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| 1 | Supply Works |
| 2 | SITC of Radiator Cooled and Turbo charged Silent DG Set (As per latest CPCB emission norms) having specifications as per A, B, C, D, E, F,G,H & I A) 1500 RPM Diesel Engine conforming to BS:649/5514 of suitable BHP (up to 82.5 kVA 6 cylinder or Below required, 125 kVA & Above ratings 6 cylinder or above required ) capable of taking 10% over loading for one hour after 12 hours of continuous operation., Dry exhaust mainfold with Hospital grade silencer and catalytic convertor(isolated from main DG chamber), up to 3 M exhaust piping (with LRB insulation & Alum. cladding ) as required .B) AC Brush less SPDP Alternator conform to BS 5000 (part 99) or IS/IEC 60034-1. . Alternator shall be self regulated with standard Alternator Protection( Over voltage , over speed & under voltage, under speed warning & shutdown).Engine & Alternator mounted on a common base Frame & coupled through a flexible coupling or close coupledC) CPCB / ARAI approved Standard canopy with Weatherproof, powdercoated Accoustic enclosure for DG set for sound attenuation fabricated from 1.6 mm CRCA sheet steel (structure) with sidewall fabricated from 1.6 mm CRCA sheet & filled with glasswool (96Kg/m3) / Foam. as per IS8183 the doors of 28/40/50/85mm thick as perrating and fabricated from 1.6mm CRCA sheet packed with accoustic material, All doors/opening are sealed with neoprene /EPDNgaskets. The DG Set has Inbuilt / External in fuel tank to run 6 to 8 Hrs as per OEM standard, with protection and tripping of DG set against temperature of more than 50 degree centigrade.D) Electronic / Mechanical governor, Manual & electric Start ,Batteries with battry charger, Engine instruments panel,AVM pads All controls for operation of DG set are from outside the enclosure with DG control panel having Microprocessor based Genset monitoring like Running Hour, RPM, Low Lube Oil tripping & control system, Panel mounted MCCB/ACB of suitable rating, Ammeter, Voltmeter, PF meter, frequency meter, KWH meter,digital fuel display meter, Ind.lamps etc. mounted inside enclosure , visible and accessible from outside. The enclosure should be suitable for following capacity DG sets and alternator. Noise level shall be less than 75 dB at a distance of 1 Mtrs. duly certified by authorised agency etc. complete in all respect of following capacity : 65mm and not less then 50mm PU foam upto rating 250 KVA. (iii)Accoustic glass wool wall thickness should not be less then 100mm for rating above 250 KVA.F) First filling of the fuel tank shall be done by contractor and the prevailing fuel cost at that time shall be reimbursed to the contactor by department.G) Servicing Contract of DG Set from OEM\"s Authorised Service Dealer as per OEM guidelines during the DLP period shall be done by contractor including all consumables, actual charges shall be reimbursed to the contractor by End User Department.H) Manufacturer / OEM must have its authorized service dealer in Rajasthan. Which can provide service within 6 Hours of compalint registration.I) DG set will be offered for Inspection and Testing at Manufacturer\"s Works in presence of Departmental Engineers. All as per pre approved by Engineer in-charge. For additional technical parameters of products/ work , refer Annexure \"A\" attached with this BSR .E) (i) Accoustic glass wool wall thickness should not be less then 40mm and not less then 20mm PU foam upto rating 100 KVA. (ii).Accoustic glass wool wall thickness should not be less then |
| 3 | 62.5 KVA at 0.8 pf 415V 50Hz 3-ǿ |
| 4 | Providing, Fixing, Jointing, Testing & Commissioning of Medium duty MS B class pipes conforming to IS 3589 / 1239 part-I for DG Exhaust applications (beyond 1.5 Mtr. length) including cutting, welding etc & fittings like elbows,flanges, tapers, reducer, gaskets etc. fixing the pipe on the wall/ceiling with suitable clamps, hanger and nuts bolts . including the cost of thermal insulation with 50 mm thick layers of LRB rock wool as per IS : 8183-1993 (64 kg/m3 density) & 26 SWG aluminium sheet claddings etc complete as required complete in all respect. (Cost of Steel Structure for Exhaust pipe will be paid Extra). All as per pre approved by Engineer in-charge. For additional technical parameters of products/ work , refer Annexure \"A\" attached with this BSR .80 mm dia |
| 5 | Supply, installation and testing of metal flexible coupling (below) of following dia required for horizontal length more than 3 mtr.as per standard of guide line of D.G. set company complete in all respect. All as per pre approved by Engineer in-charge. For additional technical parameters of products/ work , refer Annexure \"A\" attached with this BSR .80 mm dia |
| 6 | Providing & Fixing of 240/415 V AC MCB with positive isolation of 10 kA breaking capacity (B/ C/D tripping characteristic as per type ofload and site requirement) 4 KV impulse withstand voltage, ISImarked IS 8828(1996) / conforming to IEC 60898-1 2002, IEC60947-2, low watt losses, trip free mechanisum , energy limiting ofclass 3 as per IEC, minimum phase termination capacity of35sq.mm. , conductor line load reversibility , IP 20 contact protectionand fitted in existing distribution board/sheets, minimum electricaloperation 20,000 upto 20 A rating and 10,000 upto 63 A, 5000 for 80A & above rating including making connections, testing etc. asrequired. OEM shall have submit NABL / CPRI / ERDA accrediatedlab type test reports & All as per pre approved by Engineer incharge. For additional technical parameters of product / work referAnnexure \"A\" attached with this BSRSingle pole MCB 6 A to 32 A rating |
| 7 | Providing & Laying P.V.C. / XLPE insulated & P.V.C. sheathed UnArrmoured Aluminium cable confirming to IS:1554 P-I / IS :7098 P -I of 1.1 KV with H4- Grade electrolytic aluminium conductorconfirming to IS 8130 of purity >99.6 %, Inner / outer sheathconfirming to IS:5831 in existing RCC / Hume / Stoneware / PVCpipe/ open duct/cable trench / Cable tray (with cable tie) includingtesting etc. as required of following size. OEM must have it\"s own inhouse NABL accrediated Laboratory for testing procedure as perIS:10810. For additional technical parameters of product / work referAnnexure \"A\" attached with this BSR 25.0 Sq. mm 3.5 core |
| 8 | SITC of IP-42 and general construction confirming to IS:8623 : 1993,wall/ free standing floor mounted dust and vermin proofcompartmentalised cubical panel as specifications and Otherparameters required as per point (a) ,(b), (c),(d), (e), (f), (g), (h) asbelow:-(a)Thickness of CRCA sheet shall be 2.0 mm, cable alleycompartments having concealed hinged type doors with key typelock with / without detachable extension type structure. Removable3 mm. thick sheet steel gland plates with appropriate size ofknockouts for cables shall be provided(b)complete panel shall undergo a process of degreasing, Waterrinsing, Activation, derusting, pickling in acid bath, phosphatising &shall be subjected to nine tank process and then Powder coated withapproved shade of minimum 70 microns on both side of panel. Thepanel having PE foam/ Neoprene rubber gasket of not less than3mm thickness ,required hardware , concealed hinged door with keytype locking arrangement for equipment/switchgear earthed with 2.5sq.mm braided copper wire.[c) Interconnection between bus bar and switchgears /cable shallbe rigidly supported and made out by flexible copper wires (up to 63amp ) and by solid bus bar (>63 amp ) . control wiring will be carriedout with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5sq.mm flexible copper wire only. All joints / interconnections ofcopper bus bar shall be dully tinned . Clearance between main busbar and risers / metal parts shall be at least 10 mm additional towidth of bus bar Bus bar is insulated by Heat Shrinkable sleeves .Earth and Neutral bus bar shall be half of the size of phase bus bar.( Cost of Bus bar / Flexible wire for Interconnection between Mainbusbar and Switchgear is to be Paid Extra )(d)Wiring between components within switchgear and Incoming /outgoing cable shall be done through the terminal block only. Directconnection shall not be permitted. Each terminal block shall be onepiece moulded, barrier type, 650 volt grade, complete with washers,heads, studs with two nuts and identification strips and shall haveadequate continuous current rating. For tap-offs, adjacent terminalswith shorting strips shall be used. 10% Spare terminal blocks shallbe provided. Wire identification on marking strip shall correspond tothe designation of the wiring diagrams. All wire terminals on theequipment shall also be marked with designation corresponding tothose of the wiring diagram.(e)All wiring shall be enclosed in plastic channels and neatlybunched and closed in metering chamber, Wiring between terminalsof various devices shall be ‘point to point’ (no wire splitting or teeconnections) with wires neatly trucked along the back of the panels,adequately supported to prevent sagging.(f)Floor mounted panel shall be mounted on Base frame of ISMCchannel size 100 x 50 x 5 mm ( to be paid Extra )(g) Tests: The insulation resistance (with 1000 V Megger) and Highvoltage Power frequency test (by applying a voltage of 2.5KV for oneminute) shall be measured between phases, between phase andneutral and between phase and earth. both before and after highvoltage power frequency test. The insulation resistance shall not beless than three megaohm. CT Secondary current injection test shallalso be carried out.(h) only outer surface area on all sides shall be measured & panel tobe fabricated only from CPRI approved fabricator only (CPRI Testcertificates to be submitted)All as per pre approved by Engineer incharge. For additional technical parameters of products/ work , referAnnexure \"A\" attached with this BSR . |
| 9 | Providing & Fixing of 240/415 V AC MCB with positive isolation of10 kA breaking capacity (B/ C/D tripping characteristic as per type ofload and site requirement) 4 KV impulse withstand voltage, ISImarked IS 8828(1996) / conforming to IEC 60898-1 2002, IEC60947-2, low watt losses, trip free mechanisum , energy limiting ofclass 3 as per IEC, minimum phase termination capacity of35sq.mm. , conductor line load reversibility , IP 20 contact protectionand fitted in existing distribution board/sheets, minimum electricaloperation 20,000 upto 20 A rating and 10,000 upto 63 A, 5000 for 80A & above rating including making connections, testing etc. asrequired. OEM shall have submit NABL / CPRI / ERDA accrediatedlab type test reports & All as per pre approved by Engineer incharge. For additional technical parameters of product / work referAnnexure \"A\" attached with this BSR Four pole MCB (With B/C curve tripping Characteristics) 40 A rating |
| 10 | Plate Earthing as per IS:3043 with Hot dipped G.I. Earth plate ofsize 600mm x 600mm x 6.0mm by embodying 3 to 4 mtr. below theground level with 20 mm dia. G.I. \"B\" class watering Pipe ,includingall accessories like nut, bolts, reducer, nipple, wire meshed funnel,and Heavy duty weather proof poly-propylene earth pit chamber withlockable Jam free lid suitable for safe working load 5000 Kg or moreof size Top Dia. 225 to 260 mm, Bottom Dia 300 to 350 mm. andHeight 250 to 300 mm. and embodying the pipe complete withalternate layers salt and coke/ charcoal, testing of earth resistancefor value of 5 ohms or less as required & must record by engineerin-charge during site visit and ensure to enter in measurmentbook.All as per pre approved by Engineer in-charge. For additionaltechnical parameters of products/ work , refer Annexure \"A\"attached with this BSR . |
| 11 | Supply and Fixing GI flat (25x6mm) Strip. Having width- 25mm,Thickness- 6mm, Material- Hot dipped Galvanized Iron, Coatingthickness- Avg. 70 microns. & Complied as per IEC 62561-2 GI stripholder of material- Dow moulded compound, at spacing of 0.5 Mtr.having height- 19mm, Slot Size- 25x6 mm Etc. as required.All as perpre approved by Engineer in-charge. For additional technicalparameters of products/ work , refer Annex ure \"A\" attached withthis BSR . |
| 12 | Earth work in excavation in foundation, trenches etc. including dressing of sides and ramming of bottoms, including getting out the excavated material, refilling after laying pipe/ foundation and disposal of surplus excavated material at a lead upto 50m suitable site as per direction of Engineer for following depths, below natural ground / Road top level.In all types soils/ saturated soil such as moorum, sand, sandy silt, clay, black cotton soil, kankar, etc.Depth upto 1.5 m |
| 13 | Providing and laying in position cement concrete of specified grade excluding the cost of centring and shuttering - All work upto plinth level : 1:4:8 (1 Cement : 4 fine/ coarse sand : 8 graded stone aggregate 40 mm nominal size). |
| 14 | Random rubble masonry with hard stone in foundation and plinth :Cement mortar 1:6 (1 cement : 6 coarse sand) |
| 15 | Brick work with bricks of class designation 75 in superstructure above plinth level upto two stories in all shapes and sizes in : Cement mortar 1:6 (1 cement : 6 |
| 16 | Providing and laying damp-proof course with cement concrete grade M-15 (1 : 2 : 4) mortar prepared with 1% solution of water-proof compound complete as per specification . including Providing /mixing of synthetic fibers compulsorily complying with IS 16481:2022 of 06 mm/12 mm length to be mixed @ 0.25% byweight of Cement i.e. 125 gms per 50 kg Cement up to 900 gms per cum of Concrete/ mortar. 50mm thick. |
| 17 | Cement plastering including T&P, scaffolding, material and complete labour, including cost of water, curing, racking of joints etc. with 12 mm cement plaster of mix : including Providing /mixing of synthetic fibers compulsorily complying with IS 16481:2022 of 06 mm/12 mm length to be mixed @ 0.25% by weight of Cement i.e. 125 gms per 50 kg Cement up to 900 gms per cum of Concrete/ mortar 1:4 (1 cement : 4 fine/ coarse sand) |
| 18 | Construction of embankment with approved material obtained from borrow pit with all lifts and leads, transporting to site, spreading, grading to required slope and compacting by vibratory roller 8-10 tonne to meet requirement of table 300-2 including cost of compensation for earth taken from private land complete as per MoRT&H specification clause 305. (Lead taken upto 5 km) |
