Tender For Arc For Pandf Of New Street Light And High Mast Light In Bhiwadi Under Bida; 1 Supplying and drawing FR PVC insulated & unsheathed flexible copper conductor as per PWD specification for electrical Works with ISI marked (IS:694) and as per IS 8130 : 2013 of 1.1 kV grade . Wire should be made from99.90 % purity copper, class 5 stranding in acc. to IS:8130/IEC 60228 forlower watt loss , oxygen free for less chances of oxidization, insulation PVC type A/C/D , flame retardant as per IS 10810-53, better amperage rating as per IS:3961 part 5,in existingsurface or recessed PVC/ MS conduit/casing capping making connections with Copper Lugs of suitable size, Ferrules,testing etc. as required. OEM Must have its own in house NABL lab setup for all testing facilities for wires. For additional technical parameters of product / work refer Annexure A attached with this BSR. 2 x 1.5 sq.mm 2 Supply & drawing Wiring for sub mains ISI marked (IS:694) 1100 Volts grade PVC insulated flat twin core sheathed solid aluminium conductor with 10 SWG G.I. Support wire duly clipped etc. as required. For additional technical parameters of product / work refer Annexure A attached with this BSR6.0 sq.mm 3 P & F paper phenolic resin bondedlaminates confirming to IS : 2036 -1995 for boxes/ frames including making holes for switches etc, with brass screws, washers/ zinc platednut and bolts as required. For additional technical parameters of product / work refer Annexure A attached with this BSR. 9.0 mm thick 4 P & F in position frame made out of M.S. angle (riveted or welded) finished with two coats of red oxide and two coats enamel paint including cutting, welding, holes etc.of following sizes as required.For additional technical parameters of product / work refer Annexure A attached with this BSR. 40mm x 40mm x 5mm 5 Providing & Fixing of 240/415 V AC MCB with positive isolation of 10 kA breaking capacity (B/ C/D tripping characteristic as per type of load andsite requirement) 4 KV impulse withstand voltage, ISI marked IS 8828(1996) / conforming to IEC 60898-1 2002, IEC 60947-2, low watt losses, trip free mechanisum , energy limiting ofclass 3 as per IEC,minimum phase termination capacity of 35sq.mm. , conductor line load reversibility , IP 20 contact protection and fitted inexisting distribution board/sheets, minimum electrical operation 20,000 upto 20 A rating and 10,000 upto 63 A, 5000 for 80 A & above ratingincluding making connections, testing etc. as required. OEM shall have submitNABL / CPRI / ERDA accrediated lab type test reports& All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure A attached with this BSR 6 Single pole MCB (With B/C curve tripping Characteristics)6 A to 32 A rating 7 Four pole MCB (With B/C curve tripping Characteristics) 80 A rating 8 SITC of IP-42 and general construction confirming to IS:8623 : 1993, wall/ free standing floor mounted dust and vermin proof compartmentalisedcubical panel as specifications andOther parameters requiredas per point (a) ,(b), (c),(d), (e), (f), (g), (h) as below:-(a)Thickness of CRCA sheet shallbe 2.0 mm,cable alley compartments having concealed hinged type doors with key type lock with / withoutdetachable extension type structure. Removable 3 mm. thick sheet steel gland plates with appropriate size of knockouts for cables shall be provided.(b)complete panel shall undergo a process of degreasing, Water rinsing, Activation, derusting,pickling in acid bath, phosphatising & shall be subjected to nine tank process and then Powder coated with approved shade of minimum 70 microns on both side of panel.The panel having PE foam/ Neoprene rubber gasket of not less than 3mm thickness ,required hardware , concealed hinged door with key type locking arrangement for equipment/switchgear earthed with 2.5 sq.mm braided copper wire.[c)Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 63 amp ) and by solid bus bar(>63 amp ) . control wiring will be carried out with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5 sq.mm flexible copper wire only.All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar. ( Cost of Bus bar/ Flexible wire for Interconnection between Main busbar and Switchgearis to be Paid Extra )(d)Wiring between components within switchgear and Incoming / outgoing cableshall be done through the terminal block only. Direct connection shall not be permitted. Each terminal block shall be one piece moulded, barrier type, 650 volt grade, complete with washers, heads, studs with two nuts and identification strips and shall have adequate continuous current rating. For tap-offs, adjacent terminals with shorting strips shall be used. 10% Spare terminal blocks shall be provided. Wire identification on marking strip shall correspond to the designation of the wiring diagrams. All wire terminals on the equipment shall also be marked with designation corresponding to those of the wiring diagram. (e)All wiring shall be enclosed in plastic channels and neatly bunched and closed in metering chamber, Wiring between terminals of various devices shall be ‘point to point’ (no wire splitting or tee connections) with wires neatly trucked along the back of the panels, adequately supported to prevent sagging.(f)Floor mounted panel shall be mounted on Base frame of ISMCchannel size 100 x 50 x 5 mm( to be paid Extra )(g) Tests: The insulation resistance (with 1000 V Megger) and High voltage Power frequency test (by applying a voltage of 2.5KV for one minute) shall be measured between phases, between phase and neutral and between phase and earth. both before and after high voltage power frequency test. The insulation resistance shall not be less than three megaohm. CT Secondary current injection test shall also be carried out.(h) only outer surface area on all sides shall be measured & panel to be fabricated only from CPRI approved fabricator only (CPRI Test certificates to be submitted)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 9 Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulatorwith standard short circuit withstand capacity, high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . Electrolytic grade Aluminium bus bar 6010 grade 10 Providing & Fixing of IS: 13875 & IEC :61326 confirming LED Digital type(up to 500) V range Volt meter / Direct- Ammeter /CT oertated ammeter/ Frequency meter / KWH meter / Multi Function Meter / Power analyzer of class 1 accuracyas per IS : 1248 of size 96mm x 96 mm including making connection by PVC insulated copper conductor with PVC sleeves / channel etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 11 Three phase Ammeterwith Inbuilt Selector Switch 12 Three phase Voltmeter with Inbuilt Selector Switch 13 Providing & Fixing of110/220 V, unibody LED Indicatinglamp IEC 60947with integral circuit, IP 65 above panel &IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min.29 mm, contact material phospher bronze for Led, PCB contacts shall be ofbrass (tin plated), impulsedielectric tested for 2.5 KV, Rated insulation resistance shall be 100 M ohm at 500VDCincluding connection etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . Red/yellow/Green colour 14 Providing & Fixing ofAC operated heavy duty 230 /440 Volt power contactor as per PWD specification for electrical Works, ISI marked IS/IEC 60947-4-1 : 2000 having provision of mechanical interlocking, auxilary contacts, Din rail mounting type including making connections, testing etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 4 pole Power contactorswith following AC 1 Rating 15 40 Amp 16 63 Amp 17 Providing & Fixing of mechanical / digital time switch having following day / week programme and minimum 100 hours reserve and AC1 rating of 16-20 amperes including making connection, programming conforming to IEC 60730-1 and 60730-2-7 etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . One day & week reserve (digital type ) 18 Providing & Laying P.V.C. / XLPE insulated & P.V.C. sheathed ArrmouredAluminiumcable confirming to IS:1554 P-I / IS :7098 P - I of 1.1 KV withH4- Grade electrolyticaluminium conductor confirming to IS 8130 of purity >99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) includingtesting etc. as required of following size. OEM must have its own in house NABL accrediated Laboratory for testing procedure as per IS:10810.For additional technical parameters of product / work refer Annexure A attached with this BSR 19 10.0 Sq. mm 2 core 20 16.0 Sq. mm 4 core 21 50.0 Sq. mm 3.5 core 22 Add extrain item no. 11.1 to 11.4 for Laying Charges for cable through Manual Boggi by making pit at regular interval and repairing the pit after laying of cable with PCC/ Bitumin as required. 23 Supplying and makingend termination with heavy aluminiumlugs ( Pin / ring type )confirming to IS 8309 -1993 & IS 8337-1976 duly crimped with crimping tool, PVC tape etc of following size.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 24 10.0 Sq.mm 25 25.0 Sq.mm 26 50.0 Sq.mm 27 P / L of Double wall corrugated HDPE pipe confirming to IS : 16205 P-24, Stiffness Class750 N,Externally corrugated and having smooth surface insidewith HDPE Coupler, Elbow, Teeat required Depth below the ground for laying cable of followingNominal Outer dia.MFR Test reportfrom NABL accrediated is to be submitted.(Excavation of Earth& Back filling with compaction is to be Paid Extra)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 63mm 28 labour charges for Excavating trenches of required width for pipes dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and disposal of surplus excavated soil as directed within a lead of 50 Mtr.: All kind of Soils 29 Supply & Laying following size earth stripin horizontal or vertical run in surface by means of Earth strip DMC Insulatorincluding riveting/ soldering/ welding, Jointing shall be done by overlapping and with 2 set of Brass (for Cu strip) / GI (for GI Strip) nut bolt & spring washer spaced at 50cm making connection etc. as required.All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR .25mm x 6mm G.I. ( Hot Dipped) Strip 30 Supply & Laying following size earth wire in horizontal or vertical run in ground/surface/recess including riveting, soldering, saddles,making connection with GI/Cu purity purity >95%thimble etc. as required.All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR .6 SWG G.I. ( Hot Dipped) Wire 31 Supply & Laying following size B class ,G.I. Pipe confirming to IS : 1239 P - 1 ( 2004 ) with accessories like bend, socket etc.for laying earth conductor/ strip / cable in ground/ surface/ recess as required.All as per pre approved by Engineer in charge.(Earth Excavation will be Paid Extra)All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annex ure A attached with this BSR .100 mm dia. 32 Providing and Laying RCC Foundation for Octagonal/ Conical Street Light poles, High mast Poles as per Drawing attach at TableP-4with Following Procedure& All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR .A) Excavation of Pit for Foundation Size upto required depth from Ground level B) Dressing of Pit and Dry stone pitching 200 mm thick including supply of stones and preparing surface complete.C) Providing and laying in position cement concrete of M-10 grade of 75 mm thicknessD) Reinforcement for R.C.C. work with TMT bars including straightening, cutting, bending, placing in position and binding all complete.E) Centring and shuttering including strutting , propping etc. and removal of form work for Footing and PedestalF) Providing & Fixing of 2 no. Required SizePLB HDPE Pipe& Foundation Bolt with template as per OEM Recommendations.G) Providing and LayingReinforce cement Concrete of M-25 grade in Footing and Pedestal including Curing the foundation for 7 days.H) Providing and Fixing Nosing Angle 40 mm x 40 mm x 6mm with 2 no. 100 mm long, 10 mm dia. Lugs on each face.Pole Foundation for Octagonal pole from 7 Mtr. To 9 Mtr. 33 Supply and installation of spike of M.S. rod 20mm dia 3.0mtr. long for earthing of (tower/pole) drive into earth by mechanical means sturcture connection the spike with cross arm top hamper PCC pole, lattics tower to earth etc. completeas per technical specification of DISCOM. 34 Supply & fabrication steel structure with MS channel / angle / joist / ISMB / sheet etc. including welding, rivetting, cutting, nut & bolt , one coat of primer & two coat of enamel paint etc. as requiredcomplete in all respect. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 35 Supply installation testing & Commissioning ofhigh mast lighting system (as per PLG 07of ILP UKtechinical report no7 of ILE UK /IS:875 Part-1 – 2015//BSEN10025/and IS:2062 )consisting of totally hot dip galvanised by piecewise single dipped method high mast, lantern carriage suitable for up to 12 nos luminaries with welded arm (excluding luminares), mast head frame assembly with full cover, including 1 No. LED 15 Watts aviation obstructionlights, double drum type self sustaining winch, integral power tool accesible from door with padlocking arrangement (winch motor with control circuit) hot dipped galvanised heavy duty pipe lightening finial, Stainless steel 6 mm dia. wire ropes (AISI 316, 7 / 19 costruction 3 no. rope for lantern carrage & 2 no. rope for winch assembly ) foundation bolt, torque limiter,EPR insulated PCP sheathed 5 core x 2.5 Sq.mm trailing cable, including outdoor type control panel for auto on / off, reverse / forward motor operation. The mast is constructed from mild steel plates (as per IS 5986 Gr. 510 ) cut and folded to form a polygonal section, telescopic jointed and welding as per BS 5135.etc. as required on Existing Foundation.(See table P - 03 for specs.) OEM Must haveType test certificate for wind tunnel test .All as per pre approved by Engineer in charge. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 36 16.0 Mtr HM (in 2 section) suitable for 9 No. Luminaries 37 12.5 Mtr HM (in 2 section)suitable for 6 No. Luminaries2 no. rope for lantern carrage & 2 no. rope for winch assembly 38 Providing & Fixing of IP-65 Protected LEDaviation obstruction light luminaire comprising ofdie cast aluminium alloy housingwith Polycarbonate enclosure having more than 200 Nos Low Power LEDs having minimum power consumption 15 wattscomplete in all respect. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR .aviation obstruction LED light luminaire Min. 15 Watts 39 Providing & Fixing ofIK08 IP-66 protected high power LED flood light system with single piece Pressure diecast aluminium housing, toughened glass diffuser with suitable lenses on LED to achieve various beam angles,of high power LED of 3 to 5 watt each . Integrated potted driver as a unique BIS R numberhaving efficiency more than 85 % and in compliance to BIS certified and Trade markcertificate. The System level Luminaire efficacy >=125 lm/ wt. LED driver Input Voltage AC 120 to 270 V AC with High voltage Cutoff @>=300 V AC and Auto resetting Safety .Power Factor >0.95 , THD(I) <10%, driver current <=750mA. driver should be Phase to phase protection of 440 V for 4 Hrs. Electrical Connector , Surge Protection Min >=4KV internal and 10KV external but inside driver compartment, System life of 50000 Burning hours with 70% of Initial Lumens maintained, CRI>70 and CCT 5700K±355K.Manufactures Word Mark/Name Engraved/Embossing/Screen printing on die cast housing to allow traceability/authenticity. Fixture shall be IS 10322 Complianced.OEM Must have its own in house NABL lab setup for all testing facilities forLED fixtures.(LM79/LM80) Certificate/ report with liable warranty of product/accessories from OEM shall be submitted. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 40 High Power LED Flood Light Minimum lumen output 30000 lm 41 High Power LED Flood Light Minimum lumen output 37500 lm 42 Providing & Fixing of Street light bracket made out from following size of B class , Medium class G.I. Pipe confirming to IS : 1239 P - 1 ( 2004 ) with heavy duty pole clamp, Saddles suitable fastners etc. as required. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 25 mm Dia. 43 Providing & Fixing of IK08, IP 66 protected LED Street Light Luminaire on existing bracket/pole. Fixture made of powder coated single piece pressure die cast aluminummaterial with heat dissipation fins on housing with UV stabilized PC (UV stablization report submitted for UV cover ) /Toughened Glass coverand secondary lens on each LED & should be SMD type of 3 to 5 watt each . The System efficacy >=125 lm/ wt and potted driver& has a unique BIS R number withInput Voltage AC 120 to 270 V AC with High voltage Cutoff @>=300 V AC and Auto resetting Safety , Power Factor >0.95 driverEfficiency >85%,THD(I) <10%Humidity 10% to 90% RH Working Temp -5C to 45C .driver current <750mA. The luminaireshall be BIS certified and Trade mark certified. Life ExpectancyEqual or more than 50000 burning hrs with Minimum 70% lumen maintened , CRI >70 and CCT 5700K +355K. Surge protection shall be min ≥ 4 KV internal and min 10 KV external inside driver compartment. driver should be Phase to phase protection of 440 V for 4 Hrs.Manufactures Word Mark/Name Engraved/Embossing on die cast housing to allow traceability/authenticity. Fixture shall be AS PER IS 10322 Complianced.OEM Must have its own in house NABL lab setup for all testing facilities forLED fixtures.(LM79/LM80) Certificate/ report with liable warranty of product/accessories from OEM shall be submitted. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 44 LED Street Light fixture with Minimum lumen output 3700 lm 45 LED Street Light fixture with Minimum lumen output 7500 lm 46 LED Street Light fixture with Minimum lumen output 11225 lm 47 LED Street Light fixture with Minimum lumen output 15000 lm 48 Supply & fabrication steel structure with MS channel / angle / joist / ISMB / sheet etc. including welding, rivetting, cutting, nut & bolt , one coat of primer & two coat of enamel paint etc. as requiredcomplete in all respect. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 49 Earth work in excavation/ by mechanical means (Hydraulic Excavator) / Manual means over areas (exceeding 30 cm in depth, 1.5m in width as well as 10 sum on plan) including disposal of excavated earth, lead upto 50 m and lift upto 1.5 m, disposed earth to be levelled and neatly dressed: 50 Random rubble masonry with hard stone in foundation and plinth including levelling up with cement concrete 1:6:12 (1 cement : 6 coarse sand : 12 graded stone aggregate 20 mm nominal size) upto plinth level with Cement Mortar 1:6 ( 1-Cement : 6-Sand). 51 Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete upto plinth level. (Note - including other then abovefirm will be Providing & Fixing of 2 no. Required SizePLB HDPE Pipe& Foundation Bolt with template also as per OEM Recommendations.) 52 Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level 1:3:6 (1 Cement : 3 coarse sand (zone-III) derived from natural sources : 6 graded stone aggregate 20 mm nominal size derived from natural sources) 53 Supply and erection ofGalvanized Iron pole with galvanizing done in single dipping (Average coating thickness Minimum 65 Microns) continuously tapered poles having Octagonal / Circular cross-sections designed to withstand the maximum wind speed as per IS 875, The pole shaft shall be made from sheet steel (HT Steel Conforming to grade S355JO) and confirming to BSEN 10025 and shall be continuously tapered with single longitudinal welding. There shall not be any circumferential welding. The welding of pole shaft shall be done by Submerged Arc Welding (SAW) process. pole shafts shall be provided with the rigid flange plate of suitable thickness (Fe 410 conforming to IS 226 / IS 2062) with provision for fixing 4 no. foundation bolts, This base plate shall be fillet welded to the pole shaft at two locations i.e. from inside and outside.The octagonal Poles shall have lockable door of approximate 500 mm length at the elevation of 500 mm from the Base plate with bakelite sheet having 6A SP MCB and 16 sqmm stud type connector ( 4 nos) inside the pole at door opening for cable connection of following length and dimension as per table P-01 with base plate and foundation bolt on the Existing cement concrete foundation.All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR .Poles with Octagonal Cross Section 54 8 Mtr. 55 Supply and Fixing of Pole OEM fabricated hot dipped galvanised M.S. Overhang (48.3 X 3.25 mm) with cap (400 x 88.9 / 114.3 x 3.25 mm) over the existing poles. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 56 Single arm overhang 57 Double arm overhang
