Tender For Supply And Installation Of Energy Efficient Submersible Pump Sets Panels Cables And Other Allied Works And Connections With Existing System With Two Year Defect Liability Period Under Phed Div Banswara Annual Rate Contract - 1 Providing & lowering in tubewell ISI marked GI Pipe B class as per IS:1239 or amended up to date threaded and double flanged (welded) on both ends and two number 25x3 mm flat welded on both ends between pipe & flange, rubber washer & nut bolts etc. complete in all respect 2 nominal bore of 32 mm 3 nominal bore of 50 mm 4 nominal bore of 65 mm 5 Supply & fixing of ISI marked three core PVC flat submersible cable as per IS 694 : 1990 or amended up to date and conductor as per class 5 of IS 8130 : 1980 including making connecting etc 6 3 core 4.0 Sq.mm 7 3 core 6 Sqmm 8 3 core 10 Sqmm 9 3 core 16 Sq mm 10 Supply & Installation of 3 phase ISi marked submersible motor pump set of five star rating by BEE and as per JS: 8034-2011 (pump) and IS 9283-2013 (motor) or amended up to date of approved make of following duty condition with required accessories including making connection suitable for tube well/DCB. The job includes lowering of motor pump, installation of complete fitting & accessories, jointing of electrical cables up to switch board, testing of submersible pump set and interconnection up to water mains, complete in all respect. 11 Up to 5.5 KW (7.5 HP) & head up to 120 mtr. 12 Up to 5.5 KW (7.5 HP) & head above 120 mtr 13 7.5 KW (1O HP) & head up to 120 mtr. 14 7.5 KW (10 HP) & head above 120 mtr. 15 9.3 KW (12.5 HP) & head up to 120 mtr 16 9.3 KW (12.5 HP) & head above 120 mt 17 11 KW (15 HP) & head up to 120 mtr. 18 11 KW (IS HP) & head above 120 mtr 19 13 KW (17.5 HP) & head up to 120 rntr. 20 13 KW (17.5 HP) & head above 120 mtr 21 15 KW (20 HP) and above, head up to 120 mtr 22 15 KW (20 HP) and above, head above 120 mtr. 23 Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type Non Return Valves (NRV)of approved make of following Pressure rating & dia complete, confirming to IS: 5312 (part -1)/ 2004 (amendedup to date) and of following specifications: Body, Cover & disc of Grey cast iron of IS:210/ FG200. Face to face dimensions as per IS 5312 (part -1):2004 , Flanges Drilled as per IS:1538. Epoxy(Non-Toxic & suitable for drinking water) applied on body, cover and disc inside and outside . Body seat ring of SS/CS Door face ring - EPDM/ Neoprene (food grade quality) ,Shaft ofSS- AISI- 410 ,Hinge Malleable cast iron / SS AISI 316 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, GasketEPDM/NBR,Nut-Bolt as per IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick. Suitablesupport structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge.Note: Rates are exclusive of tail piece/ dismantling joints and earth work. Class PN 1.0 24 100 mm dia 25 125 mm dia 26 150 mm dia 27 Supply and Fixing of electric control feeder panel comprising of suitable rating MCCB , fully automatic star-delta starter, over load relay,ampere meter with CTs, volt meter, phase preventer, suitable starting capacitors, phase indicators, lighting arrangement etc. complete suitable for three phase pump set. The panel should have space for energy meter ( supplied by DISCOM).All these equipments shall be housed by panel box made out from 18 gauge M.S. Sheet with powder coating. Panel should be ofminimum size 900 x 600 x 450 mm with Stand ( made of angle iron of size 35x35x5mm) duly bolted/screwed with enclosure box having 4 legs, each leg’s length 18 and double door including in built locking system.The legs should be embedded in M-15 cement concrete plat form. The size of CC platform should be equal or bigger than the base size of panel having height of at least 200 mm from ground level. The panel should have opening of suitable size in front of space for energy meter with glass for meter reading. The operation of panel should be suitable for on 440 Volt AC Supply. 28 Above 5 HP and up to 10 HP 29 Above 10 HP and up to 15 HP 30 Above 15 HP and up to 20 HP 31 Above 20 HP and up to 30 HP 32 Providing, installation, testing and commissioning of Centrifugal Monoblock pump set conforming to IS 9079 , 2 pole motor operating at synchronised speed of 3000 RPM with requisite MOC impeller, priming funnel, cock, suitable flanges at suction and delivery side. Pump shall have common shaft for pump and motor. Motor shall be suitable for working on 415 V ± 10%, 3 Ph, 50 Hz A.C. Supply. Motor shall be TEFC type and Pump set shall be suitable for working at various discharge and head requirements as per scope of work. Pump shall be erected onC.C. foundation / cross channels / RSJ frame block with suitable foundation bolts grouted in C.C. foundation block etc. complete in all respect as perspecification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions mentioned in TD. 33 Centrifugal Monoblock Pump set (Single Stage) 34 2.2 KW (3.0 HP) 35 3.7 KW (5.0 HP) 36 5.5 KW (7.5 HP) 37 7.5 KW (10 HP) 38 9.3 KW (12.5 HP) 39 11.0 KW (15 HP) 40 15.0 KW (20.0 HP) 41 18.5 KW (25.0 HP) 42 Centrifugal Monoblock Pump set (Double Stage) 43 3.7 KW (5.0 HP) 44 5.5 KW (7.5 HP) 45 7.5 KW (10.0 HP) 46 9.3 KW (12.5 HP) 47 11.0 KW (15.0 HP) 48 15.0 KW (20.0 HP) 49 Providing, installation, testing and commissioningof Submerged Centrifugal Pump sets with motor 4 pole synchronised speed of 1500 rpm ( water immersed, dry air filled, class F insulated TEWC motor integrally mounted on volute casing pump sets for drinking water ) 3 phase, +/- 3%, 415 volt +/- 10%, along with suitable foundation/ installation device and with 10 mtr cable, material of construction of impeller SS, casing (volute) CI, wearing ring SS, etc. completein all respect as perspecification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions mentioned in TD. 50 15 KW 51 18.5 KW 52 22 KW 53 30 KW 54 37 KW 55 45 KW 56 55 KW 57 75 KW 58 90 KW 59 110 KW 60 125 KW 61 132 KW 62 160 KW 63 180 KW 64 200 KW 65 Providing, installation, testing and commissioning of submersible Monoblock pump set conforming to IS 8034 and2 pole motor operating at synchronised speed of speed 3000 RPM, with water proof winding. Pump shall be suitable for various delivery head and discharge with stainless steel shaft. Motor suitable for working on 415 V ± 10%, 3 Ph, 50 Hz AC and with water lubricated bearing to accept entire hydraulic thrust. Supply, with cable guard, thrust carbon/fibre bearing to withstand entire hydraulic thrust. The pump set shall be suitable for direct coupling, with suitable suction strainer. Pump should have suitable discharge out let as per manufacturers design. Antithrust stream lined non return valve shall be provided with the pump and minimum 6 m submersible copper conductor cable in single / double run and 2 pairs of suitable size erection clamp 10 mm thick shall be provided with each pump etc. completein all respect as perspecification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions mentioned in TD. 66 2.2 KW (3.0 HP) 67 3.7 KW (5.0 HP) 68 5.5 KW (7.5 HP) 69 7.5 KW (10 HP) 70 9.3 KW (12.5 HP) 71 11.0 KW (15 HP) 72 15.0 KW (20.0 HP) 73 Supply & Fixing tube well cover of MS sheet 8mm thick at top & Smm thick I OOmm wide shroud around the edge so as to form a cap on the top end of casing pipe with GI Nipple 45cm long & two GI flanges at both end in 80mm sizes passing through a hole in the centre of MS sheet. A 25mm socket with end plug shall also be welded over top plate (as per drawillg enclosed). A GI nipple having outside thread of size 1/2 (for installation pressure gauge) shall tie provided & welded with 80mm GI nipple near top plate nipple shall be provided with end plug. 74 125 mm dia 75 150 mm dia 76 200 mm dia 77 250 mm dia 78 Providing & Fixing pump safety cage as per specifications or as directedby engineer incharge 79 Providing & Fixing of double flanged, Cl body, ISi marked NR V of approved make of following sizes 80 65 mm dia 81 80 mm dia 82 Providing,lowering, aligning,fixingin positionin pipeline,CID/FSluicevalvesstraight and pocket less body passage of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200Stem - SS 304 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS, Face to face dimensions as per IS 14846/2000 (amended up to date) ,Epoxy ( Non-Toxic- suitable for drinking water) applied inside and outside,Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steelInsertion rubber of black EPDM 6mm thick . Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.Manually Operated CI Sluice valve of Class PN-1.0 83 80 MM 84 100 MM 85 125 MM 86 150 MM 87 200 MM 88 250 MM 89 300 MM 90 Providing supplying , Lowering & laying in standard lengths HDPE PE -80 PN-6 Pipes conforming to IS-4984:1995 with necessary jointing material like mechanical connectors, i.e thread/ insert joint/ oquick release coupler joint/ compression fitting joint or flanged joint and specials jointing pipe by butt fusion welding method,includingall taxes [ Central and local ], transportation and freight charges,inspection charges, loading/ unloading charges, stacking the same in closedshade duly protecting from sunrays and rains, includingcostof labourandmaterial, specials [ Tee, bend etc.] satisfactory, hydraulic testing etc. complate as per tachnical specifications and direction of engineer-in- charge. [excluding earth work] supply up to90mm dia. coil & above 90 mm dia straight leanth in 6 m.]NOTE : Providing and fixing of al requisite specials as per drawing, design and layout are inclusive in RM messurement ofthe item and shall not be paid separatelyin following nominal diameter. 91 90 mm dia 92 110 mm dia 93 Fabrication & Fixing M.S.Stand of specified class of angle iron L-shaped of 50 mm size with four legs grouted by 300*300*300 mm CC Block M-15 in the ground and all legs tied up with each other through same size of angle iron along with cross bars to support the bottom of 1000 Ltr./ 2000 Ltr. PVC tank complete in all respect. 94 Supply & fixing MS clamp set of 50 x 6 mm flat from iron with nuts and bolts etc for holding the riser pipe assembly of submersible pump sets 95 Providing, lowering, aligning, fixing in position in pipe line at work site, DI D/F Resilient seated (soft seated) Sluice Valves (Gate Valves) , Vacuum tight(bubble tight), straight and pocket less body passage of approved make of following class & dia complete confirming to BS-EN-1171/ AWWA C-509 and of following specifications: Body & bonnet of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865 or equivalent grade as per IS :3896-part2-1985 and subsequent revisions, Wedge of same material as body & shall vulcanisedrubber lined with EPDM (food grade quality) and seals of NBR Face to face dimensions as per BS 5163-89/ IS 14846/2000 (amended up to date) /Din 3202 F4, Stem/ spindle of SS (AISI 316 or equivalent) Electrostatic epoxy powder(EP-P)/ Fusion bond epoxy ( Non-Toxic- suitable for drinking water) coated with minimum thickness of 250 microns inside and outside, Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367(Galvanised steel) Insertion rubber of black EPDM 6mm thick. Suitablesupport structure as per directions of EIC, Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.Manually Operated Resilient Seated Sluice Valves of Class PN 1.6 96 80 mm dia 97 100 mm dia 98 125 mm dia 99 150 mm dia 100 200 mm dia 101 250 mm dia 102 300 mm dia 103 350 mm dia 104 400 mm dia 105 Supply&FixingXLPEinsulated/P.V.C.sheathedcableof1.1KVgradewith aluminium conductor Armoured of IS:7098-I/1554-1 approved makein ground asperIS:1255includingexcavationof30cmx75cmsizetrench,25cmthick underlayer ofsand, second Class bricks covering, refilling earth, compaction of earth, making necessary connection, testing etc. as required of size. 106 10.0 Sq.mm, 4 core 107 16.0 Sq.mm, 4 core 108 25.0 Sq.mm, 3.5 core 109 35.0 Sq.mm, 3.5 core 110 Plate Earthingas per IS:3043 with G.I. Earth plate ofsize 600mmx 600mmx 6.0mm by embodying3 to 4 mtr. below the ground level with 20 mm dia. G.I. B class watering Pipe including all accessories like nut, bolts, reducer ,nipple, wire meshed funnel, and C.C.finished chamber covered with hinged type with locking arrangement C.I. Cover,C.I. Frame of size 300mm x 300mm complete withalternatelayersofsaltandcoke/charcoal,testingofearthresistanceas required. 111 Supplying&Installing100mmdiametersealeddiaphragmbourdontype pressuregaugeofrange0to10kg. includingalljointingmaterialasper specification with safety cover. 112 Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and disposal of surplus excavated soil as directed within a lead of 50 Mtr. including required all safety provisions etc.: 113 All kinds of soil 114 Ordinary rock 115 Hard rock (requiring blasting) 116 Hard rock(blasting prohibited)
