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| 1 | Excavation in trenches in SOFT/LOOSE soil not exceeding 1.50 metre wide and not exceeding 1.50 metre in depth; for foundation, taking out/ laying pipe line, cable etc. and getting out complete, all as specified. |
| 2 | Returning filling in including spreading, levelling, watering and well ramming in layers notexceeding 25cm thick complete all as specified. |
| 3 | Removal of excavated surplus spoil to a distance n. exc. 50m and depositing where directed at level not exceeding 1.5 m above the starting point complete all as specified. |
| 4 | Sand cushioning ( local dry river sand) for under ground cable 23cm thick (one layer of 8cm thickness before laying the cable and other layer of 15cm thickness after laying the cable) all as specified.NOTE:- Punned down thickness (over all 18cm) shall be considered for measurement and payment.) |
| 5 | Brick protection with pulverized fuel ash lime brickslaid flat across the route of underground cable all as specified. |
| 6 | Cutting the existing road / PCC surface straight by manual, depth and width not less than 1 metre below ground level for passing of underground cable and filling back with excavated soil upto 75% road portion and 25% shall be made with cement concrete type B-1 using 20 mm graded aggregates stone complete all as specified. |
| 7 | Light grade GI tubes, for cable protection at road crossing/ drain/ floor on poles and tubing sealed at both ends after laying the cables with necessary clamps, including taking down existing tube, complete as following size:- |
| 8 | 25 mm |
| 9 | 40 mm |
| 10 | 50 mm |
| 11 | Supplying, laying, jointing and testing XLPE insulated and PVC sheathed heavy duty multi stranded armoured and PVC sheathed LT cable, 1100 volts grade with aluminium conductor laid in trenches/ ducts/ along poles/through pipes including taking down existing cable complete all as specified, of followingdescription: - |
| 12 | 35 Sq.mm 3.5 core |
| 13 | 50 Sq.mm 3.5 core |
| 14 | 70 Sq.mm 3.5 core |
| 15 | 95 Sq.mm 3.5 core |
| 16 | NOTE:- Excavation and earth work, brick protection and sand cushning will be measured & paid separatly under respective item of BoQ) |
| 17 | Cable joining kit (heat shrinkable) suitable for 1100 V (Earthed) grade Aerial Bunched Cable straight through, complete with jointing material and accessories suitable for 95 Sq. mm, 3.5 core / 4 core aerial bunch armoured aluminium conductor cable, complete all as specified. |
| 18 | Aluminium cable lugs of following sizes, IN REPLACEMENT, complete. |
| 19 | 16 to 25 Sqmm. |
| 20 | 35 to 50 Sqmm. |
| 21 | 70 to 95 Sqmm. |
| 22 | 120 to 150 Sqmm. |
| 23 | 185 to 240 Sqmm. |
| 24 | Insulation piercing connector of any size including shear head bolt for AB cable, complete. |
| 25 | Insulated LT Aerial bunched cable bare messenger, 1100 volts grade on existing poles and fixing on MS channels including insulation piercing connector, suspension clamp & dead end clamps for starting & end poles for laying AB cable, including taking down existing cable & ACSR, complete. |
| 26 | 95 sqmm, 4 Core + 1 x 70 sqmm . |
| 27 | 70 sqmm, 4 Core + 1 x 50 sqmm |
| 28 | Attending the breakdown of any capacity / make DG Sets, AMF Panels by Technician & helper for checking all components and rectify the fault, give report to concern JE, complete.Note :- Spare Parts for rectify the fault is measured and paid seperately. |
| 29 | Automatic voltage regulator (AVR) OEM approved upto 125 KVA DG set, IN REPLACEMENT, including all spares, testing all as specified and directed by Engg-in-Charge. |
| 30 | Dismantling exhaust pipe of DG sets by unscrewing nuts bolts and taking down the pipe with muffler, removing the burnt out asbestos rope and replaced with new asbestos rope, wrapping with new aluminium metal cladding with glass wool including cleaning the silencer, welding works if required, painting and fixing the same in its original position, complete as following capacity:. |
| 31 | Upto 50 KVA. |
| 32 | 62.5 to 200 KVA. |
| 33 | Disconnecting the oil cooler of capacity upto 200 KVA DG set of any make/ model from the existing locations duly removing of all mechanical connections and taking down the same for complete servicing, opening the parts and cleaning thoroughly by using suitable cleaning material and acid, reassembling and refixing in its original position, testing and commissioning complete. |
| 34 | Air cleaning element inner and outer with necessary ‘O’ rings for the DG sets, IN REPLACEMENT , OEM recommended of following capacity:- |
| 35 | Upto 62.5 KVA. |
| 36 | 62.5 to 200 KVA. |
| 37 | Disconnecting all the incoming and outgoing rubber hoses and draining out water from the choked radiator assembly of the existing make, model and various capacities of DG sets and taking down the radiator assembly by unscrewing all mechanical / electrical connections from the existing mounting, transporting the same to civil workshop for carrying out servicing, opening the top and bottom covers ofradiator assembly, cleaning thoroughly the chocked pipe of the radiator by using chemical detergent, lime caustic soda, cotton etc., cleaning of all the deposited sediments in the pipes / tubes including arresting of leakage by means of soldering, brazing and transporting back to site and refixing the same in its original position with suitable size of nuts, bolts and washers and Anti vibrating mounting(AVM) pads as required as per OEM recomendation etc., for the following DG sets, complete. |
| 38 | Upto 62.5 KVA. |
| 39 | 62.5 to 200 KVA. |
| 40 | Battery cable leads of copper conductor with brass lugs terminal, for the 12V, 150/180 AH batteries to self starter as existing size and length, IN REPLACEMENT, complete. |
| 41 | V\" belts for the DG sets as perexisting size and model, IN REPLACEMENT, complete following capacity:- |
| 42 | Upto 62.5 KVA. |
| 43 | 62.5 to 200 KVA. |
| 44 | Fan belts for the following capacity DG sets as perexisting size and model, IN REPLACEMENT, complete. |
| 45 | Upto 62.5 KVA. |
| 46 | 62.5 to 200 KVA. |
| 47 | Dynamo belts for the following capacity DG sets as perexisting size and model, IN REPLACEMENT, complete. |
| 48 | Upto 62.5 KVA. |
| 49 | 62.5 to 200 KVA. |
| 50 | Disconnecting & Removing DC wiring of DG set of any type / any make / any model / any capacity and rewiring the same with suitable new copper wire of existing guage wire by providing flexible pipe including making all electrical connections as per OEM recomendation for satisfactory completion of job & checking of electrical/electronic spares working condtion and testing etc., complete.Note: (i) The rate quoted deemed to be inclusive of new copper wire cost in the unit rate. |
| 51 | Supply only following spare parts for any type / make of DG sets, as and when required for capacity upto 200 KVA, complete. |
| 52 | Starting/Ignition - key/button. |
| 53 | Frequency Meter. |
| 54 | S.D Valve assembly. |
| 55 | Oil safety control. |
| 56 | Water safety control. |
| 57 | Water separator bowl. |
| 58 | Hour Meter. |
| 59 | Radiator Metal Pipes. |
| 60 | Supply only new Engine Oil of following type for toping up upto the required level, complete.Make :- CASTROL / INDIAN OIL / SERVO. |
| 61 | 20W / 40. |
| 62 | 15W / 40. |
| 63 | Line Voltage Monitors (LVMS), IN REPLACEMENT of existing make to DG set capacity up to 200 KVA, listed parameters including testing, complete. |
| 64 | Engine oil control pressure switch, IN REPLACEMENT, suitable for up to 200 KVADG set, complete. |
| 65 | Disconnecting & Removing AC / DCwiring from AMF panel of DG set of any type / any make / any model / any capacity and rewiring the same with suitable new copper wire of existing guage wire by providing flexible pipe including making all electrical connections as per OEM recomendation for satisfactory completion of job , IN REPLACEMENT of electrical / electronic spares and testingetc., complete.Note:(i) The rate quoted deemed to be inclusive of new copper wire cost in the unit rate.(ii) Electrical / Electronic spares shall be measured & paid separately under relevant items. |
| 66 | Supply only following spare parts as per OEM, :- |
| 67 | Push buttons. |
| 68 | AMF Panel Hooter. |
| 69 | Earth fault relay. |
| 70 | Auxilary relays 12 V / 6 Amps. |
| 71 | Power Contactor 4 pole, 02 NO+NC, 63 Amps. |
| 72 | Single phase preventer. |
| 73 | Booster Relay 24 Volts / 10 Amp. |
| 74 | Battery charger 12 V /10 Amp panel mounting type. |
| 75 | Removing the defective Charging dynamo any make, model, any capacity and opening it by removing all nuts and bolts, cleaning with necessary cleaning agent and overhauling lubricating of the rewinding the damaged winding of field coils with super enameled copper wire suitable tosame existing size / guage & reconnecting the same, refixing back, in original position including making all necessary electrical / mechanical connections,testing and commissioning, of following capacity complete. |
| 76 | 12 Volt DC. |
| 77 | 24 Volt DC. |
| 78 | Spares for water manifold and Radiator,for upto 200 KVA DG set for the following :- |
| 79 | Radiator rubber hoses. |
| 80 | Clamp for hump hose. |
| 81 | Hose clamps. |
| 82 | Hump hose. |
| 83 | Inhibitor corrosion (coolant additive concentrate) required for top up, IN REPLACEMENT, complete all specified. (TVS Make). |
| 84 | Distilled water suitable for lead acid batteries of 12 volts, IN REPLACEMENT, complete all specified. |
| 85 | Battery brass terminaland jelly, IN REPLACEMENT, complete all specified. |
| 86 | Disconnecting all connection for DG Set capacity up to 62.5 KVA, removing the PT pump from engine and transporting to OEM authorised service center and Calibration of PT pump for maximum efficiency by OEM Authorised Service center & Replacement of PT Pump kit, gear gasket, etc. in its original position by making all necessary connections, complete. |
| 87 | Removing the engine, transport to an authorized service centre for service, calibration and to adjust by replacing the following worn-out spares with new appropriate make minor spares, bringing and fixing to the engine and tune up for maximum efficiency, complete all as specified and as directed for DG set of capacity up to 62.5 KVA, following items, complete. |
| 88 | Fuel injection pump. |
| 89 | Orifice. |
| 90 | Barrel and Plunger. |
| 91 | FIP Bearing. |
| 92 | Lifting the Generator Set upto 125 KVA after dissconnecting cable, Shifting from existing to other place within 400 meter sourrounding area on other foundation with all necessary arrangement of Cable Connections, Testing and commissioning, complete.Notes :- All items & Manpower including Crane for lifting up and placing again on new foundation is included in quoted rates. |
| 93 | Disconnect the Radiator and kept aside safely and taking down the old unservicebale water pump from the existing engine of DG Set any make/model, capcity upto 200 KVA supply and fixing of new water pump & kit, reassembling the same and refixing the pump to the engine of DG Set, refixing Radiator and testing, including making all Electrical/mechanical connections, commissioning as per OEM recommendation complete all as directed by Engr-in-Charge. |
| 94 | Calibration of water pump complete, overhauling, replacing of gaskets, nuts, washers etc and reassembling the same and refixing the pump to the engine and testing including taking down the old unserviceable water pump of any capacity 10 KVA to 62.5 KVA of DG Set from the engine and taking it out side work to workshop, complete all as specified and directed. |
| 95 | Turbo Charger Assembly duly disconnecting the mechanical and electrical connections from DG Set, opening and thoroughly checking to carry out repairs to the Turbo Charger Kit and spares as required at site, reassembling and refixing the turbo charger assembly to its original position and reconnecting the same for the capacity above 5 KVA and up to 62.5 KVA including testing, complete. |
| 96 | Door hinges suitable for existing DG set, IN REPLACEMENT, complete. |
| 97 | MCB, 3 Pole, 32-63 Amps, C-curve,10 kA, 50 Hz, 440 V in existing panel including necessary wiring & misc accessroies, IN REPLACEMENT,complete. |
| 98 | LT Feeder Pillar box, outdoor type, factory made, CPRI approved made out of 3.15 mm thick CRCA sheet of size 1M x .75M x .35M with projected Globe roof for rain water protection Dust and Vermin Proof, double door with both side opeining including Neoprene Rubber Gasket, suitable for 440 Volt 3 Phase 4 Wire System, including Danger Plate, Earthing Strip Point and Ventilation Louvers at Rear Side, Bottom detachable Glant Pate complete with suitable size Zinc Chromioum Plated Nuts, Bolts and Washers etc and embedded with 50 x 50 x 6mm Mild Steel Angle Iron Frame and 600 mm above the Normal Ground Level complete with internal connection with suitable size of cable, cable lugs and cable glands PCC Foundation in Cement Concrete 1:3:6 (20mm Graded Stone Aggregate) and including installation, commissioning & testing, IN REPLACEMENT, comprising the following components/acessories: -(a) Aluminium bus bar of 200 Amp capacity, 04 No, supported with suitable size of heavy duty porcelin stand lock with suitable size of brass nut, bolts and washer with heat shrinkable PVC sleeving, The bar shall be colour coded (Red, Yellow and Blue) for three phases and black for neutral.(b) MCCB 4 pole, 415 volt, 100 Amp, 16 kA -01 No. INCOMMING |
| 99 | MCCB box, factory made powder coated suitable for fixing at wall including set of clamps with & includingMCCB 63 Amp, 16 kA, 415 volts AC supply, 50 Hz, 4 pole with over load and short circuit protection, adjustable thermal & adjustable magnetic release type, IN REPLACEMENT, complete all as specified. |
| 100 | MCCB box, factory made powder coated suitable for fixing at wall including set of clamps with & includingMCCB 100 Amp, 16 kA, 415 volts AC supply, 50 Hz, 4 pole with over load and short circuit protection, adjustable thermal & adjustable magnetic release type, IN REPLACEMENT, complete all as specified. |
| 101 | Busbar chamber, wall mounted IP -31, made out of 1.6 mmthick CRCA sheet epoxy powder coated single layer operational voltage 440 Volt, Short circuit current capacity 25 KA for 1 Secondincluding necessary cable connections of following capacity,IN REPLACEMENT, complete.Note: Quoted rates inclusive of necessary fixing arrangement and cable connections , cable glands as required for proper fixing / functioning of Bus Bar Chamber. |
| 102 | 100 Amp, 4 Way, 4 Pole. |
| 103 | 200 Amp, 4 Way, 4 pole. |
