers, and necessary inspection doors shall be opened. The Back-stopper of the gearbox shall be removed, and suitably position the chain links and buckets by manual rotation of the elevator chain for delinking. The bottom side sprocket assembly shall be lifted with the chain block.The buckets, lock pins, and connecting pins of the links shall be removed to dismantle the chain. The contractor should refrain from using the gas-cutting torch to cut the connecting pins, bush, or sidebar. If any difficulties arise during the pin removal process, the contractor should follow the instructions of the Technician/Officer-in-Charge.After alignment process, the chain links, pins, and lock pins shall be fixed back in position.The dismantled/new buckets, side covers, bottom side sprocket assembly shall be fixed back properly.Release the chain blocks.Box-up top cover, boot covers, side covers and inspection doors. Fix the back-stopper of the gearbox and take the trial run.After a successful trial, clear the site, return the chain blocks, tools, and tackles to the tool crib/store, and transport damaged or worn-out parts to the scrap yard or workshop area, as instructed by the Technician/Officer-in-Charge. Flame cutting or heating is not allowed for de-linking the chain. 4 Disassembly & Reinstallation of RC Elevator A Motor, Gearbox, Head-end Sprocket Assembly for Base Plate Correction.The scope of work involves organizing site arrangements and collecting the necessary chain blocks, tools, and tackles from the tool crib or store. Upon receiving clearance to commence, top cover, boot covers, side covers, and necessary doors shall be opened. The Back-stopper of the gearbox shall be removed, and suitably position the chain links and buckets by manual rotation of the elevator chain for delinking. The bottom side sprocket assembly shall be lifted with the chain block.The buckets, lock pins, and connecting pins of the links shall be removed to dismantle the chain. The contractor should refrain from using the gas-cutting torch to cut the connecting pins, bush, or sidebar. If any difficulties arise during the pin removal process, the contractor should follow the instructions of the Technician/Officer-in-Charge. Loosen the foundation bolts of the motor, gearbox and sprocket assembly. Lift the motor, gearbox and sprocket assembly and place it outside the foundation area as per the instructions from the Technician/Officer-in-Charge.Assess the foundations of the sprocket assembly, gearbox, and motor. If necessary, stabilize or level the foundation to ensure the equipment is secure and level.Fix the equipments back in the position.Check & correct the alignment of Sprocket-Gearbox and Gearbox-Motor units, fix the coupling spacer(gearbox and sprocket), coupling (gearbox and motor) and fasten all the bolts.After alignment process, the chain links, pins, and lock pins shall be fixed back in position.The dismantled/new buckets, side covers, bottom side sprocket assembly shall be fixed back properly.Release the chain blocks.Box-up boot covers and inspection covers. Fix the back-stopper of the gearbox. Reassemble the top cover, coupling guards, followed by a trial run. After a successful trial, clear the site, return the chain blocks, tools, and tackles to the tool crib/store, and transport damaged or worn-out parts to the scrap yard or workshop area, as instructed by the Technician/Officer-in-Charge. Flame cutting or heating is not allowed for de-linking the chain.Any fixture fabrication for removing/fixing/shifting of the equipments is under the scope of the contractor.
Basic Detail
Tender No 04096/2024-2025/E31119
Bidding Type Tender
Location
City ambalamedu
State Kerala
Key Dates
Publish Date 06 Mar 2025
Submission Date 21 Mar 2025
Open Date 22 Mar 2025
Finance
Tender Value Ref. Documents
Tender Fee Ref. Documents
EMD 5000
Exemption Available
Document List
02f1f6e1-37b9-4877-a1e8-43b851905af6.html
Compliance.pdf
BOQ_895776.xls
Tendernotice_1.pdf
SpecialConditions.pdf
Tenderdocuments.pdf

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Tender Timeline

Mar 06, 2025
11:30 IST

Tender Published

Tender notice published.

Completed
Mar 21, 2025
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Completed
Mar 22, 2025

Bid Opening Date

Technical bids will be opened and evaluated.

Completed

Tender Documents

Download All (ZIP) ↓
html

02f1f6e1-37b9-4877-a1e8-43b851905af6.html

pdf

Compliance.pdf

xls

BOQ_895776.xls

pdf

Tendernotice_1.pdf

pdf

SpecialConditions.pdf

pdf

Tenderdocuments.pdf

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